Introduction
Purpose
This document provides instructions to install the following Balanced System Vapor Recovery
(VR) kits in Atlas
• M06184K001 (Atlas Electronic Dispenser Balanced Vapor Recovery Kit)
• M06184K002 (Atlas Mechanical Dispenser Balanced Vapor Recovery Kit)
Table of Contents
Topic Page
Introduction
Important Safety Information
Installing the M06184K00X Vapor Recovery Kit
Completing the Installation
Atlas™ Dispenser Vapor Recovery Kit
(M06184K00X) Installation Instructions
™
Models 8700KX, 8800KX, 9100KX, and 9800KX units:
1
4
6
10
MDE-4487C
September 2008
Required Tools
The following tools are required for the installation of the kits:
• Standard Wrench Set
• Drill (capable of accepting a 5/8 inch masonry drill bit)
• 5/8 inch Masonry Drill Bit
• Flat tip Screwdriver
• Cross tip Screwdriver
• Level (capable of checking vertical plumb)
• Pipe Compound (UL®-approved gas and oil-resistant)
• White lithium-based grease
Required Reading
Before installing a kit, the installer must read, understand, and follow:
• This manual
• NFPA 30A, The Automotive and Marine Service Station Code
• NFPA 70, The National Electric Code
• Applicable federal, state and local codes and regulations
Failure to do so may adversely affect the safe use and operation of the equipment.
Note: This kit must be installed by a Gasboy® Authorized Service Contractor (ASC) to ensure
warranty.
MDE-4487C Atlas™ Dispenser Vapor Recovery Kit (M06184K00X) Installation Instructions · September 2008 Page 1
Introduction
Parts List
The following table lists the parts included in this kit.
M06184K00X Atlas Dispenser Vapor Recovery Kits
See Figure 3 on page 8 for location of items on the unit.
Quantity
Item Description Part Number M06184K001 M06184K002
1 Clamp and Reel Assembly 032671
2 Support Post 063838 1 1
3 Cap plug 1-1/2” 017930 1 1
4 Screw 5/16” - 18 x 2”, SS 051956 3 3
5 Washer, Flat, SSTL Q13454-04 4 4
6 Washer, Lock 5/16, SS 068874 4 4
7 Spacer, 3-1/4” 063200 1 1
8 Bolt 5/16” (Anchor) 013250 1 1
9 Hole Plug, Plastic Vented, 7/8 In. Hole Q10554-12 1 1
10 Screw 5/16” - 18 x 4-1/4” Q10624-23 1 1
11 3/4” Swivel 064560 1 1
12 Nozzle-Emco VR 038502 1 1
13 Hose GY 7.5’ 030301 1 1
14 Splitter, Dispenser Mount, Emco A4041-002
Figure 1 on page 2)
(
15 Hose 3/4” HW 1’-4” HHS6X014BKX1 1 1
16 3/4” to 1” Bushing K02297 1 1
17 Breakaway 044007 1 1
18 Hose GY 4.5’ 030303 1 1
19 Boot-Nozzle (electronic) 003336 1 0
Boot-Nozzle (mechanical) M05632B001 0 1
20 Hook-Nozzle Kit 003719 1 1
21 Gasket, Nozzle Boot 026850 1 1
066817 1 1
1 1
Parts To Obtain
The following parts are required to install the Emco Splitter (item 14 above) and are to be
obtained separately:
• 3/4 inch NPT Nipple
• 3/4 inch Elbow
Figure 1: Emco A4041-002 Splitter (Part Number 066817)
Page 2 MDE-4487C Atlas™ Dispenser Vapor Recovery Kit (M06184K00X) Installation Instructions · September 2008
Related Documents
Document Number Title GOLD Library
MDE-4331 Atlas Fuel Systems Installation Manual Atlas Pumps/Dispensers
MDE-4334 Atlas Start-up/Service Manual Atlas Pumps/Dispensers
PT-1949 Commercial and Retail Series Atlas Pump and Dispenser
Illustrated Parts Manual
Abbreviations and Acronyms
Term Description
ASC Authorized Service Contractor
VR Vapor Recovery
Warranty
For information on warranty, refer to MDE-4255 Gasboy’s Warranty Policy Statement. If you
have any warranty-related questions, contact Gasboy’s Warranty Department at its Greensboro
location.
Introduction
Atlas Pumps/Dispensers
MDE-4487C Atlas™ Dispenser Vapor Recovery Kit (M06184K00X) Installation Instructions · September 2008 Page 3
Important Safety Information
Important Safety Information
This section introduces the hazards and safety precautions
associated with installing, inspecting, maintaining or servicing
this product. Before performing any task on this product, read
this safety information and the applicable sections in this
manual, where additional hazards and safety precautions for
your task will be found. Fire, explosion, electrical shock or
pressure release could occur and cause death or serious
injury, if these safe service procedures are not followed.
Read the Manual
Read, understand and follow this manual and any other
labels or related materials supplied with this equipment. If you
do not understand a procedure, call a Gasboy Authorized
Service Contractor or call the Gasboy Service Center at 1800-444-5529. It is imperative to your safety and the safety of
others to understand the procedures before beginning work.
Preliminary Precautions
You are worki ng in a potentially dangerous environment of
flammable fuels, vapors, and high voltage or pressures. Only
trained or authorized individuals knowledgeable in the related
procedures should install, inspect, maintain or service this
equipment.
Emergency Total Electrical Shut-Off
The first and most important information you must know is
how to stop all fuel flow to the pump/dispenser and island.
Locate the switch or circuit breakers that shut off all power to
all fueling equipment, dispensing devices, and Submerged
Turbine Pumps (STPs).
!
WARNING
!
The EMERGENCY STOP, ALL STOP, and
PUMP STOP buttons at the cashier’s station
WILL NOT shut off electrical po wer to th e pump/
dispenser. This means that even if you activate
Total Electrical Shut-Off Before Access
Any procedure that requires access to electrical components
or the electronics of the dispenser requires total electrical
shut off of that unit. Understand the function and location of
this switch or circuit breaker before inspecting, installing,
maintaining, or servicing Gasboy equipment.
Evacuating, Barricading and Shutting Off
Any procedure that requires access to the pump/dispenser or
STPs requires the following actions:
• An evacuation of all unauthorized persons and vehicles
• Use of safety tape, cones or barricades at the affected
• A total electrical shut-off of the affected unit (s)
these stops, fuel may continue to flow
uncontrolled.
You must use the TOTAL ELECTRICAL SHUTOFF in the case of an emergency and not the
console’s ALL STOP and PUMP STOP or
similar keys.
from the work area
unit (s)
Follow the Regulations
Applicable information is available in National Fire Protection
Association (NFPA) 30A; Code for Motor Fuel Dispensing
Facilities and Repair Garages, NFPA 70; National Electrical
Code (NEC), Occupational Safety and Hazard Association
(OSHA) regulations and federal, state, and local codes. All
these regulations must be followed. Failure to install, inspect,
maintain or service this equipment in accordance with these
codes, regulations and standards may lead to legal citations
with penalties or affect the safe use and operation of the
equipment.
Replacement Parts
Use only genuine Gasboy replacement parts and retrofit kits
on your pump/dispenser. Using parts other than genuine
Gasboy replacement parts could create a safety hazard and
violate local regulations.
Safety Symbols and Warning Words
This section provides important information about warning
symbols and boxes.
Alert Symbol
This safety alert symbol is used in this manual and
on warning labels to alert you to a precaution which must be
followed to prevent potential personal safety hazards. Obey
safety directives that follow this symbol to avoid possible
injury or death.
Signal Words
These signal words used in this manual and on warning
labels tell you the seriousness of particular safety hazards.
The precautions below must be followed to prevent death,
injury or damage to the equipment:
DANGER: Alerts you to a hazard or unsafe practice
!
which will result in death or serious injury.
WARNING: Alerts you to a hazard or unsafe practice
!
that could result in death or serious injury.
CAUTION with Alert symbol: Designates a hazard or
!
unsafe practice which may result in minor injury.
CAUTION without Alert symbol: Designates a hazard
or unsafe practice which may result in property or
equipment damage.
Working With Fuels and Electrical Energy
Prevent Explosions and Fires
Fuels and their vapors will explode or burn, if ignited. Spilled
or leaking fuels cause vapors. Even filling customer tanks will
cause potentially dangerous vapors in the vicinity of the
dispenser or island.
Page 4 MDE-4487C Atlas™ Dispenser Vapor Recovery Kit (M06184K00X) Installation Instructions · September 2008
No Open Fire
In an Emergency
Open flames from matches, lighters, welding
torches or other sources can ignite fuels and their vapors.
No Sparks - No Smoking
Sparks from starting vehicles, starting or using power tools,
burning cigarettes, cigars or pipes can also ignite fuels and
their vapors. Static electricity, including an electrostatic
charge on your body, can cause a spark sufficient to ignite
fuel vapors. Every time you get out of a vehicle, touch the
metal of your vehicle, to discharge any electrostatic charge
before you approach the dispenser island.
Working Alone
It is highly recommended that someone who is capable of
rendering first aid be present during servicing. Familiarize
yourself with Cardiopulmonary Resuscitation (CPR) methods,
if you work with or around high voltages. This information is
available from the American Red Cross. Always advise the
station personnel about where you will be working, and
caution them not to activate power while you are working on
the equipment. Use the OSHA Lockout/ Tagout procedures. If
you are not familiar with this requirement, refer to this
information in the service manual and OSHA documentation.
Working With Electricity Safely
Ensure that you use safe and established practices in
working with electrical devices. Poorly wired devices may
cause a fire, explosion or electrical shock. Ensure that
grounding connections are properly made. Take care that
sealing devices and compounds are in place. Ensure that you
do not pinch wires when replacing covers. Follow OSHA
Lockout/T agout requirements. S t ation employees and service
contractors need to understand and comply with this program
completely to ensure safety while the equipment is down.
Hazardous Materials
Some materials present inside electronic enclosures may
present a health hazard if not handled correctly. Ensure that
you clean hands after handling equipment. Do not place any
equipment in the mouth.
!
WARNING
The pump/dispenser contains a chemical known to the
State of California to cause cancer.
Inform Emergency Personnel
Compile the following information and inform emergency
personnel:
• Location of accident (for example, address, front/back of
building, and so on)
• Nature of accident (for example, possible heart attack, run
over by car, burns, and so on)
• Age of victim (for example, baby, teenager, middle-age,
elderly)
• Whether or not victim has received first aid (for example,
stopped bleeding by pressure, and so on)
• Whether or not a victim has vomited (for example, if
swallowed or inhaled something, and so on)
WARNING
!
Gasoline ingested may cause unconsciousness
and burns to internal organs.
Do not induce vomiting.
Keep airway open.
Oxygen may be needed at scene.
Seek medical advice immediately.
WARNING
!
Gasoline inhaled may cause unconsciousness
and burns to lips, mouth and lungs.
Keep airway open.
Seek medical advice immediately.
WARNING
!
Gasoline spilled in eyes may cause burns to eye
tissue.
Irrigate eyes with water for approximately 15
minutes.
Seek medical advice immediately.
WARNING
!
Gasoline spilled on skin may cause burns.
Wash area thoroughly with clear water.
Seek medical advice immediately.
IMPORTANT: Oxygen may be needed at scene if gasoline
has been ingested or inhaled. Seek medical advice
immediately.
WARNING
!
Lockout/Tagout
Lockout/Tagout covers servicing and maintenance of
The pump/dispenser contains a chemical known to the
State of California to cause birth defects or other
reproductive harm.
machines and equipment in which the unexpected
energization or start-up of the machine(s) or equipment or
release of stored energy could cause injury to employees or
personnel. Lockout/Ta gout applies to all mechanical,
hydraulic, chemical or other energy, but does not cover
electrical hazards. Subpart S of 29 CFR Part 1910 - Electrical
Hazards, 29 CFR Part 1910.333 contains specific Lockout/
Tagout provision for electrical hazards.
MDE-4487C Atlas™ Dispenser Vapor Recovery Kit (M06184K00X) Installation Instructions · September 2008 Page 5
Installing the M06184K00X Vapor Recovery Kit
Installing the M06184K00X Vapor Recovery Kit
Preparing for the Installation
1 Request permission from the Manager/Owner to remove power from the unit and then remove
power using normal procedures. Perform the lockout/tagout safety procedures.
2 Activate the emergency shutoff valve.
3 Ensure that you have the proper kit for the model dispenser to be retrofitted.
4 Be prepared to follow all applicable safety rules and procedures.
Mounting the Emco Splitter to Dispenser
The mounting holes on the dispenser for the Emco Splitter (item 14) are already on the unit.
Mount the splitter per the following instructions.
CAUTION
Use a UL-approved joint compound on all pipe threads. DO NOT use Teflon® tape.
1 Knock out the plastic plugs for the mounting holes near the bottom of the hose side of the
Atlas unit.
2 Using a length of 3/4 inch pipe (nipple) long enough to position the splitter (item 14) so that
the flange is flush with the dispenser wall, screw the pipe into the splitter. See Figure 2.
Figure 2: Mounting 066817 Splitter to Dispenser
Outside of Dispenser Inside of Dispenser
3/4” NPT Fuel Connection
from Dispenser
1-7/8” - 12 UN per
SAE J475 &
J513 Coaxial
Connection to
Nozzle
066817 Splitter
(Figure 1 on
page 2)
3/4” NPT
Nipple
(not supplied)
3/4” Elbow
(not supplied)
Four 5/16-18 x 1”
Screws and Nuts
Dispenser Wall
Page 6 MDE-4487C Atlas™ Dispenser Vapor Recovery Kit (M06184K00X) Installation Instructions · September 2008
Vapor Pipe to
Underground
Tank
Installing the M06184K00X Vapor Recovery Kit
3 Screw the elbow onto the vapor pipe which goes to the underground tank. Tighten the elbow
and turn in position to receive the nipple coming from the Splitter.
4 Screw the splitter and pipe into the elbow. Tighten and leave the splitter in the position with
threaded ports facing up, as shown in
5 Bolt the splitter to the dispenser wall using four 5/16”- 18 x 1” screws and nuts.
Figure 2 on page 6, and align screw holes.
Assembling and Installing Product Jumper Hose
The following parts are required to assemble and install the Product Jumper Hose:
• 064560 - 3/4 inch swivel (item 11)
• HHS6X014BKX1 - 3/4 inch HW hose (item 15)
• K02297 - 3/4 inch to 1 inch bushing (item 16)
IMPORTANT INFORMATION
Use Pipe compound (UL-approved gas and oil-resistant) on all pipe threads.
1 Mount the 3/4 inch to 1 inch bushing (item 16) in the dispenser outlet (see Figure 3 on page 8).
2 Mount the 3/4 inch swivel (item 11) on the 3/4 inch HW hose (item 15).
3 Connect the fixed end of the 3/4 inch HW hose to the bushing in the dispenser outlet and the
end (with swivel mounted) to the splitter port (item
14) labeled FUEL.
MDE-4487C Atlas™ Dispenser Vapor Recovery Kit (M06184K00X) Installation Instructions · September 2008 Page 7
Installing the M06184K00X Vapor Recovery Kit
Figure 3: Hose and Retriever Assembly and Parts Identi fication (Electronic Model
Shown)
3
4
5
6
15
13
Dispenser
Outlet
4
5
6
8
17
18
14
12
20
11,
16
Drill Hole 5/8” x 1-3/4” Deep in Concrete
19 21
1
2
5
6
7
9
10
Mounting the Hose Retriever
The following parts are required to mount the Hose Retriever:
• 032671 - Clamp and Reel Assembly (item 1)
• 063838 - Support Post (item 2)
• 017930 - 1-1/2 inch Cap Plug (item 3)
• 051956 - 5/16 - 18 x 2 SS Screw (item 4)
• Q13454-04 - Flat, SSTL Washer (item 5)
• 068874 - 5/16 inch SS Lock Washer (item 6)
• 063200 - Spacer, 3-1/4 inch (item 7)
• 013250 - 5/16 inch Bolt Anchor (item 8)
• Q10554-12 - Bottom Plug (item 9)
• Q10624-23 - 5/16 - 18 x 4-1/4 inch Screw (item 10)
1 Assemble Clamp and Reel Assembly (item 1) to Support Post (item 2) with hardware (items 4,
5, and 6). See Figure 3.
2 Install Cap Plug (item 3) at the top of the Support Post.
Page 8 MDE-4487C Atlas™ Dispenser Vapor Recovery Kit (M06184K00X) Installation Instructions · September 2008
3 Install Reel and Support Post Assembly to the side of the dispensing unit and loosely secure
with hardware (items
Note: The spacer (item 7) mounts between the post and side panel. On electronic models, the
spacer mounts to the side panel through a pre-existing plugged hole to the right of the
off-side lever stop. On mechanical models, the spacer mounts to the side panel
replacing the off-side lever stop.
4 Ensuring that the support post is plumb, mark and drill a hole of diameter 5/8 inch and depth
of 1-3/4 inch in the island.
5 Install Bolt Anchor (item 8) in the hole. Secure the bottom of the support post with hardware
(items 4, 5, and 6).
6 Tighten all hardware installed in step 3.
7 Plug the hole in the bottom of the support post by installing the bottom plug (item 9).
Modifying Nozzle Boot
The following parts are required to modify the nozzle boot:
• 003336 - Nozzle Boot (ele ctronic model) (item 19)
~ OR ~
M05632B001 - Nozzle Boot (mechanical model) (item 19)
• 003719 - Nozzle Hook Kit (item 20)
• 026850 - Nozzle Boot Ga sket (item 21)
Installing the M06184K00X Vapor Recovery Kit
5, 6, 7, 9, and 10).
1 Remove the four screws securing the existing nozzle boot and remove the nozzle boot and
existing gasket. Save screws for reassembly.
2 Mount new Nozzle Boot Gasket (item 21) and Nozzle Boot (item 19) and secure with the
screws saved in step 1 (Figure 3 on page 8).
3 Remove the hardware from the existing nozzle hook. Save all mounting hardware for
reassembly.
4 Remove the two plugs from the lower mounting holes of side panel and place them in the two
upper holes.
5 Install the new Nozzle Hook Kit (item 20) in the two lower holes in the side panel and secure
using mounting hardware saved in step 3 (Figure 3 on page 8).
MDE-4487C Atlas™ Dispenser Vapor Recovery Kit (M06184K00X) Installation Instructions · September 2008 Page 9
Completing the Installation
Mounting Hose to Retriever and Splitter
The following parts are required to mount the Hose to the Retriever and Splitter:
• 038502 - Emco VR Nozzle (item 12)
• 030301 - GY Hose, 7.5 feet (item 13)
• 044007 - Breakaw ay (item 17)
• 030303 - GY Hose, 4.5 feet (item 18)
1 Using white lithium-based grease, lubricate both ends of the 7.5-feet GY hose threads (item
13) and O-Rings.
2 Thread one end of the hose into the Emco Splitter (Figure 2 on page 6 and item 14, Figure 3 on
page 8) on the dispenser unit.
3 Thread the breakaway (item 17) on the other end of the hose.
4 Using white lithium-based grease, lubricate both ends of the 4.5-feet GY hose threads (item
18) and O-Rings.
5 Thread one end of the hose into the breakaway. Thread the Emco VR Nozzle (item 12) onto
the other end of the hose.
6 Tighten all connections securely (four connections).
7 Install the clamp on the Clamp and Reel Assembly (item 1) to the hose. Position the clamp on
the hose such that the hose does not touch the ground when the nozzle is positioned in the
boot.
8 Pull out the hose and check the operation of the Clamp and Reel Assembly retriever and also
check the lay of the hose.
Completing the Installation
1 Inform the Manager/Owner that power will be restored to the unit and then restore power
using normal procedures. Remove the lockout/tagout and return to normal operation.
2 Release the emergency shutoff valve.
3 Test the sys t em for leaks. For detailed information regarding leak tests, refer to MDE-4334
Atlas Start-up/Service Manual.
Atlas™ is a trademark of Gilbarco Inc. Gasboy® is a registered trademark of Gilbarco Inc. Teflon® is a registered trademark of E. I. DuPont
de Nemours and Company. UL
®
is a registered trademark of Underwriters’ Laboratories, Inc.
© 2008 GASBOY
7300 West Friendly Avenue · Post Office Box 22087
Greensboro, North Carolina 27420
Phone 1-800-444-5529 · http://www.gasboy.com · Printed in the U.S.A.
MDE-4487C Atlas™ Dispenser Vapor Recovery Kit (M06184K00X) Installation Instructions · September 2008
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