Gasboy M09677B015 User Manual

Introduction

Purpose

This document provides installation instructions for the NR-H Nozzle Reader (M09677B015)
kit.

Table of Contents

Topic Page

Introduction
Important Safety Information
Installing the NR-H Nozzle Reader (M09677B015) Kit

MDE-5075

NR-H Nozzle Reader (M09677B015) Kit

Installation Instructions

January 2013

1
5
7

Required Tools

Following tools are required for installing the kit.

Description Figure

Crimping Tool

Needle Nose Plier

Multimeter

Snips

MDE-5075 NR-H Nozzle Reader (M09677B015) Kit Installation Instructions · January 2013 Page 1

Introduction

Description Figure

Black or Grey Silicone Compound

Wirestripper

®

Phillips

-head Screwdriver

Flat-head Screwdriver

Assorted Tie Wraps

Razor Knife

®

Wrench

Allen

Page 2 MDE-5075 NR-H Nozzle Reader (M09677B015) Kit Installation Instructions · January 2013

Parts List

Following table lists the parts included in this kit.

Description Quantity Figure

Receiver-Transmitter Boot 1

Receiver-Transmitter 1

Antennae Boot 1

Antennae 1

Bushing Tang
Bushing Tang Screw
Nozzle Antennae Screws

2

Introduction

One-sided Connectors 2

Butt-splice Connectors 2

Conduit Fittings 2

Intermediate Cable 1

Bushing 1

Hose Clamps 2

Tie Wraps 2

MDE-5075 NR-H Nozzle Reader (M09677B015) Kit Installation Instructions · January 2013 Page 3

Introduction

Nozzle Assembly

Knurl Adapter

Description Quantity Figure

Assorted Mounting Feet 3

Flex Conduit 1

Parts Not Provided in the Kit

Following additional parts not provided in the kit (see Figure 1) are also required:

• Nozzle Assembly

• Knurl Adapter

• Tools and Sealants (not shown) for installing adapter

Figure 1: Parts Not Provided in the Kit

Page 4 MDE-5075 NR-H Nozzle Reader (M09677B015) Kit Installation Instructions · January 2013

The EMERGENCY STOP, ALL STOP, and
PUMP STOP buttons at the cashier’s station
WILL NOT shut off electrical power to the 
pump/dispenser. This means that even if you
activate these stops, fuel may continue to flow
uncontrolled.
You must use the TOTAL ELECTRICAL 
SHUT-OFF in the case of an emergency and not
the console’s ALL STOP and PUMP STOP or
similar keys.

!

WARNING

!

Important Safety Information

Important Safety Information

Notes: 1) Save this Important Safety Information section

in a readily accessible location.

2) Although DEF is non-flammable, Diesel is
flammable. Therefore, for DEF cabinets that are
attached to Diesel dispensers, follow all the
notes in this section that pertain to flammable
fuels.

This section introduces the hazard s and safety precautions
associated with installing, inspecting, maintaining or servicing
this product. Before performing any task on this product, read
this safety information and the applicable sections in this
manual, where additional hazards and safety precautions for
your task will be found. Fire, explosion, electrical shock or
pressure release could occur and cause death o r serious injury,
if these safe service procedures are not followed.

Preliminary Precautions

You are working in a potentially dangerous environment of
flammable fuels, vapors, and high voltage or pressures. Only
trained or authorized individuals knowledgeable in the related
procedures should install, inspect, maintain or service this
equipment.

Emergency Total Electrical Shut-Off

The first and most important information you must know is how
to stop all fuel flow to the pump/dispenser and island. Locate
the switch or circuit breakers that shut off all power to a ll fueling
equipment, dispensing devices, and Submerged Turbine
Pumps (STPs).

Read the Manual

Read, understand and follow this manua l and any other labels
or related materials supplied with this equipment. If you do not
understand a procedure, call a Gasboy Authorized Serv ice
Contractor or call the Gasboy Service Center at 
1-800-444-5529. It is imperative to your safety an d the safety of
others to understand the procedures before beginn ing work.

Follow the Regulations

Applicable information is available in National Fire Protection
Association (NFPA) 30A; Code for Motor Fuel Dispensing

Facilities and Repair Garages, NFPA 70; National Electrical
Code (NEC), Occupatio nal Safety and Health Administration

(OSHA) regulations and federal, state, and local codes. All
these regulations must be followed. Failure to install, inspect,
maintain or service this equipment in accordance with these
codes, regulations and standards may lead to legal citations
with penalties or affect the safe use and operation of the
equipment.

Replacement Parts

Use only genuine Gasboy replacement p art s and re trofit kits on
your pump/dispenser. Using parts other than genuine Gasboy
replacement parts could create a safe ty hazard and violate
local regulations.

Safety Symbols and Warning Words

This section provides important information about warning
symbols and boxes.

Alert Symbol

Total Electrical Shut-Off Before Access

Any procedure that requires access to electrical compon ents or
the electronics of the dispenser requires total electrical shut off
of that unit. Understand the function and location of this switch
or circuit breaker before inspecting, installing, maintaining, or
servicing Gasboy equipment.

Evacuating, Barricading and Shutting Off

Any procedure that requires access to the pump/dispenser or
STPs requires the following actions:

• An evacuation of all unauthorized persons and vehicles
from the work area

• Use of safety tape, cones or barricades at the affected 
unit(s)

• A total electrical shut-off of the affected unit(s)

MDE-5075 NR-H Nozzle Reader (M09677B015) Kit Installation Instructions · January 2013 Page 5

This safety alert symbol is used in this manual and on

warning labels to alert you to a precaution which must be
followed to prevent potential personal safety hazards. Obey
safety directives that follow this symbol to avoid possible inj ury
or death.

Signal Words

These signal words used in this manual and on warning labels
tell you the seriousness of particular safety hazards. The
precautions below must be followed to prevent death, injury or
damage to the equipment:

DANGER: Alerts you to a hazard or unsafe practice

!

which will result in death or serious injury.

WARNING: Alerts you to a ha zard or unsafe practice

!

that could result in death or serious injury.

CAUTION with Alert symbol: Designates a hazard or

!

unsafe practice which may result in minor injury.

CAUTION without Alert symbol: Designates a hazard

or unsafe practice which may result in property or
equipment damage.

Working With Fuels and Electrical Energy

Prevent Explosions and Fires

Fuels and their vapors will explode or burn, if ignited. Spilled or
leaking fuels cause vapors. Even filling customer tanks will
cause potentially dangerous vapors in the vicinity of the
dispenser or island.

DEF is non-flammable. Therefore, explosion and fire safety
warnings do not apply to DEF lines.

Important Safety Information

The pump/dispenser contains a chemical known to the
State of California to cause cancer.

WARNING

!

The pump/dispenser contains a chemical known to the
State of California to ca use birth defects or other
reproductive harm.

WARNING

!

Gasoline/DEF ingested may cause
unconsciousness and burns to internal organs.
Do not induce vomiting. Keep airway open.
Oxygen may be needed at scene. Seek medical
advice immediately.

WARNING

!

WARNING

!

DEF generates ammonia gas at higher temperatures.
When opening enclosed panels, allow the unit to air out to
avoid breathing vapors.
If respiratory difficulties develop, move victim away from
source of exposure and into fresh air. If symptoms persist,
seek medical attention.

Gasoline/DEF spilled in eyes may cause burns to
eye tissue. Irrigate eyes with water for
approximately 15 minutes. Seek medical advice
immediately.

WARNING

!

WARNING

!

Gasoline inhaled may cause unconsciousness
and burns to lips, mouth and lungs. Keep airway
open. Seek medical advice immediately.

WARNING

!

Gasoline spilled on skin may cause burns.
Wash area thoroughly with clear water.
Seek medical advice immediately.

WARNING

!

DEF is mildly corrosive. Avoid contact with eyes, skin, and
clothing. Ensure that eyewash stations and safety s howers
are close to the work location. Seek medical advice
recommended treatment if DEF spills into eyes.

WARNING

!

No Open Fire

Open flames from matches, lighters, welding torches

or other sources can ignite fuels and their vapors.

No Sparks - No Smoking

Sparks from starting vehicles, starting or using power tools,
burning cigarettes, cigars or pipes can also ignite fuels and their
vapors. Static electricity, including an electrostatic charge on
your body, can cause a spark sufficient to ignite fuel vapors.
Every time you get out of a vehicle, touch the metal of your
vehicle, to discharge any electrostatic charge before you
approach the dispenser island.

Working Alone

It is highly recommended that someone who is capable of
rendering first aid be present during servicing. Familiarize
yourself with Cardiopulmonary Resuscitation (CPR) methods , if
you work with or around high voltages. This information is
available from the American Red Cross. Always advise the
station personnel about where you will be working, and caution
them not to activate power while you are working on the
equipment. Use the OSHA Lockout/Tagout procedures. If you
are not familiar with this requirement, refer to this information in
the service manual and OSHA documentation.

In an Emergency

Inform Emergency Personnel

Compile the following information and inform emergency
personnel:

• Location of accident (for example, address, front/back of
building, and so on)

• Nature of accident (for example, pos sib le heart attack, run
over by car, burns, and so on)

• Age of victim (for example, baby, teenager, middle-age,
elderly)

• Whether or not victim has received first aid (for example,
stopped bleeding by pressure, and so on)

• Whether or not a victim has vomited (for example, if
swallowed or inhaled something, and so on)

Working With Electricity Safely

Ensure that you use safe and established practices in working
with electrical devices. Poorly wired devices may cause a fire,
explosion or electrical shock. Ensure that grounding
connections are properly made. Take care that sealing devices
and compounds are in place. Ensure that you do not pinch
wires when replacing covers. Follow OSHA Lockout/Tagout
requirements. S tation employees and service contractors need
to understand and comply with this program completely to
ensure safety while the equipment is down.

Hazardous Materials

Some materials present inside electronic enclosures may
present a health hazard if not handled correctly. Ensure that
you clean hands after handling equipment. Do not place any
equipment in the mouth.

Page 6 MDE-5075 NR-H Nozzle Reader (M09677B015) Kit Installation Instructions · January 2013

IMPORTANT: O xygen may be ne eded at s cene if ga soline h as

been ingested or inhaled. Seek medical advice immediately.

Lockout/Tagout

Lockout/Tagout covers servicing and maintenanc e of mach ines
and equipment in which the unexpected energiz ation or start-up
of the machine(s) or equipment or release of stored energy
could cause injury to employees or personnel. Lockout/Tagout
applies to all mechanical, hydraulic, chemical or ot he r en erg y,
but does not cover electrical hazards. Subpart S of 29 CFR Part
1910 - Electrical Hazards, 29 CFR Part 1910.333 contains
specific Lockout/Tagout provision for electrical hazards.

Installing the NR-H Nozzle Reader (M09677B015) Kit

Orientation of Bushing Tang

Installing the NR-H Nozzle Reader (M09677B015) Kit

To install the NR-H Nozzle Reader (M09677B015) Kit, proceed as follows:

1 If attached, remove nozzle boot as shown in Figure 2.

Figure 2: Removing Nozzle Boot

Secure the bushing tang with a bushing tang screw as shown in Figure 3.

2

Figure 3: Bushing Tang and Screw Assembly

MDE-5075 NR-H Nozzle Reader (M09677B015) Kit Installation Instructions · January 2013 Page 7