Introduction
This manual provides instructions to install the Hand Drive Kit (M06874K001) on Atlas™
Mechanical Self-contained units.
Intended Users
This manual is meant for Gasboy Authorized Service Contractors (ASCs) who will install this
kit on Atlas units.
Required Reading
Before installing a kit, the installer must read, understand, and follow:
• This manual
• NFPA 30A, The Automotive and Marine Service Station Code
• NFPA 70, The National Electric Code
• Applicable federal, state and local codes and regulations
MDE-4557
Atlas™ Hand Drive Kit
M06874K001 Installation Instructions
July 2006
Failure to do so may adversely affect the safe use and operation of the equipment.
Note: This kit must be installed by a Gasboy Authorized Service Contractor (ASC) to ensure
Required Tools
Parts List
Parts List for M06874K001 for Atlas Hand Drive Kit
Description Part Number Quantity
Bracket, Hand Drive Pulley M05567A001 1
Nut, Metric, Hex Serrd Flg (M8) M00414B003 3
Screw, TF, Hex Whsr HD M8x18
Hand Drive Pulley
Pulley, Hand Drive R13824-02 1
Stud, Pulley K85561 1
Set Screw 5/16-18x1/2 Hex Skt
Hd Cup Pnt
Assy, Shaft and Hub Hand Drive M05767A001 1
warranty.
• Socket wrench.
• Metric socket kit.
• SAE Hex wrench set
M00417B009 3
K18719 1
MDE-4557 Atlas™ Hand Drive Kit M06874K001 Installation Instructions • July 2006 Page 1
Description Part Number Quantity
Screw, Metric M8X16 M00415B009 1
V Belt 4L400 R06711-61 1
V Belt 4L200 R06711 75 1
Hand Drive Crank Assy. N18539 1
Hydraulic Fitting K76145-21 1
Hand Drive Kit Manual MDE-4557 1
Page 2 MDE-4557 Atlas™ Hand Drive Kit M06874K001 Installati on Instructions • July 2006
Important Safety Information
Important Safety Information
This section introduces the hazards and safety precautions
associated with installing, inspecting, maintaining or servicing
this product. Before performing any task on this product, read
this safety information and the applicable sections in this
manual, where additional hazards and safety precautions for
your task will be found. Fire, explosion, electrical shock or
pressure release could occur and cause death or serious
injury if these safe service procedures are not followed.
Preliminary Precautions
You are working in a potentially dangerous environment of
flammable fuels, vapors, and high voltage or pressures. Only
trained or authorized individuals knowledgeable in the related
procedures should install, inspect, maintain or service this
equipment.
Emergency Total Electrical Shut-Off
The first and most important information you must know is
how to stop all fuel flow to the pump and island. Locate the
switch or circuit breakers that shut-off all power to all fueling
equipment, dispensing devices, and submerged turbine
pumps (STPs).
!
WARNING
!
The EMERGENCY STOP, ALL STOP, and
PUMP STOP buttons at the cashier’s station
WILL NOT shut off electrical power to the
pump/dispenser.
Read the Manual
Read, understand and follow this manual and any other
labels or related materials supplied with this equipment. If
you do not understand a procedure, call a Gasboy Authorized
Service Contractor or call the Gasboy Service Center at
1-800-444-5529. It is imperative to your safety and the safety
of others to understand the procedures before beginning
work.
Follow the Regulations
There is applicable information in NFPA 30A; Automotive and
Marine Service Code, NFP A 70; National El ec trical Code (NEC),
OSHA regulations and federal, state, and local codes which
must be followed. Failure to install, inspect, maintain or
service this equipment in accordance with these codes,
regulations and standards may lead to legal citations with
penalties or affect the safe use and operation of the
equipment.
Replacement Parts
Use only genuine Gasboy replacement parts and retrofit kits
on your pump/dispenser. Using parts other than genuine
Gasboy replacement parts could create a safety hazard and
violate local regulations.
Safety Symbols and Warning Words
This section provides important information about warning
symbols and boxes.
Alert Symbol
Total Electrical Shut-Off Before Access
Any procedure requiring access to electrical components or
the electronics of the dispenser requires total electrical shutoff of that unit. Know the function and location of this switch
or circuit breaker before inspecting, installing, maintaining, or
servicing Gasboy equipment.
Evacuation, Barricading and Shut-Off
Any procedures requiring accessing the pump/dispenser or
STPs requires the following three actions:
- An evacuation of all unauthorized persons and vehicles
using safety tape, cones or barricades to the effected units
- A total electrical shut-off of that unit
This means that even if you activate these
stops, fuel may continue to flow uncontrolled.
You must use the TOTAL ELECTRICAL SHUTOFF in the case of an emergency and not only
these cashier station “stops.”
on warning labels to alert you to a precaution which must be
followed to prevent potential personal safety hazards. Obey
safety directives that follow this symbol to avoid possible
injury or death.
Signal Words
These signal words used in this manual and on warning
labels tell you the seriousness of particular safety hazards.
The precautions that follow must be followed to prevent
death, injury or damage to the equipment.
DANGER: Alerts you to a hazard or unsa fe practice
which will result in death or serious injury.
W ARNING: Alert s you to a hazard or unsafe practice
that could result in death or serious injury.
CAUTION with Alert symbol: Designates a hazard or
unsafe practice which may result in minor injury.
CAUTION without Alert symbol: Designates a
hazard or unsafe practice which may result in
property or equipment damage.
This safety alert symbol is used in this manual and
!
!
!
Working With Fuels and Electrical Energy
Prevent Explosions and Fires
Fuels and their vapors will become explosive if ignited.
Spilled or leaking fuels cause vapors. Even filling customer
tanks will cause explosive vapors in the vicinity of dispenser
or island.
MDE-4557 Atlas™ Hand Drive Kit M06874K001 Installation Instructions • July 2006 Page 3
Important Safety Information
No Open Flames
Open flames from matches, lighters, welding torches or other
sources can ignite fuels and their vapors.
No Sparks - No Smoking
Sparks from starting vehicles, starting or using power tools,
burning cigarettes, cigars or pipes can also ignite fuels and
their vapors. Static electricity, including an electrostatic
charge on your body, can cause a spark sufficient to ignite
fuels and their vapors. After getting out of a vehicle, touch the
metal of your vehicle to discharge any electrostatic charge
before you approach the dispenser island.
Working Alone
It is highly recommended that someone who is capable of
rendering first aid be present during servicing. Be familiar
with Cardiopulmonary Resuscitation (CPR) methods if you
are working with or around high voltages. This information is
available from the American Red Cross. Always advise the
station personnel about where you will be working, and
caution them not to activate power while you are working on
the equipment. Use the OSHA tag out and lock out
procedures. If you are not familiar with this requirement, refer
to information in the service manual and OSHA
documentation.
Working With Electricity Safely
Be sure to use safe and established practices in working with
electrical devices. Poorly wired devices may cause a fire,
explosion or electrical shock. Be sure grounding connections
are properly made. Make sure that sealing devices and
compounds are in place. Be sure not to pinch wires when
replacing covers. Follow OSHA Lock-Out and Tag-Out
requirements. Station employees and service contractors
need to understand and comply with this program completely
to ensure safety while the equipment is down.
Hazardous Materials
Some materials present inside electronic enclosures may
present a health hazard if not handled correctly. Be sure to
clean hands after handling equipment. Do not place any
equipment in mouth.
!
WARNING
This area contains a chemical known to the State of
California to cause cancer.
Emergency First Aid
Informing Emergency Personnel
Compile the following information and inform emergency
personnel:
• Location of accident (for example, address, front/back of
building, and so on)
• Nature of accident (for example, possible heart attack,
run over by car, burns, and so on)
• Age of victim (for example, baby, teenager, middle-age,
elderly)
• Whether or not victim has received first aid (for example,
stopped bleeding by pressure, and so on)
• Whether or not a victim has vomited (for example, if
swallowed or inhaled something, and so on)
WARNING
!
Gasoline ingested may cause unconsciousness
and burns to internal organs.
Do not induce vomiting.
Keep airway open.
Oxygen may be needed at scene.
Seek medical advice immediately.
WARNING
!
Gasoline inhaled may cause unconsciousness
and burns to lips, mouth and lungs.
Keep airway open.
Seek medical advice immediately.
WARNING
!
Gasoline spilled in eyes may cause burns to eye
tissue.
Irrigate eyes with water for approximately 15
minutes.
Seek medical advice immediately
WARNING
!
Gasoline spilled on skin may cause burns.
Wash area thoroughly with clear/water.
Seek medical advice immediately.
IMPORTANT: Oxygen may be needed at scene if gasoline
has been ingested or inhaled. Seek medical advice
immediately.
WARNING
!
This area contains a chemical known to the State of
California to cause birth defects or other reproductive
harm.
IMPORTANT: Oxygen may be needed at scene if gasoline
has been ingested or inhaled. Seek medical advice
immediately.
Page 4 MDE-4557 Atlas™ Hand Drive Kit M06874K001 Installati on Instructions • July 2006
Lockout/Tagout
Lockout/Tagout covers servicing and maintenance of
machines and equipment in which the unexpected
energization or start up of the machine(s) or equipment or
release of stored energy could cause injury to employees or
personnel. Lockout/Tagout applies to all mechanical,
hydraulic, chemical or other energy, but does not cover
electrical hazards. Reference Subpart S of 29 CFR Part 1910
- Electrical Hazards, 29 CFR Part 1910.333 contains specific
Lockout/Tagout provision for electrical hazards.
Installing the Atlas Hand Drive Kit
Preparing for the Installation
1 Request permission from the manager/owner to remove power from the unit and then remove
power using normal procedures. Perform the lockout/tagout safety procedures.
2 Ensure that you have the proper kit for the model unit to be retrofitted.
3 Unlock and remove the lower panel door.
Installing the Atlas Hand Drive Kit
1 Attach the hand drive pulley bracket (M05567A001) to the frame using the existing studs in
the frame column. Secure the bracket with two M8 nuts (M00414B003) and one M8X18 selfthreading screw (M00417B009) and tighten.
Installing the Atlas Hand Drive Kit
Hydraulic Fitting
(K76145-21)
Stud, Pulley
(K85561)
Pulley, Hand Drive
(R13824-02)
Assy, Shaft and
Hub Hand Drive
(M05767A001)
Set Screw 5/16-18x1/
2 Hex Skt Hd Cup Pnt
(K18719)
Nut, Metric, Hex
Serrd) Flg (M8)
(M00414B003)
Screw, TF, Hex Whsr HD M8x18
(M00417B009)
Bracket, Hand Drive Pulley
(M05567A001)
2 Insert the hydraulic fitting (K76145-21) into the fitting port on the hand drive pulley
(Rl3824-02) and tighten.
MDE-4557 Atlas™ Hand Drive Kit M06874K001 Installation Instructions • July 2006 Page 5
3 Apply grease liberally to the pulley stud (K85561) and inside the hub bore of the hand drive
pulley.
4 Insert the pulley stud into the hand drive pulley hub and screw it into the bearing on the pulley
bracket.
5 Insert and tighten the set screw (Kl8719) into the bracket bearing.
6 Place the shaft and hub hand drive assembly (M05767A001) on the pump support plate and
insert two M8X18 self-threading screws.
7 Place the shorter belt (R06711-75) over the small outer pulley on the pumping unit and the
inner pulley on the hand drive shaft and hub assembly.
8 Place the longer belt (R06711-61) over the large outer pulley on the hand drive shaft, hub
assembly and the large hand drive pulley.
9 Adjust the belt’s tension by sliding the shaft and hub assembly using the slots on the assembly
bracket and tighten the two M8Xl8 screws.
Completing the Installation
1 Insert the hand drive crank assembly (N18539) into the hand drive pulley (R13824-02) and
test the hand drive by dispensing some fuel into an approved container.
2 Remove the hand drive crank assembly (N18539) and place the lower panel door and lock it.
3 Inform the manager/owner that power will be restored to the unit.
4 Restore power using normal procedures.
5 Remove the lockout/tagout and return to normal operation.
.
™
Atlas
is a trademark of Gasboy.
© 2006 GASBOY
7300 West Friendly Avenue • Post Office Box 22087
Greensboro, North Carolina 27420
Phone 1-800-444-5529 • http://ww w.gasboy.com • Printed in the U.S.A.
MDE-4557 Atlas™ Hand Drive Kit M06874K001 Installation Instructions • July 2006
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