Gasboy Tag Reader User Manual

MDE-4816A

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INSTALLATION MANUAL

SAFETY CONSIDERATIONS

Read all warning notes and instructions carefully. They are included to help you installing the Product safely in the highly flammable environment of the fuel station. Disregarding these warning notes and instructions could result in serious injury or property damage. It is the installer responsibility to install, operate and maintain the equipment according to the instructions given in this manual, and to conform to all applicable codes, regulations and safety measures. Failure to do so could void all warranties associated with this equipment. Remember that the fuel station environment is highly flammable and combustible. Therefore, make sure that actual installation is performed by experienced personnel, licensed to perform work in fuel station and at a flammable environment, according to the local regulations and relevant standards.

WARNING - EXPLOSION HAZARD

Use separate conduit for the intrinsically safe. Do not run any other wires or cables through this conduit, because this could create an explosion hazard. Use standard test equipment only in the non- hazardous area of the fuel station, and approved test equipment for the hazardo us areas. In the installation and maintenance of the Product, comply with all applicable requirements of the National Fire Protection Association NFPA-30 “Flammable and Combustible Liquids Code”, NFPA-30A “Automoti ve and Marine Service Station Code”, NFPA-70 “National Electric Code”, federal, state and local codes and any other applicable safety codes and regulations. Do not perform metal work in a hazardous area. Sparks generated by drilling, tapping and other metal work operations could ignite fuel vapors and flammable liquids, resulting in death, serious personal injury, property loss and damage to you and other persons.

CAUTION - SHOCK HAZARD

Dangerous AC voltages that could cause death or serious personal injury are used to power the Product. Always disconnect power before starting any work. The Product has more than one power supply connection points. Disconnect all power before servicing.

WARNING – PASSING VEHICLES

When working in any open area of fuel station, beware of passing vehicles that could hit you. Block off the work area to protect yourself and other persons. Use safety cones or other signaling devices.

WARNING

Components substitutions could impair intrinsic safety. Attaching unauthorized components or equipment will void your warranties.

CAUTION

Do not attempt to make any repair on the printed circuit boards residing in the Product, as this will void all warranties related to this equipment.

PROPRIETY NOTICE

This document contains propriety and confidential information. It is the property of Orpak SYSTEMS Ltd. It may not be disclosed or reproduced in whole or in part without written consent of Orpak SYSTEMS. The information in this document is current as of the date of its publication, but is subject to change without notice.

DISCLAIMER

This document is provided for reference only. Although every effort has been made to ensure correctness, ORPAK SYSTEMS does not guarantee that there are no errors or omissions in this document.

FCC Compliance Statement

The FCC Wants You to Know: This equipment has been tested and found to comply with the limits for a Class B & C digital device, pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures : a) Reorient or relocate the receiving antenna. b) Increase the separation between the equipment and receiver. c) Connect the equipment to an outlet on a circuit different from that to which the receiver is connected. d) Consult the dealer or an experienced radio/TV technician.

FCC Warning

Modifications not expressly approved by the manufacturer could void the user authority to operate the equipment under FCC Rules.

This document is the property of:

ORPAK SYSTEMS Ltd.

ISRAEL

TABLE OF CONTENTS

Paragraph Page

SECTION 1 GENERAL DESCRIPTION

1-1. SCOPE................................................................................................................................ 4

1-2. DESCRIPTION .................................................................................................................. 4

1-2.1. General........................................................................................................................... 4

1-2.2. Description..................................................................................................................... 4

1-3. FUNCTIONAL DESCRIPTION........................................................................................ 6

1-3.1. Main Features................................................................................................................. 6

1-3.2. Supported Cards/Tags Options...................................................................................... 6

1-3.2.1. MiFare Tag/Card....................................................................................................... 6

1-3.2.2. Magnetic Stripe Fuel Cards....................................................................................... 7

1-3.2.3. Payment Contact Less Cards (optional).................................................................... 7

1-3.3. Serial Communication Interface .................................................................................... 7

1-3.4. Assigning Tag Reader RS-485 Address......................................................................... 8

1-3.5. Assigning TR RS-485 Address...................................................................................... 8

1-4. POWER SUPLY................................................................................................................. 8

1-5. HOUSING .......................................................................................................................... 9

1-6. SPECIFICATIONS.............................................................................................................9

1-6.1. Operational..................................................................................................................... 9

1-6.2. Communication Interface............................................................................................... 9

1-6.3. Physical.......................................................................................................................... 9

1-6.4. Power ............................................................................................................................. 9

1-6.5. Environmental................................................................................................................ 10

1-7. TYPES................................................................................................................................ 10

1-8. STANDARDS .................................................................................................................... 11

1-8.1. Communication Standard............................................................................................... 11

1-8.2. Security Standards.......................................................................................................... 11

1-9. MANUAL STRUCTURE .................................................................................................. 11

1-10. USING THIS MANUAL.................................................................................................... 12

SECTION 2 INSTALLATION

2-1. GENERAL.......................................................................................................................... 13

Tag Reader Installation Guide

TABLE OF CONTENTS

Paragraph Page

2-2. TOOLS AND ACCESSORIES .......................................................................................... 14

2-3. LOCATIONS...................................................................................................................... 14

2-4. SAFETY LIMITATIONS...................................................................................................14

2-5. INSTALLATION INSTRUCTIONS.................................................................................. 15

2-5.1. Preparation .....................................................................................................................15

2-5.2. General Instructions .......................................................................................................16

2-5.3. Mechanical Installation.................................................................................................. 16

2-5.4.

5 Post-Installation Checks and Programming of Tag Reader Address

2-5.5.

g.............................................................................................................................17 2-5.4 Wirin

Wiring Post-Installation Checks and Programming of Tag Reader Address

.............................19 2-5.

SECTION 3 USING TAG READER

3-1. GENERAL.......................................................................................................................... 21

3-2. ERROR CONDITIONS...................................................................................................... 22

SECTION 4 MAINTENANCE

4-1. GENERAL.......................................................................................................................... 23

4-2. CLEANING........................................................................................................................ 23

4-2.1. General........................................................................................................................... 23

4-2.2. Cleaning Instructions......................................................................................................23

4-3. TROUBLESHOOTING...................................................................................................... 24

Tag Reader Installation Guide

LIST OF ILLUSTRATIONS

Figure Page

Figure 1-1. Tag Reader, General view ................................................................................................5

Figure 1-2. MiFare Tag, General view................................................................................................ 6

Figure 1-3 Tag Reader. Power and Communication Cable................................................................. 8

Figure 1-4. Tag Reader – Dimensions............................................................................................... 10

Figure 2-1 – Tag Reader beneath CFN PLUS................................................................................... 13

Figure 2-2. Tag Reader, Outdoor Installation Control Drawing....................................................... 15

Figure 2-3. Tag Reader Installation Holes, Internal View ................................................................16

Figure 2-4. Tag Reader Installation Holes and Grommet Cap, Rear View....................................... 17

Figure 2-5. Tag Reader with Cables.................................................................................................. 18

Figure 2-6. Host OrPT Main Screen..................................................................................................19

Figure 2-7. Scan/Set New Address Dialog Box................................................................................ 20

Figure 3-1. Starting Fuel Dispensing.................................................................................................21

LIST OF TABLES

Table Page

Table 4-1. Tag Reader, Troubleshooting Procedures....................................................................... 24

Tag Reader Installation Guide

iii

SECTION 1

NERAL DESCRIPTION

1-1.

This manual is provided to assist you in installing the Gilbarco TR- Tag Reader . The Tag Reader must be installed as described in this manual to ensure unit reliability and normal operation.

This manual includes a general and functional description of the Tag Reader. It provides the installation requirements and procedures for the Tag Reader.

This manual is intended for qualified authorized installers of the Tag Reader. It is also intended for the Island electrician.

1-2.

1-2.1. General

The Gilbarco Tag Reader (P/Ns: Tag Reader - PA04020000, Tag and Magnetic Card Reader PA04020001) is a standalone reader unit for contactless cards and tags intended for vehicle or driver tag identification in gas stations and other applications. In addition, it can also be equipped with an optional magnetic card reader, at the right-hand side of the unit. The TR includes a Security Application Module (SAM) used to handle encrypted contactless cards and tags. The TRis within easy reach of the customer wishing to refuel, and transmits the information to the station automation system (CFN PLUS) over an RS-485 shielded cable.

The TR is designed to be installed in a non hazardous location in the station.

SCOPE

DESCRIPTION

SCOPE

DESCRIPTION

NERAL DESCRIPTION

1-2.2. Description

The Tag Reader has a modern, stylish-look, with a clean panel, which includes two indicators (green and red) and a large LCD. Its operation is very simple: to start a fuel purchase, the cus waves the tag or card in front of the unit. After the tag is recognized and validated, clear messages shown on the display guide the customer and help him to complete the transaction. In addition to the LCD, an internal buzzer beeps to provide audio feedback and the status of the current operation is indicated by the green and red indicators.

One or several TRs can be installed in a single station for improved service. In this case, all TRs in the station should be connected to the same single CFN PLUS (e.g. Fuel Truck Controller or others) via RS-485.connection.

Tag Reader Installation Guide

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Two LEDs on the Tag Reader front panel indicate the transaction status:

Green –  - Positive recognition, transaction was authorized Red –  - Negative recognition, transaction is not authorized.

The indicators are automatically activated by the station Controller when the customer places the tag or card near the tag reader, close to the sensing component located at the bottom of the front panel (see Figure 1-1). A welcome message is displayed on the TR display, and is replaced by messages which indicate the progress of the transaction. The display is backlit for improved readability under poor lighting conditions. An internal speaker provides audio feedback.

Red LED

Contactless Reader

Green LED

Figure 1-1. Tag Reader, General view

Tag Reader Installation Guide

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