Gasboy M04477K001 User Manual

Installation

Introduction

This manual provides installation instructions for the Gasboy Gear Train Upgrade Kit M04477K001.

Required Reading

Before installing the ki t, the installe r must read, understand, and follow:

• This manual

• NFPA 30A, The Automotive and Marine Service Station Code

• NFPA 70, The National Electric Code

• Applicable federal, state and local codes and regulations

Failure to do so may adversely affect the safe use and operation of the equipment.

Note: This kit must be installed by a Gasboy Authorized Service Contractor (ASC) to ensure

MDE-4291

Gasboy Gear Train Upgrade Kit M04477K001

March 2004

warranty.

Note: This kit requires approximately 1 hour or less to complete.

Required Tools

The following tools are needed to install the Gasboy Gear Train Upgrade Kit:

Parts List

M04477K001 - Gasboy 9140Q Gear Train Upgrade Kit

• Combination Wrench Set

• #2 Phillips

Screw Driver

• Socket & Ratchet Set

• Punch to help align holes

• Two Boards (1 inch x 2 inch x 18 inches long or 1 inch x 4 inches x 18 inch long)

Part Number Description

M04428A001 LINK, ME TER INTERFACE 2 M04433B001 SHAFT, DISPLAY DRIVE 1 057002 STANDOFF 4 042615 DRIV-LOC PIN 1/8 X 3/4 2

Quantity Per Unit

MDE-4291 Gasboy Gear Train Upgrade Kit M04477K001 • March 2004 Page 1

Important Safety Information

This section introduces the hazards and safety precautions associated with installing, inspecting, maintaining or servicing this product. Before performing any task on this product, read this safety information and the applicable sections in this manual, where additional hazards and safety precau ti ons for your task will be found. Fire, exp los ion, electrical shock or pressure release could occur and cause death or serious injury if these safe service procedures are not followed.

Preliminary Precautions

You are working in a potentially dangerous e nvi ronment of flammable fuels, vap ors, and high voltage or pressures. Only trained or authorized individuals knowledgeable in the related procedures should install, inspect, maintain or service this equipment

The first and most important information you must know is how to stop all fuel flow to the pump and island.

Emergency Total Electrical Shut-Off

Locate the switch or circuit breakers that shut-off all power to all fueling equipment, dispensing devices, and submerged turbine pumps (STPs). These you must operate in the event of an emergency.

WARNING

The EMERGENCY STOP, ALL STOP, and PUMP STOP buttons at the cashier’s station WILL NOT shut off electrical power to the pump/dispenser.

This means that even if you activate these stops, fuel may continue to flow uncontrolled.

You must use the TOTAL ELECTRICAL SHUT-OFF in the case of an emergency and not only these cashier station “stops.”

Total Electrical Shut-Off Before Access

Any procedure requiring access to electrical components or the electronics of the dispenser requires total electrical shut-off of that unit.

NFPA 30A, Section 4-1.2, published by the National Fire Protection Association, requires the installation o f a n ea sily accessible swit ch or c ircuit breaker to s hut -off the power to al l f uel ing equipment, dispensing de vices and ST Ps in th e event of an emergency. Know the functi on and location of this switc h or circuit brea ker before inspe cting, instal ling, maintaini ng, or servic ing Gilbarco equipment .

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Important Safety Information

Evacuation, Barricading and Shut-Off

Any procedures requiring accessing the pump/dispenser or STPs requires the following three actions:

• An evacuation of all unauthorized persons and vehicles

• Using safety tape or cones as barricades to the effected units

• A total electrical shut-o ff of that unit

Read this Manual

Read, understand and follow this manual and any other labels or related materials supplied with this equipment. I f y ou do not understand a procedure , ca ll a Gilbarco Authorized S erv ic e Contractor or call the Gilbarco Call Center at 1-800-800-7498. It is imperative to your safety and the safety of others to understand the procedures before beginning work.

Follow the Regulations

There is ap plicable information in: NFPA 30A: Automotive and Marine Service Code; NFPA 70:

National Electrical Code (NEC); OSHA regulations; and federal, state, and local codes

which must be followed. Failure to install, inspect, maintain or service this equipment in accordanc e with these c odes, regulations and standards may lead to leg al citations with penalties or affect the safe use and operation of the equipment.

Safety Symbols and Warning Words

This section provides important information about warning symbols and boxes.

Alert Symbol

This safety alert symbol is used in this manual and on warning labels to alert you to a precaution which must be followed to prevent potential personal safety hazards. Obey safety directives that follow this symbol to avoid possible injury or death.

Signal Words

These signal words used in this manual and on warning labels tell you the seriousness of particular safety hazards. The precautions that follow must be followed to prevent death, injury or damage to the equipment

• DANGER - This signal word is used to aler t you to a haza rd to uns afe pra ctice which wil l

result in death or serious injury

• WARN ING - This alerts you to a hazard or unsafe practice that could result in death or

serious injury.

• CAUTION with Alert symbol - This signal word designates a hazard or unsafe practice

which may result in minor injury.

• CAUTION without Alert symbol - When used by itself, CAUTION designates a hazard

or unsafe practice which may result in property or equipment damage.

MDE-4291 Gasboy Gear Train Upgrade Kit M04477K001 • March 2004 Page 3

Important Safety Information

Prevent Explosions and Fires

Fuels and their vapors will become explosive if ignited. Spilled or leaking fuels cause vapors. Even filling customer tanks will cause explosive vapors in the vicinity of dispenser or island.

No Open Flames

Open flames from matches, lighters, welding torches or other sources can ignite

fuels and their vapors.

No Sparks - No Smoking

Sparks from starting vehicles, starting or using power tools, burning cigarettes, cigars or pipes can also ignite fuels and their vapors. Static electricity, including an electrostatic charge on your body, can cause a spark sufficient to ignite fuels and their vapors. After getting out of a vehicle, touch the metal of your vehicle to discharge any electrostatic charge before you approach the dispenser island.

Informing Emergency Personnel

Compile the following information for emergency personnel:

• Location of accident (e.g. address, front/back of building, etc.)

• Nature of accident (e.g. possible heart attack, run over by car, burns, etc.)

• Age of victim (e.g. baby, teenager, middle-age, elderly)

• Whether or not victim has received first aid (e.g. stopped bleeding by pressure, etc.)

• Whether or not victim has vomited (e.g. if swallowed or inhaled something, etc.)

IMPORTANT: Oxygen may be needed at scene if gasoline has been ingested or inhaled. Seek medical advice immediately.

Other Useful Safety Information

This subsection provides additional safety information.

OSHA Lock-Out and Tag-Out Requirements

OSHA Standard 29 CFR 1910-147 Control o f Hazardo us Ener gy Sourc es (Lock- Out/Tag-Out) covers ways to avoid personal injury because power was turned on or fuel pressure was applied

(1) Turning off equipment power and fuel under pressure .

(2) Use of a locking device (breaker, valve, etc.) or label device with a warning tag.

unexpectedly while servicing equipment. The rule requires:

Station employees and service contractors need to understand and comply with this program completely to ensure safety while the equipmen t is down.

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