Gasboy SiteOmat Maintenance User Manual

MDE-481

SiteOmat In-House Station Controller

SETUP and MAINTENANCE MANUAL

This manual supports released version 6.4.45

This document is based on Orpak’s SiteOmat setup and maintenance

manual P/N 817423756

SAFETY CONSIDERATIONS

Read all warning notes and instructions carefully. They are included to help you installing the Product safely in the highly flammable environment of the fuel station. Disregarding these warning notes and instructions could result in serious injury or property damage. It is the installer responsibility to install, operate and maintain the equipment according to the instructions given in this manual, and to conform to all applicable codes, regulations and safety measures. Failure to do so could void all warranties associated with this equipment.

Remember that the fuel station environment is highly flammable and combustible. Therefore, make sure that actual installatio a flammable environment, according to the local regulations and relevant standards.

Use separate conduit for the intrinsically safe. Do not run any other wires or cables through this conduit, because this could create an explosion hazard. Use standard test equipment only in the non- hazardous area of the fuel station, and approved test equipment for the hazardous areas. In the installation and maintenance of the Product, comply with all applicable requirements of the National Fire Protection Association NFPA-30 “Flammable and Combustible Liquids Code”, NFPA-30A “Code for Motor Fuel Dispensing Facilities and Repair Garages”, NFPA-70 “National Electric Code”, federal, state and local codes and any other applicable safety codes and regulations. Do not perform m operations could ignite fuel vapors and flammable liquids, resulting in death, serious personal injury, property loss and damage to you and other persons.

Dangerous AC voltages that could cause death or serious personal injury are used to power the Product. Always disconnect power before starting any work. The Product has more than one power supply connection points. Disconnect all power before servicing.

When working in any open area of fuel station, beware of passing vehicles that could hit you. Block off the work area to protect yourself and other persons. Use safety cones or other signaling devices.

n is performed by experienced personnel, licensed to perform work in fuel station and at

WARNING - EXPLOSION HAZARD

etal work in a hazardous area. Sparks generated by drilling, tapping and other metal work

CAUTION - SHOCK HAZARD

WARNING – PASSING VEHICLES

WARNING

Components substitutions could impair intrinsic

Attaching unauthorized components or equipment will void your

safety.

warranties.

CAUTION

Do not attempt to make any repair on the printed circuit boards residing in the Product, as this will void all warranties related to this equipment.

PROPRIETY NOTICE

This document contains propriety and confidential information. It is the property of ORPAK SYSTEMS Ltd. It may not be disclosed or reproduced in whole or in part without written consent of ORPAK SYSTEMS. The information in this document is current as of the date of its publication, but is subject to change without notice.

DISCLAIMER

This document i ORPAK SYSTEMS does not guarantee that there are no errors or omissions in this document.

s provided for reference only. Although every effort has been made to ensure correctness,

FCC Compliance Statement

The FCC Wants You to Know: This equipment pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does caus which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures : a) Reorient b) Increase the separation between the equipment and receiver. c) Connect the equipment to an outlet on a circuit different from that to which the receiver is connected. d) Consult the dealer or an experienced radio/TV technician.

has been tested and found to comply with the limits for a Class B & C digital device,

e harmful interferen

or relocate the receiving antenna.

FCC Warning

Modifications not expressly approved by the manufacturer could void the user authority to operate the equipment under FCC Rules.

ce to radio or television reception,

This document is the property of:

ORPAK Systems Ltd.

ISRAEL

SiteOmat Setup and Mainte nance Manual – MDE 4817G

TABLE OF CONTENTS

Paragraph

1 GENERAL

DESCRIPTION

Page

1-1. INTRODUCTION .............................................................................................................. 21

1-2. SITEOMAT ........................................................................................................................ 22

1-2.1. Overview ........................................................................................................................ 22

1-2.2. Interfaces ........................................................................................................................ 22

1-2.3. Internal Communication Alternatives ............................................................................ 24

1-2.4. External Communication Alternatives........................................................................... 24

1-2.5. Data Access Methods..................................................................................................... 24

1-3. ORCU ................................................................................................................................. 24

1-4. SYSTEM WORKFLOW – EXAMPLES ........................................................................... 26

1-4.1. General ........................................................................................................................... 26

1-4.2. Refueling Scenario with FuelPoint PLUS ..................................................................... 26

1-4.3. Refueling Scenario with Magnetic Cards ...................................................................... 26

1-4.4. Refueling Scenario with 2 devices (2 stage authorization)............................................ 26

1-5. MANUAL STRUCTURE .................................................................................................. 27

1-6. USING THIS MANUAL.................................................................................................... 28

1-7. REFERENCES ................................................................................................................... 29

2 PRE-SETUP

2-1. GENERAL.......................................................................................................................... 30

2-2. SETUP DEFINITION INFORMATION ........................................................................... 30

2-2.1. Required Setup Information........................................................................................... 30

2-2.2. Required Setup Information – Example......................................................................... 30

2-3. SITE SURVEY ................................................................................................................... 31

2-4. ETHERNET NETWORK ADDRESSES ........................................................................... 32

2-4.1. Network Addresses for Controller Internal Devices...................................................... 32

2-4.2. Serial Addresses for Controller Devices ........................................................................ 32

2-5. NAVIGATION NOTES ..................................................................................................... 38

2-5.1. Not Saving Change ........................................................................................................ 38

2-5.2. Saving Data .................................................................................................................... 38

2-5.3. Errors.............................................................................................................................. 38

INFORMATION

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2-5.4. Confirmation .................................................................................................................. 39

2-5.5. Success ........................................................................................................................... 40

2-6. CONFIGURATION AND SETUP PROCEDURES .......................................................... 40

2-7. BYPASS FEATURE FOR MECHANICAL PUMPS ........................................................ 42

3 OrCU ADMINSTRATION

SCREEN

3-1. GENERAL .......................................................................................................................... 43

3-2. TECNICIAN PC SOFTWARE REQUIRMENTS ............................................................. 43

3-3. INITIAL SETUP PROCEDURES...................................................................................... 43

3-4. SYSTEM INFORMATION ................................................................................................ 45

3-4.1. Versions Screen.............................................................................................................. 46

3-4.2. Largest Files Screen ....................................................................................................... 47

3-4.3. Mini Terminal Screen..................................................................................................... 47

3-4.4. Reboot Unit .................................................................................................................... 48

3-5. SETUP SCREENS .............................................................................................................. 48

3-5.1. Networking..................................................................................................................... 49

3-5.2. Time ............................................................................................................................... 49

3-5.3. Password......................................................................................................................... 50

3-5.4. Serial/ Modem ................................................................................................................ 50

3-5.5. UPS................................................................................................................................. 51

3-6. INSTALLATION SCREENS ............................................................................................. 53

3-6.1. SiteOmat......................................................................................................................... 53

3-6.2. OrData ............................................................................................................................ 55

3-6.3. Pump Server ................................................................................................................... 56

3-6.4. PAIS ............................................................................................................................... 57

3-6.5. Operating System (BSP) ................................................................................................ 57

3-6.5.1. BSP Upgrade Schema................................................................................................ 58

4 SETUP

WIZARD

4-1. GENERAL .......................................................................................................................... 60

4-2. SOFTWARE REQUIREMENTS ....................................................................................... 61

4-3. ACCESSING THE WIZARD............................................................................................. 61

4-3.1. Microsoft Silverlight Installation ................................................................................... 62

4-4. SETUP WIZARD PROCEDURE....................................................................................... 65

4-4.1. Validation of Parameters ................................................................................................ 65

III

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4-4.2. Page 1 - Welcome .......................................................................................................... 65

4-4.3. Page 2 – Global Parameters ........................................................................................... 66

4-4.4. Page 3 - Forecourt Controller Type ............................................................................... 67

4-4.5. Page 4 - Forecourt Setting.............................................................................................. 70

4-4.6. Page 5 - Products ........................................................................................................... 72

4-4.7. Page 7 - Pumps............................................................................................................... 75

4-4.8. Page 8 – Payment ........................................................................................................... 77

4-4.8.1. Product Map .............................................................................................................. 78

4-4.9. Page 9 – Printer .............................................................................................................. 80

4-4.10. Page 10 – Series 1000 Upgrade ..................................................................................... 81

4-4.11. Page 11 – Series 1000 Upgrade ..................................................................................... 82

4-4.12. Page 12 – Backup........................................................................................................... 83

4-4.13. Finalizing the Wizard..................................................................................................... 84

4-5. MAIN SETUP SCREEN – BASIC MODE........................................................................ 85

4-5.1. Functional B

uttons ......................................................................................................... 87

4-6. SETUP WIZARD DEFAULTS.......................................................................................... 87

4-6.1. Ethernet Network Default Addresses............................................................................. 87

4-6.2. Cluster Port Allocation .................................................................................................. 88

4-6.3. Pump Clustering Conventions ....................................................................................... 88

4-6.4. TLG Settings .................................................................................................................. 91

4-6.5. Naming Conventions ..................................................................................................... 91

4-6.6. Cluster Log Port Conventions........................................................................................ 91

4-6.7. Loading Existing Setup .................................................................................................. 92

5 SPECIFIC PARAMETER

SETTINGS

5-1. GENERAL.......................................................................................................................... 93

5-2. MANAGING USERS......................................................................................................... 93

5-2.1. Login .............................................................................................................................. 96

5-2.1.1. Password Change ...................................................................................................... 96

5-2.2. Adding a User ................................................................................................................ 96

5-2.3. Delete a User .................................................................................................................. 98

5-2.4. Updating a User ............................................................................................................. 98

5-3. ACCESS LEVELS ............................................................................................................. 99

5-4. PASSWORD POLICY ....................................................................................................... 100

5-5. REGISTRATION ............................................................................................................... 102

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5-6. PRICE UPDATE ................................................................................................................ 103

5-6.1. Price Lists ....................................................................................................................... 104

5-6.1.1. General ...................................................................................................................... 104

5-6.1.2. Setup .......................................................................................................................... 104

6 ADVANCED SETUP PROCEDURES – GLOBAL

PARAMETERS

6-1. GENERAL .......................................................................................................................... 107

6-2. GLOBAL PARAMETERS ................................................................................................. 109

6-3. ADVANCED STATION PARAMETERS......................................................................... 110

6-3.1. Open Door Detection ..................................................................................................... 114

6-3.2. Payment Terminal Setup ................................................................................................ 114

6-3.2.1. Product Translation ................................................................................................... 116

6-4. RECEIPT ............................................................................................................................ 116

6-4.1. General Settings ............................................................................................................. 117

6-4.2. Defining Formats............................................................................................................ 118

6-5. ALARMS ............................................................................................................................ 122

6-6. COMM (FCC)..................................................................................................................... 123

6-6.1. General ........................................................................................................................... 123

6-7. BACKUP ............................................................................................................................ 126

6-8. SERIES 1000 ...................................................................................................................... 127

6-9. UI TEXT LOCALIZATION............................................................................................... 128

7 ADVANCED SETUP PROCEDURES -

FORECOURT

7-1. GENERAL .......................................................................................................................... 129

7-2. MAIN SETUP SCREEN – ADVANCED MODE ............................................................. 130

7-3. BUSES ................................................................................................................................ 131

7-3.1. General ........................................................................................................................... 131

7-3.2. Settings ........................................................................................................................... 132

7-3.3. Finalizing........................................................................................................................ 133

7-4. PRINTERS.......................................................................................................................... 134

7-5. ORPT .................................................................................................................................. 135

7-5.1. General ........................................................................................................................... 135

7-5.2. Additional Features ........................................................................................................ 135

7-5.3. Finalizing........................................................................................................................ 136

7-6. TAG READERS ................................................................................................................. 137

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7-7. TANK LEVEL GAUGE – TLG ......................................................................................... 138

7-7.1. General ........................................................................................................................... 138

7-7.2. Probes............................................................................................................................. 138

7-7.2.1. Strapping ................................................................................................................... 140

7-7.2.2. Oil/Water Separator Probe Setting ............................................................................ 141

7-7.2.3. Finalizing Probes Settings ......................................................................................... 142

7-7.3. Sensors ........................................................................................................................... 143

7-7.4. Finalizing Settings ......................................................................................................... 143

7-7.5. Auto Calibration............................................................................................................. 144

7-7.5.1. Tank Calibration Graphs ........................................................................................... 146

7-8. TANKS AND PRODUCTS ............................................................................................... 147

7-8.1. General ........................................................................................................................... 147

7-8.2. Properties ....................................................................................................................... 147

7-8.3. Products.......................................................................................................................... 148

7-8.3.1. General ...................................................................................................................... 148

7-8.3.2. Defining a Base Product............................................................................................ 148

7-8.3.3. Defining a Blended Product ...................................................................................... 149

7-8.4. Defini

ng a Virtual Tank for Blended Fuel ..................................................................... 149

7-8.5. Tank Alarm Settings ...................................................................................................... 150

7-8.5.1. Fuel Leak ................................................................................................................... 150

7-8.5.2. Fuel Volume .............................................................................................................. 150

7-8.5.3. Fuel Density, Fuel Temperature, Water Level .......................................................... 150

7-8.6. Probes Definition ........................................................................................................... 151

7-8.7. Finalizing Settings ......................................................................................................... 151

7-9. VIS AND WGT .................................................................................................................. 152

7-10. PUMP SERVERS ............................................................................................................... 153

7-10.1. General ........................................................................................................................... 153

7-10.2. Additional Features ........................................................................................................ 155

7-10.3. Finalizing the Settings in the Pump Servers Screen ...................................................... 157

7-11. DISPENSERS ..................................................................................................................... 157

7-11.1. General ........................................................................................................................... 157

7-11.2. Message Factors ............................................................................................................. 159

7-11.3. Specific .......................................................................................................................... 159

7-11.3.1. Mechanical Pump Specific Parameters ..................................................................... 160

7-11.3.2. Gasboy Pump Specific Parameters ........................................................................... 161

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7-11.3.3. Gilbarco Pump Specific Parameters .......................................................................... 161

7-11.3.4. Tokheim Pump Specific Parameters ......................................................................... 162

7-11.3.5. Wayne Dart Pump Specific Parameters .................................................................... 162

7-11.4. More Pump Options ....................................................................................................... 163

7-11.5. Finalizing Pump Settings ............................................................................................... 165

7-11.6. Deleting Pump................................................................................................................ 165

7-12. EXPORT/ IMPORT ............................................................................................................ 166

7-12.1. General ........................................................................................................................... 166

7-12.2. Exporting / Saving Setup................................................................................................ 166

7-13. APPLYING THE SETUP SETTINGS ............................................................................... 167

7-14. VERIFYING DEVICES STATUS ..................................................................................... 168

7-15. PIPE FLOW MEASUREMENT......................................................................................... 169

MAINTENANCE

8-1. OVERVIEW ....................................................................................................................... 172

8-1.1. Tools and Utilities .......................................................................................................... 173

8-1.2. IP Addresses and Connections ....................................................................................... 175

8-1.3. Regular FCC Maintenance Operation ............................................................................ 175

8-1.3.1. FCC Transaction Limit .............................................................................................. 175

8-1.3.2. Disk Usage Thresholds .............................................................................................. 175

8-1.3.3. Purging Old Data ....................................................................................................... 176

8-1.4. Management File Locations ........................................................................................... 176

8-1.4.1. /usr/local//orpak/BOS/bin .......................................................................................... 176

8-1.4.2. /usr/local/orpak/BOS/bin/log..................................................................................... 176

8-1.4.3. /usr/local/orpak/BOS/DB/patches ............................................................................. 176

8-1.4.4. /usr/local/orpak/BOS/htdocs/* .................................................................................. 176

8-1.4.5. /usr/local/orpak/BOS/reports ..................................................................................... 176

8-1.5. FCC File Locations ........................................................................................................ 176

8-1.6. FCC Loader – Watchdog................................................................................................ 176

8-1.6.1. Pump Server .............................................................................................................. 177

8-1.6.2. Pump Server ‘ini’ Files.............................................................................................. 177

8-1.6.3. Pump Server Factor Settings ..................................................................................... 178

8-2. SYSTEM COMMANDS .................................................................................................... 180

8-2.1. Logging Settings ............................................................................................................ 181

8-3. BACKUP AND RECOVERY ............................................................................................ 185

VII

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TABLE OF

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Paragraph Page

8-3.1. Recovery ........................................................................................................................ 186

8-4. LOG FILES ........................................................................................................................ 188

8-4.1. Log File Rotation ........................................................................................................... 188

8-4.2. Log File Format ............................................................................................................. 188

8-4.2.1. General ...................................................................................................................... 188

8-4.2.2. Date/Time Stamp and Thread ID .............................................................................. 189

8-4.2.3. Locating Object ID .................................................................................................... 189

8-4.3. Critical log file ............................................................................................................... 189

8-4.4. BOS Log Files................................................................................................................ 190

8-4.4.1. BOS_REMOTE_HO.log........................................................................................... 190

8-4.4.2. Database Logs (DATA.log, META_DATA.log, LANG.log)................................... 190

8-4.4.3. Web Server Access Logs (WebAccessxxxx.log) ...................................................... 190

8-4.4.4. Web Server Communications Logs (WebCommxxxx.log) ...................................... 190

8-4.4.5. Debug Log (debug.log) ............................................................................................. 191

8-4.5. FCC Log File

s ................................................................................................................ 191

8-4.5.1. FCC_AUTH.log ........................................................................................................ 191

8-4.5.2. Database Logs (DATA.DB.log, META_DATA.DB.log)......................................... 191

8-4.5.3. Bus Logs (BUS_xxx.log) .......................................................................................... 192

8-4.5.4. Pump Server Log FIles.............................................................................................. 194

8-4.5.5. FCC Loader Log (fccloader.log) ............................................................................... 194

8-4.5.6. Web Server Monitor Log (WebAccess6000.log, WebComm6000.log) ................... 195

8-4.5.7. Web Server Watchdog Log (WebAccess6001.log, WebComm6001.log) ................ 195

8-4.5.8. Web Server Access Logs (WebAccessxxxx.log) ...................................................... 195

8-4.5.9. Web Server Communications Logs (WebCommxxxx.log) ...................................... 196

8-4.5.10. Debug Log (debug.log) ............................................................................................. 197

8-4.5.11. Lock Miss use Log (DebugLock.log) ....................................................................... 205

8-5. FCC MONITOR ................................................................................................................. 206

8-5.1. Basic Navigation ............................................................................................................ 206

8-5.2. Starting the FCC Monitor from a putty Window ........................................................... 206

8-5.3. Starting the FCC Monitor from the Windows Command Prompt ................................. 208

8-5.4. FCC Monitor Command Menu ...................................................................................... 209

8-5.4.1. Pumps Overview ....................................................................................................... 209

8-5.4.2. Tanks Overview ........................................................................................................ 210

8-5.4.3. Device Status ............................................................................................................. 210

8-5.4.4. Monitor Buses ........................................................................................................... 214

VIII

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8-5.4.5. Debug Log ................................................................................................................. 217

8-5.4.6. Admin Commands..................................................................................................... 218

8-5.4.7. System Information ................................................................................................... 219

8-5.4.8. Change Password....................................................................................................... 219

8-5.4.9. Exit ............................................................................................................................ 219

8-6. LINUX COMMANDS........................................................................................................ 220

8-6.1. df (Displays file-system information) ............................................................................ 220

8-6.2. ifconfig (Command line tool to check all network cards/interfaces) ............................. 220

8-6.3. Ping (Sends test packets to a specified server to check if it is responding properly)..... 220

8-6.4. ps (Lists all existing processes on the server) ................................................................ 221

8-6.5. top (Displays many system statistics and details regarding active processes) ............... 221

8-6.6. grep (Filter output of other programs)............................................................................ 221

8-6.7. vim (

Text editor) ............................................................................................................ 222

8-6.8. less (Text file viewer)..................................................................................................... 222

8-6.9. tail (Display continuously file added lines).................................................................... 222

8-6.10. cd (Change current directory) ........................................................................................ 222

8-6.11. pwd (Show current directory) ........................................................................................ 222

8-6.12. ls (List directory) ............................................................................................................ 223

8-6.13. history (Show last typed commands) ............................................................................. 223

8-6.14. telnet (Open connection to IP port) ................................................................................ 223

8-6.15. script ............................................................................................................................... 223

8-6.16. Useful Linux Files .......................................................................................................... 223

8-7. SQLITE HANDLING......................................................................................................... 223

8-7.1. Getting Inside the Directory of the DB Files & Start a Session of SQLite .................... 224

8-7.2. Display all the Tables that are Inside a DB file.............................................................. 226

8-7.3. Display the Types of each Field inside the Table .......................................................... 227

8-7.4. Display all the Content that is Stored inside a Table ..................................................... 228

8-8. FHO HANDLING FOR SMALL SITES ........................................................................... 231

8-9. EVENTS / ALARMS ......................................................................................................... 231

8-9.1. Events ............................................................................................................................. 231

8-9.2. Logs ................................................................................................................................ 232

8-9.3. Alarms ............................................................................................................................ 233

8-10. ORCU BOX LEDS ............................................................................................................. 235

8-11. RS-232 CONNECTOR ....................................................................................................... 238

8-12. ORCU CONNECTION VIA RS-232 ................................................................................. 239

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8-12.1. OrCU Ethernet Failure – Data Base Recovery .............................................................. 245

9 ORCU EXTERNAL

COMMUNICATION

9-1. GENERAL.......................................................................................................................... 246

9-2. OVERVIEW ....................................................................................................................... 246

9-3. ADSL/INTRANET CONNECTIONS................................................................................ 246

9-3.1. Overview ........................................................................................................................ 246

9-3.2. Router Settings ............................................................................................................... 247

9-3.3. OrCU Settings ................................................................................................................ 247

9-3.3.1. Additional Network Commands................................................................................ 248

9-4. DIAL UP MODEMS .......................................................................................................... 249

9-4.1. Overview ........................................................................................................................ 249

9-4.2. OrCU Settings ................................................................................................................ 249

9-4.3. Siemens MC35 GSM Modem........................................................................................ 251

9-4.4. Wavecom Fastrack GSM Modem.................................................................................. 252

9-4.5. U.S ROBOTICS 56K Faxmodem.................................................................................. 253

9-4.6. OrCU - Modem Harness Specification .......................................................................... 254

9-4.7. AT COMMANDS.......................................................................................................... 254

9-5. GPRS MODEM .................................................................................................................. 255

9-6. 3G MODEMS CONNECTIONS........................................................................................ 255

9-6.1. Overview ........................................................................................................................ 255

9-6.2. Hardware Requirements................................................................................................. 256

9-6.3. Router Settings ............................................................................................................... 257

9-6.4. OrCU Settings ................................................................................................................ 259

9-6.5. Connecting to OrCU from an External PC .................................................................... 260

GLOSSARY

10-1. FUELOMAT GLOSSARY ................................................................................................ 265

10-2. COMMUNICATION GLOSSARY ................................................................................... 266

APPENDIX A SITE SURVEY

APPENDIX B SITE SURVEY FORM – HOME BASE

FORMS

STATION

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APPENDIX C SITE SURVEY FORM – FUEL TRUCK

APPENDIX D HOW TO OPEN ZIP OR RAR

APPENDIX E SETTING THE IP

APPENDIX F WEIGHT AND MEASURES SECURITY

F-1. GENERAL .......................................................................................................................... 280

F-2. INSTALLATION KIT ........................................................................................................ 280

F-3. INSTALLATION PROCEDURE....................................................................................... 281

F-4. SETUP ................................................................................................................................ 283

APPENDIX G DISCOVERY

CONTENTS

STATION

FILES

ADDRESS

MODE

PLUG

G-1. GENERAL .......................................................................................................................... 286

G-2. SETUP ................................................................................................................................ 286

G-3. OPERATION PROCEDURE ............................................................................................. 290

G.3.1. PIN Feature .......................................................................................................................... 293

G.3.2. Odometer Feature................................................................................................................. 293

G.3.3. Card Number Generation ..................................................................................................... 294

G.3.4. Editing the Devices .............................................................................................................. 294

G.3.5. Final Wrap Up...................................................................................................................... 294

SiteOmat Setup and Mainte nance Manual – MDE 4817G

LIST OF ILLUSTRATIONS

Figure

Page

Figure 1-1 – Islander PLUS in Home Base Station - General Configuration Diagram .................... 23

Figure 1-2 - OrCU - General View.................................................................................................... 25

Figure 2-1. Setup Requirement – Example (Pump) .......................................................................... 31

Figure 2-2. System Address Example - Islander PLUS .................................................................... 34

Figure 2-3. System Address Example – CFN PLUS........................................................................ 35

Figure 2-4. System Address Example - Extension Box .................................................................... 36

Figure 2-5. System Address Example – ICR PLUS .......................................................................... 37

Figure 2-6. Cancel Warning Message ............................................................................................... 38

Figure 2-7. Processing Message ........................................................................................................ 38

Figure 2-8. Same Name Error Message............................................................................................. 39

Figure 2-9. IP Port Error Message..................................................................................................... 39

Figure 2-10. Device with Same Address Error Message................................................................... 39

Figure 2-11. Cannot Delete Message ................................................................................................ 39

Figure 2-12. Confirmation Message .................................................................................................. 40

Figure 2-13. Operation Successful Message ..................................................................................... 40

Figure 3-1. Login Dialog Box ........................................................................................................... 44

Figure 3-2. OrCU Administrator –Home Screen .............................................................................. 44

Figure 3-3. System Information Screen............................................................................................. 46

Figure 3-4. Versions Screen .............................................................................................................. 46

Figure 3-5. Largest Files Screen........................................................................................................ 47

Figure 3-6. Mini Terminal Screen ..................................................................................................... 48

Figure 3-7. Unit Reboot Warning Message....................................................................................... 48

Figure 3-8. Time Setup Screen .......................................................................................................... 50

Figure 3-9. OrCU Password Screen .................................................................................................. 50

Figure 3-10. Serial/Modem Settings Screen...................................................................................... 51

Figure 3-11. UPS Setup Screen ......................................................................................................... 52

Figure 3-12. W&M Security Plug Message ...................................................................................... 54

Figure 3-12. Install SiteOmat Screen ................................................................................................ 54

SiteOmat Setup and Mainte nance Manual – MDE 4817G

LIST OF

ILLUSTRATIONS

Figure Page

Figure 3-13. Installation Warning Message....................................................................................... 55

Figure 3-14. Install OrData Screen .................................................................................................... 55

Figure 3-15. Install Pump Server Screen ........................................................................................... 56

Figure 3-16. Install PAIS Screen ....................................................................................................... 57

Figure 3-17. Install Operating System (BSP) Screen ........................................................................ 58

Figure 3-18. BSP Service Pack Upgrade Warning Message ............................................................. 58

Figure 3-19. BSP Upgrade Schema ................................................................................................... 59

Figure 4-1. Setup Screen.................................................................................................................... 62

Figure 4-2. Setup Wizard – Setup Override Warning Message ........................................................ 62

Figure 4-3. Setup Wizard – Microsoft Silverligth Download Link ................................................... 63

Figure 4-4. Microsoft Silverligth Update Message ........................................................................... 63

Figure 4-5. File Download Security Warning Message .................................................................... 64

Figure 4-6. IE Security Warning Message......................................................................................... 64

Figure 4-7. Install Silverlight Message.............................................................................................. 64

Figure 4-8. Silverlight Installation Successful Message.................................................................... 65

Figure 4-9. Restart Browser Message................................................................................................ 65

Figure 4-10. SiteOmat Setup Wizard, Page 1 .................................................................................... 66

Figure 4-11. SiteOmat Setup Wizard, Page 2 .................................................................................... 67

Figure 4-12. SiteOmat Setup Wizard, Page 3 .................................................................................... 68

Figure 4-13. SiteOmat Setup Wizard, Page 4 .................................................................................... 70

Figure 4-14. SiteOmat Setup Wizard, Page 5 .................................................................................... 72

Figure 4-15. SiteOmat Setup Wizard, Page 6 .................................................................................... 73

Figure 4-16. SiteOmat Setup Wizard, Page 7 .................................................................................... 75

Figure 4-17. SiteOmat Setup Wizard, Page 8 .................................................................................... 77

Figure 4-18. SiteOmat Setup Wizard – Product Mapping Dialog Box ............................................. 79

Figure 4-19. SiteOmat Setup Wizard, Page 9 .................................................................................... 80

Figure 4-20. SiteOmat Setup Wizard, Page 10 .................................................................................. 81

Figure 4-21. SiteOmat Setup Wizard, Page 11 .................................................................................. 82

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LIST OF

ILLUSTRATIONS

Figure Page

Figure 4-22. SiteOmat Setup Wizard, Page 12.................................................................................. 83

Figure 4-23. Wizard Processing and Successful Message ................................................................ 84

Figure 4-24. Main Setup Screen – Basic Mode................................................................................. 85

Figure 4-25. Setup Pump Settings Dialog Box ................................................................................. 86

Figure 5-1. SiteOmat Station Controller – User Authorization Process .......................................... 94

Figure 5-2. Administration Screen – User Management Tab........................................................... 95

Figure 5-3. Login Dialog Box ........................................................................................................... 96

Figure 5-4. Change Password Window ............................................................................................ 96

Figure 5-5. User Properties Window ................................................................................................ 97

Figure 5-6. Policy Tab .................................................................................................................... 100

Figure 5-7. Registration Screen ...................................................................................................... 102

Figure 5-8 Wet Stock Management Window .................................................................................. 103

Figure 5-9. Wet Price Lists Dialog Box ......................................................................................... 105

Figure 6-1. Station Parameters Screen – Global Tab ...................................................................... 108

Figure 6-2. Station Parameters, Additional Options........................................................................ 111

Figure 6-3. Setup PAIS Dialog Box –FiPay Processor Specifics ................................................... 114

Figure 6-4. Product Translation Dialog Box ................................................................................... 116

Figure 6-5. Receipt Format Selection Dialog Box .......................................................................... 117

Figure 6-6. Format Receipt Header/Footer Dialog Box .................................................................. 118

Figure 6-7. Alarm Management Dialog Box................................................................................... 122

Figure 6-8. Setup Comms ................................................................................................................ 123

Figure 6-9. Setup Backup ................................................................................................................ 126

Figure 6-10. Save Data Message ..................................................................................................... 127

Figure 6-11. Text Translation Dialog Box ...................................................................................... 128

Figure 7-1. Setup Screen - Advanced Mode.................................................................................... 130

Figure 7-2. Buses Dialog Box ......................................................................................................... 132

Figure 7-3. Bus Selection ................................................................................................................ 133

Figure 7-4. Printers Dialog Box ...................................................................................................... 134

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SiteOmat Setup and Maintenance Manual – MDE 4817G

LIST OF

ILLUSTRATIONS

Figure Page

Figure 7-5. OrPT Dialog Box .......................................................................................................... 135

Figure 7-6. OrPT Features Dialog Box............................................................................................ 136

Figure 7-7. Tag Reader Dialog Box................................................................................................. 137

Figure 7-8. TLG Dialog Box ........................................................................................................... 138

Figure 7-9. Probes Dialog Box ........................................................................................................ 140

Figure 7-10. Strapping Table Screen ............................................................................................... 141

Figure 7-11. Strapping File Selection .............................................................................................. 141

Figure 7-12. Probes Oil/Water Separator Dialog Box ..................................................................... 142

Figure 7-13. Oil/Water Separator Initial and Alarm Levels ............................................................ 142

Figure 7-14. Sensors Dialog Box..................................................................................................... 143

Figure 7-15. Tank Status Screen ...................................................................................................... 144

Figure 7-16. Auto Calibration Data Dialog Box.............................................................................. 145

Figure 7-17. Tank Calibration Graphs Dialog Box ......................................................................... 146

Figure 7-18. Setup Tanks Dialog Box ............................................................................................. 147

Figure 7-19. Setup Fuel Products Dialog Box ................................................................................. 148

Figure 7-20. Tanks Probes Dialog Box ........................................................................................... 151

Figure 7-22.Setup VIT with WGT................................................................................................... 153

Figure 7-23. Pump Server Flow....................................................................................................... 154

Figure 7-24. Setup Pump Server Dialog Box .................................................................................. 155

Figure 7-25. Pump Server Settings Screen ...................................................................................... 156

Figure 7-26. Setup Pump Settings Dialog Box................................................................................ 158

Figure 7-27. Setup Pump Settings (more) Dialog Box .................................................................... 164

Figure 7-28. Setup Screen – Application Buttons ........................................................................... 166

Figure 7-29. Open or Save File Message......................................................................................... 166

Figure 7-30. Importing Setup Confirmation Message ..................................................................... 167

Figure 7-31. Setup Import Screen.................................................................................................... 167

Figure 7-32. Processing Message .................................................................................................... 168

Figure 7-33. Devices Tab in Status Page ......................................................................................... 169

SiteOmat Setup and Mainte nance Manual – MDE 4817G

LIST OF

ILLUSTRATIONS

Figure Page

Figure 7-34. Defining a Virtual Pump - Pump Server Settings Dialog Box ................................... 170

Figure 7-35. Defining a Virtual Pump – Setup Pump Settings Dialog Box .................................... 171

Figure 7-36. Virtual Pump Status .................................................................................................... 171

Figure 8-1. SiteOmat Modules ........................................................................................................ 173

Figure 8-2. Scheduling LogRotate................................................................................................... 174

Figure 8-3. Sys Commands Screen ................................................................................................. 181

Figure 8-4. Logging Settings Dialog Box ....................................................................................... 182

Figure 8-5. Backup Screen .............................................................................................................. 185

Figure 8-6. Putty Configuration Screen - 1 ..................................................................................... 206

Figure 8-7. Putty Configuration Screen - 2 ..................................................................................... 207

Figure 8-8. Putty Configuration Screen - 3 ..................................................................................... 207

Figure 8-9. Putty Configuration Screen - 4 ..................................................................................... 208

Figure 8-10. FCC Monitor Command Menu................................................................................... 209

Figure 8-11. Pump Summary........................................................................................................... 209

Figure 8-12. Tank Summary............................................................................................................ 210

Figure 8-13. Device Status .............................................................................................................. 210

Figure 8-14. Pump Status - 1 ........................................................................................................... 211

Figure 8-15. Pump Status - 2 ........................................................................................................... 211

Figure 8-16. Pump Status - 3 ........................................................................................................... 212

Figure 8-17. OPOS .......................................................................................................................... 212

Figure 8-18. Printer - 1 .................................................................................................................... 213

Figure 8-19. Printer - 2 .................................................................................................................... 213

Figure 8-20. List of Busses.............................................................................................................. 214

Figure 8-21. Bus Running Logs in XML ........................................................................................ 214

Figure 8-22. Bus Running Logs in Hexadecimal ............................................................................ 215

Figure 8-23. Raw Logs - 1............................................................................................................... 216

Figure 8-24. Raw Logs - 2............................................................................................................... 216

Figure 8-25. Raw Logs - 2............................................................................................................... 217

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Figure Page

Figure 8-26. Display of raw logs ..................................................................................................... 218

Figure 8-27. Administrator Commands Screen ............................................................................... 218

Figure 8-28. System Information Screen ......................................................................................... 219

Figure 8-29. Change Password Screen ............................................................................................ 219

Figure 8-30. Logging into the System via “Putty” .......................................................................... 224

Figure 8-31. Logging into the System via “Putty” .......................................................................... 225

Figure 8-32. Display all Tables inside a DB File ............................................................................ 226

Figure 8-33. Display Types of each Filed inside the Table ............................................................. 227

Figure 8-34. Display all the Content Stored inside a Table ............................................................. 228

Figure 8-35. Display Content of a Table with Specific Value......................................................... 229

Figure 8-36. Display All Available Commands .............................................................................. 230

Figure 8-37. Event Viewer............................................................................................................... 232

Figure 8-38. Log Viewer – Login List............................................................................................. 233

Figure 8-39. Log Viewer – Reports List.......................................................................................... 233

Figure 8-40. Alarm Screen............................................................................................................... 235

Figure 8-41. OrCU box – LED’s Configuration.............................................................................. 237

Figure 8-42. OrCU Internal Drawing – LED’s Configuration ........................................................ 237

Figure 8-43. RS-232 Connector Pinout ........................................................................................... 238

Figure 8-44. Connection Description Dialog Box ........................................................................... 239

Figure 8-45. OrCU Properties Dialog Box ...................................................................................... 240

Figure 8-46. COM1 Properties Dialog Box ..................................................................................... 240

Figure 8-47. OrCU HyperTerminal Screen ..................................................................................... 241

Figure 8-48. OrCU HyperTerminal Screen after Restart................................................................. 241

Figure 8-49. OrCU HyperTerminal Screen – Enter Password Message ......................................... 242

Figure 8-50. OrCU HyperTerminal Screen – Password OK ........................................................... 243

Figure 8-51. OrCU HyperTerminal Screen - Login ........................................................................ 243

Figure 8-52. OrCU HyperTerminal Screen – Successful Login...................................................... 244

Figure 8-53. OrCU HyperTerminal screen – ifconfig Command.................................................... 244

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LIST OF

ILLUSTRATIONS

Figure Page

Figure 8-54. Zmodem with Crash Recovery Dialog Box................................................................ 245

Figure 9-1. Intranet Connection and ADSL Modem ....................................................................... 246

Figure 9-2. Port Forwarding Rules .................................................................................................. 247

Figure 9-3. OrCU Networking Screen............................................................................................. 248

Figure 9-4. Example of Advanced Network Settings...................................................................... 249

Figure 9-5. OrCU Serial/ Modem Settings Screen .......................................................................... 250

Figure 9-6. Siemens MC35 GSM Modem ...................................................................................... 251

Figure 9-7. Wavecom Fastrack GSM Modem ................................................................................ 252

Figure 9-8. U.S ROBOTICS 56K Faxmodem................................................................................. 253

Figure 9-9. Modem Setting Screen.................................................................................................. 255

Figure 9-10. 3G Modem Connections ............................................................................................. 256

Figure 9-11. Router with USB Support ........................................................................................... 257

Figure 9-12. Air Card USB.............................................................................................................. 257

Figure 9-13. New Connection Wizard – Network Connection Type Screen .................................. 260

Figure 9-14. New Connection Wizard – Getting Ready Screen...................................................... 260

Figure 9-15. New Connection Wizard – Internet Connection Screen ............................................. 261

Figure 9-16. New Connection Wizard – Select a Device Screen .................................................... 261

Figure 9-17. New Connection Wizard – Connection Name Screen ................................................ 262

Figure 9-18. New Connection Wizard – Phone Number to Dial Screen......................................... 262

Figure 9-19. New Connection Wizard – Connection Availability Screen ...................................... 263

Figure 9-20. New Connection Wizard – Internet Account Information Screen.............................. 263

Figure 9-21. Connecting to OrCU ................................................................................................... 264

Figure E-1. Control Panel Screen .................................................................................................... 276

Figure E-2. Network Connections Screen ....................................................................................... 277

Figure E-3. Local Connection Properties Dialog Box..................................................................... 278

Figure E-4. Internet Protocol (TCP/IP) Properties Dialog Box....................................................... 279

Figure F-1. W&M Security Plug ..................................................................................................... 280

Figure F-2. Removing Spacers from RS-232 Connector ................................................................ 281

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ILLUSTRATIONS

Figure Page

Figure F-3. Placing the Bracket ....................................................................................................... 282

Figure F-4. Securing the Bracket ..................................................................................................... 282

Figure F-5. Installing the Security Plug........................................................................................... 283

Figure F-6. OrCU Administrator Login Dialog Box ....................................................................... 283

Figure F-7. OrCU Administrator –Home Screen............................................................................. 284

Figure F-8. Serial/Modem Settings Screen ...................................................................................... 284

Figure F-9. System Information Screen........................................................................................... 285

Figure F-10. Unit Reboot Warning Message................................................................................... 285

Figure G-1. Station Parameters Screen............................................................................................ 287

Figure G-2. Setup Wizard Page 4 – Upgrade Information Section ................................................. 287

Figure G-3. Setup Wizard Page 5 – Products List ........................................................................... 288

Figure G-4. Setup Wizard Page 10 – Series 1000 Upgrade............................................................. 288

Figure G-5. Setup Wizard Page 11 – Series 1000 Upgrade............................................................. 289

Figure G-6. Series 1000 Upgrade Button ........................................................................................ 290

Figure G-7. Station Status – Success ............................................................................................... 291

Figure G-8. Station Status – Pulling Remote................................................................................... 291

Figure G-9. FHO Devices Screen .................................................................................................... 292

Figure G-10. FHO Rules Screen...................................................................................................... 292

Figure G-11. Devices Properties Dialog – Validation Tab – PIN Code Section............................. 293

Figure G-12. Odometer Validation Section ..................................................................................... 293

Figure G-13. Generated Card Numbers ........................................................................................... 294

XIX

SiteOmat Setup and Mainte nance Manual – MDE 4817G

LIST OF

TABLES

Table

Page

Table 2-1. Network Addresses for Controller Devices .................................................................... 32

Table 2-2. Serial (HEX) Addresses for Devices............................................................................... 33

Table 3-1. OrCU Status Screen Elements ......................................................................................... 45

Table 3-2 UPS Setup Parameters ...................................................................................................... 52

Table 4-1. Payment Clearing System Parameters ............................................................................. 77

Table 4-2. Network Addresses for Controller Devices .................................................................... 88

Table 4-3. Electronic Pump Default Settings ................................................................................... 90

Table 5-1. Access Levels................................................................................................................... 99

Table 5-2. Policy Screen Fields ....................................................................................................... 101

Table 6-1. Global Tab Parameters ................................................................................................... 109

Table 6-2. Station Parameters Dialog Box ...................................................................................... 111

Table 6-3. Setup PAIS Parameters .................................................................................................. 115

Table 6-4. Select Receipt Format – General Section Settings......................................................... 117

Table 6-5. Receipt Fields................................................................................................................. 119

Table 6-6. Export Field Formats...................................................................................................... 120

Table 6-7. Setup Comms Sections................................................................................................... 124

Table 7-1. Bus Definition Example ................................................................................................. 131

Table 7-2 Protocol Settings ............................................................................................................. 132

Table 7-3 Logging Section Parameters ........................................................................................... 156

Table 7-4. General Section Parameters ........................................................................................... 158

Table 7-5. Message Factors ............................................................................................................. 159

Table 7-6. Specific Parameters Settings for MPI-C Pumps ........................................................... 160

Table 7-7. Specific Parameters Settings for Gasboy Pumps ........................................................... 161

Table 7-8. Specific Parameter Settings for Gilbarco Pumps ........................................................... 161

Table 7-9. Specific Parameter Settings for Tokheim Pumps........................................................... 162

Table 7-10 Setup Pump Settings (more) Sections ........................................................................... 164

Table 8-1. Pump Server INI Files.................................................................................................... 177

Table 8-2. Pump Server Factor Settings .......................................................................................... 178

SiteOmat Setup and Mainte nance Manual – MDE 4817G

Table 8-3. Sys Commands ............................................................................................................... 180

Table 8-4. SiteOmat Logs ................................................................................................................ 183

Table 8-5. Log Levels ...................................................................................................................... 183

Table 8-6. OrCU Box LEDs ........................................................................................................... 236

Table F-1. W&M Security Plug Installation Kit P/N 819235520 ................................................... 281

SiteOmat Setup and Mainte nance Manual – MDE 4817G

SECTION

GENERAL DESCRIPTION

1-1. INTRODUCTION

This manual provides the setup instructions for the SiteOmat software application. This software is the heart of Gilbarco’s solution for close monitoring, tight control and successful operation of Home Base Fueling Stations and vehicle fleets.

The SiteOmat automation software, which runs on an embedded operating system on the OrCU (Orpak Controller Unit) embedded platform is designed to survive the harsh gas station environment. SiteOmat performs as a fuel control and data acquisition system, and is part of Gilbarco family of solutions for Home Base Fueling Stations.

SiteOmat software can be installed in the following Island Controllers:

•

Islander PLUS - A self-contained pedestal that provides a complete island

solution in a forecourt compatible and weather-resistant cabinet. Islander PLUS is equipped with the OrPT, a Payment Panel with an alphanumeric LCD (graphic LCD, optional) and a keyboard to interface with the client. This enables the Islander PLUS to support all common refueling identification devices such as: Vehicle/Driver Identification/FuelPoint PLUS Unit , FuelPoint PLUS, magnetic cards, contact-less RFID tags, keypad entry and others

•

CFN PLUS - A sealed wall-mount, complete station automation

system in one compact, durable box for internal or external installations. It interfaces with the forecourt devices, including dispensers, Tank Level Gauge (TLG), payment terminals and Nozzle Readers (for optional vehicle identification)

•

Fuel Truck Controller - A sealed, metal box installed on mobile

tanker trucks, Fuel Truck Controller has been especially designed to address the heavy or stationary equipment refueling needs at the site. Fuel Truck Controller is connected to the nozzle equipment on the tanker truck and controls the tanker's electric valve. The heavy or stationary equipment is identified by the Fuel Ring (Vehicle

SiteOmat Setup and Mainte nance Manual – MDE 4817G

Identification Unit) component of FuelPoint PLUS or a driver contactless Tag

This manual is aimed for the certified technician responsible for setup and/or servicing the software in the site. For fuel control and data acquisition systems installation, please refer to the product installation manual.

For operational instructions of SiteOmat Station Controller application, please refer to the SiteOmat Station Controller User’s Manual P/N MDE 4818.

1-2. SITEOMAT 1-2.1. Overview

Island Controllers are innovative products that enable refueling in Home Base Fueling Stations for fleets' authorized vehicles or drivers. They electronically lock all dispensers and pumps thereby ensuring that only appropriately authorized vehicles and personnel receive the required fuel. These fuel control and data acquisition systems also ensures accurate recording of each transaction (see Figure 1-1).

The heart of the Home Base Station solution is the SiteOmat automation software. SiteOmat runs on an embedded operating system on the OrCU. This controller uses a solid state Flash disk and RTC (Real Time Clock) with back-up, along with surge suppressors for transient and noise immunity. It also includes power fail recovery mechanisms.

SiteOmat ensures accurate recording of each transaction. The dispenser is authorized to refuel after a positive identification of the vehicle or the driver. All transaction information, including the vehicle’s odometer or engine hour, is automatically recorded. A combined vehicle and driver identification is also possible for a tight tracking.

SiteOmat features a comprehensive set of setup screens for easy and fast configuration and modification in accordance with the client’s changing needs.

1-2.2. Interfaces

SiteOmat Station Controller provides the following operational features for a comprehensive Home Base Station management:

•

Supports over 50 different types of dispensers

•

Advanced electronic support of electronic and mechanical dispensers

•

Tank Level Gauging System (TLG) available for several brands

•

Outdoor Payment Terminal and printer (OrPT)

•

Contactless Tag Reader (OrTR)

•

Vehicle Identification Terminals (Wireless Gateway)

•

Support of large variety of communication links: cellular dial-in modem, VPN, satellite,

ADSL and more

SiteOmat Setup and Mainte nance Manual – MDE 4817G

•

Interface to Head Office Systems - The system has an interface for authorization and

for sending transaction to 3rd party head office/ SiteOmat Fleet Head Office using a single export format (Web Services).

Figure 1-1 – Islander PLUS in Home Base Station - General Configuration Diagram

SiteOmat Setup and Mainte nance Manual – MDE 4817G

1-2.3. Internal Communication Alternatives

OrCU can communicate with the other modules in the Island Controller system over:

a. TCP/IP Ethernet over CAT5e wires (some modules require the CommVerter Module as the

interface)

b. RS-485 links (segmentation to several links is available)

c. 8 Port CommVerter system

1-2.4. External Communication Alternatives

Communication with external management and data processing systems, for reports and clearinghouse, can be provided by:

a. Direct - Ethernet or RS-232

b. ADSL/ISDN Modem

c. Dial-Up Modem (not recommended)

d. GPRS, Cellular modem.

The communication equipment depends on the station configuration. See details in section 9.

1-2.5. Data Access Methods

OrCU is a web server over an SQL transaction database. It uses a secured link with several levels of authentication. Logging into the SiteOmat is done with a standard browser from any PC and a static IP address. Data is available in real time using pre-defined active forms.

Real-time data is available via an on-line connection, a dedicated line or Internet/Intranet (Secured) link. The Station Controller system with SiteOmat enables real-time monitoring of a vehicle refueling process including Volume, Price and all vehicle details.

The SiteOmat Station Controller supports exporting (transactions) and importing (Negative/Positive lists) data using a pre-defined format.

1-3. ORCU

Orpak Controller Unit (OrCU) is a complete forecourt controller with its own embedded operating system. The unit consists of an embedded hardware platform with a solid state Flash hard disk, Real Time Clock (RTC) with back up, along with surge suppressors for transient and noise immunity. It also includes power fail recovery mechanisms.

OrCU features two separate and isolated networks (TCP/IP over Ethernet). One network links the Islander PLUS system components. The second network is intended for external remote communication (Head Office, 3

party systems). This network is protected by SSL security.

SiteOmat Setup and Mainte nance Manual – MDE 4817G

OrCU includes a Security Access Module (SAM) for enhanced data protection and safe security key storage (Triple DES encryption). OrCU includes a built-in server for Web access through Internet Explorer 7.0 or higher.

OrCU includes the following communication ports:

•

LAN 1 / LAN 2 for TCP/IP over Ethernet

•

RS-232 ( DB9-female ) for serial communication

•

The other ports (CAN, USB) are currently not in use

NOTE

This note is relevant for the Islander PLUS system only:

The connection (RS-485) to the optional printer is done through the OrPT device. OrPT is connected to the OrCU via LAN.

Figure 1-2 - OrCU - General View

SiteOmat Setup and Mainte nance Manual – MDE 4817G

1-4. SYSTEM WORKFLOW – EXAMPLES 1-4.1. General

This section provides examples of different operational workflow, refueling, scenarios for selfservice at the Home Base Station. These examples are a function of the payment and transaction devices available in each Station Controller system.

1-4.2. Refueling Scenario with FuelPoint PLUS

A motorist stops for fuel at the station. His authorization device for the fueling transaction is a vehicle identification unit (VIU) mounted in his car. The client lifts the nozzle and inserts it into the car’s fuel inlet.

The VIU information is automatically read and sent to the Site Controller (OrCU) for authentication and approval. Upon approval the fueling transaction starts, once refueling is completed, the motorist replaces the nozzle back to pump. At this point the transaction data is kept internally. Data is periodically transferred to the Fleet Head Office (FHO) for future billing.

1-4.3. Refueling Scenario with Magnetic Cards

A motorist stops for fuel at the station. His authorization device for the fueling transaction is a magnetic card. The client swipes the card through the magnetic card reader on the payment terminal.

The magnetic card information is read and sent to the Site Controller (OrCU) for authentication and approval. The client lifts the nozzle and inserts it into the car’s fuel inlet. Upon approval, the fueling transaction starts, once the refueling is completed, the motorist replaces the nozzle back to the pump. At this point the transaction data is kept internally. Data is periodically transferred to the Fleet Head Office (FHO) for future billing.

During the authorization process the motorist may be prompted to enter more data to the transaction (PIN code, Odometer, Vehicle No., Etc.). This is done by manually entering the information using the payment terminal keypad.

1-4.4. Refueling Scenario with 2 devices (2 stage authorization)

A motorist stops for refueling at the gas station. His authorization devices for the refueling transaction include any two devices. One represents the vehicle and the other represent the driver (e.g. two cards, two tags, card and tag, card and manual entry, etc.). The refueling scenario for each device is the same as with magnetic cards (see above). For each device, the motorist may be requested to add more relevant data to the transaction (PIN for the driver, Odometer recording for the vehicle, etc.). The OrCU opens the dispenser for refueling only after successful authorization of the two devices.

For all options above, the motorist may print a transaction ticket from the Islander PLUS printer (optional).

+ 268 hidden pages

Gasboy SiteOmat Maintenance User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual