GarrettCom GT3071R, GT3076R User Manual

1Document 737639-39 (Rev -) www.TurboByGarrett.com
Bill of Materials & Precautions
Application: 2008+ Mitsubishi Lancer Evolution X
Parts List Tools Needed
Item Description Qty.
1 Turbocharger (GT3071R or GT3076R)1 2 Compressor inlet elbow 1 3 Oil inlet fitting (banjo bolt) 1 4 Oil drain line (with o-ring) 1 5 Water line 1 6 Oil inlet spacer 1 7 O-ring for inlet elbow 1 8 Oil drain bolt (M8 x 1.25, 8mm 12-pt head) 2 9 Oil drain gasket 1 10 Copper crush washer, M14 4 11 Copper crush washer, M12 3 12 Copper crush washer, M10 2 13 Actuator retaining ring 1 14 Bolt, turbine (stainless, M10 x 1.25 x 35) 2 15 Installation Instructions 1
We recommend that this Garrett product be installed by a qualified automotive technician. If you have any doubts as to your ability to install this product, consult with a local automotive repair company. Please be sure to carefully read all of the attached instructions prior to starting the installation process. If you have any questions about the enclosed parts or the instructions, call the distributor that you purchased the kit from for clarification.
Prior to the Garrett product installation, be sure that the vehicle is parked on a level surface and the engine is cool. Engine fluids and components can be extremely hot following normal vehicle operation. Avoid direct contact of engine fluids or components with your skin which may cause personal injury.
Recommended Other Items
IMPORTANT INFORMATION - PLEASE READ CAREFULLY
Garrett Turbocharger Upgrade Kit for the Mitsubishi Evo X
• Ratchet and metric sockets: 10, 12, 14, 17, 19, 22mm, 8mm 12­point
• Socket extensions, various sizes
• Universal joint (“wobbly”) for socket extension
• Torque wrench (lb-ft or N-m)
• Combination wrenches: 10, 12, 14, 17, 19mm
• Pliers for hose clamps (needlenose or similar)
• Screwdrivers: flat blade and Phillips, various sizes
• Cutoff wheel or hacksaw for trimming steel heat shields & stud
• File or de-burring tool for steel heat shields & stud
• Ruler, scale or calipers (inch or metric)
• Floor jack and 2 jack stands rated for weight of vehicle, or vehicle lift
• Factory Service Manual & Owner’s Manual
• Safety glasses
• Anti-seize compound
• NOTE: Bolt and fastener sizes may be different from one model year to the next depending on OE specifications. Different tools than those listed above may be required.
PLEASE INSURE THAT THE PART NUMBER THAT HAS BEEN RECEIVED WAS THE INTENDED PART NUMBER BEFORE BEGINNING INSTALLATION.
See Honeywell Turbo Technologies’ return policy if the incorrect kit has been ordered.
Part Numbers: 788550-0001:
GT3071R
788550-0002:
GT3076R
2Document 737639-39 (Rev -) www.TurboByGarrett.com
IMPORTANT INFORMATION - PLEASE READ CAREFULLY
Return Policy
Only unused and complete merchandise will be accepted for return subject to inspection and acceptance by Honeywell Turbo Technologies. No goods will be accepted without prior return authorization from Honeywell Turbo Technologies. No returns are accepted after thirty (30) days from original ship date from Honeywell. All accepted returns are subject to a 20% restocking charge
- NO EXCEPTIONS.
Damaged Shipments
The customer must file a claim with the shipping company if goods arrive in a damaged condition. The customer must also notify the distributor from which the goods were purchased with pertinent information.
Refused Shipments
Sending a shipment back to The Garrett Garage (or Honeywell) does not automatically give rise to a complete refund or credit. Honeywell Turbo Technologies may, at its sole discretion require different payment means for any shipment refused and then reshipped. It is the customer’s responsibility to make all arrangements with Honeywell Turbo Technologies for disposition of refused shipments.
Shortage or Discrepancy Claim
Shortage or Discrepancy claims must be reported within forty-eight (48) hours of receipt of goods to the distributor from which the goods were purchased. The Honeywell distributor will determine the best solution on how to address shortages or discrepancies.
Limited Warranty
Honeywell Turbo Technologies warrants to the original purchaser of its Turbocharger Products that such Turbocharger Products will, for a period of 1 year from date of shipment and subject to the Limitations on Warranty, be free from defects in materials and workmanship. For approved warranty claims Honeywell Turbo Technologies will, at its sole discretion, either credit the original purchaser in an amount equal to the original purchase price, or replace the applicable Turbocharger Product free of charge, within 60 days of Honeywell Turbo Technologies’ approval. This is purchaser’s sole and exclusive remedy and provides the complete financial responsibility of Honeywell Turbo Technologies for a warranty claim. To be eligible for reimbursement, Customer must (a) submit all warranty claims to Honeywell Turbo Technologies within 30 days of the discovery of the alleged Turbocharger Product defect; and (b) complete and return a Returned Material Authorization Form. Consumers are required to work through Honeywell’s distributors in order to process any warranty claims.
When Honeywell Turbo Technologies requires the examination of a failed part, Honeywell Turbo Technologies will promptly notify Customer and will await receipt of the failed part before further processing the warranty claim. If Honeywell Turbo Technologies ultimately determines that the failed part is covered under the Limited Warranty, Honeywell Turbo Technologies will reimburse Customer for the actual cost of ground shipment for any part found to be defective.
Garrett Turbocharger Upgrade Kit for Mitsubishi Evo X
Part Number: 788550-0001 or -0002
3Document 737639-39 (Rev -) www.TurboByGarrett.com
Limitations on Warranty
The Limited Warranty does not apply to any parts: (a) not used in accordance with Honeywell Turbo Technologies’ written instructions (b) for which no fault is found; (c) that have been modified in any manner not specifically approved by Honeywell Turbo Technologies; (d) for which an inspection indicates that reasonable and proper installation and/or preventative care and maintenance has not occurred; (e) that have been subject to damage attributable to or caused by misuse, abuse or vandalism; mishandling, improper shipping or other transit related damage; acts of god or insurrection; foreign object entry; any part not supplied by Honeywell Turbo Technologies; any repair, maintenance or service by anyone other than Honeywell Turbo Technologies; or any other acts that are beyond Honeywell Turbo Technologies’ reasonable control; or (f) attributable to parts not supplied by Honeywell Turbo Technologies. Honeywell Turbo Technologies expressly disclaims any and all warranties relative to the foregoing circumstances.
Honeywell Turbo Technologies shall not be liable to Customer under any circumstances for any special, incidental or consequential damages, including without limitation, damage to or loss of property other than for Turbocharger Products; damages incurred in installation, repair or replacement; lost profits, revenue or opportunity; loss of use; losses resulting from or related to downtime of Turbocharger Products; the cost of replacement transportation, power, or compression; the cost of substitute products; or claims of third parties for such damages, howsoever caused, and whether based on warranty, contract, and/or tort (including negligence, strict liability or otherwise).
The Limited Warranty is the only warranty made by Honeywell Turbo Technologies for any of its turbochargers and related parts and/or services, and is in lieu of and excludes all other warranties, expressed or implied, including warranties of merchantability or fitness for a particular purpose. Honeywell Turbo Technologies hereby disclaims all other warranties not expressly set forth. Some jurisdictions do not allow for the exclusion of implied warranties, so the above exclusions may not apply to you, however if implied warranties do apply they are limited to the original purchaser and for a period of one (1) year from the date of shipment.
Diagnosing Your Vehicle
Do not rely on diagnostic software without seeking the advice of an ASE certified mechanic. Diagnostic software should only be used as a general guideline to help you facilitate the repair of your car. If you experience or suspect any malfunction of vital safety equipment, such as your brakes, exhaust, motor, transmission, fuel delivery system, your car’s structural integrity or any other potentially life threatening malfunction, cease driving your vehicle immediately and seek professional help. Always consult your owner’s manual.
Vehicle Modification Notice
Any modifications to your car are AT YOUR OWN RISK. You should consult the owner’s manual and service manual. You should also contact your car’s manufacturer to determine what effects modifications may have on your safety, warranty, performance, etc. Please also contact your local authorities to determine whether your intended modifications will make your car illegal to drive on public roads. A vehicle modified by the use of competition parts may not meet the legal requirement for use on public roads. It is your responsibility to comply with federal, state, and local laws prior to driving your vehicle on public roads.
IMPORTANT INFORMATION - PLEASE READ CAREFULLY
Garrett Turbocharger Upgrade Kit for Mitsubishi Evo X
Part Number: 788550-0001 or -0002
4Document 737639-39 (Rev -) www.TurboByGarrett.com
OTHER PRECAUTIONS
Observe all safety precautions and warnings contained in the installation instructions. Wear eye and ear protection and appropriate protective clothing. When working under or around the vehicle support it securely with jack stands. Use only the proper tools. Exercise extreme caution when working with flammable, corrosive, and hazardous liquids and materials.
LEGAL INFORMATION
The Garrett turbo kits are for use off the public roadways. Federal law restricts the removal or modification of any part of a federally required emission control system on motor vehicles. Also, many states have enacted laws which prohibit tampering with or modifying emission or noise control systems. Vehicles which are not operated on public roadways may be exempt from certain regulations, however the buyer is strongly urged to check all applicable local and state laws and is ultimately responsible for compliance with the applicable laws and regulations.
Contact Information for Questions
Please contact the Honeywell distributor from which the equipment was purchased for any questions regarding this Shipping/Returns/Cancellation Policy, for notifications to Honeywell Turbo Technologies, and for instructions on processing damaged shipments and authorized returns.
IMPORTANT INFORMATION - PLEASE READ CAREFULLY
Honeywell Turbo Technologies
Garrett Independent Aftermarket Honeywell International Inc. 3201 W. Lomita Blvd. Torrance, CA 90505 www.TurboByGarrett.com
Garrett Turbocharger Upgrade Kit for Mitsubishi Evo X
Part Number: 788550-0001 or -0002
5Document 737639-39 (Rev -) www.TurboByGarrett.com
Installation Instructions
NOTE:
2 steel heat shields and one steel stud will need to be trimmed as part of this installation. See steps 35 & 48-50.
TURBOCHARGER REMOVAL
1. Uncover the vehicle’s battery, which is located in the trunk. Disconnect the ground cable and secure it away from the terminal (10mm wrench or socket). See
Fig. 1.
2. Locate the plastic engine compartment covers under the vehicle. Remove the rear­most center cover, shown outlined in yellow in
Fig. 2
. The cover is secured by round plastic clips. Use a prying tool or a flat blade screwdriver to pop out the center section of the clip, and then pull the clip out by hand (clips, flat blade screwdriver).
3. Then remove the passenger side front cover, which is secured by 2 bolts and plastic clips. This cover is shown outlined in
Fig. 3
, with bolt locations shown by arrows (2 bolts, clips, 10mm socket, screwdriver).
4. Drain the engine coolant by opening the drain valve, which is now accessible on the passenger’s side front of the radiator. Drain into a suitable container. Open the radiator cap to speed the process (pliers).
Fig. 1
Fig. 3
Fig. 2
Garrett Turbocharger Upgrade Kit for Mitsubishi Evo X
Part Number: 788550-0001 or -0002
6Document 737639-39 (Rev -) www.TurboByGarrett.com
Installation Instructions
5. Remove the upper plastic engine cover by pulling upwards until it pops off. See
Fig. 4
.
6. Remove the compressor outlet elbow hoses complete with the adapter tube between them. Remove the hose clamps at the locations shown by arrows in
Fig. 5
. These
parts will be reused (2 clamps, screwdriver).
7. Remove the compressor inlet hose, complete with rubber elbow and bypass valve. To do so, remove all 4 clamps at locations shown in
Fig. 6
. These are:
1. MAF sensor clamp
2. Bypass valve clamp
3. Bypass valve signal line clamp
4. Turbocharger inlet elbow clamp (out of sight)
These parts will be reused (4 clamps, Phillips screwdriver or 10mm socket, pliers).
Fig. 4
Fig. 6
Fig. 5
Garrett Turbocharger Upgrade Kit for Mitsubishi Evo X
Part Number: 788550-0001 or -0002
1
3
2
4
7Document 737639-39 (Rev -) www.TurboByGarrett.com
Installation Instructions
8. Remove the strut tower brace bar. There are 3 nuts on each side of the car securing it to the strut towers. These parts will be reused (6 nuts, 14mm socket). See
Fig. 7
.
9. Remove the cowl heat shield, located on the firewall behind the cylinder head and under the cowl overhang. These parts will be reused (3 bolts, 10mm socket). See
Fig. 8
.
10. Remove the heat shield covering the exhaust manifold and downpipe. These parts will be reused (5 bolts, 10mm socket). Bolt locations are shown by arrows in
Fig. 9.
Fig. 7
Fig. 9
Fig. 8
Garrett Turbocharger Upgrade Kit for Mitsubishi Evo X
Part Number: 788550-0001 or -0002
Loading...
+ 14 hidden pages