Gasboy M05023K001 User Manual

Installation

Introduction

This manual provides installation instructions for Kits M05023K001 & M05023K002 for
Gasboy
Gasboy Q series commercial pumps and dispensers.

This upgrade will help protect against a possible safety hazard that could be present with
contaminated aviation fuel.

Required Reading

Before installing these kits, the installer must rea d, understand, and follow:

• This manual

• NFPA 30A, The Automotive and Marine Service Station Code

• NFPA 70, The National Electric Code

• Applicable federal, state and local codes and regulations.

MDE-4369

Aviation Tubing Retrofit Kit for Gasboy® Q

Models Kits M05023K001 & K05023K002

October 2004

®

Q Models. These kits contain hardware required for replacing the copper tubing in

Note: This kit must be installed by a Gasboy Authorized Service Contractor (ASC) to ensure

Required Tools

The following tools are needed to install the Gasboy Q Model Kit M05023K001:

warranty.

• Socket set or combination box & open end wrenches

MDE-4369 Aviation Tubing Retrofit Kit for Gasboy® Q Models Kits M05023K001 & K05023K002 • October 2004 Page 1

Introduction

Parts List

The Gasboy Aviation Tubing Retrofit Kit M05023K001

The following table lists the parts for the above kit.

Description Part Number Quantity

Tubing Assy M04844A001 1
O-Ring 049002 1
O-Ring Q10068 14 1

The Gasboy Aviation Tubing Retrofit Kit M05023K002

The following table lists the parts for the above kit.

Description Part Number Quantity

Tubing Assy M04845A001 1
O-Ring 049002 1
O-Ring Q10068 14 1

Page 2 MDE-4369 Aviati on Tubing Retrofit Kit for Gasboy® Q Models Kits M05023K 0 01 & K 0 50 23 K 0 02 • O c to be r 2 0 04

Important Safety Information

This section introduces the hazards and safety precautions associated with installing,
inspecting, maintaining or servicing this product. Before performing any task on this product,
read this safety information and the applicable sections in this manual, where additional
hazards and safety precau ti ons for your task will be found. Fir e, exp los ion, electrical shock or
pressure release could occur and cause death or serious injury if these safe service procedures
are not followed.

Preliminary Precautions

You are working in a potentially danger ous e nvi ronment of flammable fuels , vap o rs , and hi gh
voltage or pressures. Only trained or authorized individuals knowledgeable in the related
procedures should install, inspect, maintain or service this equipment

Emergency Total Electrical Shut-Off

The first and most important information you must know is how to stop all fuel flow to the
pump and island. Locate the switch or circuit breakers that shut-off all power to all fuelin g
equipment, dispensing de vices, and submerged turbine pumps (STPs).

Important Safety Information

.

!

WARNING

The EMERGENCY STOP, ALL STOP, and PUMP STOP buttons at the cashier’s
station WILL NOT shut off electrical power to the pump/dispenser.

This means that even if you activate these stops, fuel may continue to flow
uncontrolled.

You must use the TOTAL ELECTRICAL SHUT-OFF in the ca se of a n em erg enc y and
not only these cashier station “stops.”

Evacuation and Barricading

Any procedures performed on or near the pump/dispenser (but not requiring accessing the
pump/dispenser or STPs) requires the following actions:

• An evacuation of all unauthorized persons and vehicles

• Using safety tape or cones as barricades to the effected units

Read the Manual

Read, understand and follow this manual and any other labels or related materials supplied
with this equipment. If you do not understand a procedure, call a Gasboy Authorized Service
Contractor or call the Gilbarco Veeder-Root Support Center at 1-800-800-7498. It is
imperative to your safety and the safety of others to understand the procedures before
beginning work.

MDE-4369 Aviation Tubing Retrofit Kit for Gasboy® Q Models Kits M05023K001 & K05023K002 • October 2004 Page 3