Gasboy M04230K00X User Manual
Introduction
This manual provides installation instructions for the Gasboy Pulser Kits M04230K001
through M04230K013. The kits and associated models covered in this manual are listed and
described in the Kit Identification section.
Required Reading
Before installing a kit, the installer must read, understand, an d follow:
• This manual
• NFPA 30A, The Automotive and Marine Service Station Code
• NFPA 70, The National Electric Code
• Applicable federal, state and local codes and regulations
MDE-4282B
Gasboy Pulser Kits M04230K00X Installation
July 2005
Failure to do so may adversely affect the safe use and operation of the equipment.
Note: This kit must be installed by a Gasboy Authorized Service Contractor (ASC) to ensure
Required Tools
The following tools are needed to install the Pulser Kits:
warranty.
•Wrench Set
• Flat tip screwdriver
• Cross tip screwdriver
• Punches (to remove and install pins)
MDE-4282B Gasboy Pulser Kits M04230K00X Installation • July 2005 Page 1
Introduction
Kit Identification
Kit number Description
M04230K001 - KIT PLSR CX 9100QTW2, QXTW2 Pulser and Coupling Assembly; 10:1
M04230K002 - KIT PLSR CC 9100QTW2, QXTW2 Pulser and Coupling Assembly; 100:1
M04230K003 - KIT PLSR 1:1 9100QTW2, QXTW2 Pulser Assembly; 1:1; 91 LTR
M04230K004 - KIT PLSR CX 9100Q, QX Pulser and Coupler Assembly; 10:1
M04230K005 - KIT PLSR CC 9100Q, QX Pulser and Coupler Assembly; 100:1
M04230K006 - KIT PLSR 1:1 9100Q, QX Pulser Assembly; 1:1; 91 LTR
M04230K007 - KIT PLSR CX 9140Q, QX Pulser and Coupling Assembly; 10:1
M04230K008 - KIT PLSR CC 9140Q, QX Pulser and Coupler Assembly; 100:1
M04230K009 - KIT PLSR 1:1 9140Q, QX Pulser Assembly; 1:1; 91EK LTR
M04230K010 - KIT PLSR CZ 87Q Pulser Assembly; 10:1 Money VR 10/4
M04230K011 - KIT PLSR CZ 87QTW Pulser Assembly; 10:1 Money VR 10/4
M04230K012 - KIT PLSR CM 87Q/QX Pulser Assembly; 100:1 Money VR 10
M04230K013 - KIT PLSR CM 87QTW/QXTW Pulser Assembly; 100:1 Money VR 10
Page 2 MDE-4282B Gasboy Pulser Kit s M042 30K 00X Inst allatio n • July 2005
Parts Lists
Introduction
M04230K001 - KIT-PLSR CX 9100QTW2, QXTW2 10:1
Part Number Description Quantity
056895 SPACER TOP .835 NOM.LGTH 2
051806 SCR 1/4-28X5/8 HHC 6
068891 WASHER,LOCK EXT 1/4 1114 14
046970 PLATE-MOUNTING PULSER 100:1 2
056877 SPACER .944 NOM.LENGTH (F) 4
046973 PLSR & CPLG ASSY;10:1 2
025015 ELBOW-CONDUIT 1/2 X 45 M/F MCH 2
023944 CONDUIT-BENT PULSER1 TWIN 1
066400 1/2"UNY EXP PROOF COND UNION 3
064830 CONDUIT TEE, MACHINED 1
023946 CONDUIT-BENT PULSERS T TWIN 1
051805 SCR 1/4-20X5/8 HHC PL 6
043225 PIN SPIROL 5/64X7/16 CRS ZINC 2
031035 HUB-QUAN. SHAFT EXTENSION 2
027041 GEAR, QUANTITY 2
049406 RING RET 5133-25-ZF 2
027044 PLATE AND IDLER GEAR ASSY 2
053920 SCR 1/4-20X5/8 WSH HD TYP T 2
023945 CONDUIT-BENT PULSER2 TWIN 1
025045 ELBOW-CONDUIT 1/2 X 90 M/F MCH 1
C08682 TIE-WRAP,IDENTIF(1"X5/16) 5/8D 2
MDE-4282 Pulser Kit Installation Manual 1
047401 POLY BAG 5 X 6 1
018656 CRTN 14.312 X 11.375 1
M04230K002 - KIT-PLSR CC 9100QTW2,QXTW2 100:1
Part Number Description Quantity
056895 SPACER TOP .835 NOM.LGTH 2
051806 SCR 1/4-28X5/8 HHC 6
068891 WASHER,LOCK EXT 1/4 1114 14
046970 PLATE-MOUNTING PULSER 100:1 2
056877 SPACER .944 NOM.LENGTH (F) 4
046972 PLSR & CPLG ASSY;100:1 2
025015 ELBOW-CONDUIT 1/2 X 45 M/F MCH 2
023944 CONDUIT-BENT PULSER1 TWIN 1
066400 1/2"UNY EXP PROOF COND UNION 3
064830 CONDUIT TEE, MACHINED 1
023946 CONDUIT-BENT PULSERS T TWIN 1
051805 SCR 1/4-20X5/8 HHC PL 6
MDE-4282B Gasboy Pulser Kits M04230K00X Installation • July 2005 Page 3
Introduction
Part Number Description Quantity
043225 PIN SPIROL 5/64X7/16 CRS ZINC 2
031035 HUB-QUAN. SHAFT EXTENSION 2
027041 GEAR, QUANTITY 2
049406 RING RET 5133-25-ZF 2
027044 PLATE AND IDLER GEAR ASSY 2
053920 SCR 1/4-20X5/8 WSH HD TYP T 2
023945 CONDUIT-BENT PULSER2 TWIN 1
025045 ELBOW-CONDUIT 1/2 X 90 M/F MCH 1
C08682 TIE-WRAP,IDENTIF(1"X5/16) 5/8D 2
MDE-4282 Pulser Kit Installation Manual 1
047401 POLY BAG 5 X 6 1
018656 CRTN 14.312 X 11.375 1
Page 4 MDE-4282B Gasboy Pulser Kit s M042 30K 00X Inst allatio n • July 2005
M04230K003 - KIT PLS R 1:1 9100QTW2, QXTW2
Part Number Description Quantity
056895 SPACER TOP .835 NOM.LGTH 2
051806 SCR 1/4-28X5/8 HHC 6
068891 WASHER,LOCK EXT 1/4 1114 14
046970 PLATE-MOUNTING PULSER 100:1 2
056877 SPACER .944 NOM.LENGTH (F) 4
046969 PLSR & CPLG ASSY;1:1EK LTR 2
025015 ELBOW-CONDUIT 1/2 X 45 M/F MCH 2
023944 CONDUIT-BENT PULSER1 TWIN 1
066400 1/2"UNY EXP PROOF COND UNION 3
064830 CONDUIT TEE, MACHINED 1
023946 CONDUIT-BENT PULSERS T TWIN 1
051805 SCR 1/4-20X5/8 HHC PL 6
043225 PIN SPIROL 5/64X7/16 CRS ZINC 2
031035 HUB-QUAN. SHAFT EXTENSION 2
027041 GEAR, QUANTITY 2
049406 RING RET 5133-25-ZF 2
027044 PLATE AND IDLER GEAR ASSY 2
053920 SCR 1/4-20X5/8 WSH HD TYP T 2
023945 CONDUIT-BENT PULSER2 TWIN 1
025045 ELBOW-CONDUIT 1/2 X 90 M/F MCH 1
C08682 TIE-WRAP,IDENTIF(1"X5/16) 5/8D 2
MDE-4282 Pulser Kit Installation Manual 1
047401 POLY BAG 5 X 6 1
018656 CRTN 14.312 X 11.375 1
Introduction
M04230K004 - KIT PLSR CX 9100Q, QX 10:1
Part Number Description Quantity
056895 SPACER TOP .835 NOM.LGTH 1
051806 SCR 1/4-28X5/8 HHC 3
068891 WASHER,LOCK EXT 1/4 1114 7
046970 PLATE-MOUNTING PULSER 100:1 1
056877 SPACER .944 NOM.LENGTH (F) 2
046973 PLSR & CPLG ASSY;10:1 1
025015 ELBOW-CONDUIT 1/2 X 45 M/F MCH 1
066400 1/2"UNY EXP PROOF COND UNION 1
023939 CONDUIT-BENT PULSER1 SINGLE 1
051805 SCR 1/4-20X5/8 HHC PL 3
043225 PIN SPIROL 5/64X7/16 CRS ZINC 1
031035 HUB-QUAN. SHAFT EXTENSION 1
027041 GEAR, QUANTITY 1
049406 RING RET 5133-25-ZF 1
MDE-4282B Gasboy Pulser Kits M04230K00X Installation • July 2005 Page 5
Introduction
Part Number Description Quantity
027044 PLATE AND IDLER GEAR ASSY 1
053920 SCR 1/4-20X5/8 WSH HD TYP T 1
025045 ELBOW-CONDUIT 1/2 X 90 M/F MCH 1
C08682 TIE-WRAP,IDENTIF(1"X5/16) 5/8D 1
MDE-4282 Pulser Kit Installation Manual 1
047401 POLY BAG 5 X 6 1
018656 CRTN 14.312 X 11.375 1
Page 6 MDE-4282B Gasboy Pulser Kit s M042 30K 00X Inst allatio n • July 2005
M04230K005 - KIT PLSR CC 9100Q, QX 100:1
Part Number Description Quantity
056895 SPACER TOP .835 NOM.LGTH 1
051806 SCR 1/4-28X5/8 HHC 3
068891 WASHER,LOCK EXT 1/4 1114 7
046970 PLATE-MOUNTING PULSER 100:1 1
056877 SPACER .944 NOM.LENGTH (F) 2
046972 PLSR & CPLG ASSY;100:1 1
025015 ELBOW-CONDUIT 1/2 X 45 M/F MCH 1
066400 1/2"UNY EXP PROOF COND UNION 1
023939 CONDUIT-BENT PULSER1 SINGLE 1
051805 SCR 1/4-20X5/8 HHC PL 3
043225 PIN SPIROL 5/64X7/16 CRS ZINC 1
031035 HUB-QUAN. SHAFT EXTENSION 1
027041 GEAR, QUANTITY 1
049406 RING RET 5133-25-ZF 1
027044 PLATE AND IDLER GEAR ASSY 1
053920 SCR 1/4-20X5/8 WSH HD TYP T 1
025045 ELBOW-CONDUIT 1/2 X 90 M/F MCH 1
C08682 TIE-WRAP,IDENTIF(1"X5/16) 5/8D 1
MDE-4282 Pulser Kit Installation Manual 1
047401 POLY BAG 5 X 6 1
018656 CRTN 14.312 X 11.375 1
Introduction
M04230K006 - KIT PLS R 1:1 9100Q, QX
Part Number Description Quantity
056895 SPACER TOP .835 NOM.LGTH 1
051806 SCR 1/4-28X5/8 HHC 3
068891 WASHER,LOCK EXT 1/4 1114 7
046970 PLATE-MOUNTING PULSER 100:1 1
056877 SPACER .944 NOM.LENGTH (F) 2
046969 PLSR ASSY;1:1 91EK LTR 1
025015 ELBOW-CONDUIT 1/2 X 45 M/F MCH 1
066400 1/2"UNY EXP PROOF COND UNION 1
023939 CONDUIT-BENT PULSER1 SINGLE 1
051805 SCR 1/4-20X5/8 HHC PL 3
043225 PIN SPIROL 5/64X7/16 CRS ZINC 1
031035 HUB-QUAN. SHAFT EXTENSION 1
027041 GEAR, QUANTITY 1
049406 RING RET 5133-25-ZF 1
027044 PLATE AND IDLER GEAR ASSY 1
053920 SCR 1/4-20X5/8 WSH HD TYP T 1
025045 ELBOW-CONDUIT 1/2 X 90 M/F MCH 1
MDE-4282B Gasboy Pulser Kits M04230K00X Installation • July 2005 Page 7
Introduction
Part Number Description Quantity
C08682 TIE-WRAP,IDENTIF(1"X5/16) 5/8D 1
MDE-4282 Pulser Kit Installation Manual 1
047401 POLY BAG 5 X 6 1
018656 CRTN 14.312 X 11.375 1
Page 8 MDE-4282B Gasboy Pulser Kit s M042 30K 00X Inst allatio n • July 2005
M04230K007 - KIT PLSR CX 9140Q, QX 10:1
Part Number Description Quantity
056895 SPACER TOP .835 NOM.LGTH 1
051806 SCR 1/4-28X5/8 HHC 3
068891 WASHER,LOCK EXT 1/4 1114 7
046970 PLATE-MOUNTING PULSER 100:1 1
056877 SPACER .944 NOM.LENGTH (F) 2
046973 PLSR & CPLG ASSY;10:1 1
025015 ELBOW-CONDUIT 1/2 X 45 M/F MCH 1
066400 1/2"UNY EXP PROOF COND UNION 1
023952 CONDUIT-BENT PULSER 40 1
051805 SCR 1/4-20X5/8 HHC PL 3
043225 PIN SPIROL 5/64X7/16 CRS ZINC 1
031035 HUB-QUAN. SHAFT EXTENSION 1
027041 GEAR, QUANTITY 1
049406 RING RET 5133-25-ZF 1
027044 PLATE AND IDLER GEAR ASSY 1
053920 SCR 1/4-20X5/8 WSH HD TYP T 1
025045 ELBOW-CONDUIT 1/2 X 90 M/F MCH 1
C08682 TIE-WRAP,IDENTIF(1"X5/16) 5/8D 1
MDE-4282 Pulser Kit Installation Manual 1
047401 POLY BAG 5 X 6 1
018656 CRTN 14.312 X 11.375 1
Introduction
M04230K008 - KIT PLSR CC 9140Q, QX 100:1
Part Number Description Quantity
056895 SPACER TOP .835 NOM.LGTH 1
051806 SCR 1/4-28X5/8 HHC 3
068891 WASHER,LOCK EXT 1/4 1114 7
046970 PLATE-MOUNTING PULSER 100:1 1
056877 SPACER .944 NOM.LENGTH (F) 2
046972 PLSR & CPLG ASSY;100:1 1
025015 ELBOW-CONDUIT 1/2 X 45 M/F MCH 1
066400 1/2"UNY EXP PROOF COND UNION 1
023952 CONDUIT-BENT PULSER 40 1
051805 SCR 1/4-20X5/8 HHC PL 3
043225 PIN SPIROL 5/64X7/16 CRS ZINC 1
031035 HUB-QUAN. SHAFT EXTENSION 1
027041 GEAR, QUANTITY 1
049406 RING RET 5133-25-ZF 1
027044 PLATE AND IDLER GEAR ASSY 1
053920 SCR 1/4-20X5/8 WSH HD TYP T 1
025045 ELBOW-CONDUIT 1/2 X 90 M/F MCH 1
MDE-4282B Gasboy Pulser Kits M04230K00X Installation • July 2005 Page 9
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