Gasboy MDE-4362A User Manual
Atlas™ Fuel Systems
Owner’s Manual
MDE-4363A
Computer Programs and Documentation
Gasboy , Gr eensbor o, is an ISO 900 1:20 00 regi stered facil ity.
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FCC Warning
All Gasboy computer programs (including software on diskettes and within memory chips) and documentation are copyrighted by, and shall remain the property of, Gasboy. Such
computer programs and documents may also contain trade secret information. The duplication, disclosure, modification, or unauthorized use of computer programs or
documentation is strictly prohibited, unless otherwise licensed by Gasboy.
This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits a r e designed to provide
reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency
energy, and if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communic ations. Operation of this equipment in a
residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. Changes or modifications not expressly
approved by the manufacturer could void the user’s authority to operate this equipment.
Approvals
nderwriters Laboratories:
. L. File# Products listed with U. L.
H4314
H6418
H7404
H10581 Key con t ro l u n it , Mo d e l G K E- B S e ri es
All dispensers and self-contained pumping
units
Power operated Transfer Pump Models 25,
25C, 26, 27, 28, 72, 72S, 72SP, 72X, 73 and
1820
Hand operated Transfer Pump Models 1230
Series, 1243 Series, 1520 and 1720 Series
Card reader terminals, Models 1000, 1000P
Site controller, Model 2000S CFN Series
Data entry terminals, Model TPK-900 Series
Fuel Point Reader System
New York City:
NYFD C of A # Product
4823 9100A, 9140A, 9152A, 9153A,
4997 9822A, 9823A
5046 9100Q, 9140Q, 9152Q, 9153Q,
9800A, 9840A, 9850A, 9852A,
9853A, 9140
9800Q, 9840Q, 9852Q, 9853Q
California Air Resources Board (CARB)
Executive Order # Product
G-70-52-AM Balance Vapor Recovery
G-70-150-AE VaporVac
NCWM - Certificate of Compliance:
Gasboy pumps and dispensers are evaluated by the National Confer ence of Weights and Measures (NCWM) under the National Type Evaluation Program (NTEP).
NCWM has issued the following Certificates of Compliance (COC):
COC# Product Model # COC# Product Model # COC# Product Model #
95-179A2 Dispenser
95-136A5 Dispenser 9800 Series 91-057A3 Controller
Patents
Gasboy products are manufactured or sold under one or more of the following U.S. patents.:
9100 Retail Series, 8700
Series, 9700 Series
91-019A2 Dispenser
9100 Commercial
Series
1000 Series FMS,
2000S-CFN Series
Dispensers
5,257,720
Point of Sale/Back Office Equipment
D335,673
Trademarks
on-registered trademarks
tlas™
onsola™
nfinity™
This document is subject to change without notice. · For information regarding Gasboy Literature, call (336) 547-5661
E-mail: literature@gasboy.com · Internet: http://www.gasboy.com
2005 GASBOY · All Rights Reserved
Registered trademarks
®
ASTRA
®
Fuel Point
®
Gasboy
®
Keytrol
®
Slimline
Additional U.S. and foreign trademarks
pending.
Other brand or product names shown may be
trademarks or registered trademarks of their
respective holders.
Additional U.S. and foreign patents pending.
Table of Contents
Table of Contents
Important Safety Information 3
In An Emergency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Introduction 6
Intended User. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Scope. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Acronym Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Pump/Dispenser Components 7
Atlas Pump/Dispenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Common Functions 9
Understanding Date Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Pump Totals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Site Preparation 11
Obey the Guidelines in Atlas Fuel Systems Documentation and Other
Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
General Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Hoses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Install Warning Labels and Signs for Customers . . . . . . . . . . . . . . . . . . . 12
Operating Pumps/Dispensers 13
Electronic Component Access (9800 Series Only) . . . . . . . . . . . . . . . . . 13
CPU Switch Settings for Standalone Operation (9800 Series Only) . . . . 14
View/Reset Totalizers (9800 Series Only) . . . . . . . . . . . . . . . . . . . . . . . . 15
Changing the Price. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Programming 8800 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Shear Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Operating Sequence (9800 Series Only). . . . . . . . . . . . . . . . . . . . . . . . . 25
Standalone Mode Error Handling (Commercial Electronic Unit)(9800
Series Unit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Preparing for Servicing the Pumps/Dispensers 28
Call Gasboy First . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Service Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Replacement Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Specialized Training. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Preventive Maintenance 30
Maintenance of Vender Supplied Parts . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Performing Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Filter Strainer Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Adjusting the Belts (Suction Pumps Only) . . . . . . . . . . . . . . . . . . . . . . . . 33
Preserve the Finish of Your Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
MDE-4363A Atlas Owner’s Manual· March 2005 Page i
Table of Contents
Preventive Maintenance Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Glossary 45
A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
E. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
J . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
L. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
N. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
P. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Index Index - 1
MDE-4363A Atlas Owner’s Manual· March 2005 Page ii
Important Safety Information
Important Safety Information
This section introduces the hazards and safety precautions
associated with inst alling, ins pecting, maint aining or servicing
this product. Be fore p erfor ming any task on this p roduct , read
this safety information and the applicable sections in this
manual, where additional hazards and safety precautions for
your task will be found. Fire, explosion, electrical shock or
pressure release could occur and cause death or serious
injury if these safe service procedures are not followed.
Preliminary Precautions
You are working in a potentially dangerous environment of
flammable fuels, va pors, and high voltag e or pres s ures . O nl y
trained or authori zed indi viduals k nowled geable i n the rel ated
procedures should install, inspect, maintain or service this
equipment.
Emergency Total Electrical Shut-Off
The first and most important information you must know is
how to stop all fuel flow to the pump and island. Locate the
switch or circuit breakers that shut-off all power to all fueling
equipment, dispensing devices, and submerged turbine
pumps (STPs).
!
WARNING
!
The EMERGENCY STOP, ALL STOP, and
PUMP STOP buttons at the cashier’s station
WILL NOT shut off electrical power to the
pump/dispenser.
This means that even if you activate these
stops, fuel may continue to flow uncontrolled.
You must use the TOTAL ELECTRICAL SHUTOFF in the case of an emergency and not only
these cashier station “stops.”
Total Electrical Shut-Off Before Access
Any procedure requiring access to electrical components or
the electronics of the dispenser requires total electrical shutoff of that unit. Know the function and location of this switch
or circuit breaker b efo re i ns pec tin g, i ns t al lin g, m ai nt a ini ng , or
servicing Gasboy equipment.
Evacuation, Barricading and Shut-Off
Any procedures requiring accessing the pump/dispenser or
STPs requires the following three actions:
Read the Manual
Read, understand and follow this manual and any other
labels or related mat erials suppl ied with this e quipment. If you
do not understand a procedure, call the Gasboy Customer
Service at 1-800-444-5579, Tech Support 1-800-444-5529. It
is imperative to your safety and the safety of others to
understand the procedures before beginning work.
Follow the Regulations
There is applicable information in NFPA 30A; Automotive and
Marine Service Code, NFPA 70; National Electrical Code (NEC),
OSHA regulations and federal, state, and local codes which
must be followed. Failure to install, inspect, maintain or
service this equipment in accordance with these codes,
regulations and standards may lead to legal citations with
penalties or affect the safe use and operation of the
equipment.
Replacement Parts
Use only genuine Gasboy replacement parts and retrofit kits
on your pump/dispenser. Using parts other than genuine
Gasboy replacement parts could create a safety hazard and
violate local regulations.
Safety Symbols and Warning Words
This section provides import ant information about warning
symbols and boxes.
Alert Symbol
This safety alert symbol is used in this manual and on
warning labels to alert you to a precaution which must be
followed to prevent potential personal safety hazards. Obey
safety directives that follow this symbol to avoid possi ble
injury or death.
Signal Words
These signal words used in this manual and on warning labels
tell you the seriousness of particular safety hazards. The
precautions that follow must be followed to prevent death,
injury or damage to the equipment
DANGER - This signal word is used to alert you to a
!
hazard to unsafe practice which will result in death or
serious injury
WARNING - This alerts you to a hazard or unsafe
!
practice that could result in death or serious injury.
CAUTION with Alert symbol - This signal word
!
designates a hazard or unsafe practice which may
result in minor injury.
CAUTION without Alert symbol - When used by itself,
CAUTION designates a hazard or unsafe practice
which may result in property or equipment damage.
- An evacuation of all unauthorized persons and vehicles
using safety tape, cones or barricades to the effected units
- A total electrical shut-off of that unit
MDE-4363A Atlas Owner’s Manual· March 2005 Page 1
Working With Fuels and Electrical Energy
Prevent Explosions and Fires
Fuels and their vapors will become explosive if ignited. Spilled
or leaking fuels cause vapors. Even filling customer tanks will
cause explosive vapors in the vicinity of dispenser or island.
Important Safety Information
This area contains a chemical known to the State of
California to cause cancer.
WARNING
!
This area contains a chemical known to the State of
California to cause birth defects or other reproductive
harm.
WARNING
!
No Open Flam es
Open flames from matches, lighters, welding torches
or other sources can ignit e fuels and their vapors.
No Sparks - No Smoking
Sparks from starting vehicles, starting or using power tools,
burning cigarettes, cigars or pipes can also ignite fuels and
their vapors. Static electricity, including an electrostatic
charge on your body, can cause a spark sufficient to ignite
fuels and their vapors. After gettin g out of a vehicl e, touch the
metal of your vehicle to discharge any electrostatic charge
before you approach the dispenser island.
Working Alone
It is highly recommended that someone who is capable of
rendering first aid be present during servicing. Be familiar
with Cardiopulmonary Resuscitation (CPR) methods if you
are working with or around high voltages. This information is
available from the American Red Cross. Always advise the
station personnel about where you will be working, and
caution them not to activate power while you are working on
the equipment. Use the OSHA tag out and lock out
procedures. If you a re not familiar with this re qui remen t, refer
to information in the service manual and OSHA
documentation.
Working With Electricity Safely
Be sure to use safe and establis hed prac tices in working with
electrical devices. Poorly wired devices may cause a fire,
explosion or electrical shock. Be sure grounding connections
are properly made. Make sure that sealing devices and
compounds are in place. Be sure not to pinch wires when
replacing covers Follow OSHA Lock-Out and Tag-Out
requirements. Station employees and service contractors
need to understand and com ply with thi s program comp letely
to ensure safety while the equipment is down.
Emergency First Aid
Informing Emergency Personnel
Compile the following information for emergency personnel:
Location of accident (for example, address, front/back of
building, and so on.)
Nature of accident (for example, possible heart attack, run
over by car, burns, and so on.)
Age of victim (for example, baby, teenager, middle-age,
elderly)
Whether or not victim has received first aid (for example,
stopped bleeding by pressure, and so on.)
Whether or not a victim has vomited (for example, if
swallowed or inhaled something, and so on.)
WARNING
!
Gasoline ingeste d may c ause unc onsciou sness
and burns to internal organs.
Do not induce vomiting.
Keep airway open.
Oxygen may be needed at scene.
Seek medical advice immediately.
WARNING
!
Gasoline inhaled may cause unconsciousness
and burns to lips, mouth and lungs.
Keep airway open.
Seek medical advice immediately.
WARNING
!
Gasoline spilled in ey es may cause bur ns to eye
tissue.
Irrigate eyes with water for approximately 15
minutes.
Seek medical advice immediately
Hazardous Materials
Some materials present inside electronic enclosures may
present a health hazard if not handled correctly. Be sure to
clean hands after handling equipment. Do not place any
equipment in mouth.
WARNING
!
Gasoline spilled on skin may cause burns.
Wash area thoroughly with clear/water.
Seek medical advice immediately.
IMPORTANT: Oxygen may be needed at scene if gasoline
has been ingested or inhaled. Seek medical advice
immediately.
Lockout/Tagout
Lockout/Tagout covers servicing and maintenance of
Machines and equipment in which the unexpected
energization or start up of the machine(s) or equipment or
release of stored energy could cause injury to employees or
personnel. Lockout/Tagout applies to all mechanical,
hydraulic, chemical or other energy, but does not cover
electrical hazards. Re ferenc e Subp art S of 29 CFR Part 191 0
IMPORTANT: Oxygen may be needed at scene if gasoline
has been ingested or inhaled. Seek medical advice
immediately.
Page 2 MDE-4363A Atlas Owner’s Manual· March 2005
- Electrical Hazards, 29 CFR Part 1910.333 contains specific
Lockout/Tagout provision for electrical hazards.
In An Emergency
!
Spilled fuels, ac ciden ts invo lving pump s/d ispen se rs, or uncon trolled fuel flow creat es
a serious hazard.
Fire or explosion may result causing serious injury or death.
Follow established emergency procedures.
The following actions are recommended regarding these hazards:
In An Emergency
WARNING
Collision of Vehicle with Unit Fire at Island Fuel Spill
• Do not go near fuel spill or allow anyone else in the area.
• Use station EMERGENCY CUTOFF immediately. Turn off all system circuit breakers to
the island(s).
• Do not use console E-STOP, ALL STOP to shut o ff power . Th ese keys do not remove AC
power and do not always stop product flow.
• Take precautions to avoid igniting fuel. Do not allow starting of vehicles in the area. No
open flames, smoking or power tools in the area.
• Do not expose yourself to hazardous conditions such as fire, spilled fuel or exposed
wiring.
• Call emergency numbers.
MDE-4363A Atlas Owner’s Manual· March 2005 Page 5
Introduction
Introduction
This manual provides instructions for safely operating, programming, and maintaining the
Atlas™ Fuel Systems pumps/dispensers.
Intended User
This manual is written for the owners and operators of Atlas Fuel Systems pumps and
dispensers.
Scope
This manual provides the following information about the Atlas Fuel Systems pumps and
dispensers:
• Operating the pumps/dispensers
• Preparing the pumps/dispensers for service
• Maintaining the pumps/dispensers
Acronym Table
The following table contains a list of acronyms used in this manual.
Note: Refer to the glossary for more detailed definitions.
Acronym Definition
ASC Authorized Service Contractor
CFR Code of Federal Regulations
DLT Displaying Last Transaction
IFSF International Forecourt Standards Forum
MOC Major Oil Company
NEC National Electrical Code
NFPA National Fire Protection Association
OSHA Occupational Safety and Health Association
PIN Personal Identification Number
PPU Price Per Unit (i.e., price per gallon or liter)
STP Submerged Turbine Pump
Page 6 MDE-4363A Atlas Owner’s Manual· March 2005
Pump/Dispenser Components
This sectio n provides diagrams that show the internal and external components of pumps and
and provides information about these components. Reference this section as you perform the
procedures in this manual.
Atlas Pump/Dispenser
The following drawing identifies the external components of a Gasboy Atlas pump/dispenser
(Mechanical Retail Unit). Mechanical units ha ve mechanic al digit al type di splays a s opposed
to electronic digital type displays. In units that are Commercial instead of Retail, the external
components are much the same with the exception that there are only totalizers, PPUs and a
Main Display showing the gallons pumped.
Pump/Dispenser Components
Boot Area
Nozzle &
Pump Handle
Lever Control
PPU Display
Totalizers
Mechanical Retail Unit
Cost Display
Gallon Display
Warning Labels
Door Lock
Access Door
MDE-4363A Atlas Owner’s Manual· March 2005 Page 7
Pump/Dispenser Components
The following diagram identifies the external componen ts of a Gasboy Atlas pump/dispenser
(Electronic Retail Unit). Electronic units have digital displays as opposed to mechanical
displays. In units t hat are El ectronic Commercial i nstead of Retail th e externa l components are
much the same with the exception that there are only totalizers, PPUs and a Main Display
showing the gallons pumped.
Boot Area
Nozzle & Pump
Handle
Lever
Control
Electro-Mechanical Totalizer
Electronic Retail Unit
Digital Main Display
Gallons Display
PPU
Warning Label
Door Lock
Access Door
Page 8 MDE-4363A Atlas Owner’s Manual· March 2005
Common Functions
This subsection provides instructions for common functions on the Gasboy Atlas pumps/
dispensers.
Understanding Date Codes
A two letter date code is stamped on the serial number plate before the serial number. This
code shows the month and year of manufacture. Refer to th e date code to determine the age of
the equipment for wa rr ant y purposes. The serial numbe r pl at e i s located on the “A” side at the
bottom of the unit attached to the inside of the frame.
Common Functions
Serial Number
Example: A serial number plate stamped “BP
AT000199” contains the following information:
• Date code [BP]—This unit was manufactured in B=February P=2005.
• Serial Number [AT000199]
Refer to the following tables to determine the date code on a Gasboy pump or dispenser.
Month Codes
A = January E = May J = September
B = February F = June K = October
C = March G = July L = November
D = April H = August M = December
Year Codes
P = 2005 U = 2009
R = 2006 W = 2010
S = 2007 X = 2011
T = 2008 Y = 2012
MDE-4363A Atlas Owner’s Manual· March 2005 Page 9
Common Functions
Pump Totals
Pump totals can be read from the totalizers. At the close of each day’s business, the total c an
be read from the unit and subtracted from the day before to obtain the total for that day. If the
unit is in use 24 hours a day, it may be a good idea to also take the readings in the morning so
as to monitor night usage.
Totalizers
Page 10 MDE-4363A Atlas Owner’s Manual· March 2005
Site Preparation
Site Preparat ion
T o ens ur e the sa fety a nd long- term re liabi lit y of your equipmen t, make sur e that your uni ts ar e
properly installed by a knowledgeable ASC. When your units are installed, make sure the
installer takes into consideration the guidelines in the following section.
Obey the Guidelines in Atlas Fuel Systems Documentation and Other Codes
The following manuals provide guidelines for installing Atlas Fuel Systems pumps/
dispensers:
• MDE-4331 Atlas Fuel Systems Installation Manual
• MDE-4333 Atlas Fuel Systems Site Preparation Manual
• FE-356 Atlas Dispenser Wiring Diagram
• FE-357 Atlas Pump Field Wiring Diagram
• FE-361 Atlas Master & Satellite Field Wiring Diagram
Be sure that the installer follows the instructions in those manuals, and adheres to all
applicable local, state and national codes.
General Guidel ines
Be sure the installer, at a minimum, performs the following tasks:
• Attach hose breakaways.
• Follow all manufacturer installation instructions fo r devices attached to the dispenser,
such as hoses, nozzles, and shear valves.
• Install a line leak detection system for all dispensers . (The system must comply with all
local and state codes.)
• Only use UL
• Properly install shear valves for all dispensers and certain above ground tank pump
applications. Be sure to follow all codes.
• Properly bolt units to the island.
• Test hoses for conductivity before use per the manufacturer’s instructions.
• Use appropriate safety signs as outlined in the manuals listed under Obey the Guidelines
in Atlas Fuel Systems Documentation and Other Codes above.
• Use isolation relays for dispensers (required by National Electrical Codes).
• Use the recommended hose lengths for each unit unless you are using hose retrievers.
Note: This is not a complete list. For other requirements, refer the manuals in the above
subsection.
Hoses
Hoses must be UL approved and conductive from end-to-end. Determining hose length is
covered in the table below.
®
-listed or approved attachments with the pump/dispenser.
Note: When determining hose length the effect of adding breakaway s adds significantly to th e
actual hose length.
MDE-4363A Atlas Owner’s Manual· March 2005 Page 11
Site Preparation
WARNING
Hoses of excessive length may create a trip hazard.
Serious injury could occur as a result of tripping over an excessively long hose.
Do not use excessive length hoses. Also ensure hose retrievers are installed and
and are in good operating condition.
Do not install soft-wall hoses, they commonly cause a small sale to indicate when the unit is
activated and the nozzle is closed. Refer to the table below for more information about hoses
and hose retrievers.
Determining Hose Length
Refer to the following table to determine the correct hose length for the various types of hoses.
Type Length
Standard hardwall 5/8 or 3/4 ID (without breakaway) 10 feet, 6 inches
Standard hardwall 5/8 or 3/4 ID (with breakaway) 9 feet, 6 inches
Standard breakaway whip hose 1 foot, 0 inches
Install Warning Labels and Signs for Customers
Install wa rning labels and signs to ensure that customers are warned of potential safety
hazards. Make sure the warning label s and si gns ar e rea dily visible. At a minimum, install the
following signs:
• Turn off vehicle before fueling.
• No smoking; do not use matches or lighters nearby.
• Use only non-breakable, approved containers for storing fuel; make sure the container is
metal and properly identified for fuel storage.
• Static electricity hazards during fueling.
Promptly replace any missing, incomplete, or illegible labels or operating instructions.
WARNING
Static electricity can cause an explosion.
Sta tic ele ctricity, inc luding an electrost atic c harge on yo ur body, can ca use a sp ark
sufficient to ignite fuels and their vapors.
After getting out of a vehicle, touch the metal of your vehicle to discharge any
electrostatic charge before you approach the dispenser island.
Page 12 MDE-4363A Atlas Owner’s Manual· March 2005
Operating Pumps/Dispensers
This section describes the operation of the pump/remote dispenser. It shows how to:
• access the electronic components
• set the standalone switch
• view and re setting the electronic totalizers
• use the actuator
• use the operating sequences for both pumps and remote dispensers.
If using a point of sale device, reference the manufacturer instructions.
Electronic Component Access (9800 Series Only)
There may be times when you will need to be operated the unit as a standalone. As a
standalone, the pump/dispenser will operate independent of the fuel management system.
1 Unlock and remove the front panel.
2 Remove the two bolts securing the bezel assembly and pivot display panel down.
Operating Pumps/Dispensers
TURN OFF ENGINE
Note: Unit will swing forward and
down after screws are removed.
Atlas
Unlock
Loosen and remove
MDE-4363A Atlas Owner’s Manual· March 2005 Page 13
Operating Pumps/Dispensers
CPU Switch Settings for Standalone Operation (9800 Series Only)
The Atlas can be confi gured for vario us ope rat ing c ondit ions u sing the s witches loca te d on t he
CPU PCB. It is strongly advised that only a Gasboy Service Contractor access any switches
other than those explained here.
Switch settings are only changed with the power OFF. The new settings are read by the CPU
PCB when the power is turned ON again.
CPU Switch Settings (9800 Series Only)
SW1-2 Mode
If the unit is controlled by a GASBOY CFN or Topkat, electronic fuel management system,
the switch should be open (on-l ine mode). If the unit is controlled by a GASBOY Series 1000
or a mechanical system, or controlled by any non-GASBOY system, or not controlled by any
fuel management system at all, the switch should be closed (standalone mode).
Mode
On-line
Standalone
Page 14 MDE-4363A Atlas Owner’s Manual· March 2005
SW1-2
Open
Closed Notcontrolledbyanyfuel
FuelSystem
CFN-ElectronicFuel
ManagmentSystem
managmentsystem
3 Onc e the switch set ting has been chang ed, pivot displa y panel to operat ing position and ti ghten
the two screws located on the left and right door support brackets.
4 Place the bezel assembly back into position and secure with the two bolts removed earlier.
5 Place the front panel back into position and lock.
View/Reset Totalizers (9800 Series Only)
Operating Pumps/Dispensers
Commercial Electronic
The Atlas stores a running quantity total for each pump side. These electronic totalizers work
independent of the optional electrical mechanical totalizers that may be installed, and are
shown as whole gallons (liters) on the displays (decimal point is shown, although it is
disregarded). The tota lizer dat a is store d in batter y-backed m emory. The Atlas is supplied wit h
an actuator (shown in the above illustration) which allows you to view and reset electronic
totalizers.
To view the pump totalizers, make sure the pump handles are off and no transactions are in
progress. Locate the GASBOY dial face logo that is on the same pump side as the serial
number tag. (If equipped with the rear totalizer option, the totalizer can be activated from the
GASBOY logo on either side of the pump.) Touch the GASBOY logo with the actuator as
shown. The totalizer data for eac h pump side will be displayed for 10 sec onds . If more time is
needed, touch the actuator to the logo for an additional 10 second period.
Electro-Mech anical Totalizers
Some models of Atlas contain an optional mechanical totalizer for each pump side. Each
totalizer has 7 digits; 6 whole gallons and 1 tenth-wheel, 7 whole digits for liters. The electromechanical totalizers are located below each nozzle hook. Reference Atlas Pump/Dispenser,
Page 7.
MDE-4363A Atlas Owner’s Manual· March 2005 Page 15
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