Gasboy FiPay Server Retrofit Kit for 8-hose Islander User Manual

Introduction

Purpose

This manual provides instructions for installing a Server and additional hardware components in the Islander connected to the T-Chek

Topic Page

Introduction Important Safety Information Installing the FiPay Server and Additional Hardware Components in the 8-hose

Islander PLUS System

MDE-5045

FiPay™ Server Retrofit Kit for 8-hose Islander

Installation Guide

January 2013

™

PLUS system using the FiPay™ application. This Islander PLUS system is

™

network for card verification

1 4

Required Tools

Following tools are required for installing the FiPay Server and additional hardware components in the Islander PLUS system:

Parts List

Following table lists the parts included in the M13062K001 Kit for installing the FiPay Server and additional hardware components in the Islander PLUS system.

Item Description Part Number Quantity

1 5-port Switch M09680B032 1 2 Wiring Harness with Fuse M09680B036 1 3 3-feet Ethernet 4 FiPay Network Server PA0414000 1 5 Server Bracket M13062A001 1 6 Wire Clips Q13558-04 4 7 M4 X 16 Phillips Head Screws Q12845-60 2 8 FiPay Server Retrofit Kit for 8-hose Islander Installation Guide MDE-5045 1

• Islander PLUS for 8-hose Mechanical Pumps (PA093400801)

• Wire Stripers/Cutters

• Electrical T ape

• # 2 Phillips

Head Screwdriver with 8-10-inch Blade

• 9/32-inch Nut Driver

Patch Cable Q13850-03 3

MDE-5045 FiPay™ Server Retrofit Kit for 8-hose Islander Installation Guide · January 2013 Page 1

Introduction

Figure 1: M13062K001 Kit Parts

Cable Assembly with Fuse Built-in (M09680B036)

5-port Switch (M09680B032)

3-feet Ethernet Patch Cable (Q13850-03)

Server Bracket

(M13062A001- Front View)

M4 X 16 Screws (Q12845-60)

FiPay Network Server (PA0414000)

Server Bracket

(M13062A001- Rear View)

Wire Clips (Q13558-04)

Page 2 MDE-5045 FiPay™ Server Retrofit Kit for 8-hose Islander Installation Guide · January 2013

Abbreviations and Acronyms

Term Description

LAN Local Area Network

™

OrCU Orpak PCB Printed Circuit Board SSL Secure Socket Layer WAN Wide Area Network

Controller Unit

Introduction

• Gasboy Policy Documents

Gasboy Fleet PLUS System

nual

Warranty

For information on warranty , refer to MDE-4255 Gasboy Warranty Policy Statement for USA and Canada. If you have any warranty-related questions, contact Gasboy’s Warranty Department at its Greensboro location.

MDE-5045 FiPay™ Server Retrofit Kit for 8-hose Islander Installation Guide · January 2013 Page 3

Important Safety Information

Notes: 1) Save this Important Safety Information section

in a readily accessible location.

2) Although DEF is non-flammable, Diesel is flammable. Therefore, for DEF cabinets that are attached to Diesel dispensers, follow all the notes in this section that pertain to flammabl e fuels.

This section introduces the hazards and safety precautions associated with installing, inspecting, maintaining or servicing this product. Before performing any task on this product, read this safety information and the applicable sections in this manual, where additional hazards and safety precautions for your task will be found. Fire, explosion, electrical shock or pressure release could occur and ca use death or seriou s injury, if these safe service procedures are not followed.

Preliminary Precautions

You are working in a potentially dangerous environment of flammable fuels, vapors, and high voltage or pressures. Only trained or authorized individuals knowledgeable in the related procedures should install, inspect, maintain or se rvice this equipment.

Emergency To tal Electrical Shut-Off

The first and most important information you must know is how to stop all fuel flow to the pump/dispenser and island. Locate the switch or circuit breakers that shut off all power to all fueling equipment, dispensing devices, and Submerged Turbine Pumps (STPs).

WARNING

Total Electrical Shut-Off Before Access

Any procedure that requires access to electrical components or the electronics of the dispenser requires total electrical shut off of that unit. Understand the function and location of this switch or circuit breaker before inspecting, installing, maintaining, or servicing Gasboy equipment.

Evacuating, Barricading and Shuttin g Off

Any procedure that requires access to the pump/dispenser or STPs requires the following actions:

The EMERGENCY STOP, ALL STOP, and PUMP STOP buttons at the cashier’s station WILL NOT shut off electrical power to the pump/dispenser. This means that even if you activate these stops, fuel may continue to flow uncontrolled. You must use the TOTAL ELECTRICAL SHUT-OFF in the case of an emerge ncy and not the console’s ALL STOP and PUMP STOP or similar keys.

Read the Manual

Read, understand and follow this manual and any other labels or related materials supplied with this equipment. If you do not understand a procedure, call a Gasboy Authorized Service Contractor or call the Gasboy Service Center at 1-800-444-5529. It is imperative to your safety and the safety of others to understand the procedures before beginning work.

Follow the Regulations

Applicable information is available in National Fire Protection Association (NFPA) 30A; Code for Motor Fuel Dispensing

Facilities and Repair Garages, NFPA 70; National Electrical Code (NEC), Occupational Safety and Health Administration

(OSHA) regulations and federal, state, and local codes. All these regulations must be followed. F ailure to install, inspect, maintain or service this equipment in accordance with these codes, regulations and standards may lead to legal citations with penalties or affect the safe use and operation of the equipment.

Replacement Parts

Use only genuine Gasboy replacement p art s and retrofit ki ts on your pump/dispenser. Using parts other than genuine Gasboy replacement parts could create a safety hazard and violate local regulations.

Safety Symbols and Warning Words

This section provides important information about warning symbols and boxes.

Alert Symbol

This safety alert symbol is used in this manual and on

warning labels to alert you to a precaution which must be followed to prevent potential personal safety hazards. Obey safety directives that follow this symbol to avoid possible injury or death.

Signal Words

These signal words used in this manual and on warning labels tell you the seriousness of particular safety hazards. The precautions below must be followed to prevent death, injury or damage to the equipment:

DANGER: Alerts you to a hazard or unsafe practice

which will result in death or serious injury.

WARNING: Alerts you to a hazard or unsafe practice

that could result in death or serious injury.

CAUTION with Alert symbol: Designates a hazard or

unsafe practice which may result in minor injury.

CAUTION without Alert symbol: Designates a hazard

or unsafe practice which may result in property or equipment damage.

Working With Fuels and Electrical Energy

Prevent Explosions and Fires

• An evacuation of all unauthorized persons and vehicles from the work area

• Use of safety tape, cones or barrica des at the affected unit(s)

• A total electrical shut-off of the affected unit(s)

Fuels and their vapors will explode or burn, if ignited. Spilled or leaking fuels cause vapors. Even filling customer tan ks will cause potentially dangerous vapors in the vicinity of the dispenser or island.

DEF is non-flammable. Therefore, explosion and fire safety warnings do not apply to DEF lines.

Page 4 MDE-5045 FiPay™ Server Retrofit Kit for 8-hose Islander Installation Guide · January 2013

Important Safety Information

No Open Fire

In an Emergency

Inform Emergency Personnel

Compile the following information and inform emergency

Open flames from matches, lighters, welding torches

or other sources can ignite fuels and their vapors.

No Sparks - No Smoking

personnel:

• Location of accident (for example, address, front/back of building, and so on)

• Nature of accident (for example, possible heart attack, run over by car, burns, and so on)

Sparks from starting vehicles, starting or using power tools, burning cigarettes, cigars or pipes can also ignite fuels and their vapors. Static electricity, including an electrostatic charge on your body, can cause a spark sufficient to ignite fuel vapors. Every time you get out of a vehicle, touch the metal of your vehicle, to discharge any electrostatic charge before you approach the dispenser island.

• Age of victim (for example, baby, teenager, middle-age, elderly)

• Whether or not victim has received first aid (for example, stopped bleeding by pressure, and so on)

• Whether or not a victim has vomited (for example, if swallowed or inhaled something, and so on)

WARNING

Gasoline/DEF ingested may cause

Working Alone

It is highly recommended that someone who is capable of rendering first aid be present during servicing. Familiarize yourself with Cardiopulmonary Resuscit atio n (CPR) me thods, if

unconsciousness and burns to internal organs. Do not induce vomiting. Keep airway open. Oxygen may be needed at scene. Seek medical

advice immediately. you work with or around high voltages. This information is available from the American Red Cross. Always advise the station personnel about where you will be working, and caution them not to activate power while you are working on the equipment. Use the OSHA Lockout/Tagout procedures. If you are not familiar with this requirement, refer to this information in the service manual and OSHA documentation.

Working With Electricity Safely

Ensure that you use safe and established practices in working with electrical devices. Poorly wired devices may ca us e a fire, explosion or electrical shock. Ensur e th at grounding connections are properly made. Take care that sealing devices and compounds are in place. Ensure that you do not pinch

WARNING

DEF generates ammonia gas at higher temperatures. When opening enclosed panels, allow the unit to air out to avoid breathing vapors. If respiratory difficulties develop, move victim away from source of exposure and into fresh air. If symptoms persist, seek medical attention.

WARNING

Gasoline inhaled may cause unconsciousness

and burns to lips, mouth and lungs. Keep airway

WARNING

open. Seek medical advice immediately. wires when replacing covers. Follow OSH A Loc kout/Ta gout

requirements. Station employees and service contractors need to understand and comply with this program completely to ensure safety while the equipment is down.

Hazardous Materials

Some materials present inside electronic enclosures may present a health hazard if not handled correctly. Ensure that you clean hands after handling equipment. Do not place any equipment in the mouth.

WARNING

The pump/dispenser contains a chemical known to the State of California to cause cancer.

WARNING

The pump/dispenser contains a chemical known to the State of California to cause birth defects or other reproductive harm.

IMPORTANT: Oxygen may be needed at scene if gasoline has

been ingested or inhaled. Seek medical advice immediately.

Lockout/Tagout

Lockout/Tagout covers servicing and maintenance of machine s

WARNING

Gasoline/DEF spilled in eyes may cause burns to

eye tissue. Irrigate eyes with water for

approximately 15 minutes. Seek medical advice

immediately.

WARNING

Gasoline spilled on skin may cause burns. Wash area thoroughly with clear water. Seek medical advice immediately.

WARNING

DEF is mildly corrosive. Avoid contact with eyes, skin, and clothing. Ensure that eyewash stations and safety showers are close to the work location. Seek medical advice recommended treatment if DEF spills into eyes.

and equipment in which the unexpected energization or st art-up of the machine(s) or equipment or release of stored energy could cause injury to employees or personnel. Lockout/Tagout applies to all mechanical, hydraulic, chemical or other energy, but does not cover electrical hazards. Subpart S of 29 CFR Part 1910 - Electrical Hazards, 29 CFR Part 1910.333 contains specific Lockout/Tagout provision for electrical hazards.

MDE-5045 FiPay™ Server Retrofit Kit for 8-hose Islander Installation Guide · January 2013 Page 5

Installing the FiPay Server and Additional Hardware Components in the 8-hose Islander PLUS System

Preparing to Install the M13062K001 Kit

Before you begin installing the FiPay Server and additional hardware components in the 8-hose Islander PLUS system, proceed as follows:

1 Remove the screws/staples from both ends of the box (see Figure 2).

Note: Some boxes will be stapled.

Figure 2: Removing the Screws/Staples

Screws on One End of the Box

(ii)

(i)

Staples

Page 6 MDE-5045 FiPay™ Server Retrofit Kit for 8-hose Islander Installation Guide · January 2013

Installing the FiPay Server and Additional Hardware Components in the 8-hose Islander PLUS System

2 Remove the screws/staples from both sides of the box (see Figure 3).

Figure 3: Removing the Screws/Staples

(i)

Screw on Side of the Box

Staple on Side of the Box

(ii)

MDE-5045 FiPay™ Server Retrofit Kit for 8-hose Islander Installation Guide · January 2013 Page 7

Installing the FiPay Server and Additional Hardware Components in the 8-hose Islander PLUS System

3 Carefully remove the wooden brace from the box (see Figure 4).

Figure 4: Removing the Wooden Brace

Wooden Brace

4 Remove the Islander PLUS from the box and place on a stable flat surface (see Figure 5).

Figure 5: Islander PLUS

Islander PLUS

Page 8 MDE-5045 FiPay™ Server Retrofit Kit for 8-hose Islander Installation Guide · January 2013

+ 18 hidden pages

Gasboy FiPay Server Retrofit Kit for 8-hose Islander User Manual

Introduction

Purpose

Table of Contents

Required Tools

Parts List

Related Documents

Abbreviations and Acronyms

Warranty

Important Safety Information

Installing the FiPay Server and Additional Hardware Components in the 8-hose Islander PLUS System

Preparing to Install the M13062K001 Kit