Gasboy EQ 25 XXX User Manual

Introduction

This manua l provides installation instructions for the following Gasboy Pulser Kits:

Required Reading

Before installing a kit, the installer must read, understand, an d follow:

• This manual

• NFPA 30A, The Automotive and Marine Service Station Code

• NFPA 70, The National Electric Code

• Applicable federal, state and local codes and regulations

MDE-4485

Gasboy Pulser Kits X:1 EQ 25 XXX

Installation

June 2005

Kit number Kit Description

032796 Pulser Kit X:1 EQ 25 GAS
033088 Pulser Kit X:1 EQ 25 LTR GAS
033140 Pulser Kit X:1 EQ 25 LTR DSL
033148 Pulser Kit X:1 EQ 25 DSL

Failure to do so may adversely affect the safe use and operation of the equipment.

Note: This kit must be installed by a Gasboy Authorized Service Contractor (ASC) to ensure

Required Tools

The following tools are needed to install the Pulser Kits:

warranty.

• Standard Wrench Set

• Flat tip screwdriver

• Cross tip screwdriver

• Punches (to remove and install pins)

MDE-4485 Gasboy Pulser Kits X:1 EQ 25 XXX Installation • June 2005 Page 1

Introduction

Parts Lists

032796 - Pulser Kit X:1 EQ 25 Gas

Part Number Description Quantity
037219 25 Gas Pulser Register Meter 1

M06028A001 Pulser Module Model 25 1
M05613B001 Gasket 1
M05617B001 Gasket 1

033088 - Pulser Kit X:1 EQ 25 Liter Gas

Part Number Description Quantity
037217 25 Liter Gas Pulser Register Meter 1

M06028A001 Pulser Module Model 25 1
M05613B001 Gasket 1
M05617B001 Gasket 1

033140 - Pulser Kit X:1 EQ 25 Liter Diesel

Part Number Description Quantity
038926 25 Liter Dsl Pulser Register Meter 1

M06028A001 Pulser Module Model 25 1
M05613B001 Gasket 1
M05617B001 Gasket 1

033148 - Pulser Kit X:1 EQ 25 Diesel

Part Number Description Quantity
038947 25 Dsl Pulser Register Meter 1

M06028A001 Pulser Module Model 25 1
M05613B001 Gasket 1
M05617B001 Gasket 1

Page 2 MDE-4485 Gasboy Pulser Kits X:1 EQ 25 XXX Installation • June 2005

Important Safety Information

Important Safety Information

This section introduces the hazards and safety precautions
associated with ins talling, i nspecting, ma intainin g or servicing
this product. Before perform ing any tas k on this produ ct, read
this safety information and the applicable sections in this
manual, where additional hazards and safety precautions for
your task will be found. Fire, explosion, electrical shock or
pressure release could occur and cause death or serious
injury if these safe service procedures are not followed.

Preliminary Precautions

You are working in a potentially dangerous environment of
flammable fuels , v ap ors, an d high voltage or p r es su res . O nly
trained or authorized ind ividuals kn owledgeable in th e related
procedures should install, inspect, maintain or service this
equipment.

Emergency Total Electrical Shut-Off

The first and most important information you must know is
how to stop all fuel flow to the pump and island. Locate the
switch or circuit breakers that shut-off all power to all fueling
equipment, dispensing devices, and submerged turbine
pumps (STPs).

!

WARNING

!

The EMERGENCY STOP, ALL STOP, and
PUMP STOP buttons at the cashier’s station
WILL NOT shut off electrical power to the
pump/dispenser.

This means that even if you activate these
stops, fuel may continue to flow uncontrolled.

You must use the TOTAL ELECTRICAL SHUT­OFF in the case of an emergency and not only
these cashier station “stops.”

Total Electrical Shut-Off Before Access

Any procedure requiring access to electrical components or
the electronics of the dispenser requires total electrical shut­off of that unit. Know the function and location of this switch
or circuit breake r be fore ins pe cti ng , in stalling, maint ai nin g, or
servicing Gasboy equipment.

Evacuation, Barricading and Shut-Off

Any procedures requiring accessing the pump/dispenser or
STPs requires the following three actions:

Read the Manual

Read, understand and follow this manual and any other
labels or related materials supplied with this equipment. If
you do not understand a pro cedure, call a G asboy Authorized
Service Contractor or call the Gasboy Service Center at 1­800-444-5529. It is imp erative to yo ur safety a nd the safety o f
others to understand the procedures before beginning work.

Follow the Regulations

There is applicable information in NFPA 30A; Automotive and
Marine Service Code, NFPA 70; National Electrical Code (NEC),

OSHA regulations and federal, state, and local codes which
must be followed. Failure to install, inspect, maintain or
service this equipment in accordance with these codes,
regulations and standards may lead to legal citations with
penalties or affect the safe use and operation of the
equipment.

Replacement Parts

Use only genuine Gasboy replacement parts and retrofit kits
on your pump/dispenser. Using parts other than genuine
Gasboy replacement parts could create a safety hazard and
violate loc al regulations.

Safety Symbols and Warning Words

This section provides important information about war ning
symbols and boxes.
Alert Symbol

This safety alert symbol is used in this manual and on
warning labels to alert you to a precauti on whi c h mu st be
followed to prevent potential personal safety hazards. Obey
safety directives that follow this symbol to avoid possible
injury or death.

Signal Words

These signal words used in this manual and on warning labels
tell you the seriousness of particular safety hazards. The
precautions that follow must be followed t o prev ent death,
injury or damage to the equipment

DANGER - This signa l word is used to alert you to a
hazard to unsafe practice which will result in death or
serious injury
WARNING - This alerts you to a hazard or unsafe
practice that could result in death or serious injury.
CAUTION with Alert symbol - This signal word
designates a hazard or unsafe practice which may
result in minor injury.
CAUTION without Alert symbol - When used by itself,
CAUTION designates a hazard or unsafe practice
which may result in property or equipment dam age.

- An evacuation of all unauthorized persons and vehicles
using safety tape, cones or barricades to the effected units

- A total electrical shut-off of that unit

MDE-4485 Gasboy Pulser Kits X:1 EQ 25 XXX Installation • June 2005 Page 3

Working With Fuels and Electrical Energy

Prevent Explosions and Fires

Fuels and their vapors will become explosive if ignited. Spilled
or leaking fuels cause vapors. Even filling customer tanks will
cause explosive vapors in the vicinity of dispenser or island.