Introduction
Purpose
This document provides instructions to install the Atlas™ Bezel (M08400A001) using the
M08400K001 Upgrade Kit.
Note: The instructions are also applicable for installing the M08685K001 kit that is intended
for replacing only the Gaskets in the Atlas Bezel. The M08685K001 kit does not include
the Atlas Bezel Assembly.
Ordering Information
Note: Refer to Gasboy® Price List GPL-5100 for more information.
MDE-4740B
Atlas™ Bezel Upgrade Kit (M08400K001)
Installation Instructions
February 2010
The Atlas M08400K001 Bezel Assembly is a retrofit bezel for Atlas models only. It consists of
a rigid structural foam frame with one-piece polycarbonate lense and Tedlar style
polycarbonate graphic panels and brands. When ordering for the replacement, you must
provide the following information so that the correct dial face can be provided:
• Original unit model number (9853KXTW1-DZ)
• Original unit serial number (AT00XXXX)
• Side A or Side B (field wiring junction box is on Side A)
• Does the original unit have totalizers?
• Language
• Unit of measure (Gallons or Liters)
• Branding information
Intended Users
This document is intended for Gasboy-certified Authorized Service Contractors (ASCs) and
Customer Specified Contractors (CSCs).
Table of Contents
Topic Page
Introduction
Important Safety Information
Installing the M08400A001 Kit
1
3
5
MDE-4740B Atlas™ Bezel Upgrade Kit (M08400K001) Installation Instructions · February 2010 Page 1
Introduction
Required Tools
Parts List
The following tools are required for the installation of the kit:
• Phillips® Screwdriver
• Flat Blade Screwdriver
• Scissors or Utility Knife
The following table lists the parts included in the M08400K001 kit.
Item Description Part Number Quantity
1 Wiper Gasket M08340B001 1
2 Atlas Bezel Assembly M08400A001 1
3 Gasket 1/4 X 1/2 X 1 Q11899-21 2
4 Gasket 1/4 X 1/2 X 25.7 Q11899-22 1
5 Gasket 1/4 X 1/2 X 3.15 Q11899-23 2
Note: This is a configured kit; dial face graphics and brand panel graphics must be ordered
with this kit.
Warranty
The following table lists the parts included in the M08685K001 kit.
Note: The M08685K001 is intended for replacing the Gaskets in the Atlas Bezel. It does not
include the Atlas Bezel Assembly.
Quantity per
Item Description Part Number
1 Wiper Gasket M08340B001 2
2 Screw, Thread Forming Pan M04287B001 4
3 Gasket, Upper Housing M05095B001 4
4 Gasket 1/4 X 1/2 X 1 Q11899-21 4
5 Gasket 1/4 X 1/2 X 25.7 Q11899-22 4
6 Gasket 1/4 X 1/2 X 3.15 Q11899-23 2
Dispenser
For information on warranty, refer to MDE-4255 Gasboy’s Warranty Policy Statement. If you
have any warranty-related questions, contact Gasboy’s W arranty Department at its Greensboro
location.
Page 2 MDE-4740B Atlas™ Bezel Upgrade Kit (M08400K001) Installation Instructions · February 2010
Important Safety Information
Important Safety Information
This section introduces the hazards and safety precautions
associated with installing, inspecting, maintaining or servicing
this product. Before performing any task on this product, read
this safety information and the applicable sections in this
manual, where additional hazards and safety precautions for
your task will be found. Fire, explosion, electrical shock or
pressure release could occur and cause death or serious
injury, if these safe service procedures are not followed.
Preliminary Precautions
You are working in a potentially dangerous environment of
flammable fuels, vapors, and high voltage or pressures. Only
trained or authorized individuals knowledgeable in the related
procedures should install, inspect, maintain or service this
equipment.
Emergency Total Electrical Shut-Off
The first and most important information you must know is
how to stop all fuel flow to the pump/dispenser and island.
Locate the switch or circuit breakers that shut off all power to
all fueling equipment, dispensing devices, and Submerged
Turbine Pumps (STPs).
!
WARNING
!
The EMERGENCY STOP, ALL STOP, and
PUMP STOP buttons at the cashier’s station
WILL NOT shut off electrical po wer to th e pump/
dispenser. This means that even if you activate
these stops, fuel may continue to flow
uncontrolled.
Read the Manual
Read, understand and follow this manual and any other
labels or related materials supplied with this equipment. If you
do not understand a procedure, call a Gasboy Authorized
Service Contractor or call the Gasboy Servi c e C ente r at
1-800-444-5529. It is imperative to your safety and the safety
of others to understand the procedures before beginning
work.
Follow the Regulations
Applicable information is available in National Fire Protection
Association (NFPA) 30A; Code for Motor Fuel Dispensing
Facilities and Repair Garages, NFPA 70; National Electrical
Code (NEC), Occupational Safety and Hazard Association
(OSHA) regulations and federal, state, and local codes. All
these regulations must be followed. Failure to install, inspect,
maintain or service this equipment in accordance with these
codes, regulations and standards may lead to legal citations
with penalties or affect the safe use and operation of the
equipment.
Replacement Parts
Use only genuine Gasboy replacement parts and retrofit kits
on your pump/dispenser. Using parts other than genuine
Gasboy replacement parts could create a safety hazard and
violate local regulations.
Safety Symbols and Warning Words
This section provides important information about warning
symbols and boxes.
Alert Symbol
You must use the TOTAL ELECTRICAL SHUTOFF in the case of an emergency and not the
console’s ALL STOP and PUMP STOP or
similar keys.
To tal Electrical Shut-Off Before Access
Any procedure that requires access to electrical components
or the electronics of the dispenser requires total electrical
shut off of that unit. Understand the function and location of
this switch or circuit breaker before inspecting, installing,
maintaining, or servicing Gasboy equipment.
Evacuating, Barricading and Shutting Off
Any procedure that requires access to the pump/dispenser or
STPs requires the following actions:
• An evacuation of all unauthorized persons and vehicles
from the work area
• Use of safety tape, cones or barricades at the affected
unit(s)
• A total electrical shut-off of the affected unit(s)
This safety alert symbol is used in this manual and
on warning labels to alert you to a precaution which must be
followed to prevent potential personal safety hazards. Obey
safety directives that follow this symbol to avoid possible
injury or death.
Signal Words
These signal words used in this manual and on warning
labels tell you the seriousness of particular safety hazards.
The precautions below must be followed to prevent death,
injury or damage to the equipment:
DANGER: Alerts you to a hazard or unsafe practice
!
which will result in death or serious injury.
WARNING: Alerts you to a hazard or unsafe practice
!
that could result in death or serious injury.
CAUTION with Alert symbol: Designates a hazard or
!
unsafe practice which may result in minor injury.
CAUTION without Alert symbol: Designates a hazard
or unsafe practice which may result in property or
equipment damage.
Working With Fuels and Electrical Energy
Prevent Explosions and Fires
Fuels and their vapors will explode or burn, if ignited. Spilled
or leaking fuels cause vapors. Even filling customer tanks will
cause potentially dangerous vapors in the vicinity of the
dispenser or island.
MDE-4740B Atlas™ Bezel Upgrade Kit (M08400K001) Installation Instructions · February 2010 Page 3
Important Safety Information
No Open Fire
Open flames from matches, lighters, welding
torches or other sources can ignite fuels and their vapors.
No Sparks - No Smoking
Sparks from starting vehicles, starting or using power tools,
burning cigarettes, cigars or pipes can also ignite fuels and
their vapors. Static electricity, including an electrostatic
charge on your body, can cause a spark sufficient to ignite
fuel vapors. Every time you get out of a vehicle, touch the
metal of your vehicle, to discharge any electrostatic charge
before you approach the dispenser island.
Working Alone
It is highly recommended that someone who is capable of
rendering first aid be present during servicing. Familiarize
yourself with Cardiopulmonary Resuscitation (CPR) methods,
if you work with or around high voltages. This information is
available from the American Red Cross. Always advise the
station personnel about where you will be working, and
caution them not to activate power while you are working on
the equipment. Use the OSHA Lockout/ T agout procedures. If
you are not familiar with this requirement, refer to this
information in the service manual and OSHA documentation.
Working With Electricity Safely
Ensure that you use safe and established practices in
working with electrical devices. Poorly wired devices may
cause a fire, explosion or electrical shock. Ensure that
grounding connections are properly made. Take care that
sealing devices and compounds are in place. Ensure that you
do not pinch wires when replacing covers. Follow OSHA
Lockout/T agout requirements. Station employees and service
contractors need to understand and comply with this program
completely to ensure safety while the equipment is down.
Hazardous Materials
Some materials present inside electronic enclosures may
present a health hazard if not handled correctly. Ensure that
you clean hands after handling equipment. Do not place any
equipment in the mouth.
!
WARNING
The pump/dispenser contains a chemical known to the
State of California to cause cancer.
In an Emergency
Inform Emergency Personnel
Compile the following information and inform emergency
personnel:
• Location of accident (for example, address, front/back of
building, and so on)
• Nature of accident (for example, possible heart attack, run
over by car, burns, and so on)
• Age of victim (for example, baby, teenager, middle-age,
elderly)
• Whether or not victim has received first aid (for example,
stopped bleeding by pressure, and so on)
• Whether or not a victim has vomited (for example, if
swallowed or inhaled something, and so on).
WARNING
!
Gasoline ingested may cause unconsciousness
and burns to internal organs.
Do not induce vomiting.
Keep airway open.
Oxygen may be needed at scene.
Seek medical advice immediately.
WARNING
!
Gasoline inhaled may cause unconsciousness
and burns to lips, mouth and lungs.
Keep airway open.
Seek medical advice immediately.
WARNING
!
Gasoline spilled in eyes may cause burns to eye
tissue.
Irrigate eyes with water for approximately
15 minutes.
Seek medical advice immediately.
WARNING
!
Gasoline spilled on skin may cause burns.
Wash area thoroughly with clear water.
Seek medical advice immediately.
IMPORTANT: Oxygen may be needed at scene if gasoline
has been ingested or inhaled. Seek medical advice
immediately.
WARNING
!
Lockout/Tagout
Lockout/Tagout covers servicing and maintenance of
The pump/dispenser contains a chemical known to the
State of California to cause birth defects or other
reproductive harm.
machines and equipment in which the unexpected
energization or start-up of the machine(s) or equipment or
release of stored energy could cause injury to employees or
personnel. Lockout/Tagout applies to all mechanical,
hydraulic, chemical or other energy, but does not cover
electrical hazards. Subpart S of 29 CFR Part 1910 - Electrical
Hazards, 29 CFR Part 1910.333 contains specific Lockout/
Tagout provision for electrical hazards.
Page 4 MDE-4740B Atlas™ Bezel Upgrade Kit (M08400K001) Installation Instructions · February 2010
Installing the M08400A001 Kit
Figure 1: Atlas Bezel Assembly M08400A001 (Front View)
Installing the M08400A001 Kit
Figure 2: Rear View Showing the Hanger Lip
Hanger
MDE-4740B Atlas™ Bezel Upgrade Kit (M08400K001) Installation Instructions · February 2010 Page 5
Installing the M08400A001 Kit
Figure 3: Bezel Sealing Gaskets
Gasket, Upper Housing Side (M05095B001)
Note: Figure shows how the two top cover screws are used to mount the wiper
gasket (M08340B001).
Screw, 12-24 (Silver Painted Head) (M04287B001)
Seal, Bezel Top (M08340B001)
Gasket 1/4 X 1/2 X 1
Gasket 1/4 X 1/2 X 3.15
Gasket 1/4 X 1/2 X 25.7
To install the kit, proceed as follows:
1 Remove the dispenser lower door using the key.
2 Remove the two Wing nut fasteners at the lower corners of the existing Atlas Bezel. Remove
the existing Bezel.
3 Remove the two Phillips head screws that secure the top cover (see Figure 3).
4 Place the wiper gasket (M08340B001) in the hanger trough (see Figure 3), and install the
screws that were removed in step 3. The top cover and wiper gasket are now installed.
5 Place adhesive-backed gaskets (items 3, 4, and 5 in “Parts List” on page 2) along the lower
edge (see Figure 3).
6 Position the new Atlas Bezel so that its hanger (see Figure 2 on page 5) fits into the hanger
trough of the top cover.
7 Reinstall the two Wing nut fasteners at the lower corners of the Atlas Bezel. The bezel is now
fully installed.
8 Replace the dispenser lower door .
9 Repeat steps 1 to 8 for Side B of the unit.
The installation of the M08400A001 kit is complete.
Atlas™ is a trademark of Gasboy International. Gasboy® is a registered trademark of Gasboy International. Phillips® is a registered
trademark of The Phillips Screw Co.
© 2010 GASBOY
7300 West Friendly Avenue · Post Office Box 22087
Greensboro, North Carolina 27420
Phone 1-800-444-5529 · http://www.gasboy.com · Printed in the U.S.A.
MDE-4740B Atlas™ Bezel Upgrade Kit (M08400K001) Insta llation Instru ctio ns · Fe bruary 201 0
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