Thisdocument is basedonOrpak’s FuelOmat GoldStationEquipment
Manual P/N 817439320
SAFETY CONSIDERATIONS
Carefully read all warnings and instructions, provided to help you install and maintain the
equipment safely in the highly flammable environment of a gas station.
Disregarding these warnings and instructions could result in serious injury and property loss or
damage.
It is your responsibility to install, operate and maintain the equipment according to the
instructions in this manual, and to conform to all applicable codes, regulations and safety
measures. Failure to do so could void all warranties associated with this equipment.
Ensure that the installation is performed by experienced personnel, licensed to perform work in
gas stations and in flammable environments, according to the local regulations and all relevant
standards.
WARNING - EXPLOSION HAZARD
Use a separate conduit for intrinsically safe wiring. Do not run any other wires or cables through
this conduit, since it may lead to an explosion hazard.
Use standard test equipment only in the non- hazardous area of the fuel station, and approved
test equipment for the hazardous areas.
Installation and service must comply with all applicable requirements of the National Fire
Protection Association NFPA-30 “Flammable and Combustible Liquids Code”, NFPA-30A
“Automotive and Marine Service Station Code”, NFPA-70 “National Electric Code”, federal,
state and local codes and any other applicable safety codes and regulations.
Do not perform metal work in a hazardous area. Sparks generated by drilling, tapping and other
metal work operations could ignite fuel vapors and flammable liquids, resulting in death, serious
personal injury, property loss and damage to you and other persons.
CAUTION - SHOCK HAZARD
Dangerous AC voltages that could cause death or serious personal injury are used to power the
equipment. Always disconnect power before working on the equipment. The equipment may
have more than one power supply connection point. Disconnect all power before servicing.
WARNING – PASSING VEHICLES
When working in an open area, block off the work area to protect yourself and other persons.
Use safety cones or other signaling devices.
WARNING
Substitutions of components could impair intrinsic safety. Use of unauthorized components or
equipment will void all warranties associated with this equipment.
CAUTION
Do not attempt to make any repair on the printed circuit boards that reside in the equipment, as
this will void all warranties associated with this equipment.
PROPRIETARY NOTICE
The information contained in this guide is confidential and proprietary to Orpak Systems Ltd..
No part of this guide may be disclosed or reproduced in any form without written permission of
Orpak Systems Ltd. The information provided in this document is current as of the date of its
publication,and it may be changed at any time without notice.
DISCLAIMER
This document is provided for reference only and while every effort has been made to ensure
correctness at the time of publication, Orpak Systems Ltd. assumes no responsibility for errors
or omissions.
FCC COMPLIANCE STATEMENT
This equipment has been tested and found to comply with the limits for a Class B & C digital
device, pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable
protection against harmful interference in a residential installation. This equipment generates,
uses and can radiate radio frequency energy and, if not installed and used in accordance with
the instructions, may cause harmful interference to radio communications. However, there is
no guarantee that interference will not occur in a particular installation. If this equipment does
cause harmful interference to radio or television reception, which can be determined by turning
the equipment off and on, the user is encouraged to try to correct the interference by one or
more of the following measures :
l Reorient or relocate the receiving antenna
l Increase the separation between the equipment and receiver
l Connect the equipment to an outlet on a circuit different from that to which the receive
is connected
l Consult an authorized dealer or service representative for help
FCC WARNING
Modifications not expressly approved by the manufacturer could void the user authority to
operate the equipment under FCC Rules.
Gasboy's Fuel Point PLUS is a scalable end-to-end vehicle identification system, which offers:
Wireless, state-of-the-art RFID-based solution
True self service and secured payment
Robust and secure wireless link to multiple forecourt devices
A wide range of vehicle data
This manual provides installation and setup instructions for Fuel Point PLUS station-side equipment. For
vehicle units installation and setup, please refer to Fuel Point PLUS Vehicle Units Installation and
Programming Manual P/N MDE-4868.
1.2. Solution Description
Fuel Point PLUS allows fast refueling with no need for cash, card or coupon payment, bringing numerous
advantages and significant savings in fuel expenses for both fleet vehicles and private customers.
Once a vehicle arrives at the station the DataPass in-vehicle unit transmits vehicle data to the
wireless gateway (Wireless Gateway), including:
Identification
Odometer and E.H.
Additional data (such as diagnostics, fuel level and more)
When a fueling nozzle is inserted into the authorized vehicle's fuel inlet the µWNR reads
encrypted Fuel Ring RFID data and sends it to the Wireless Gateway
Then, the Wireless Gateway combines both DataPass and Fuel Ring data and sends it to the
Station Controller. Fuel Point PLUS is designed for full integration with other leading forecourt
automation providers' POS/FCC
The Station Controller sends a request to the Authorization Server, which returns approval,
balance and restrictions, if any
Once approved, the pump is opened. All this happens within seconds and with no human
intervention
The system monitors the entire fueling session and if the nozzle is removed, the pump is
automatically stopped so that refueling continues only when the nozzle is put back into the
same car
Figure 1-1 shows a basic diagram of Gasboy's Fuel Point PLUS architecture.
Fuel Point PLUS Station Equipment Manual17
Figure 1-1 - Fuel Point PLUS System Architecture
1.3. System Components
Fuel Point PLUS solution consists of theSo following components:
This chapter provides a general description of Fuel Point PLUS wireless vehicle identification system.
Chapter 2: Wireless Gateway Description
This chapter provides a description of Wireless Gateway units.
Chapter 3: µWNR Description
This chapter provides a description of µWNR units.
Chapter 4: Designing the Network Layout
This chapter provides network design guidelines.
Chapter 5: Installing the Wireless Gateway
This chapter provides instructions for installing the Wireless Gateway outdoor units.
Chapter 6: Setting the Network
This chapter describes the setup of the Wireless Network.
Chapter 7: Programming WNR units
This chapter provides instructions for programming µWNR units.
Chapter 8: Setting the Station Controller
This chapter describes the settings required to configure the communication interface between the
Controller and the Master Wireless Gateway, when using Fuel Point PLUS system with Gasboy's
SiteOmat Station Controller.
Chapter 9: Maintenance
This chapter provides general maintenance guidelines for Wireless Gateway and µWNR units.
Chapter 10: Glossary
This chapter provides a glossary of abbreviations used in this manual.
Fuel Point PLUS Station Equipment Manual19
Appendix A: Site Survey
This appendix provides a site survey form.
Appendix B: µWNR-F Installation Instructions
This appendix provides instructions for installing µWNR-F units.
This appendix provides instructions for installing µWNR-B and µWNR-T units.
1.5. Documentation Conventions
This manual uses the following conventions:
Warning: Warning notes contain information that, unless strictly observed, could result in
injury or loss of life.
Caution: Caution notes contain information that, unless strictly observed, could result in
damage or destruction of the equipment or long-term health hazards to personnel.
Note: Notes contain helpful comments or references to material not covered in the
manual.
Best Practice: Best practice notes contain helpful suggestions.
Example: Example notes contain additional information to illustrate a concept/procedure.
20Fuel Point PLUS Station Equipment Manual
1.6. References
For additional and complementary information regarding Fuel Point PLUS, please refer to the following
manuals:
Fuel Point PLUS Vehicle Units Installation and Programming Manual P/N MDE-4868
Fuel Point PLUS Station Equipment Manual21
CHAPTER 2WIRELESS GATEWAY
DESCRIPTION
2.1. General
This chapter provides a description of Wireless Gateway units.
The Wireless Gateway Terminal (Wireless Gateway) units form the Wireless Network that
covers the forecourt
The units communicate through low power short range RF in the ISM 2.4 GHz band
Connected in a mesh topology, each unit captures data, but also serves as a relay for other
units, constituting a robust and reliable network, where all messages reaches their destination
bypassing any possible interferences
The Wireless Gateway receives both the and data, decrypts the information and forwards it to
the Station Controller in a secure manner
During refueling, the continues monitoring the signal to detect any attempt to remove the
nozzle and refuel other vehicle on the same account
2.2. Types of Wireless Gateway
There are two types of Wireless Gateway units:
Master Wireless Gateway: the unit connected to the Station Controller via LAN and master of
the Wireless Network
Wireless Gateway : units that function as a router in the Fuel Point PLUS station. No LAN
connection required
Figure 2-1 shows a simplified network diagram to stress the difference between the units.
Fuel Point PLUS Station Equipment Manual23
Figure 2-1 - Wireless Gateway Types
Note: A station must include one Master Wireless Gateway. This unit also functions as
Administrator.
2.3. Housing Options
The Master Wireless Gateway/Wireless Gateway units are available in the following housing options:
2.3.1. Wireless Gateway Outdoor Compact Box
Compact outdoor box (see Figure 2-2) specially designed for:
24Fuel Point PLUS Station Equipment Manual
Installation on top of the pumps/dispensers
Installation in the station's office, C-Store
Prepared for wall-mounting
Includes optional integrated power supply
Operating temperature-40°C to +55°C (-40°F to +131°F)
Humidit y95% RH
COMMUNICATION
TCP/IP o ver Ethernet
EIA 802.15.4
2.405- 2.480 GHz ISM band RF Network Communication with AES128 encryption
2.3.2. Wireless Gateway Outdoor
Outdoor box (see Figure 2-3) specially designed for:
Installation on top of the pumps/dispensers
Installation in the station's office, C-Store
Prepared for wall-mounting
Includes optional integrated power supply