Gasboy M06245K0XX User Manual
Introduction
This manual provides installation instructions for Atlas™ Pulser Kits M06245K001 through
M06245K011. The kits and associated models covered in this manual are listed and described
in the
Required Reading
Before installing a kit, the installer must read, understand, and follow:
• This manual
• NFPA 30A, The Automotive and Marine Service Station Code
• NFPA 70, The National Electric Code
• Applicable federal, state and local codes and regulations
MDE-4506A
Atlas™ Pulser Kits M06245K0XX Installation
May 2006
Kit Identification section.
Failure to do so may adversely affect the safe use and operation of the equipment.
Note: This kit must be installed by a Gasboy Authorized Service Contractor (ASC) to ensure
Required Tools
The following tools are required to install the Pulser Kits:
warranty.
• Wrench Set
• Flat tip screwdriver
• Cross tip screwdriver
• Punches (to remove and install pins)
MDE-4506A Atlas™ Pulser Kits M06245K0XX Installation · May 2006 Page 1
Introduction
Kit Identification
Kit Number Description
M06245K001 - KIT PLSR 10:1 TWIN Pulser and Coupling Assembly; 10:1 Volume, 91 & 87
M06245K002 - KIT PLSR 100:1 TWIN Pulser and Coupling Assembly; 100:1 Volume, 91 &
M06245K003 - KIT PLSR 1:1 TWIN Pulser Assembly; 1:1 Volume, 91 TWIN EXCEPT
M06245K004 - KIT PLSR 10:1 SINGLE Pulser and Coupler Assembly; 10:1 Volume, 91 & 87
M06245K005 - KIT PLSR 100:1 SINGLE Pulser and Coupler Assembly; 100:1 Volume, 91 & 87
M06245K006 - KIT PLSR 1:1 SINGLE Pulser Assembly; 1:1 Volume, 91 SINGLE EXCEPT
M06245K007 - KIT PLSR CM SINGLE Pulser Assembly; 100:1 MONEY, 87 SINGLE
M06245K008 - KIT PLSR CM TWIN Pulser Assembly; 100:1 MONEY, 87 TWIN
M06245K009 - KIT PLSR 10:1 9140 Pulser Assembly; 10:1 Volume, 9140
M06245K010 - KIT PLSR 1:1 9140 Pulser Assembly; 1:1 Volume, 9140
M06245K011 - KIT PLSR 100:1 9140 Pulser Assembly; 100:1 Volume, 9140
TWIN EXCEPT 9140
87 TWIN EXCEPT 9140
9140
SINGLE EXCEPT 9140
SINGLE EXCEPT 9140
9140
Warranty
For information on warranty, refer to MDE-4255 Gasboy’s Warranty Policy Statement. If you
have any warranty-related questions, contact Gasboy’s Warranty Department at its Greensboro
location.
Page 2 MDE-4506A Atlas™ Pulser Kits M06245K0XX Installation · May 2006
K011-
M06245
K010-
M06245
K009-
M06245
KIT
K008-
M06245
KIT
K007-
M06245
K006-
M06245
K005-
M06245
KIT
PLSR
KIT
PLSR
KIT
PLSR
CM
PLSR
CM
PLSR
KIT
PLSR
KIT
PLSR
100:1
1:1
10:1
TWIN
100:1
100:1
SINGLE
1:1
100:1
9140
(QTY)
9140
(QTY)
9140
(QTY)
(QTY)
MONEY
(QTY)
MONEY
(QTY)
SINGLE
(QTY)
SINGLE
KIT
K004-
M06245
KIT
K003-
M06245
KIT
K002-
M06245
KIT
K001-
M06245
10:1
PLSR
1:1
PLSR
100:1
PLSR
10:1
PLSR
(QTY)
SINGLE
TWIN
(QTY)
TWIN
(QTY)
TWIN
(QTY)
027041 2 2 2 1 1 1 - - 1 1 1
056877 4 4 2 2 1 1 2 4 2 1 2
C08682 2 2 2 1 1 1 1 2 1 1 1
Introduction
Description Part Number
CRTN 14.312 X 11.375 X 15 018656 1 1 1 1 1 1 1 1 1 1 1
DECAL, 10:1 PULSER 023596 1 1 - 1 - - - - 1 - 1
ELBOW-CONDUIT 1/2 X 45 M/ 025015 2 2 2 1 1 1 - - 1 1 1
ELBOW-CONDUIT 1/2 X 90 M/ 025045 2 2 2 1 1 1 1 2 - - -
GEAR,
QUANTITY
PLATE AND IDLER GEAR ASSY 027044 2 2 2 1 1 1 - - 1 1 1
HUB-QUAN. SHAFT EXTENSION 031035 2 - 2 1 1 1 - - 1 1 1
KIT-PLSR VR 312020-924 VR 032942 - - - - - - 1 2 - - -
PLSR ASY 1:1;91EK LTR 046969 - - 2 - - 1 - - - 1 -
PLATE-MOUNTNG PULSER 100 046970 2 2 2 1 1 1 - - 1 1 1
PLSR & CPLG ASSY;100:1 046972 - 2 - - 1 - - - - - 1
PULSER & CPLG ASSY; 10:1 046973 2 - - 1 - - - - 1 - -
POLY BAG 5 X 6 047401 1 1 1 1 1 1 1 1 1 1 1
SPACER.94 4 NOM.LENGTH
SPACER TOP.835 NOM.LENGTH 056895 2 2 2 1 2 2 1 2 1 2 1
CONDUIT TEE, MACHINED 064830 1 1 1 1 1 1 1 1 - - -
WASHER, LOCK EXT 1/4 1114 068891 12 12 14 6 7 7 3 6 6 7 6
TIE-WRAP, IDENTIF
(1"X5/16)
SCREW HEX HD CAP FINISHED K14830 6 6 6 3 3 3 3 6 3 3 3
Parts Lists
MDE-4506A Atlas™ Pulser Kits M06245K0XX Installation · May 2006 Page 3
K011-
M06245
K010-
M06245
K009-
M06245
KIT
K008-
M06245
KIT
K007-
M06245
K006-
M06245
K005-
M06245
KIT
PLSR
KIT
PLSR
KIT
PLSR
CM
PLSR
CM
PLSR
KIT
PLSR
KIT
PLSR
100:1
1:1
10:1
TWIN
100:1
100:1
SINGLE
1:1
100:1
9140
(QTY)
9140
(QTY)
9140
(QTY)
(QTY)
MONEY
(QTY)
MONEY
(QTY)
SINGLE
(QTY)
SINGLE
K004-
M06245
K003-
M06245
K002-
M06245
K001-
M06245
KIT
KIT
KIT
KIT
10:1
PLSR
1:1
PLSR
100:1
PLSR
10:1
PLSR
(QTY)
SINGLE
TWIN
(QTY)
TWIN
(QTY)
TWIN
(QTY)
Introduction
Description Part Number
ELBOW CNDT 1/2X90 F SPT K42428 1 1 1 1 1 1 1 1 - - -
ELBOW CNDT 1/2X90 M & F K42448 - - - - - - - - 1 1 1
PLUG PIPE 1/2 SQ SOCKET K43850 - - - 1 1 1 1 - - - -
BUSHG FCED RDC 3/4X1/2 K49827 1 1 1 1 1 1 1 1 1 1 1
RING RET 1/4 K76238-41 2 2 2 1 1 1 - - 1 1 1
SCREW TPT HEX WS HD 1/4-2 K85736-39 2 2 2 1 1 1 - - 1 1 1
CONDUIT M05292B001 1 1 1 1 1 - - - - - -
CONDUIT M05293B001 1 1 1 - - - - - - - -
CONDUIT FORMED M05368B001 - - - - - 1 1 1 - - -
CONDUIT FORMED M05369B001 - - - - - - - 1 - - -
CONDUIT 9140 PULSER M06869B001 - - - - - - - - 1 1 1
MOA MECH PULSER CONDUIT M05370 1 1 1 1 1 1 1 1 1 1 1
UNION CNDT M&F 1/2 Q10016-04 3 3 3 2 2 2 2 3 1 1 1
SPIROL PIN.078 X.437 Q10038-35 2 2 2 1 1 1 - - 1 1 1
SCREW HEX HD CAP FINISHED Q10624-37 6 6 6 3 3 3 - - 3 3 3
NIPPLE 3/4 X 3-3/8 R11496-43 1 1 1 - - - - 1 - - -
NIPPLE 3/4 X 3-5/8 R11976-43 - - - 1 1 1 1 - - - -
NIPPLE CNDT 1/2 X 4 R11976-57 1 1 1 1 1 1 1 1 - - -
INSTAL INSTR PULSER KITS MDE-4506 1 1 1 1 1 1 1 1 1 1 1
Page 4 MDE-4506A Atlas™ Pulser Kits M06245K0XX Installation · May 2006
Important Safety Information
Important Safety Information
This section introduces the hazards and safety precautions
associated with installing, inspecting, maintaining or servicing
this product. Before performing any task on this product, read
this safety information and the applicable se cti o ns in th is
manual, where additional hazards and safety precautions for
your task will be found. Fire, explosion, electrical shock or
pressure release could occur and cause death or serious
injury if these safe service procedures are not followed.
Preliminary Precautions
You are working in a potentially dangerous environment of
flammable fuels, vapors, and high voltage or pressures. Only
trained or authorized individuals knowledgeable in the related
procedures should install, inspect, maintain or service this
equipment.
Emergency Total Electrical Shut-Off
The first and most important information you must know is
how to stop all fuel flow to the pump and island. Locate the
switch or circuit breakers that shut-off all power to all fueling
equipment, dispensing devices, and submerged turbine
pumps (STPs).
!
WARNING
!
The EMERGENCY STOP, ALL STOP, and
PUMP STOP buttons at the cashier’s station
WILL NOT shut off electrical power to the
pump/dispenser.
Total Electrical Shut-Off Before Access
Any procedure requiring access to electrical components or
the electronics of the dispenser requires total electrical shutoff of that unit. Know the function and location of this switch
or circuit breaker before inspecting, installing, maintaining, or
servicing Gasboy equipment.
Evacuation, Barricading and Shut-Off
Any procedures requiring accessing the pump/dispenser or
STPs requires the following three actions:
This means that even if you activate these
stops, fuel may continue to flow uncontrolled.
You must use the TOTAL ELECTRICAL SHUTOFF in the case of an emergency and not only
these cashier station “stops.”
Read the Manual
Read, understand and follow this manual and any other
labels or related materials supplied with this equipment. If you
do not understand a procedure, call a Gasboy Authorized
Service Contractor or call the Gasboy Service Center at 1800-444-5529. It is imperative to your safety and the safety of
others to understand the procedures before beginning work.
Follow the Regulations
There is applicable information in NFPA 30A; Automotive and
Marine Service Code, NFPA 70; National Electrical Code (NEC),
OSHA regulations and federal, state, and local codes which
must be followed. Failure to install, inspect, maintain or
service this equipment in accordance with these codes,
regulations and standards may lead to legal citations with
penalties or affect the safe use and operation of the
equipment.
Replacement Parts
Use only genuine Gasboy replacement parts and retrofit kits
on your pump/dispenser. Using parts other than genuine
Gasboy replacement parts could create a safety hazard and
violate local regulations.
Safety Symbols and Warning Words
This section provides important information about warning
symbols and boxes.
Alert Symbol
This safety alert symbol is used in this manual and on
warning labels to alert you to a precaution which must be
followed to prevent potential personal safety hazards. Obey
safety directives that follow this symbol to avoid possible
injury or death.
Signal Words
These signal words used in this manual an d on warning labels
tell you the seriousness of particular safety hazards. The
precautions that follow must be followed to prevent death,
injury or damage to the equipment
DANGER - This signal word is used to alert you to a
!
hazard to unsafe practice which will result in death or
serious injury
WARNING - This alerts you to a hazard or unsafe
!
practice that could result in death or serious injury.
CAUTION with Alert symbol - This signal word
!
designates a hazard or unsafe practice which may
result in minor injury.
CAUTION without Alert symbol - When used by itself,
CAUTION designates a hazard or unsafe practice
which may result in property or equipment damage.
- An evacuation of all unauthorized persons and vehicles
using safety tape, cones or barricades to the effected units
- A total electrical shut-off of that unit
MDE-4506A Atlas™ Pulser Kits M06245K0XX Installation · May 2006 Page 5
Working With Fuels and Electrical Energy
Prevent Explosions and Fires
Fuels and their vapors will become explosive if ignited. Spilled
or leaking fuels cause vapors. Even filling customer tanks will
cause explosive vapors in the vicinity of dispenser or island.
Important Safety Information
No Open Flames
Open flames from matches, lighters, welding torches
or other sources can ignite fuels and their vapors.
No Sparks - No Smoking
Sparks from starting vehicles, starting or using power tools,
burning cigarettes, cigars or pipes can also ignite fuels and
their vapors. Static electricity, including an electrostatic
charge on your body, can cause a spark sufficient to ignite
fuels and their vapors. After getting out of a vehicle, touch the
metal of your vehicle to discharge any electrostatic charge
before you approach the dispenser island.
Working Alone
It is highly recommended that someone who is capable of
rendering first aid be present during servicing. Be familiar
with Cardiopulmonary Resuscitation (CPR) methods if you
are working with or around high voltages. This information is
available from the American Red Cross. Always advise the
station personnel about where you will be working, and
caution them not to activate power while you are working on
the equipment. Use the OSHA tag out and lock out
procedures. If you are not familiar with this requirement, refer
to information in the service manual and OSH A
documentation.
Working With Electricity Safely
Be sure to use safe and established practices in working with
electrical devices. Poorly wired devices may cause a fire,
explosion or electrical shock. Be sure grounding connections
are properly made. Make sure that sealing devices and
compounds are in place. Be sure not to pinch wires when
replacing covers. Follow OSHA Lock-Out and Tag-Out
requirements. Station employees and service contractors
need to understand and comply with this program completely
to ensure safety while the equipment is down.
Hazardous Materials
Some materials present inside electronic enclosures may
present a health hazard if not handled correctly. Be sure to
clean hands after handling equipment. Do not place any
equipment in mouth.
!
WARNING
This area contains a chemical known to the State of
California to cause cancer.
Emergency First Aid
Informing Emergency Personnel
• Compile the following information for emergency
personnel:
• Location of accident (for example, address, front/back of
building, and so on.)
• Nature of accident (for example, possible heart attack, run
over by car, burns, and so on.)
• Age of victim (for example, baby, teenager, middle-age,
elderly.)
• Whether or not victim has received first aid (for example,
stopped bleeding by pressure, and so on.)
• Whether or not a victim has vomited (for example, if
swallowed or inhaled something, and so on.)
WARNING
!
Gasoline ingested may cause unconsciousness
and burns to internal organs.
Do not induce vomiting.
Keep airway open.
Oxygen may be needed at scene.
Seek medical advice immediately.
WARNING
!
Gasoline inhaled may cause unconsciousness
and burns to lips, mouth and lungs.
Keep airway open.
Seek medical advice immediately.
WARNING
!
Gasoline spilled in eyes may cause burns to eye
tissue.
Irrigate eyes with water for approximately 15
minutes.
Seek medical advice immediately
WARNING
!
Gasoline spilled on skin may cause burns.
Wash area thoroughly with clear/water.
Seek medical advice immediately.
IMPORTANT: Oxygen may be needed at scene if gasoline
has been ingested or inhaled. Seek medical advice
immediately.
WARNING
!
This area contains a chemical known to the State of
California to cause birth defects or other reproductive
harm.
Lockout/Tagout
Lockout/Tagout covers servicing and maintenance of
machines and equipment in which the unexpected
energization or start up of the machine(s) or equipment or
release of stored energy could cause injury to employees or
personnel. Lockout/Tagout applies to all mechanical,
hydraulic, chemical or other energy, but does not cover
IMPORTANT: Oxygen may be needed at scene if gasoline
has been ingested or inhaled. Seek medical advice
immediately.
electrical hazards. Reference Subpart S of 29 CFR Part 1910
- Electrical Hazards, 29 CFR Part 1910.333 contains specific
Lockout/Tagout provision for electrical hazards.
Page 6 MDE-4506A Atlas™ Pulser Kits M06245K0XX Installation · May 2006
Installing the Pulser Kit in Twin Units (Kits M06245K001 through M06245K003 and M06245K008)
Installing the Pulser Kit in Twin Units (Kits M06245K001
through M06245K003 and M06245K008)
Preparation
1 Request permission from the manager/owner to remove power from the unit and then remove
power using normal procedures. Observe the lockout/tagout safety procedures.
2 Using the proper key for the unit, unlock and remove the doors from both sides of the unit.
Place the doors in a safe place to prevent damage or scratches.
3 On both sides of the unit, remove the two screws securing the bezel and remove the bezel.
Store the bezels and screws in a safe place for reuse.
4 Remove the screws securing the dial face in place and remove the dial faces from each of the
computers on both sides. Store the dial faces and screws in a safe place to prevent damage or
scratches.
5 Ensure that you have the proper kit for the model dispenser to be retrofitted.
Temporarily Moving the Computers
The computers will have to be temporarily moved to allow space between the units to install
the pulser parts. To move the computers, proceed as follows:
1 Note that there are two drive shafts connected to the computer. Make a note of the exact
position of the shafts. Things to note are:
• Bottom (vertical) shaft is set in a slot on the lower end. The pins on the shaft are in the
shallower slots.
• The side shaft is pinned to the drive shaft in the computer and the mark on the rotating
wheel (on the computer) has a mark on it. The mark must be pointing up when
reassembled to properly align the readout number register.
2 Remove the pin from the side (horizontal) shaft mounted to the computer. Save the pin for
reassembly.
3 Loosen and remove the three mounting bolts securing the computer in place. Save for
remounting.
4 Move the computer to allow adequate space for mounting the pulser parts (out of the dispenser
if necessary). Care must be taken to ensure that the large gear on the side of the computer is
kept in the same "OFF" position.
5 Repeat the procedure for the second computer.
MDE-4506A Atlas™ Pulser Kits M06245K0XX Installation · May 2006 Page 7
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