INSTRUCTIONS FOR ICR DISPLAY REPLACEMENT KIT - C07229
These instructions are to be used for updating the CFN Island Card Reader (ICR) from the 3-board set to the new 2board set.
Parts being replaced:
PART QTY DESCRIPTION
C05442 1 Display, 1 line by 20 character
with E/L backlight
C05455 1 I/F PCB
C04942 1 I/F PCB
C05486 1 Ribbon cable
C33996 1 Display upper mounting bracket
DISASSEMBLY
Refer to the drawing at right for assistance in
locating components.
1. Open the door of the ICR and turn off the
power switch.
2. Remove the LC display interface board from
the LCD interface board. Disconnect the DC
power cable from connector P2 of the LC
display interface board.
Parts being installed with C07229 kit:
PART QTY DESCRIPTION
C07506 1 Display, 2 line by 20 character
with LED backlight
C06370 1 Interface PCB
C05486 1 Ribbon cable (longer version)
C35976 1 Display upper mounting bracket
(new version)
C01466 4 Screw, 4-4- x 7/8
C03473 4 Nut, 4-40
C08759 2 Screw, 6-32 x 3/8
C02518 1 Card Guide
C08146 2 Washer
C06426 1 Programmed IC
3. Remove and discard the display ribbon cable
from connector P6 of the reader CPU board.
4. Remove the screw, washer, and spacer
securing the thermostat and upper m ounting
bracket to the door. The sc rew, washer, and
spacer may be discarded.
5. Remove the screws securing the lower
mounting bracket to the door. Retain the
screws for later use.
6. Remove the screws, nuts, and spacers
securing the display and interface board to
the lower mounting bracket. Discard the
screws, nuts, and spacers.
C35978 Rev. 2008 Page 1
ASSEMBLY
1. Attach the C02518 card guide to
the C35976 upper mounting
bracket. The guide snaps into the
holes in the bracket. Be sure to
install the guide so that the card
slot is on the correct side of the
bracket, as shown in the drawing.
Push the C08146 washers on to
the card guide mounting posts, to
hold the guide securely to the
bracket.
2. Install the upper mounting bracket
to the door using two c08759
screws from the kit, making sure
that the guide slot faces the inside
of the door assembly. Secure the
thermostat to the door using the
left screw in the upper mounting
bracket, as shown in the drawing.
3. Secure the C07506 display to the
C06370 interface board using two
C01466 screws and C03473 nuts
in the top two holes of the
display/interface board assembly.
Start the screw from the display so
that when secured, the nuts rest on
the top of the interface board.
4. Attach the display/interface board
assembly to the lower mounting
bracket using two C01466 screws
and C03473 nuts.
5. Attach the lower mounting bracket
to the door using two C08759 screws. Make sure the interface board rests in the slot of the card guide in the
upper mounting bracket.
6. Attach the new C05486 ribbon cable between connector P1 of the interface board and connector P6 of the ICR
CPU board.
7. Attach the DC power cable to connector P4 of the interface board.
8. If you have a C05375 Reader CPU PCB with a STAR-GATE program chip on it, s kip to Step 9 and DO NO T
install the C06426 IC (ICR2 program).
If you have a C05857 ICR2 CPU PCB assembly, remove the program IC ( U13) and replace it with the C06426
programmed IC from the kit.
9. Turn on the power switch.
10. Using a small sc rewdriver, adjust the contrast by turning the potentiometer located on the display. You can
access the potentiometer thr ough the LCD ADJUST hole in the Interface board. T he dis play may function as a
two-line display, or a one-line display, with data shown on the top line only, depending on the version of the CPU
board software.
11. Close and lock the door.
Page 2 C35978 Rev. 2008