Gasboy Submersible Drv Relay Kit User Manual

Introduction

This manual provides instructions to install the Submersible Drive Relay Kit (M05816K00X) for the direct drive of submersible pumps, up to 3/4hp, 120v and up to 1-1/2hp, 240v (not required with external relay box).

Intended Users

This manual is intended for Gasboy Authorized Service Contractors (ASCs).

Single and Dual Relay Kits

MDE-4596

Atlas™ Submersible Drive Relay Kits

(M05816K00X)

Installation Instructions

August 2006

Kit No. Description

M05816K001 Single Submersible Drive Relay Kit M05816K002 Dual Submersible Drive Relay Kit

Required Reading

Before installing a kit, the installer must read, understand, and follow:

• This manual

• NFPA 30A, The Automotive and Marine Service Station Code

• NFPA 70, The National Electric Code

• Applicable federal, state and local codes and regulations

Failure to do so may adversely affect the safe use and operation of the equipment.

Note: This kit must be installed by a Gasboy ASC to ensure warranty.

Required Tools

• # 2 Phillips® screwdriver

• # 1 Phillips screwdriver

MDE-4596 Atlas™ Submersible Drive Relay Kits (M05816K00X) Installation Instructions · August 2006 Page 1

Parts List

Parts List for Single (M05816K001) and Dual (M05816K002) Atlas Submersible Drive Relay Kits

M05816K001

Description Part Number

Cable Assembly, Single Relay M04956A004 1 Cable, Single Relay M04659A004 1 Relay 120/240V 45W 3/4HP Q11008-01 1 2 Cable Assembly, Dual Relay M04956A005 - 1 Cable, Dual Relay M04659A005 - 1 Screw, M4 X 8 Thread Forming M00417B224 2 4 Atlas™ Submersible Drive Relay

Kits (M05816K00X) Installation Instructions

MDE-4596 1 1

Quantity

M05816K002 Quantity

Page 2 MDE-4596 Atlas™ Submersible Drive Relay Kits (M05816K00X) Installation Instructions · August 2006

Important Safety Information

This section introduces the hazards and safety precautions associated with installing, inspecting, maintaining or servicing this product. Before performing any task on this product, read this safety information and the applicable se cti on s in th is manual, where additional hazards and safety precautions for your task will be found. Fire, explosion, electrical shock or pressure release could occur and cause death or serious injury if these safe service procedures are not followed.

Preliminary Precautions

You are working in a potentially dangerous environment of flammable fuels, vapors, and high voltage or pressures. Only trained or authorized individuals knowledgeable in the related procedures should install, inspect, maintain or service this equipment.

Emergency Total Electrical Shut-Off

The first and most important information you must know is how to stop all fuel flow to the pump and island. Locate the switch or circuit breakers that shut-off all power to all fueling equipment, dispensing devices, and submerged turbine pumps (STPs).

WARNING

The EMERGENCY STOP, ALL STOP, and PUMP STOP buttons at the cashier’s station WILL NOT shut off electrical power to the pump/dispenser.

Read the Manual

Read, understand and follow this manual and any other labels or related materials supplied with this equipment. If you do not understand a procedure, call a Gasboy Authorized Service Contractor or call the Gasboy Service Center at 1-800-444-5529. It is imperative to your safety and the safety of others to understand the procedures before beginning work.

Follow the Regulations

There is applicable information in NFPA 30A; Automotive and Marine Service Code, NFPA 70; National Electrical Code (NEC),

OSHA regulations and federal, state, and local codes which must be followed. Failure to install, inspect, maintain or service this equipment in accordance with these codes, regulations and standards may lead to legal citations with penalties or affect the safe use and operation of the equipment.

Replacement Parts

Use only genuine Gasboy replacement parts and retrofit kits on your pump/dispenser. Using parts other than genuine Gasboy replacement parts coul d cre at e a safety ha za rd and violate local regulations.

Safety Symbols and Warning Words

This section provides important information about warning symbols and boxes.

Alert Symbol

Total Electrical Shut-Off Before Access

Any procedure requiring access to electrical components or the electronics of the dispenser requires total electrical shutoff of that unit. Know the function and location of this switch or circuit breaker before inspecting, installing, maintaining, or servicing Gasboy equipment.

Evacuation, Barricading and Shut-Off

Any procedures requiring accessing the pump/dispenser or STPs requires the following three actions:

- An evacuation of all unauthorized persons and vehicles using safety tape, cones or barricades to the effected units

- A total electrical shut-off of that unit

This means that even if you activate these stops, fuel may continue to flow uncontrolled.

You must use the TOTAL ELECTRICAL SHUTOFF in the case of an emergency and not only these cashier station “stops.”

on warning labels to alert you to a precaution which must be followed to prevent potential personal safety hazards. Obey safety directives that follow this symbol to avoid possible injury or death.

Signal Words

These signal words used in this manual and on warning labels tell you the seriousness of particular safety hazards. The precautions that follow must be f oll owed to prevent death, injury or damage to the equipment.

CAUTION with Alert symbol: Designates a hazard or unsafe practice which may result in minor injury. CAUTION without Alert symbol: Designates a hazard or unsafe practice which may result in property or equipment damage.

This safety alert symbol is used in this manual and

DANGER: Alerts you to a hazard or unsafe practice

which will result in death or serious injury.

WARNING: Alerts you to a hazard or unsafe practice

that could result in death or serious injury.

Working With Fuels and Electrical Energy

Prevent Explosions and Fires

Fuels and their vapors will become explosive if ignited. Spilled or leaking fuels cause vapors. Even filling customer tanks will cause explosive vapors in the vicinity of dispenser or island.

MDE-4596 Atlas™ Submersible Drive Relay Kits (M05816K00X) Installation Instructions · August 2006 Page 3

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