Gasboy M12158A004 User Manual

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Introduction

Purpose

This manual provides instructions to install the Solid White Diffuser Display (M11841A001) to the Main Display Assembly (M12158A004) on the Atlas

Table of Contents

Introduction 1 Important Safety Information 2 Installing Solid White Diffuser Display (M11841A001) 4 Display (Component Side) PCA 5 Connecting Jumpers 5
MDE-4998B
Main Display Assembly (M12158A004) for Atlas® 9800
August 2014
®
9800 units.

Parts List

Following table lists the parts in the Atlas 9800 main display assembly:
Description Part Number Quantity
Printed Circuit Assembly (PCA), 9800 Main Display M11714A002 1 Solid White Diffuser Display M11841A001 1 Nylon Mounting Button Q13701-01 2

Related Documents

Document Number Title GOLD
MDE-4334 Commercial and Retail Series Atlas Start-up/Service Manual Atlas Pumps/Dispensers PT-1949 Gasboy Atlas Pump and Dispenser Illustrated Parts Manual • Atlas Pumps/Dispensers

Abbreviations and Acronyms

Term Description
GOLD Gilbarco Online Documentation LCD Liquid Crystal Display LED Light Emitting Diode PCA Printed Circuit Assembly PCB Printed Circuit Board
SM
Library
• Parts Manual
MDE-4998B Main Display Assembly (M12158A004) for Atlas® 9800 · August 2014 Page 1
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Important Safety InformationImportant Safety Information
The EMERGENCY STOP, ALL STOP, and PUMP STOP buttons at the cashiers station WILL NOT shut off electrical power to the pump/dispenser. This means that even if you activate these stops, fuel may continue to flow uncontrolled. You must use the TOTAL ELECTRICAL SHUT-OFF in the case of an emergency and not the consoles ALL STOP and PUMP STOP or similar keys.
!
WARNING
!

Important Safety Information

Notes: 1) Save this Important Safety Information section
in a readily accessible location.
2) Although DEF is non-flammable, Diesel is flammable. Therefore, for DEF cabinets that are attached to Diesel dispensers, follow all the notes in this section that pertain to flammable fuels.
This section introduces the hazards an d sa fe ty pr ecautions associated with installing, inspecting, maintaining or servicing this product. Before performing any task on this product, read this safety information and the applicable sections in this manual, where additional hazards and safety precautions for your task will be found. Fire, explosion, electrical shock or pressure release could occur and cause dea th or serious injury, if these safe service procedures are not followed.
Preliminary Precautions
You are working in a potentially dangerous environment of flammable fuels, vapors, and high voltage or pressures. Only trained or authorized individuals knowledgeable in the related procedures should install, inspect, maintain or service this equipment.
Emergency Total Electrical Shut-Off
The first and most important information you must know is how to stop all fuel flow to the pump/dispenser and island. Locate the switch or circuit breakers that shut off all power to all fueling equipment, dispensing devices, and Submerged Turbine Pumps (STPs).
Read the Manual
Read, understand and follow this manual and any other labels or related materials supplied with this equipment. If you do not understand a procedure, call a Gasboy Authorized Service Contractor or call the Gasboy Service Center at 1-800-444-5529. It is imperative to your safety and the safety of others to understand the procedures before beginning work.
Follow the Regulations
Applicable information is available in National Fire Protection Association (NFPA) 30A; Code for Motor Fuel Dispensing
Facilities and Repair Garages, NFPA 70; National Electrical Code (NEC), Occupational Safety and Health Administration
(OSHA) regulations and federal, state, and local codes. All these regulations must be followed. Failure to install, inspect, maintain or service this equipment in accordance with these codes, regulations and standards may lead to le gal citations with penalties or affect the safe use and operation of the equipment.
Replacement Parts
Use only genuine Gasboy replacement p arts and retrofit kit s on your pump/dispenser. Using parts other than genuine Gasboy replacement parts could create a safety hazard and violate local regulations.
Safety Symbols and Warning Words
This section provides important information about warning symbols and boxes.
Alert Symbol
This safety alert symbol is used in this manual and on
warning labels to alert you to a precaution which must be followed to prevent potential personal safety hazards. Obey safety directives that follow this symbol to avoid possible injury
Total Electrical Shut-Off Before Access
Any procedure that requires access to electrical c omponent s or the electronics of the dispenser requires total electrical shut off of that unit. Understand the function and location of this switch or circuit breaker before inspecting, installing, maintaining, or servicing Gasboy equipment.
Evacuating, Barricading and Shutting Off
Any procedure that requires access to the pump/dispenser or STPs requires the following actions:
• An evacuation of all unauthorized persons and vehicles from the work area
• Use of safety tape, cones or barricades at the affected unit(s)
• A total electrical shut-off of the affected unit(s)
Page 2 MDE-4998B Main Display Assembly (M12158A004) for Atlas® 9800 · August 2014
or death.
Signal Words
These signal words used in this manual and on warning labels tell you the seriousness of particular safety hazards. The precautions below must be followed to prevent death, injury or damage to the equipment:
DANGER: Alerts you to a hazard or unsafe practice
!
which will result in death or serious injury.
WARNING: Alerts you to a hazard or unsafe practice
!
that could result in death or serious injury.
CAUTION with Alert symbol: Designates a hazard or
!
unsafe practice which may result in minor injury.
CAUTION without Alert symbol: Designates a hazard
or unsafe practice which may result in property or equipment damage.
Working With Fuels and Electrical Energy
Prevent Explosions and Fires
Fuels and their vapors will explode or burn, if ignited. Spilled or leaking fuels cause vapors. Even filling customer tanks will cause potentially dangerous vapors in the vicinity of the dispenser or island.
DEF is non-flammable. Therefore, explosion and fire safety warnings do not apply to DEF lines.
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Important Safety Information
The pump/dispenser contains a chemical known to the State of California to cause cancer.
WARNING
!
The pump/dispenser contains a chemical known to the State of California to ca use birth defects or other reproductive harm.
WARNING
!
Gasoline/DEF ingested may cause unconsciousness and burns to internal organs. Do not induce vomiting. Keep airway open. Oxygen may be needed at scene. Seek medical advice immediately.
WARNING
!
WARNING
!
DEF generates ammonia gas at higher temperatures. When opening enclosed panels, allow the unit to air out to avoid breathing vapors. If respiratory difficulties develop, move victim away from source of exposure and into fresh air. If symptoms persist, seek medical attention.
Gasoline/DEF spilled in eyes may cause burns to eye tissue. Irrigate eyes with water for approximately 15 minutes. Seek medical advice immediately.
WARNING
!
WARNING
!
Gasoline inhaled may cause unconsciousness and burns to lips, mouth and lungs. Keep airway open. Seek medical advice immediately.
WARNING
!
Gasoline spilled on skin may cause burns. Wash area thoroughly with clear water. Seek medical advice immediately.
WARNING
!
DEF is mildly corrosive. Avoid contact with eyes, skin, and clothing. Ensure that eyewash stations and safety s howers are close to the work location. Seek medical advice recommended treatment if DEF spills into eyes.
WARNING
!
No Open Fire
Open flames from matches, lighters, welding torches
or other sources can ignite fuels and their vapors.
No Sparks - No Smoking
Sparks from starting vehicles, starting or using power tools, burning cigarettes, cigars or pipes can also ignite fuels and their vapors. Static electricity, including an electrostatic charge on your body, can cause a spark suf fic ient to ig nite fuel v apors. Every time you get out of a vehicle, touch the metal of your vehicle, to discharge any electrostatic charge before you approach the dispenser island.
Working Alone
It is highly recommended that someone who is capa ble of rendering first aid be present during servicing. Familiarize yourself with Cardiopulmonary Resuscitation (CP R) methods, if you work with or around high voltages. This information is available from the American Red Cross. Always advise the station personnel about where you will be working, and caution them not to activate power while you are working on the equipment. Use the OSHA Lockout/Tagout procedures. If you are not familiar with this requirement, refer to this information in the service manual and OSHA documentation.
In an Emergency
Inform Emergency Personnel
Compile the following information and inform emergency personnel:
• Location of accident (for example, address, front/back of building, and so on)
• Nature of accident (for example, possible heart attack, run over by car, burns, and so on)
• Age of victim (for example, baby, te enager, middle-age, elderly)
• Whether or not victim has received first aid (fo r example, stopped bleeding by pressure, and so on)
• Whether or not a victim has vomited (for exam ple, if swallowed or inhaled something, and so on)
Working With Electricity Safely
Ensure that you use safe and established practices in working with electrical devices. Poorly wired devices may cause a fire, explosion or electrical shock. Ensure that grounding connections are properly made. Take care that sealing devices and compounds are in place. Ensure that you do not pinch wires when replacing covers. Follow OSHA Lockout/Tagout requirements. Station employees and service contractors need to understand and comply with this program completely to ensure safety while the equipment is down.
Hazardous Materials
Some materials present inside electronic enclosures may present a health hazard if not handled correctly. Ensure that you clean hands after handling equipment. Do not place any equipment in the mouth.
MDE-4998B Main Display Assembly (M12158A004) for Atlas® 9800 · August 2014 Page 3
IMPORTANT: Oxygen may be needed at scene if g asoline has
been ingested or inhaled. Seek medical advice immediately.
Lockout/Tagout
Lockout/Tagout covers servicing and maintenance of machines and equipment in which the unexpected energization or start­up of the machine(s) or equipment or releas e of stored energy could cause injury to employees or personnel. Lockout/Tagout applies to all mechanical, hydraulic, chemical or other energy, but does not cover electrical hazards. Subpart S of 29 CFR Part 1910 - Electrical Hazards, 29 CFR Part 1910.333 contains specific Lockout/Tagout provision for electrical hazards.
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Installing Solid White Diffuser Display (M11841A001)Installing Solid White Diffuser Display (M11841A001)
WARNING
Always remove AC power from the pump/dispenser before servicing the unit. Failure to turn off the unit before servicing may result in serious injury or death.
Display Board
Solid White Diffuser Display (M11841A001)
LCD Display
(ii) Nylon Mounting Button (Q13701-01)
LCD Display
Solid White Diffuser Display (M11841A001)
LCD Display
Nylon Mounting Button (Q13701-01)
LED Backlight 9800 Reflector
Solid White Diffuser Display (M11841A001)
(i)

Installing Solid White Diffuser Display (M11841A001)

To install the solid white diffuser display on the Atlas 9800 Main Display Assembly (M12158A004), proceed as follows:
1 When the Atlas 9800 main display assembly is used with the Sale Backlight and Printed
Circuit Board (PCB) Assembly (C06372) and Light Emitting Diode (LED) Backlight 9800 Reflector (C35399), place the solid white diffuser display on the front side of the display board between the Liquid Crystal Display (LCD) and PCB as shown in Figure 1.
Figure 1: Placing Solid White Diffuser Display
2 Secure the LED backlight 9800 reflector and solid white diffuser display to the display board
using the Nylon Mounting Buttons (Q13701-01).
Figure 2: Securing LED Backlight 9800 Reflector and Solid White Diffuser Display
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Display (Component Side) PCA

P1
K2
K4
K5
K7
K6
K1
Figure 3 shows the main display PCA.
Figure 3: Display (Component Side) Assembly PCA
Display (Component Side) PCA

Connecting Jumpers

The Atlas 9800 main display assembly must be addressed to display the pump data for the hose (side) that is closest to it. This means that two of the display assemblies are addressed as hose outlet #1 and two are addressed as hose outlet #2 (in a side-load twin or dual). The K1 jumper selects the display address.
Following table lists the hose data connected to the closest jumper:
Hose Jumper Pins
1 1-2 2 2-3
details that
are displayed when the main display assembly is
MDE-4998B Main Display Assembly (M12158A004) for Atlas® 9800 · August 2014 Page 5
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Connecting Jumpers
K7
K6
K5
K4
K2
The Atlas 9800 main display assembly can be configured to display whole units, tenths, hundredths, or thousandths using the following jumpers:
K2, K4, and K6 Jumpers: Control the decimal points and their pins that must be
jumpered as shown in the following table. These jumpers do not affect the pulse output rates or quantities communicated on the RS-485 loop. They are strictly cosmetic. Currently, there is no software or firmware to support whole units or tenths. This means that the K2 jumper must remain in the default OFF position (jumper pins 1-2).
K5 and K7 Jumpers: Control
the comma tail for the hundredths and thousandths positions. If you are not in a region that requires commas instead of decimal points, leave the K5 and K7 jumpers in the default OFF position (jumper pins 1-2).
Note: The K3 jumper is not available.
Following table lists the jumper configurations
Units K2 K4 K6
Whole Units 1-2 1-2 1-2 Tenths - .0 2-3 1-2 1-2 Hundredths - .00 1-2 2-3 1-2 Thousandths - .000 1-2 1-2 2-3
Figure 4: Jumper Segment Control
for displaying the decimal points:
Atlas® is a registered trademark of Gasboy International.
© 2014 GASBOY 7300 West Friendly Avenue · Post Office Box 22087 Greensboro, North Carolina 27420 Phone (336) 547-5000 · http://www.gasboy.com · Printed in the U.S.A. MDE-4998B Main Display Assembly (M12158A004) for Atlas® 9800 · August 2014
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