Gasboy Hi-Flow Sat Pipng Conversion Kits User Manual
Introduction
This document provides instructions for installing the Atlas™ Hi-Flow Satellite Piping
Conversion Kits M06391K001 through K004.
Kit Number Description
M06391K001 Kit, Atlas Hi-Flow w/Sat Conversion, Single Grade 1 110V
M06391K002 Kit, Atlas Hi-Flow w/Sat Conversion, Dual Grade 1 and Grade 2 110V
M06391K003 Kit, Atlas Hi-Flow w/Sat Conversion, Single Grade 1 220V
M06391K004 Kit, Atlas Hi-Flow w/Sat Conversion, Dual Grade 1 and Grade 2 220V
MDE-4514
Instructions for Installing Atlas™ Hi-Flow
Satellite Piping Conversion Kits
M06391K00X
June 2006
Figure 1:
Manifold Inlet
Feedline Ref
Intended Users
The intended users of this document are Authorized Service Contractors (ASCs).
Atlas Hi-Flow with Satellite Piping Assembly
MDE-4514 Instructions for Installing Atlas™ Hi-Flow Satellite Piping Conversion Kits M06391K00X • June 2006 Page 1
Introduction
Related Documents
The following document contains related information and may be helpful when using this
document:
Document Number Document Name GOLD Library
MDE-4331 Atlas Installation Manual Gasboy Commercial & Retail
Required Tools
• 1-3/4 inch diameter hole cutter
• Metric socket wrench set
• 2 Pipe wrenches or 1 wrench and vise
• Silicone grease
Note: Ensure that you have c
Parts List
The M06391K001, K002, K003 and K004 kits contain the following parts:
Pumps
M06391K001
Description Part Number
Discharge line assembly M05677A001 1 2 1 2
O-Ring 1-1/4X1-1/2X1/8 Q10068-09 3 6 3 6
Screw, metric M8 X 16 length M00415B009 2 4 2 4
Elbow ST 1 X 90 MI K02321-20 3 6 3 6
Tee pipe 1X1X1 K12630 1 2 1 2
Nipple 1 X 2 R11495-51 1 2 1 2
Nipple 1X1-1/2 R11495-20 1 2 1 2
Grommet discharge-1” pipe 028960 1 2 1 2
Elbow-1" X 90 (paint) 024895 1 2 1 2
Bracket piping support M05690B001 1 2 1 2
U-Bolt, metric, M8 M00703B002 1 2 1 2
Nut, metric M8 serrated M00414B003 2 4 2 4
Screw, metric M8 X 18 length M00417B009 2 4 2 4
Solenoid valve 110 V 067034 1 2 - Solenoid valve 220 V 067036 - - 1 2
Conduit valve Grade 2 M05680B001 - 1 - 1
Conduit valve Grade 1 M05681B001 1 1 1 1
O-Ring 862 X.103 X.103 N16891-32 1 2 1 2
Fitting discharge M04624B040 1 2 1 2
O-Ring 1-5/8X1-7/8X1/8 Q10068-14 1 2 1 2
Filter manifold M04607B005 1 2 1 2
O-Ring 1-1/8X1-3/8X1/8 Q10068-07 1 2 1 2
Strainer insert high capacity R19457 1 2 1 2
Plug pipe 3/4 square socket K57624 1 - 1 -
Quantity
M06391K002
Quantity
M06391K003
Quantity
M06391K004
Quantity
Page 2 MDE-4514 Instructions for Installing Atlas™ Hi-Flow Satellite Piping Conversion Kits M06391K00X • June 2006
Introduction
M06391K001
Description Part Number
Reducers bush faced 3/4x1/2 K49827 - 1 - 1
Elbow, conduit 1/2X90 M & F K42448 1 2 1 2
Union conduit M&F 1/2 Q10016-04 1 2 1 2
Plug cap plastic Q10554-21 1 2 1 2
Atlas Hi-Flow Conversion Kits
Installation Instructions
MDE-4514 1 1 1 1
Quantity
M06391K002
Quantity
M06391K003
Quantity
M06391K004
Quantity
MDE-4514 Instructions for Installing Atlas™ Hi-Flow Satellite Piping Conversion Kits M06391K00X • June 2006 Page 3
Important Safety Information
Important Safety Information
This section introduces the hazards and safety precautions
associated with installing, inspecting, maintaining or servicing
this product. Before performing any task on this product, read
this safety information and the applicable sections in this
manual, where additional hazards and safety precautions for
your task will be found. Fire, explosion, electrical shock or
pressure release could occur and cause death or serious
injury if these safe service procedures are not followed.
Preliminary Precautions
You are working in a potentially dangerous environment of
flammable fuels, vapors, and high voltage or pressures. Only
trained or authorized individuals knowledgeable in the related
procedures should install, inspect, maintain or service this
equipment.
Emergency Tot al Electrical Shut-Off
The first and most important information you must know is
how to stop all fuel flow to the pump and island. Locate the
switch or circuit breakers that shut-off all power to all fueling
equipment, dispensing devices, and submerged turbine
pumps (STPs).
!
WARNING
!
The EMERGENCY STOP, ALL STOP, and
PUMP STOP buttons at the cashier’s station
WILL NOT shut off electrical power to the
pump/dispenser.
Total Electrical Shut-Off Before Access
Any procedure requiring access to electrical components or
the electronics of the dispenser requires total electrical shutoff of that unit. Know the function and location of this switch
or circuit breaker before inspecting, installing, maintaining, or
servicing Gasboy equipment.
Evacuation, Barricading and Shut-Off
Any procedures requiring accessing the pump/dispenser or
STPs requires the following three actions:
This means that even if you activate these
stops, fuel may continue to flow uncontrolled.
You must use the TOTAL ELECTRICAL SHUTOFF in the case of an emergency and not only
these cashier station “stops.”
Read the Manual
Read, understand and follow this manual and any other
labels or related materials supplied with this equipment. If you
do not understand a procedure, call a Gasboy Authorized
Service Contractor or call the Gasboy Service Center at 1800-444-5529. It is imperative to your safety and the safety of
others to understand the procedures before beginning work.
Follow the Regulations
There is applicable information in NFPA 30A; Automotive and
Marine Service Code, NFPA 70; National Electrical Code (NEC),
OSHA regulations and federal, state, and local codes which
must be followed. Failure to install, inspect, maintain or
service this equipment in accordance with these codes,
regulations and standards may lead to legal citations with
penalties or affect the safe use and operation of the
equipment.
Replacement Parts
Use only genuine Gasboy replacement parts and retrofit kits
on your pump/dispenser. Using parts other than genuine
Gasboy replacement parts could create a safety hazard and
violate local regulations.
Safety Symbols and Warning Words
This section provides important information about warning
symbols and boxes.
Alert Symbol
on warning labels to alert you to a precaution which must be
followed to prevent potential personal safety hazards. Obey
safety directives that follow this symbol to avoid possible
injury or death.
Signal Words
These signal words used in this manual and on warning
labels tell you the seriousness of particular safety hazards.
The precautions that follow must be followed to prevent
death, injury or damage to the equipment
This safety alert symbol is used in this manual and
DANGER - This signal word is used to alert you to a
!
hazard to unsafe practice which will result in death or
serious injury
WARNING - This alerts you to a hazard or unsafe
!
practice that could result in death or serious injury.
CAUTION with Alert symbol - This signal word
!
designates a hazard or unsafe practice which may
result in minor injury.
CAUTION without Alert symbol - When used by itself,
CAUTION designates a hazard or unsafe practice
which may result in property or equipment damage.
- An evacuation of all unauthorized persons and vehicles
using safety tape, cones or barricades to the effected units
- A total electrical shut-off of that unit
Page 4 MDE-4514 Instructions for Installing Atlas™ Hi-Flow Satellite Piping Conversion Kits M06391K00X • June 2006
Working With Fuels and Electrical Energy
Prevent Explosions and Fires
Fuels and their vapors will become explosive if ignited.
Spilled or leaking fuels cause vapors. Even filling customer
tanks will cause explosive vapors in the vicinity of dispenser
or island.
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