This section introduces the hazards and safety precautions
associated with ins talling, i nspecting, ma intainin g or servicing
this product. Before perform ing any tas k on this produ ct, read
this safety information and the applicable sections in this
manual, where additional hazards and safety precautions for
your task will be found. Fire, explosion, electrical shock or
pressure release could occur and cause death or serious
injury if these safe service procedures are not followed.
Preliminary Precautions
You are working in a potentially dangerous environment of
flammable fuels , v ap ors, an d high voltage or p r es su res . O nly
trained or authorized ind ividuals kn owledgeable in th e related
procedures should install, inspect, maintain or service this
equipment.
Emergency Total Electrical Shut-Off
The first and most important information you must know is
how to stop all fuel flow to the pump and island. Locate the
switch or circuit breakers that shut-off all power to all fueling
equipment, dispensing devices, and submerged turbine
pumps (STPs).
!
WARNING
!
The EMERGENCY STOP, ALL STOP, and
PUMP STOP buttons at the cashier’s station
WILL NOT shut off electrical power to the
pump/dispenser.
This means that even if you activate these
stops, fuel may continue to flow uncontrolled.
You must use the TOTAL ELECTRICAL SHUTOFF in the case of an emergency and not only
these cashier station “stops.”
Total Electrical Shut-Off Before Access
Any procedure requiring access to electrical components or
the electronics of the dispenser requires total electrical shutoff of that unit. Know the function and location of this switch
or circuit breake r be fore ins pe cti ng , in stalling, maint ai nin g, or
servicing Gasboy equipment.
Evacuation, Barricading and Shut-Off
Any procedures requiring accessing the pump/dispenser or
STPs requires the following three actions:
Read the Manual
Read, understand and follow this manual and any other
labels or related materials supplied with this equipment. If
you do not understand a pro cedure, call a G asboy Authorized
Service Contractor or call the Gasboy Service Center at 1800-444-5529. It is imp erative to yo ur safety a nd the safety o f
others to understand the procedures before beginning work.
Follow the Regulations
There is applicable information in NFPA 30A; Automotive and
Marine Service Code, NFPA 70; National Electrical Code (NEC),
OSHA regulations and federal, state, and local codes which
must be followed. Failure to install, inspect, maintain or
service this equipment in accordance with these codes,
regulations and standards may lead to legal citations with
penalties or affect the safe use and operation of the
equipment.
Replacement Parts
Use only genuine Gasboy replacement parts and retrofit kits
on your pump/dispenser. Using parts other than genuine
Gasboy replacement parts could create a safety hazard and
violate loc al regulations.
Safety Symbols and Warning Words
This section provides important information about war ning
symbols and boxes.
Alert Symbol
This safety alert symbol is used in this manual and on
warning labels to alert you to a precauti on whi c h mu st be
followed to prevent potential personal safety hazards. Obey
safety directives that follow this symbol to avoid possible
injury or death.
Signal Words
These signal words used in this manual and on warning labels
tell you the seriousness of particular safety hazards. The
precautions that follow must be followed t o prev ent death,
injury or damage to the equipment
DANGER - This signa l word is used to alert you to a
hazard to unsafe practice which will result in death or
serious injury
WARNING - This alerts you to a hazard or unsafe
practice that could result in death or serious injury.
CAUTION with Alert symbol - This signal word
designates a hazard or unsafe practice which may
result in minor injury.
CAUTION without Alert symbol - When used by itself,
CAUTION designates a hazard or unsafe practice
which may result in property or equipment dam age.
- An evacuation of all unauthorized persons and vehicles
using safety tape, cones or barricades to the effected units
Fuels and their vapors will become explosive if ignited. Spilled
or leaking fuels cause vapors. Even filling customer tanks will
cause explosive vapors in the vicinity of dispenser or island.
Page 4
Important Safety Information
This area contains a chemical known to the State of
California to cause cancer.
WARNING
!
This area contains a chemical known to the State of
California to cause birth defects or other reproductive
harm.
WARNING
!
No Open Flames
Open flames from matches, lighters, welding torches or other
sources can ignite fuels and their vapors.
No Sparks - No Smoking
Sparks from starting vehicles, starting or using power tools,
burning cigarettes, cigars or pipes can also ignite fuels and
their vapors. Static electricity, including an electrostatic
charge on your body, can cause a spark sufficient to ignite
fuels and their vapo rs. After gettin g out of a vehi cle, tou ch the
metal of your vehicle to discharge any electrostatic c harge
before you approach the dispenser island.
Working Alone
It is highly recommended that someone who is capable of
rendering first aid be present during servicing. Be familiar
with Cardiopulmonary Resuscitation (CPR) methods if you
are working with or around high voltages. This information is
available from the American Red Cross. Always advise the
station personnel about where you will be working, and
caution them not to activate power while you are working on
the equipment. Use the OSHA tag out and lock out
procedures. If you are n ot fami liar wit h this r equirem ent, re fer
to information in the service manual and OSHA
documentation.
IMPORTANT: Oxygen may be needed at scene if gasoline
has been ingested or inhaled. Seek medical advice
immediately.
Emergency First Aid
Informing Emergency Personnel
Compile the following information for emergency personnel:
Location of accident (for example, address, front/back of
building, and so on.)
Nature of accident (for example, possibl e heart attack, run
over by car, burns, and so on.)
Age of victim (for example, baby, teenager, middle-age,
elderly.)
Whether or not victim has received first aid (for example,
stopped bleeding by pressure, and so on.)
Whether or not a victim has vomited (for example, if
swallowed or inhaled something, and so on.)
WARNING
!
Gasoline ingeste d may c ause unc onsciou sness
and burns to internal organs.
Do not induce vomiting.
Keep airway open.
Oxygen may be needed at scene.
Seek medical advice immediately.
WARNING
!
Working With Electricity Safely
Be sure to use safe and est abli shed pr actic es in work ing with
electrical devices. Poorly wired devices may cause a fire,
explosion or electric al sh oc k. Be sure grounding conne ctions
Gasoline inhaled may caus e unconsciousness
and burns to lips, mouth an d lungs.
Keep airway open.
Seek medical advice immediately.
are properly made. Make sure that sealing devices and
compounds are in place. Be sure not to pinch wires when
replacing covers. Follow OSHA Lock-Out and Tag-Out
requirements. Station emp loy ee s and service contractors
need to understan d and compl y with this program compl etely
to ensure safety while the equipment is down.
WARNING
!
Gasoline spilled in ey es may cause burns to ey e
tissue.
Irrigate eyes with water for approximately 15
minutes.
Hazardous Materials
Seek medical advice immediately
Some materials present inside electronic enclosures may
present a health hazard if not handled correctly. Be sure to
WARNING
clean hands after handling equipment. Do not place any
equipment in mouth.
!
Gasoline spilled on skin may cause burns.
Wash area thoroughly with clear/water.
Seek medical advice immediately.
IMPORTANT: Oxygen may be needed at scene if gasoline
has been ingested or inhaled. Seek medical advice
immediately.
Lockout/Tagout
Lockout/Tagout covers servicing and maintenance of
machines and equipment in which the unexpected
energization or start up of the machine(s) or equipment or
release of stored energy could cause injury to employees or
personnel. Lockout/Tagout applies to all mechanical,
hydraulic, chemical or other ene rgy, but does not cover
electrical hazards. Referen ce Subpar t S of 29 CFR Part 1910
- Electrical Hazards, 29 CF R Part 191 0.3 33 c ontains specific
1 In the kit, locate the M06028A001 Pulser Module.
2 At the end of the pulser module conduit (Figure 2), remove the union fitting. Keep fitting for
remounting later.
3 Position the pulser module on the unit as shown in Figure 2.
4 Secure the pulser module in place by removing the two bolts indicated in Figure 2, align the
mounting bracket holes with the bolt holes, and remount the two bolts.
5 Remount the union fitting on the conduit.
6 Locate the pulser cable, two spiral pins, and cable tie (part of the pulser meter assembly).
7 Place the coupling on one end of the cabl e on the pul ser sha ft (Fi gure 2) and secure by pl acing
one spiral pin in the hole in the ca ble c oupling and through t he hol e i n the shaft. Allow t he pin
to extend equally on both sides of the coupling.
8 Place the coupling on the othe r end of the cabl e on the shaft on the pulser meter. Secure in the
same manner as the first end.
9 Place the cable tie around the cable and around t he pi pe ( ext end ing from the meter to the hose
fitting). The position for placement is indicated in Figure 2.