Introduction
Purpose
This manual provides instructions for the installation of an External Filter option. Depending
on the type of filters installed, this option will provide protection against particulates and
water. The adapter in this kit incorporates a special groove design that is required when used
with a blue cold weather gasket.
This kit contains parts for the following models.
Kit Number Filter Type Pump Model
032753 Hydro (particulate and water)
032752 Standard (particulate only)
MDE-4528A
Gasboy® External Filter Kit
Installation Instructions
November 2007
216A, 9510 and 9850A
Table of Contents
Topic Page
Introduction
Important Safety Information
Installation of the Kit
Required Tools
The following tools are required for the installation of the kit:
• Two pipe wrenches
•UL®-classified gas and oil resistant pipe compound
Required Reading
The installer must read and understand all instructions, safety warnings and precautions before
beginning. The installer must also be familiar with:
• This manual
• NFPA 30A, The Automotive and Marine Service Station Code
• NFPA 70, The National Electric Code
• Applicable Federal, State and Local codes and regulations
Failure to do so may adversely affect the safe use and operation of the equipment.
1
3
5
Note: This kit must be installed by a Gasboy Authorized Service Contractor (ASC) to ensure
warranty.
MDE-4528A Gasboy® External Filter Kit Installation Instructions · November 2007 Page 1
Introduction
Parts List
The following table lists the parts included in this kit. Refer to Figure 1 on page 5 for the
illustration showing the parts included in the kit.
Item Description Part Number Quantity
1 Elbow, 1-1/2 x 45 024877 1
2 Pipe TBE 1-1/2 x 4 -3/4 044943 1
3 Bushing, Hex 2 x 1-1/2 017288 1
4 Elbow, Street 1-1/4 x 90 017171 1
5 Bushing Face 2 x 1-1/4 017287 1
6 Filter Adapter 1-1/2” NPT Single Element CIM-TEK 810 025902 1
Filter Adapter 2” NPT Double Element CIM-TEK 820 025903 1
7 Nozzle Hook 003719 1
8 Filter Element CIM-TEK 800-10 (Standard) or 025900 2
Filter Element CIM-TEK HS10 (Hydro) 025901 2
9 Filter Gasket (Cold Weather Fluorosilcone) CIM-TEK 90546 M06450B001 2
10 Assy, Filter Cap and Gasket, High Capacity R18896-G1 1
11 Strainer Insert, High Capacity R19457 1
Warranty
For information on warranty, refer to MDE-4255 Gasboy’s Warranty Policy Statement. If you
have any warranty-related questions, contact Gasboy’s Warranty Department at its Greensboro
location.
Page 2 MDE-4528A Gasboy® External Filter Kit Installation Instructions · November 2007
Important Safety Information
This section introduces the hazards and safety precautions
associated with installing, inspecting, maintaining or servicing
this product. Before performing any task on this product, read
this safety information and the applicable se cti on s in th is
manual, where additional hazards and safety precautions for
your task will be found. Fire, explosion, electrical shock or
pressure release could occur and cause death or serious
injury, if these safe service procedures are not followed.
Preliminary Precautions
You are working in a potentially dangerous environment of
flammable fuels, vapors, and high voltage or pressures. Only
trained or authorized individuals knowledgeable in the related
procedures should install, inspect, maintain or service this
equipment.
Emergency Total Electrical Shut-Off
The first and most important information you must know is
how to stop all fuel flow to the pump/dispenser and island.
Locate the switch or circuit breakers that shut off all power to
all fueling equipment, dispensing devices, and Submerged
Turbine Pumps (STPs).
!
WARNING
!
The EMERGENCY STOP, ALL STOP, and
PUMP STOP buttons at the cashier’s station
WILL NOT shut off electrical po wer to th e pump/
dispenser. This means that even if you activate
these stops, fuel may continue to flow
uncontrolled.
Important Safety Information
Read the Manual
Read, understand and follow this manual and any other
labels or related materials supplied with this equipment. If you
do not understand a procedure, call a Gasboy Authorized
Service Contractor or call the Gasboy Service Center at 1800-444-5529. It is imperative to your safety and the safety of
others to understand the procedures before beginning work.
Follow the Regulations
Applicable information is available in National Fire Protection
Association (NFPA) 30A; Code for Motor Fuel Dispensing
Facilities and Repair Garages, NFPA 70; National Electrical
Code (NEC), Occupational Safety and Hazard Association
(OSHA) regulations and federal, state, and local codes. All
these regulations must be followed. Failure to install, inspect,
maintain or service this equipment in accordance with these
codes, regulations and standards may lead to legal citations
with penalties or affect the safe use and operation of the
equipment.
Replacement Parts
Use only genuine Gasboy replacement parts and retrofit kits
on your pump/dispenser. Using parts other than genuine
Gasboy replacement parts could create a safety hazard and
violate local regulations.
Safety Symbols and Warning Words
This section provides important information about warning
symbols and boxes.
Alert Symbol
You must use the TOTAL ELECTRICAL SHUTOFF in the case of an emergency and not the
console’s ALL STOP and PUMP STOP or
similar keys.
Total Electrical Shut-Off Before Access
Any procedure that requires access to electrical components
or the electronics of the dispenser requires total electrical
shut off of that unit. Understand the function and location of
this switch or circuit breaker before inspecting, installing,
maintaining, or servicing Gasboy equipment.
Evacuating, Barricading and Shutting Off
Any procedure that requires access to the pump/dispenser or
STPs requires the following actions:
• An evacuation of all unauthorized persons and vehicles
from the work area
• Use of safety tape, cones or barricades at the affected
unit (s)
• A total electrical shut-off of the affected unit (s)
This safety alert symbol is used in this manual and
on warning labels to alert you to a precaution which must be
followed to prevent potential personal safety hazards. Obey
safety directives that follow this symbol to avoid possible
injury or death.
Signal Words
These signal words used in this manual and on warning
labels tell you the seriousness of particular safety hazards.
The precautions below must be followed to prevent death,
injury or damage to the equipment:
DANGER: Alerts you to a hazard or unsafe practice
!
which will result in death or serious injury.
WARNING: Alerts you to a hazard or unsafe practice
!
that could result in death or serious injury.
CAUTION with Alert symbol: Designates a hazard or
!
unsafe practice which may result in minor injury.
CAUTION without Alert symbol: Designates a hazard
or unsafe practice which may result in property or
equipment damage.
Working With Fuels and Electrical Energy
Prevent Explosions and Fires
Fuels and their vapors will explode or burn, if ignited. Spilled
or leaking fuels cause vapors. Even filling customer tanks will
cause potentially dangerous vapors in the vicinity of the
dispenser or island.
MDE-4528A Gasboy® External Filter Kit Installation Instructions · November 2007 Page 3
Important Safety Information
No Open Fire
Open flames from matches, lighters, welding
torches or other sources can ignite fuels and their vapors.
No Sparks - No Smoking
Sparks from starting vehicles, starting or using power tools,
burning cigarettes, cigars or pipes can also ignite fuels and
their vapors. Static electricity, including an electrostatic
charge on your body, can cause a spark sufficient to ignite
fuel vapors. Every time you get out of a vehicle, touch the
metal of your vehicle, to discharge any electrostatic charge
before you approach the dispenser island.
Working Alone
It is highly recommended that someone who is capable of
rendering first aid be present during servicing. Familiarize
yourself with Cardiopulmonary Resuscitation (CPR) methods,
if you work with or around high voltages. This information is
available from the American Red Cross. Always advise the
station personnel about where you will be working, and
caution them not to activate power while you are working on
the equipment. Use the OSHA Lockout/ Tagout procedures. If
you are not familiar with this requirement, refer to this
information in the service manual and OSHA documentation.
Working With Electricity Safely
Ensure that you use safe and established practices in
working with electrical devices. Poorly wired devices may
cause a fire, explosion or electrical shock. Ensure that
grounding connections are properly made. Take care that
sealing devices and compounds are in place. Ensure that you
do not pinch wires when replacing covers. Follow OSHA
Lockout/T agout requirements. Station employees and service
contractors need to understand and comply with this program
completely to ensure safety while the equipment is down.
Hazardous Materials
Some materials present inside electronic enclosures may
present a health hazard if not handled correctly. Ensure that
you clean hands after handling equipment. Do not place any
equipment in the mouth.
!
WARNING
The pump/dispenser contains a chemical known to the
State of California to cause cancer.
In an Emergency
Inform Emergency Personnel
Compile the following information and inform emergency
personnel:
• Location of accident (for example, address, front/back of
building, and so on)
• Nature of accident (for example, possible heart attack, run
over by car, burns, and so on)
• Age of victim (for example, baby, teenager, middle-age,
elderly)
• Whether or not victim has received first aid (for example,
stopped bleeding by pressure, and so on)
• Whether or not a victim has vomited (for example, if
swallowed or inhaled something, and so on)
WARNING
!
Gasoline ingested may cause unconsciousness
and burns to internal organs.
Do not induce vomiting.
Keep airway open.
Oxygen may be needed at scene.
Seek medical advice immediately.
WARNING
!
Gasoline inhaled may cause unconsciousness
and burns to lips, mouth and lungs.
Keep airway open.
Seek medical advice immediately.
WARNING
!
Gasoline spilled in eyes may cause burns to eye
tissue.
Irrigate eyes with water for approximately 15
minutes.
Seek medical advice immediately.
WARNING
!
Gasoline spilled on skin may cause burns.
Wash area thoroughly with clear water.
Seek medical advice immediately.
IMPORTANT: Oxygen may be needed at scene if gasoline
has been ingested or inhaled. Seek medical advice
immediately.
WARNING
!
Lockout/Tagout
Lockout/Tagout covers servicing and maintenance of
The pump/dispenser contains a chemical known to the
State of California to cause birth defects or other
reproductive harm.
machines and equipment in which the unexpected
energization or start-up of the machine(s) or equipment or
release of stored energy could cause injury to employees or
personnel. Lockout/Tagout applies to all mechanical,
hydraulic, chemical or other energy, but does not cover
electrical hazards. Subpart S of 29 CFR Part 1910 - Electrical
Hazards, 29 CFR Part 1910.333 contains specific Lockout/
Tagout provision fo r el ec tri c a l haza rd s.
Page 4 MDE-4528A Gasboy® External Filter Kit Installation Instructions · November 2007
Installation of the Kit
Figure 1: Parts in the Gasboy External Filter Kit
Elbow (024877)
Installation of the Kit
Top View
Top View
Filter Adapter (025903)
Elbow (024877)
Pipe (044943)
Bushing, Hex
(017288)
Bushing Face (017287)
Elbow, Street (017171)
To install the Gasboy External Filter Kit, proceed as follows:
1 Ensure that the power to the unit has been removed and locked out.
2 Release any residual pressure through the hose nozzle into an approved container.
3 Place an approved catch pan and absorbent material to collect any fuel.
4 Wear safety goggles and carefully remove existing piping.
5 Remove the discharge elbow from the unit and replace it with the 45° elbow (P/N 024877).
6 Install the 2 inch x 1-1/4 inch bushing (P/N 017288) to the filter adapter (P/N 025903). Use
only UL-approved gas and oil resistant pipe compound on all pipe fittings on male threads
only.
CAUTION
Placing pipe compound on female threads can force compound into piping and
possibly cause a malfunction of the equipment.
7 Assemble the 1-1/4 inch x 90° elbow (P/N 017171) to the 2 inch x 1-1/4 inch bushing
(P/N 017287).
8 Assemble the pipe nipple (P/N 044943) to 2-inch x 1-1/2 inch bushing (P/N 017288).
MDE-4528A Gasboy® External Filter Kit Installation Instructions · November 2007 Page 5
Installation of the Kit
9 Install assembly from steps 6 through 8 to 45° elbow (P/N 024877) installed in step 5.
10 Install the filter elements (not shown in Figure 1 on page 5) to filter adapter (P/N 025903).
Notes:1) Standard filter element (P/N 025900) removes particulates only; Hydrosorb filter
11 Remove the existing filter from the solenoid valve and filter manifold and replace with filter
cap and gasket (P/N R18896-G1 - not shown).
12 Dispose of any fuel or absorbent material properly.
13 Remove the existing nozzle hook and retain screws.
14 Install the nozzle hook (P/N 003719 - not shown) using screws from step 13.
15 Put the unit into service and check for leaks and proper operation.
element (P/N 25901) removes water and particulates.
2) For operating environments with temperatures below 0° F (-17° C), use the cold
weather blue fluorosilcone filter gaskets.
Gasboy® is a registered trademark of Gilbarco Inc. UL® is a registered trademark of Underwriters Laboratories Inc.
© 2007 GASBOY
7300 West Friendly Avenue · Post Office Box 22087
Greensboro, North Carolina 27420
Phone 1-800-444-5529 · http://www.gasboy.com · Printed in the U.S.A.
MDE-4528A Gasboy® External Filter Kit Installation Instructions · November 2007
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