Garland XG362S-L, XG36S, XE362S-2L, XE36S User Manual

Page 1
INSTALLATION & OPERATING INSTRUCTIONS
GAS & ELECTRIC XPRESS GRILLS FOR SONIC
MODEL NUMBERS: XG36S, XG362S-L, XE36S, XE362S-2L
FOR YOUR SAFETY:
DO NOT STORE OR USE GASOLINE
OR OTHER FLAMMABLE VAPORS OR
LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER
APPLIANCE
* Energy Star only applies to the gas grill model XG36
PLEASE READ ALL SECTIONS OF THIS MANUAL AND RETAIN FOR FUTURE REFERENCE.
THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL
COOKING EQUIPMENT AND MUST BE INSTALLED BY PROFESSIONAL PERSONNEL AS SPECIFIED.
WARNING:
IMPROPER INSTALLATION, ADJUSTMENT,
ALTERATION, SERVICE OR MAINTENANCE CAN
CAUSE PROPERTY DAMAGE, INJURY, OR DEATH.
READ THE INSTALLATION,
OPERATING AND MAINTENANCE
INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR
SERVICING THIS EQUIPMENT
Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent
using genuine Garland replacement parts. Garland will have no obligation with respect to any product that has been
improperly installed, adjusted, operated or not maintained in accordance with national and local codes or installation
instructions provided with the product, or any product that has its serial number defaced, obliterated or removed,
or which has been modied or repaired using unauthorized parts or by unauthorized service agents.
For a list of authorized service agents, please refer to the Garland web site at http://www.garland-group.com.
The information contained herein, (including design and parts specications), may be superseded and is subject
GARLAND COMMERCIAL RANGES, LTD.
1177 Kamato Road, Mississauga, Ontario L4W 1X4 CANADA Phone: 905-624-0260 Fax: 905-624-5669
IN THE COMMONWEALTH OF MASSACHUSETTS
THIS PRODUCT MUST BE INSTALLED BY A LICENSED
PLUMBER OR GAS FITTER.
For Your Safety: Post in a prominent location, instructions to be followed in the event the user smells gas. This information shall be obtained by consulting your local gas supplier.
Part # 4526884 Rev 4 (10/08/10)
© 2010 The Garland Group
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IMPORTANT INFORMATION
WARNING: This product contains chemicals known to the State of California to cause cancer and/or birth defects or other reproductive harm. Installation and servicing of this product could expose you to airborne particles of glass wool/ceramic fibers. Inhalation of airborne particles of glass wool/ ceramic fibers is known to the State of California to cause cancer. Operation of this product could expose you to carbon monoxide if not adjusted properly. Inhalation of carbon monoxide is known to the State of California to cause birth defects or other reproductive harm.
Part # 4526884 Rev 4 (10/08/10)Page 2
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PRODUCT INFORMATION
The Garland Xpress Grill provides a method for e cient two-sided cooking, while accommodating a variety of products. The unit will also serve as a  at grill, and meets all standards for safety, e ciency, and cleanliness.
Standard Features:
• Stainless steel front, top & sides
• 33,000 BTU/Hr input for each twelve-inch section of griddle
• Built in pressure regulator, (one per twelve inch section of griddle), and gas shut-o valve
• 3/4" thick, Carbon steel griddle plate, machine ground, highly polished
• Swivel casters complete with front brakes (4)
• Die cast aluminum electric top heating elements rated 208V or 240V
• Automatic lifting and lowering top heaters
• Towel bar with bun pan lip
Two, 1.5 gal. (5.68 L), stainless steel grease containers
with utensil holders
• Separate programmable controller for each twelve-inch section
• Multi-colored LED indicator lights to identify operational mode
• Cord and plug power supply
• One year limited parts and labor warranty (USA & Canada)
Model XG362-L
Model XG362S-L
Part # 4526884 Rev 4 (10/08/10) Page 3
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TABLE OF CONTENTS
IMPORTANT INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
PRODUCT INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Standard Features: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
DIMENSIONS AND SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Shipping Damage Claim Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Rating Plate Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
National Codes Requirements: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Gas Connections, and Pipe Sizing: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Accessory Kit – Main Gas Inlet:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Accessory Kit – Electrical Supply Lines:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Electrical Connection Terminal Block Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Grease Bucket: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Appliances Equipped with Casters: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Ventilation and Clearance:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Changing to a di erent type of gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
GRILL CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Master Power Switch: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
LED Indicators:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Display: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Product Buttons (0-9):. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Power Button: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Program Button: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Temperature Button: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Up/Down Arrow Buttons; 2 Functions: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Enter Button: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Cancel/Raise Platen Button, (Green): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Black Button: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Main Pre-Programed Product Items. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Installing Release Material: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Lighting Instructions: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Simpli ed Cook Cycle Instructions: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
To Cook in Two-Sided Mode: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
To Cook in Flat Grill Mode:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Enter Standby Mode:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Exit Standby Mode: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
To Display the Current Temperatures:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
To View Settings for a Menu Item:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
To Clean the Grill: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
CLEANING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Cleaning During Operation: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Daily Cleaning:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
PLATEN ZEROING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
ACCESSORIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Part # 4526884 Rev 4 (10/08/10)Page 4
Page 5
TABLE OF CONTENTS continued
PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Programming Modes/Menu Sequence: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Menu Items...
To Change the Cook Time of a Product: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
To Turn Platen, (2-Sided), Cooking On/O : . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
To Change Upper Platen Set Temperature: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
To Change Grill Set Temperature: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
To Change Product Gap Setting:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
To Change Product Button, “Key” Assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
To Change a Product Name: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
System Info...
To View Recovery Time - Upper Platen:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
To View Recovery Time - Grill: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
To View the Garland Part Number: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
To View the Flash Number: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
To View the Software Number:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
To View the Download Number: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
System Setup
To Change temperature Units, (°F or °C): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
To Change Gap Setting Display Units:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
To Change the Alarm Volume: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
To Change the Key Chirp:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
To Change Probe Calibration - Upper:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
To Change Probe Calibration - Grill: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
To Change Platen Set: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
To Change Instant-On Time:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
To Change Control Type: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
To Turn Extended Time On/O : . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
To Change the Grill Function:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
To Change the Start Delay: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
To Change the Alarm Mode:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
To Turn Clean Mode On/O : . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
To Add a Product Name in Library: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
To Modify a Product Name in Library: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Service Mode
To Change SCK Address:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
To Perform Limit Switch Test: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
CALIBRATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Bi-Weekly Calibration:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Probe Locations: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
ERROR MESSAGES:
Probe Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Heating Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Platen Down Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Platen Up Error. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Gas Ignition Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
COMM Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Motor Overcurrent Error. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Motor Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Motor Error2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Lower Switch Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Upper Switch Error. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Part # 4526884 Rev 4 (10/08/10) Page 5
Page 6
DIMENSIONS AND SPECIFICATIONS
24"
[610mm]
11-1/2"
[292mm]
TOP
HEATER
GRILL PLATE 24" X 36"
[610mm X 914mm]
FLARED BUCKETS
STRAIGHT BUCKETS
TOP VIEW
47"
[1192mm]
40-3/16"
[1021mm]
FRONT VIEW
36-1/8"
[918mm]
G*
1-3/4"
[44mm]
FLUE OUTLETS*
38 1/2"
[978mm]
* GAS MODELS ONLY
TOLERANCE
+/- 1/8"
[3mm]
26-3/16"
[665mm]
GRILL PLATE
HEIGHT
12-5/8"
[321mm]
GAS INLET*
Clearances (all models)
Entry Installation
Crated Uncrated Sides Rear
47-1/2"
(1207mm)
Gas Pressure (XG models)
Supply (min.) Operating
NAT PRO NAT PRO BTU/Hr kW
7.0" WC 7.0” WC 3.5" WC 3.5” WC 99,000 29.1
40-3/4"
(1035mm)
6"
(152mm)
Garland products are not approved or authorized for home or residential use, but are intended for commercial applications only. Garland will not provide service, warranty,
61-1/4"
[1556mm]
maintenance or support of any kind other than in commercial applications
33-7/8"
[860mm]
Gas input ratings shown here are for installations up to 2,000 Ft. (610m)
RIGHT SIDE VIEW
above sea level. Specify altitudes over 2,000 Ft.
3/4"
11-3/16"
[284mm]
GAS INLET*
35-5/8"
[905mm]
GAS INLET*
MIN: 6"
[152mm]
MAX: 9"
[229mm]
3"
(76mm)
Total Gas Input
(XG models)
Loading kW/Phase Nominal Amps Per Line
Total
Model
XG36S 12.99 4.00 4.99 4.00
XG362S-L/R 8.66 2.66 3.33 2.66 1 41.63 24.93 22.14 24.93 39.36 23.57 20.94 23.57 36.08 21.61 19.19 21.61
3-Phase
Models
XE36S TB1 17.30 6.07 5.97 5.27 50.10 47.22 46.80 47.36 44.65 44.24 43.42 40.92 40.56
XE362S-L TB1 13.12 4.73 4.45 3.93 38.25 36.13 34.94 36.17 34.16 33.03 33.15 31.32 30.28
208/220/240V 3ph
kW
Load
X-Y X-Z Y-Z L1-L2 X Y Z L1-L2 X Y Z L1-L2 X Y Z
Total
LINE
TB2 8.30 3.03 2.63 2.63 23.61 23.61 21.93 22.32 22.32 20.73 20.46 20.46 19.00
TB2 8.30 3.03 2.63 2.63 23.61 23.61 21.93 22.32 22.32 20.73 20.46 20.46 19.00
kW
Load
Loading kW Per Phase Nominal Amps Per Line
208/220/240V 3ph 208V 3-Phase Delta 220V 3-Phase Delta 240V 3-Phase Delta
X-Y X-Z Y-Z L1 (X) L2 (Y) L3 (Z) L1 (X) L2 (Y) L3 (Z) L1 (X) L2 (Y) L3 (Z)
1-Ph 3-Phase Delta 1-Ph 3-Phase Delta 1-Ph 3-Phase Delta
TB
1 41.63 37.43 33.30 37.43 39.36 35.38 31.49 35.38 36.08 32.43 28.90 32.43 2 20.82 19.68 18.04
208V 220V 240V
Part # 4526884 Rev 4 (10/08/10)Page 6
Page 7
INTRODUCTION
The Garland Xpress grill, for Sonic provides a method for e cient two-sided cooking, while accommodating a variety of products. The unit will also serve as a  at grill, and meets all of Sonic’s standards for safety, e ciency, and cleanliness.
Warranty
This warranty covers defects in material and workmanship under normal use providing that:
a) The equipment has not been accidentally or intentionally
damaged, altered or misused.
b) The equipment is properly installed, adjusted, operated
and maintained in accordance with national and local codes and in accordance with the installation instructions provided with this product.
c) The warranty serial number a xed to the appliance by
Garland has not been defaced, obliterated or removed.
d) An acceptable report for any claim under this warranty is
supplied to Garland.
The equipment warranty coverage remains in force for one (1) year (parts and labor) from the date the equipment is put into operation.
The Garland Group agrees to repair or replace, at it’s option, any part that proves to be defective in material or workmanship at no charge for the part or normal labor.
We assume no responsibility for installation, adjustments, diagnosis, or normal maintenance such as: lubrication of springs or valves. We exclude failures caused by erratic voltage or gas supplies. We assume no responsibility for travel costs beyond 100 miles round trip, travel other
than overland, and overtime costs of repair. We exclude broken glass, paint and porcelain  nish, surface rust, gasket material, ceramic material , light bulbs and fuses from normal coverage. We exclude damage or dysfunction caused by  re,  ood, and like “Acts of God” that are beyond the control of The Garland Group.
The Garland Group’s liability on a claim of warranty shall not exceed the price of the material and/or service , which caused the claim. This warranty is limited and is in lieu of all other warranties, expressed or implied. The Garland Group, our employees, or our agents shall not be held liable for any claims of personal injury or consequential damage or loss. This warranty gives you speci c legal rights, and you may have other rights which vary from state to state.
Shipping Damage Claim Procedure
Please note that the Garland equipment was carefully inspected and packed by skilled personnel before leaving the factory. The transportation company assumes full responsibility for safe delivery upon acceptance of the equipment.
What to do if the equipment arrives damaged:
1. File a claim immediately regardless of the extent of damage.
2. Be sure to note, "visible loss or damage," on the freight bill or express receipt and have the person making the delivery sign it.
3. Concealed loss or damage: if damage is unnoticed until the equipment is unpacked, notify the freight company immediately, (within 15 days), and  le a concealed damage claim.
Part # 4526884 Rev 4 (10/08/10) Page 7
Page 8
SAFETY PRECAUTIONS
Always follow these safety precautions when operating the Xpress Grill.
• THIS GRILL MUST be operated by persons who have been given adequate training.
• THIS EQUIPMENT MUST ONLY BE OPERATED UNDER AN APPROVED HOOD SYSTEM.
• DO NOT operate the grill without reading this operation
manual.
• DO NOT operate the Xpress grill unless all service and access panels are in place and fastened properly.
The Garland Xpress Grill is a semi-automatic cooking appliance. The upper platen is lowered automatically, following the manual, two-handed initiation of the cooking cycle, and the upper platen is raised automatically upon completion of the cooking cycle.
When two sided cooking, the area between the upper platen and the griddle plate should be regarded as a “danger zone.” During two sided cooking the operator must not be within this danger zone. When used as a  at grill, then this area is no longer a danger zone, the platens do not move.
For whatever reason, be it cleaning, maintenance, or normal operation, any exposed person must use extreme caution if within this danger zone.
In two side cooking the upper platen remains in the lowered position by nature of its own weight. It is not locked down. It can be raised by lifting up on the handle on the front of the platen.
The Xpress Grill may during its operation emit airborne noise equivalent to a continuous A weighted sound pressure level of 73dB(A).
WARNING: To avoid serious personal injury:
• DO NOT attempt to repair or replace any part of the
Xpress Grill unless all main power supplies to the grill have been disconnected.
• USE EXTREME CAUTION in setting up, operating and cleaning the Xpress Grill to avoid coming in contact with hot grill surfaces or hot grease. Suitable protective clothing should be worn to prevent the risk of burns.
• DO NOT clean this appliance with a water jet.
• DO NOT apply ICE or COLD WATER to a HOT grill surface.
NOTE all warning labels and markings a xed to the grill.
WARNING: After turning the master power switch to the
START position, the grill will go through initialization. If the upper platens are in the lowered position they will return to their raised upper position. This movement takes approximately 8 seconds.
INSTALLATION
Rating Plate Location
IMPORTANT: Rating plates for this appliance are located in two places: 1) inside back panel on left side, 2) under front control panel on center.
General Information
This equipment must be installed by a competent factory trained, certi ed, licensed and / or authorized service or installation person.
WARNING: This appliance must be properly grounded.
Prior to installation, the four casters, supplied loose with the grill, must be securely located on the underside of the base. The casters  tted with a brake must be located at the front of the grill.
This appliance should be connected to a potential equalization system. A labeled equipotential bonding point is  tted to the rear of the grill.
It is recommended that this grill be connected to a residual current,, (earth leakage),, device with a tripping current not
exceeding 30mA. The leakage current of this grill will not exceed 5mA.
CAUTION: Prior to installation, check the electrical supply to ensure input voltage and phase match the equipment voltage rating and phase. See data plate located rear left side of grill and lower front panel.
Grill is to be located directly under ventilation system.
Once installed in the grill station underneath the ventilation system, the platens, in their highest position, must not interfere with the lower lip of the ventilation system hood. The raised position of each platen is adjusted by raising or lowering the upper of the two microswitches, (limit switches), in the rear of the grill. The lower microswitch position must not be adjusted.
Grill plate must be level front to back, side to side and diagonally. This leveling must be done with the unit under the hood and in it’s normal operational position to prevent warping of the grill plate.
NOTE: Fuses are installed to prevent damage in the event of
Part # 4526884 Rev 4 (10/08/10)Page 8
Page 9
INSTALLATION
failure of the upper microswitch.
Installation shall be made with the gas connector that has been supplied loose with the grill. The quick disconnect  tting and gas shut o valve must be installed in the direction indicated on their outer body.
NOTE: When checking gas pressure, be sure that all other equipment on the same gas line is on.
The appliance and its individual shut-o valve must be disconnected from the gas supply piping system during any pressure testing of that system pressures in excess of ½ PSIG (3.45kPa, 14” WC).
Adequate clearance must be provided for servicing and proper operation.
National Codes Requirements:
The type of gas for which the grill is equipped is stamped on the data plate on the inside rear of the unit and on the lower front panel. Connect a grill stamped for Natural Gas only to Natural Gas.
The installation must conform to the National Fuel Gas Code ANSI Z223.1-1998 or latest edition, NFPA No. 54 – latest edition and National Electrical Code ANSI/NFPA 70-1990 or latest edition and/or local code to assure safe and e cient operation. In Canada, the installation must comply with CSA B149.1 and local codes where applicable
In Canada, electrical connection must comply with applicable sections of the Canadian Electrical Code, C22.1
- 1990, latest edition, “Safety Standard for Installation, Part 1” and C22.2- No. O-M 1982 latest edition , “General Requirements, Part 2”.
Gas Connections, and Pipe Sizing:
The size of the gas line is very important. If the line is too small, the gas pressure at the burner manifold will be low. This will cause slow recovery and delayed ignition. The incoming gas pressure line should be a minimum of 1-1/2". All grills require a 3/4" connection.
Before connecting new pipe the pipe must be blown out to dispose of any foreign particles. These particles will cause improper operation.
when pressure testing of that system at pressures in excess of 1/2 psi (3.45 kPa).
Check the data plate to determine the proper type of gas before connecting the quick disconnect or piping from the building gas supply.
An incoming gas pressure test nipple is provided on the incoming gas manifold for pressure checks.
Minimum incoming gas pressure for Natural Gas is 6" W.C. Maximum incoming gas pressure for Natural Gas is 13" W.C.
Minimum incoming gas pressure for Propane is 10" W.C. Maximum incoming gas pressure for Propane is 13" W.C.
Burner operating gas pressure can be checked at the outlet side of the gas valve at the pressure test point.
Burner manifold pressure for Natural Gas must be 3.2" W.C.; Burner pressure for Propane must be 3.5" W.C.
To adjust the burner pressure, remove the sealing screw from the pressure test nipple, connect a manometer, remove the sealing cap on the gas valve regulator, turn on the grill, adjust the screw in the regulator to give the correct pressure, turn o the grill, re t the regulator sealing cap, remove the manometer, replace the seal screw in the test nipple and test for gas leaks.
Gas pressures should be checked by the local Gas Company or an authorized service agency only.
Test all piping and connections for gas leaks. A rich soap solution should be used for this purpose. Never use a  ame.
Accessory Kit – Main Gas Inlet:
(Accessory kit part numbers 4524785 or 4525509 and also includes electrical supply lines, see next section).
Each griddle is supplied with an extended rear gas manifold kit., with the following parts.
DESCRIPTION PART DRAWING QTY.
3/4”x 3/4” 90 Degree Elbow
1
When using thread compound, use small amounts on male threads only. Use a compound that is not a ected by the chemical action of LP gases. Avoid applying compound to the  rst two threads to prevent clogging of the burner ori ces and control valve.
Have the installer check all gas plumbing with a soap solution for leaks. DO NOT USE matches, candles or other ignition sources in checking for leaks.
The grill must be disconnected from the gas supply system
Part # 4526884 Rev 4 (10/08/10) Page 9
Nipple Assembly
Manifold Support Bracket
8-32x0.375” PH PAN HD T/C
(self-tapping screws)
1
1
4
Page 10
INSTALLATION continued
Installation of Kit:
1. Install the nipple assembly in the reduction elbow (3/4” NPT) connected to the manifold. (Figure A)
Figure A
2. Install the manifold support bracket over the nipple and leave the two screws loose. (Figure B)
1. Remove the left grease bucket support attached by two metal screws and the stainless steel left side body panel attached by  ve metal screws.
2. Remove the cord & plug and strain relief assembly from the accessory kit. Refer to photo D.
Photo D
Figure B
3. Adjust the manifold support bracket  ush with the rear gas support bracket. (Figure C)
Figure C
4. Tighten the two loose screws of the manifold support bracket onto the frame U-channel.
5. Lock the two brackets together using two screws. (Figure C)
6. ¾” 90 degree elbow is supplied, to be installed if required.
3. Remove the locknut from at the end of the cord. Refer to photo E.
Photo E
4. Insert loose wires and strain relief cord end through the hole at the bottom of the unit Refer to photo F and secure with locknut. Refer to photo E.
Accessory Kit – Electrical Supply Lines:
The accessory kit also contains electric power cord and plug and has a stain relief suited for each unit. See Plug Con guration in SPECIFICATIONS and Photo D
Installation of Cord And Plug With Strain Relief:
Part # 4526884 Rev 4 (10/08/10)Page 10
Page 11
INSTALLATION continued
Note: see diagram below for connections to terminal block.
Photo F
5. Attached wire ends to terminal block as shown in next section and referenced in wiring diagrams at back of this manual.
6. Reinstall the side panel and grease bucket support with metal screws. The external electrical connection should appear as in photo G.
Wire leads from
Cord and Plug
3-PHASE
Green-Ground
White - Z
Black - Y
Red - X
SINGLE PHASE
Green-Ground
Black - Z
White - Y
Main Terminal
Block of Grill
G
Z
Y
X
G
L1
N
Photo G
Electrical Connection Terminal Block Connection
All electrically operated appliances must be electrically grounded in accordance with local codes; or in the absence of local codes, with the latest edition of National Wiring Regulations. A wiring diagram is located behind the rear panel of the grill. For proper voltages, see rating plate in the circuit breaker box, or on the right-rear frame upright.
Red - X
L2
Grease Bucket:
The griddle is supplied with two stainless steel side grease buckets that must be installed before the unit is used. Each bucket slides into position along stainless steel supports.
Appliances Equipped with Casters:
1. The installation shall be made with a connector that complies with the Standard for Connectors for Moveable Gas Appliances, ANSI Z21.69 or latest edition, addenda Z21.69a-1989, and a quick-disconnect device that complies with the Standard for Quick Disconnects for Use with Gas Fuel. ANSI Z21.41 or latest edition.
2. The front casters on the appliance are equipped with brakes to limit the movement of the appliance without placing any strain on the connector or quick-disconnect device or its associated piping.
3. Please be aware; required restraint is attached to a bracket (which is located on the rear caster closest to the gas connection), and if disconnection of the restraint is necessary; be sure to reconnect the device after the appliance has been returned to its original position
Part # 4526884 Rev 4 (10/08/10) Page 11
Page 12
INSTALLATION continued
Appliances Equipped with Casters:
1. The installation shall be made with a connector that complies with the Standard for Connectors for Moveable Gas Appliances, ANSI Z21.69 or latest edition, addenda Z21.69a-1989, and a quick-disconnect device that complies with the Standard for Quick Disconnects for Use with Gas Fuel. ANSI Z21.41 or latest edition.
2. The front casters on the appliance are equipped with brakes to limit the movement of the appliance without placing any strain on the connector or quick-disconnect device or its associated piping.
3. Please be aware; required restraint is attached to a bracket (which is located on the rear caster closest to the gas connection), and if disconnection of the restraint is necessary; be sure to reconnect the device after the appliance has been returned to its original position.
Swivel Caster Installation
Prior to installation, the four casters, supplied loose with the grill, must be securely located on the underside of the base. The casters  tted with a brake must be located at the front of the grill.
1. Carefully remove the top and side packaging leaving the grill on shipping pallet.
NOTE: CASTERS MUST BE THREADED INTO GRILL BASE LEAVING APPROXIMATELY ONE INCH OF EXPOSED THREAD. THIS IS THE STARTING POINT FOR LEVELLING THE GRILL AFTER IT IS IN POSITION.
Ventilation and Clearance:
One of the most important considerations for e cient grill operation is proper ventilation and air supply. Insure the grill is installed so the products of combustion are removed e ciently and the ventilation system does not produce drafts that interfere with proper burner operation.
Proper operation of exhaust fans (speed, rotation and adjustment) is essential. In addition to the exhaust system the make-up air system, (HVAC), for the kitchen is the air supply for the combustion air for the burners. Proper incoming air is essential for all gas operated equipment. Poor incoming make-up will cause ine cient burner operation, delayed ignition and possible burner failure.
Any ventilation system will break down if improperly maintained. The duct system, the hood, and the  lters must be cleaned on a regular basis and kept grease free.
The room containing the grill is required to have a permanent air vent. The minimum e ective area of the vent shall be 0.7 in.² per kW. Air vents shall be of such a size to compensate for the e ects of any extract fan in the premises.
DO NOT REMOVE THE TIES SECURING THE PLATEN ARMS TO THE GRILL TOWEL BAR.
2. Raise the grill vertically o the pallet to a comfortable working height and install the casters. DO NOT TIP THE GRILL ON ITS BACK OR SIDE. If a truck lift is used, be careful when inserting the lifting arms under the grill as the gas inlet elbow is protruding in the center of the base.
WARNING - GRILL WEIGHT IS APPROXIMATELY 800 LBS – USE CAUTION
3. Install the casters as shown below. The two casters with brakes go on the front, and the two without on the rear.
Changing to a di erent type of gas
Changing from one gas type to another must only be done by a Quali ed Gas Engineer and according to local regulations.
WITH BRAKE
WITHOUT BRAKE
Part # 4526884 Rev 4 (10/08/10)Page 12
Page 13
GRILL CONTROLS
CANCEL/
RAISE PLATEN
BUTTON
MASTER
POWER
SWITCH
POWER
BUTTON
PROGRAM
"START COOK TIME COUNTDOWN" (flat grill cooking)
BUTTON TEMPERATURE
WHEN PUSHED SIMULTANEOUSLY:
OR "LOWER PLATEN" (two-sided cooking)
16-CHARACTER 2-LINE DISPLAY
ENTER BUTTON
DOWN ARROW BUTTON
BIG PAT
BUTTON
LED INDICATORS
UP ARROW BUTTON
PRODUCT BUTTONS
Master Power Switch:
Controls power to the grill and must be turned “ON” to start operation. The controller display will be active when the switch is “ON”.
LED Indicators:
There are two, (2), indicator lights, indicating the temperature status of each control’s heat zones; one, (1), on the upper platen, (top light), and one, (1), on the grill surface. Each light can display three, (3), di erent colors, indicating temperature status for the corresponding zone.
Red: The zone is too hot, (more than 79°F/45°C over the set temperature), or heat zone failure.
Amber: The zone is calling for heat.
Green: The zone is at or above the set temperature.
Display:
The controller display will contain information relevant to each operation in both cook and program modes.
Product Buttons (0-9):
Buttons 0-9 can be assigned to product items. Buttons 9 and 0 are used to move the cursor left or right when creating or modifying product names in “PROD NAME LIB” program mode.
Power Button:
After the main power switch is turned on, this button will put the control into cook mode. If pressed again, the control will go back to displaying “OFF.”
Program Button:
The primary function is to access Programming and Calibration of the grill. Push and hold for  ve (5) seconds. Display will ask for the code. After entering code,  ve programming features will be accessible “MENU ITEMS,” “SYSTEM INFO,” “SYSTEM SETUP,” “SERVICE MODE,” and “PRODUCT NAME LIB.”
Part # 4526884 Rev 4 (10/08/10) Page 13
Page 14
GRILL CONTROLS continued
Temperature Button:
In the Cook mode, each time the button is pressed the current temperature for one zone is displayed. The grill temperature is displayed  rst followed by the platen temperature. After  ve (5) seconds, the display will return to the menu item selected.
Up/Down Arrow Buttons; 2 Functions:
1. In the cook mode, the Up/Down Arrow Buttons will cycle through the di erent menu items.
2. In the program mode, the Up/Down Arrow Buttons will change the value of the current setting.
Enter Button:
Function is to accept programming steps.
Cancel/Raise Platen Button, (Green):
During the cooking cycle, pressing this button will cancel the cooking timer and return the grill to the “IDLE” mode. This button will also bring the grill out of STANDBY.
Black Button:
When both Black and Green “CANCEL/RAISE” buttons are pressed simultaneously, the upper platen will lower to the griddle surface.
Main Pre-Programed Product Items
Abbrev Cook Time Upper Platen Upper Temp Grill Temp Gap
BIG PAT 2:00 YES 425°F 350°F 0.420 1
JR Pat 1:10 YES 425°F 350°F 0.300 2
Gr. Chk. 1:45 YES 425°F 350°F 0.460 3
Sausg 1:30 YES 425°F 350°F 0.320 4
Egg :50 YES 425°F 350°F 0.310 5 Bcn 1:15 YES 425°F 350°F 0.100 6 LTO 1:20 YES 425°F 350°F 0.320 7
LTO 1:20 YES 425°F 350°F 0.320 8 STDBY N/A YES 425°F 350°F 0.400 9 CLEAN N/A YES 220°F 220°F 0.250 10
Key
Assingment
Part # 4526884 Rev 4 (10/08/10)Page 14
Page 15
)
REAR OF GRILL
OPERATION
RELEASE
E
L
Installing Release Material:
A release material sheet must be replaced when:
Product sticks to release material.
Carbon build-up ruins taste or appearance.
Tearing occurs in the sheet’s cooking area.
Release material coating is worn o sheet.
Slide release material rod through hemmed end of the release material sheet.
Hook release material rod on brackets located at the rear of the upper plate
Holding the bottom of the release material sheet in place, gently pull the sheet toward the front of the platen.
MATERIAL
BAR
RELEASE MATERIAL
UPPER PLATEN (side view)
FRONT OF GRILL
RELEAS MATERIA LOCKING CLIP (1)
NOTE: Make sure release material  ts smoothly over upper platen. Installing release material sheets too tight may cause premature failure of the sheet.
Release sheets are reversible and should be  ipped over and reattached on a daily basis. For instructions on cleaning release sheets, see Step 17., under Daily Cleaning in Cleaning and Maintenance section
Lighting Instructions:
UPPER PLATEN (side view
RELEASE MATERIAL HOOK
RELEASE
MATERIAL ROD
RELEASE MATERIAL SHEET
Thread the front edge of the release material sheet behind
the release material bar on the front of the platen, then around the top and down over the front of the bar as shown.
Place locking clips over release material sheet and press into place over release material bar.
Check alignment and tightness of release material against upper platen.
1. Ensure that the  exible gas hose is connected to the grill and the power cord is plugged into the receptacles.
2. Turn the main power switch ON and allow the controls to go through the power-up self-check. Once the control panel displays the word “OFF” the unit is ready to begin the heating process.
3. Press . The control will automatically initiate the heating cycle. The burner will ignite and heat until the temperature speci ed by the menu item has been obtained.
If ignition of the burner does not occur on the  rst trial, the bottom indicator light will  ash amber. If the burner(s) do not light within four trials for ignition, the control will display a  ashing warning, “IGNITION ERROR.” The  ashing amber light will turn to solid red and an audible alarm will sound. If this occurs, turn the main power switch o , wait 5 minutes, and then repeat steps 2 and 3.
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OPERATION continued
Simpli ed Cook Cycle Instructions:
1. Press button to turn on mainpower to grill.
- - - - - - ­****
START
EMERGENCY
STOP
2. Press to turn zone power on.
- - - - - - ­****
START
EMERGENCY
STOP
3. Load product on grill surface and select the corresponding product key.
3.6 PATTY ****
5. Press green button to cancel any time during cook cycle.
- - - - - - ­****
START
EMERGENCY
STOP
To Cook in Two-Sided Mode:
1. To start a cook cycle select a product recipe by using the product keys (1 through 9) or by using the UP/DOWN keys or to select a product recipe.
The display alternately blinks the recipe and the word
SELECTED 2 times then the recipe displays continuously.
2. The controller regulates the platen and grill temperatures to the set temperatures of the product selected and reads “TOO COOL” or “TOO HOT” with “MENU ITEM”, until the grill attains the set temperature range for the item.
NOTE: If the display reads either “TOO COOL” or “TOO HOT” the upper platen will not lower and initiate a cooking sequence.
3 After loading the product onto the grill, press the green
CANCEL/RAISE PLATEN BUTTON and BLACK button simultaneously. A cook cycle starts and the upper platen lowers if the product selected is clamshell recipe.
START
EMERGENCY
STOP
4. Press both green and black buttons to lower clam and begin cooking product.
3.6 PATTY ****
START
EMERGENCY
STOP
4 To cancel a cook cycle at anytime press the green
CANCEL/RAISE PLATEN BUTTON and the upper platen will rise if the product recipe selected is clamshell recipe.
5. During a cook cycle, the display shows the product recipe name in the  rst line and the remaining cook time count down in the second line.
6 When the cook timer reaches one, (1), second remaining
a pre-time-out alarm sounds alerting the operator.
7 When the cooking time has been completed the platen
raises automatically. On the controller the “PRODUCT NAME” and the word “REMOVE” will be displayed and an audible alert will sound.
8. Pressing the green CANCEL/RAISE PLATEN BUTTON stops the audible alert and the unit will revert back to IDLE mode.
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OPERATION continued
To Cook in Flat Grill Mode:
1. To start a cook cycle select a product recipe by using the product keys (1 through 9) or by using the UP/DOWN keys or to select a product recipe.
The display alternately blinks the recipe and the word
SELECTED 2 times then the recipe will be displayed continuously.
2. The controller regulates the grill temperature to the set temperature of the product selected and reads “TOO COOL” or “TOO HOT” with “MENU ITEM”, until the grill attains the set temperature range for the item.
NOTE: If the display reads either “TOO COOL” or “TOO HOT” it will not initiate a cooking sequence.
3 After loading the product onto the grill, press the green
CANCEL/RAISE PLATEN BUTTON and BLACK button simultaneously. That will start a cook cycle if the product selected is clamshell recipe.
4 To cancel a cook cycle at anytime the press the green
CANCEL/RAISE PLATEN BUTTON .
Enter Standby Mode:
Stand by mode is used during slow periods to conserve energy with out a complete shut down of the unit. When cooking temperatures are again required, pre-heat cook temperature/time is reduced. Stand by mode temperatures can be adjusted, see the PROGRAMING section.
1. Select Standby Mode by pressing or until “STANDBY” is displayed.
2. Press the GREEN (‘CANCEL/RAISE’) and the BLACK buttons at the same time. As soon as the upper platen moves down, the display will read “STANDBY MODE.” (Note: The  rst time Standby Mode is entered, the display prompts the operator to press ENTER after pressing the GREEN and BLACK buttons.)
Exit Standby Mode:
1. Press the GREEN (‘CANCEL/RAISE’) button. The upper platen will raise and the display will read “CANCEL” with an audible alarm.
To Display the Current Temperatures:
5. During a cook cycle, the display shows the product recipe name in the  rst line and the remaining cook time count down in the second line.
6. The display shows the “SEAR” or “FLIP” alarm message with  ashing in the second line if the current cooking product is  at recipe and the sear time or  ip time is not zero.
7. A cook alarm sounds with a repeating beep pattern. Pressing the black RAISE button acknowledges the “SEAR” or “FLIP” alarm message if the alarm  eld in system setup is set to MANUAL.
8. The “SEAR” or “FLIP” alarm message stops after 5 seconds if the alarm  eld in system setup is set to AUTO.
9. When a cook is complete, the display shows the product recipe name in the  rst line and a  ashing “REMOVE” message in the second line. A repeating beeping alarm also sounds.
10. Pressing the black RAISE button cancels the cook done alarm.
11. The unit revertes back to IDLE mode.
1. Press the button and repeat for each zone to be displayed...
1st press - LOWER GRILL ZONE
2nd press - UPPER PLATEN
NOTE: The temperatures may be displayed at any time,
including during a cooking cycle.
To View Settings for a Menu Item:
1. Enter Programming; Menu Items, (see Programming)
2. Press to enter “PROGRAMMING MODE MENU ITEMS”
3. Use and to choose the desired Menu Item.
4. Press to scroll through settings for the chosen item.
To Clean the Grill:
1. To start a CLEAN MODE select the clean mode recipe by pressing product key 10 or by using the UP/DOWN keys
or to select the clean mode recipe.
2. The controller regulates the platen and grill temperatures to the set temperatures of the clean mode recipe. The display shows the message “CLEAN MODE” in the  rst line and the actual grill temperature in the second line.
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OPERATION continued
3. Press the ENTER key to initiate the clean mode.
4. The display SHOWS the message “READY TO CLEAN” with  ashing in the second line when the actual temperature
is reached (or greater than the set temperatures of clean mode recipe (default 250 F for both the platen and grill)).
A 5 second repeating beep pattern is sounded.
5. Press the ENTER key again, the heater’s control for the platen and grill are turned o and the display shows the message “CLEANING” with  ashing in the second line.
6. Press the ENTER key again to exit the CLEAN MODE. The display shows the message “STANDBY” in the  rst line.
The control transitions to “STANDBY MODE” and preheats
to idle condition.
PLATEN SET:
This function allows the platen to be moved up or down
once it is parallel to the grill surface. Values range from –160 to +160.
EXTENDED TIME:
This option will add 6, 4 and 2 seconds to the time of the next
three cooks respectively if the grill has had no activity for 5 minutes. Provided the temperature is not 25°F above set temperature for either the grill or the platen.
INSTANT ON TIME:
This can be set in the range of 00:00 to 00:40. Instant on will
turn on the heat zone(s) as soon as a cook cycle starts.
START DELAY:
This number is how long the operator must hold the GREEN (‘CANCEL/RAISE’) and BLACK buttons to start a cooking cycle
for 2-sided recipes only. There will be one beep when the cook is started and another beep when the START DELAY time is reached. If the GREEN (‘CANCEL/RAISE’) and BLACK buttons are released before that time the cook will be canceled. If Yes is toggled press enter to allow the user to pick from 1 to 5 seconds in 0.5 second increments using and .
CLEANING AND MAINTENANCE
Cleaning During Operation:
1. After each product load is removed, Use a grill scraper to
scrape grease on lower grill plate from front to back only. Do not scrape left to right across the lower grill plate with the grill scraper.
2. Use a grill squeegee to clean release material sheet on
upper platen in a downward motion. Do not press hard against the release material sheet to prevent scratching or tearing.
3. Push the grease to the rear of the grill, or pull it to the
Daily Cleaning:
Warning: The upper platen surface and edges are very hot! To prevent burn injuries, use extreme caution when wiping down release sheets and platen edges.
front trough. Then, squeegee the grease into the buckets on either side. Do not use the scraper for this step.
4. Use a clean, damp cloth to clean back splash and bullnose areas as needed during operation.
Note: To increase life of release material sheets, wipe them down with a folded clean, damp cloth at least four times during each hour of operation.
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CLEANING AND MAINTENANCE continued
• Select Clean Mode. When Clean Mode has been reached, the LED indicators will turn GREEN
• Remove the grease trough from each side. Empty and replace.
• Wipe the Release Material sheets with a clean, sanitizer-soaked grill cloth.
• Apply the grill cleaner to front side of platens starting from right platen to left platen.
• DO NOT SCRUB
• Remove the locking clips, bars, and release sheets. Wash, rinse, and set aside to dry.
• Set release sheets aside on a  at surface.
• Apply the grill cleaner to platen surfaces starting from right platen to left platen.
• DO NOT SCRUB
• Scrape the lower grill surface with the scraper.
• Use the grill squeegee to push residual grease into trough.
• Wash and rinse the squeegee and scraper
• Apply the grill cleaner to back side of platens from right platen to left platen.
• DO NOT SCRUB
• Apply the grill cleaner to outer edges of right and left platens.
• DO NOT SCRUB
• Press green & black buttons to lower the center platen.
Part # 4526884 Rev 4 (10/08/10) Page 19
• Apply grill cleaner to inner edges of the right and left platens, and the edges of the center platen.
• DO NOT SCRUB
• Press green button to raise center platen.
• Apply grill cleaner to bottom grill surface.
• Spread the cleaner over the entire lower grill surface from front to back using even strokes.
• DO NOT SCRUB
• Rinse platen surfaces with a clean, sanitizer-soaked grill cloth, starting from right to left platens.
• Press green & black buttons to lower the center platen.
Page 20
CLEANING AND MAINTENANCE continued
• Rinse the edges of all three platens.
• Press green button to raise center platen.
• Wipe lower grill with a clean,sanitizer-soaked grill cloth. Repeat until no visible soil remains.
• Pour a small amount of lukewarm water on a clean, sanitizer-soaked grill cloth over the bottom grill surface and wipe o residue.
• Empty, wash, rinse, and replace the grease troughs.
• Place upper platen release material sheets  at on the lower grill surface.
• Gently clean both sides of the release material sheets with the grill cleaning pad.
• Wipe remaining grill surfaces with a clean, sanitizer-soaked grill cloth.
• Rinse both sides of the release material sheets with a clean, sanitizer­soaked grill cloth.
• Reinstall the release material sheets. Secure in place with bars and clips.
• Apply a thin coat of fresh shortening to the lower grill surface only.
PLATEN ZEROING
Turn Master power switch “ON”, wait for controllers to display “OFF”.
Note: Release sheets should not be installed during this procedure.
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press two, (2) times in succession to display “PROGRAMMING MODE SYSTEM SETUP.”
5. Press six, (6) times. “PLATEN SET +/- XX” is displayed. (XX=numbers that will vary from grill to grill.)
6. Allow time for grill to heat and turn ready. Press both the Cancel (Green) and Standby (Black) buttons simultaneously to lower the upper platen. Press the
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PLATEN ZEROING
Cancel (Green) button to raise the platen. Now, press both the Cancel (Green) and (Black) Buttons to re-lower the platen.
7. Remove platen adjuster caps from all four adjustment points on each platen. Remove the four locking caps from the adjustment points.
8. Using the adjusting tool lower platen until adjusting tool touches the arm assembly.
9. With gapping tool, adjust right rear of platen until the gapping tool  ts snugly between the upper platen and grill surface.
10. Move next to the left front adjuster and raise the platen until the gapping tool  ts snugly between the upper platen and grill surface.
ACCESSORIES
11. Next go to the left rear adjuster and raise the platen until the gapping tool  ts snugly between the upper platen and grill surface.
12. Move next to the right front adjustment and raise the platen until the gapping tool  ts snugly between the upper platen and grill surface.
13. Repeat steps 9-12 one or more times until gapping tool  ts snugly between the upper platen and grill surface at all four adjustment points without further adjustment. (See diagram below.)
14. Replace the platen adjuster locking caps “hollow side down” and tighten snugly. Replace platen adjuster caps.
15. Repeat steps 9-14 for each platen.
Teflon Release Material Sheet - 1799303 (one per platen)
Teflon Release Material Rod - 4517008 (one per platen; 3 shown)
Teflon Release Material Clip - 1851301 (one per platen; 3 shown)
Part # 4526884 Rev 4 (10/08/10) Page 21
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ACCESSORIES
Grill Squeegee - 1868201
Platen Gapping Tool -1838701
“No-Go”
“Go”
Insert gap tool directly below platen adjusters.
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PLATEN ZEROING continued
Lower
Front
Left
Raise
Back
Right
Platen leveling should be done from one corner to the opposite corner. The adjuster nuts should be turned opposite of one another.
Platen Adjuster Cap - 1859102
Platen Adjusting Tool - 4523323
Use this end to turn all slotted adjuster caps and nuts
Platen Adj Lock Nut - 1859103
Shoulder Bolt - 8005401
Platen Adjuster Nut - 1859101
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PROGRAMMING
Programming Modes/Menu Sequence:
System Information
27
27
27
28
28
28
26
26
26
26
26
27
27
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PROGRAMMING continued
System Set-up
28
28
29
29
29
29
30
30
30
30
31
Service Mode
31
32
32
30
30
31
31
31
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PROGRAMMING continued
Menu Items...
To Change the Cook Time of a Product:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press
Use and to choose the desired Menu Item.
5.
6. Press to display “(MENU ITEM) COOK TIME XX:XX”
7. Use and to adjust the cook time.
8. Press to save the changes.
9. Press twice to exit.
To Turn Platen, (2-Sided), Cooking On/O :
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
. “MENU ITEMS STANDBY” is displayed.
5. Use
6 Press
7. Use and to change the set temperature to the
8. Press to save the changes.
9. Press twice to exit.
and to choose the desired Menu Item.
three, (3) times to display “(MENU ITEM) UPPER
TEMP XXX” displayed in °F or °C.
desired value.
To Change Grill Set Temperature:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press
Use and to choose the desired Menu Item.
5.
6. Press four, (4) times to display “(MENU ITEM) GRILL TEMP XXX” displayed in °F or °C.
. “MENU ITEMS STANDBY” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press
Use and to choose the desired Menu Item.
5.
6. Press twice to display “(MENU ITEM) UPPER PLATEN YES/NO “.
7. Use and to turn upper platen on or o .
8. Press to save the changes.
9. Press twice to exit.
. “MENU ITEMS STANDBY” is displayed.
To Change Upper Platen Set Temperature:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
7. Use and to change the set temperature to the desired value.
8. Press to save the changes.
9. Press twice to exit.
To Change Product Gap Setting:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press
Use and to choose the desired Menu Item.
5.
6. Press  ve, (5) times to display “GAP XXX” displayed in inches or mm.
7. Use and to change the gap setting to the desired value.
8. Press to save the changes.
. “MENU ITEMS STANDBY” is displayed.
4. Press
Page 26
. “MENU ITEMS STANDBY” is displayed.
9. Press twice to exit.
Page 27
PROGRAMMING continued
To Change Product Button, “Key” Assignment
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press
Use and to choose the desired Menu Item.
5.
6. Press six, (6) times to display “ASSIGN TO KEY (0-9 or NONE)”.
7. Use and to change the key, (Product Button), assignment, and replace any previous assignments to that key.
8. Press to save the changes.
9. Press twice to exit.
. “MENU ITEMS STANDBY” is displayed.
To Change a Product Name:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press
Use and to choose the desired Menu Item.
5.
6. Press seven, (7) times to display “PRODUCT NAME (CHOSEN ITEM)”
7. Use and to cycle through the available product names until the desired name is achieved.
8. Press to save the changes. You will automatically return to “PROGRAMMING MODE MENU ITEMS”.
9. Press to exit.
. “MENU ITEMS STANDBY” is displayed.
System Info...
To View Recovery Time - Upper Platen:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press SYSTEM INFO.”
5. Press to view the upper recovery time. “RECOVERY UPPER XXXX” is displayed.
6. Press to return to “PROGRAMMING MODE SYSTEM INFO”.
7. Press to exit.
to enter the Programming Mode.
one, (1) time to display “PROGRAMMING MODE
To View Recovery Time - Grill:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press one, (1) time to display “PROGRAMMING MODE SYSTEM INFO.”
5. Press two, (2), times to view the grill recovery time. “RECOVERY GRILL XXXX” is displayed.
6. Press to return to “PROGRAMMING MODE SYSTEM INFO”.
7. Press to exit.
To View the Garland Part Number:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press one, (1) time to display “PROGRAMMING MODE SYSTEM INFO.”
5. Press three, (3), times to view the Garland Part Number for the grill. “GARLAND PART # X…X” is displayed. (number varies by grill).
6. Press to return to “PROGRAMMING MODE SYSTEM INFO”.
7. Press to exit.
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PROGRAMMING continued
To View the Flash Number:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press one, (1) time to display “PROGRAMMING MODE SYSTEM INFO.”
5. Press four, (4), times to view the Flash Number. “FLASH NUMBER X…X” is displayed. (Flash number varies by grill).
6. Press to return to “PROGRAMMING MODE SYSTEM INFO”.
7. Press to exit.
To View the Software Number:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
5. Press six, (6), times to view the Download Number. “DOWNLOAD NUMBER X…X” is displayed. (Download number varies by grill).
6. Press INFO”.
7. Press to exit.
to return to “PROGRAMMING MODE SYSTEM
System Setup
To Change temperature Units, (°F or °C):
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.
Press to enter system setup. “TEMP DISPLAY
5. FAHRENHEIT (or CELSIUS)” is displayed.
6. Press to change the temperature units to either Fahrenheit or Celsius.
7. Press to save the changes.
4. Press one, (1) time to display “PROGRAMMING MODE SYSTEM INFO.”
5. Press five, (5), times to view the Software Number. “SOFTWARE NUMBER X…X” is displayed. (number varies by grill).
6. Press to return to “PROGRAMMING MODE SYSTEM INFO”.
7. Press to exit.
To View the Download Number:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press one, (1) time to display “PROGRAMMING MODE SYSTEM INFO.”
8. Press to return to “PROGRAMMING MODE SYSTEM SETUP”
9. Press again to exit.
To Change Gap Setting Display Units:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.
Press two, (2), times. “GAP SETTING DISPLAY INCHES
5. (or MILLIMETERS)” is displayed.
6. Press to change the Gap Setting Display units to either Inches or Millimeters.
7. Press to save the changes.
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PROGRAMMING continued
8. Press to return to “PROGRAMMING MODE SYSTEM SETUP”
9. Press
again to exit.
To Change the Alarm Volume:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.
Press three, (3), times. “ALARM VOLUME LOW (or
5. HIGH)” is displayed.
6. Use or to change the Alarm Volume to either Low or High.
7. Press to save the changes.
8. Press to return to “PROGRAMMING MODE SYSTEM SETUP”
To Change Probe Calibration - Upper:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.
Press five, (5), times. “PROBE CAL – UPPER XXXF” is
5. displayed.
6. Use or to change the Probe Calibration to the correct temperature measured with a pyrometer.* SEE CALIBRATION REQUIREMENTS and CALIBRATION section.
7. Press to save the changes.
8. Press to return to “PROGRAMMING MODE SYSTEM SETUP”
9. Press again to exit.
To Change Probe Calibration - Grill:
9. Press again to exit.
To Change the Key Chirp:
To turn key chirp on or o in programing mode only.
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.
Press four, (4), times. “KEY CHIRP ON (or OFF” is
5. displayed.
6. Use or to change the key chirp to either ON or OFF.
7. Press to save the changes.
8. Press to return to “PROGRAMMING MODE SYSTEM SETUP”
9. Press again to exit.
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.
5. Press six, (6), times. “PROBE CAL – GRILL XXXF” is displayed.
6. Use or to change the Probe Calibration to the correct temperature measured with a pyrometer.* SEE CALIBRATION REQUIREMENTS and CALIBRATION Section.
7. Press to save the changes.
8. Press to return to “PROGRAMMING MODE SYSTEM SETUP”
9. Press again to exit.
*CALIBRATION REQUIREMENTS The control software will beep to the user when it is appropriate to calibrate. The control will allow calibration provided the following conditions are met:
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PROGRAMMING continued
• Temperature is currently falling from a detected peak of 360°F or higher.
• Temperature is falling and has fallen 2°F from a detected peak that is within the 350-360°F range. (i.e. calibration would be allowed at 355°F if the achieved peak temperature was 357°F)
• Temperature is rising through the 350-360°F range as a result of a heat on pulse of less than 30 seconds.
To Change Platen Set:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.
5. Press seven, (7) times. “PLATEN SET +/- XX” is displayed. (numbers will vary by grill)
6. Use and to change the Platen Set to the correct value.
7. Press to save the changes.
8. Press to return to “PROGRAMMING MODE MENU ITEMS”
9. Press again to exit.
To Change Instant-On Time:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.
5. Press eight, (8) times. “INSTANT ON TIME XX:XX” is displayed. (numbers will vary by grill).
6. Use and to change the Instant on Time to the desired value.
7. Press to save the changes.
8. Press to return to “PROGRAMMING MODE MENU ITEMS”
9. Press
again to exit.
To Change Control Type:
Note: this must be veri ed if the control is changed, match the new control to the grill.
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.
5. Press nine, (9) times. “CONTROL TYPE ELECTRIC (or GAS)” is displayed. (type varies by grill).
6. Use and to change Control Type to match the design of the grill.
7. Press to save the changes.
8. Press to return to “PROGRAMMING MODE MENU ITEMS”
9. Press again to exit.
To Turn Extended Time On/O :
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.
5. Press ten, (10) times. “EXTENDED TIME NO (or YES)” is displayed.
6. Use and to turn Extended Time on or o .
7. Press to save the changes.
8. Press to return to “PROGRAMMING MODE MENU ITEMS”
Part # 4526884 Rev 4 (10/08/10)Page 30
Page 31
PROGRAMMING continued
9. Press
again to exit.
To Change the Grill Function:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.
5. Press eleven, (11) times. “FUNCTION CLAMSHELL (or FLAT)” is displayed.
6. Use and to toggle between Flat mode and Clamshell mode.
7. Press to save the changes.
8. Press to return to “PROGRAMMING MODE MENU ITEMS”
11. Press again to exit.
To Change the Alarm Mode:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.
5. Press thirteen, (13) times. “ALARM MODE AUTO (or MANUAL)” is displayed.
6. Use and to change the Alarm Mode to either Auto or Manual.
7. Press to save the changes.
8. Press to return to “PROGRAMMING MODE MENU ITEMS”
9. Press again to exit.
To Change the Start Delay:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.
5. Press twelve, (12) times. “START DELAY YES (or NO)” is displayed.
6. Use and to turn Start Delay on or o .
7. If Start Delay is On (YES), press to display “DELAY TIME XX:XX”.
8. Use and to set the Delay Time to the desired value.
9. Press to save the changes.
9. Press again to exit.
To Turn Clean Mode On/O :
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.
5. Press fourteen, (14) times. “CLEAN MODE YES (or NO)” is displayed.
6. Use and to turn Clean Mode On or O .
7. Press to save the changes.
8. Press to return to “PROGRAMMING MODE MENU ITEMS”
9. Press again to exit.
10. Press to return to “PROGRAMMING MODE MENU ITEMS”
Part # 4526884 Rev 4 (10/08/10) Page 31
To Add a Product Name in Library:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
Page 32
PROGRAMMING continued
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press three, (3) times. “PROGRAMMING MODE PROD NAME LIB” is displayed.
5. Press . “PROD NAME LIB” is displayed.
6. Press . “PROD NAME LIB” will be displayed on the top line, with a  ashing cursor on the bottom line.
7. Use and to change the character, (A-Z, 1-9, <space>, and hyphen are available). Use and to move the cursor position.
8. Press to save the new product name. “SAVE LIBRARY ADD” is displayed.
9. Press to save. “PROGRAMMING MODE PROD NAME LIB” is displayed.
12. Press to exit.
Service Mode
To Change SCK Address:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press three, (3) times. “PROGRAMMING MODE SERVICE MODE” is displayed.
Press one, (1), time. “Address XX” is displayed.
5.
6. Use and to change to the desired SCK Address.
7. Press to save the changes.
8. Press to return to “PROGRAMMING MODE SERVICE MODE”
10. Press to exit.
To Modify a Product Name in Library:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press three, (3) times. “PROGRAMMING MODE PROD NAME LIB” is displayed.
5. Press . “PROD NAME LIB” is displayed.
6. Use and to select Product Name to be modi ed.
7. Press . The  rst character in the Product Name will start  ashing.
8. Use and to change the character, (A-Z, 1-9, <space>, and hyphen are available). Use and to move the cursor position.
9. Press . “SAVE LIBRARY ADD” is displayed.
10. Press . “SAVE LIBRARY MODIFY” is displayed.
9. Press again to exit.
To Perform Limit Switch Test:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press three, (3) times. “PROGRAMMING MODE SERVICE MODE” is displayed.
Press two, (2), times. “PLATEN” (along with the position
5. of each switch), is displayed.
6. Use and to move the platen up and down. Check for correct switch operation:
Correct Switch Operation:
Platen Up - U (Closed) L (Open)
Platen Down - U (Open) L (Closed)
7. Press to return to “PROGRAMMING MODE SERVICE MODE”.
11. Press to save. “PROGRAMMING MODE PROD NAME LIB” is displayed.
8. Press again to exit.
Part # 4526884 Rev 4 (10/08/10)Page 32
Page 33
CALIBRATION
Bi-Weekly Calibration:
Tools: Digital Pyrometer with Surface Probe
Warning: PERSONAL INJURY FROM BURNS MAY RESULT WHEN COMING IN CONTACT WITH HOT COOKING SURFACES.
NOTE: Calibration of grills is done with release material sheets installed.
NOTE: CALIBRATION REQUIREMENTS The control software will beep to the user when it is appropriate to calibrate. The control will allow calibration provided the following conditions are met:
• Temperature is currently falling from a detected peak of 360°F or higher.
• Temperature is falling and has fallen 2°F from a detected peak that is within the 350-360°F range. (i.e. calibration would be allowed at 355°F if the achieved peak temperature was 357°F)
• Temperature is rising through the 350-360°F range as a result of a heat on pulse of less than 30 seconds.
To Calibrate:
1. The upper platens and lower grill plate should be at operating temperatures to perform this calibration procedure.
Turn on the Master Switch and press to enter cooking
mode.
4. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
5. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
6. Press three, (3) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.
7. Press four, (4) times. “PROBE CAL – UPPER XXXF” is displayed.
8. Place the surface probe of the digital pyrometer directly on the probe location, (see diagram on following page).
9. Allow at least 5 seconds for the pyrometer to respond and stabilize. Note the temperature on the pyrometer.
10. If the temperature on the grill control display does not match the temperature on the pyrometer, adjust the temperature on the grill control accordingly using the and
buttons.
Press . “PROBE CAL – GRILL XXXF” is displayed.
11.
12. Repeat steps 8 - 10.
13. Press to save the changes.
14. Press to return to “PROGRAMMING MODE SYSTEM SETUP”
15. Press again to exit.
2. Press or to select a “CLAM” operation and allow the grill to reach the set temperature and stabilize, (approximately 30 minutes).
3. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
16. Repeat steps 1 - 15 at each control.
Part # 4526884 Rev 4 (10/08/10) Page 33
Page 34
CALIBRATION continued
2
2
MODEL XG24 MODEL XG36
Probe Locations:
The grill’s thermocouple probes are located on each section of the lower grill plate in the center of the cooking zone as shown in the diagram below. Each upper platen has one thermocouple probe in the center.
2.5"
4"
11.25"
12"
11.5" 11.5"
5.75"5.75"
TOP
PLATEN
(2 PLACES)
GRILL PLATE
22.5"
24"
11.25"
12"
11.5" 11.5"
5.75" 5.75"5.75"
TOP
PLATEN
(3 PLACES)
GRILL PLATE
11.5"
6.09"
6.09"
24"
6.09" 18"
6.09"
36"
Part # 4526884 Rev 4 (10/08/10)Page 34
Page 35
ERROR LOGIC & TROUBLESHOOTING
Probe Error
Grill
Probe Error
Grill
is not
operable.
Occurs when the probe
is open or not connected.
The controller will turn
the heat o .
Platen
Probe Error
Grill is
operable
only for  at
recipes.
Grill &
Platen
Probe Errors
Grill
is not
operable.
Heating Error
Grill
Heating
Error
Grill
is not
operable.
Occurs the controller
will fails to detect a
temperature response
over a 6-minute period.
Platen
Heating
Error
Grill is
operable
only for  at
recipes.
Grill & Platen
Heating
Errors
Grill
is not
operable.
L1: PROBE ERROR L2:
Grill LED
(bottom)
shows RED
&  ashes
Audio
Alarm
L1: L2: PROBE ERROR
Platen LED
(top) shows
RED &
 ashes
No Audio
Alarm
Error
not self-
correcting
L1: PROBE ERROR L2:
Grill & Platen LED’s show RED &
 ash
Audio Alarm
L1: HEATING ERROR L2:
Grill LED
(bottom)
shows RED
&  ashes
Audio Alarm
L1: L2: HEATING ERROR
Platen LED
(top) shows
RED &
 ashes
No Audio
Alarm
Error
not self-
correcting
L1: HEATING ERROR L2:
Grill & Platen LED’s show RED &
 ash
Audio Alarm
Press On/ O key to
cancel.
Part # 4526884 Rev 4 (10/08/10) Page 35
Press On/ O key to
cancel.
Page 36
ERROR LOGIC & TROUBLESHOOTING continued
Platen Down Error Gas Ignition Error
Occurs at cycle-start when the
platen fails to reach lower limit
position within 40 sec.
L1: PLATEN DOWN L2:
Audio Alarm
Error
not self-
correcting
Press On/
O key to
cancel.
Occurs when the ignition feedback signal does not
respond after 4 tries.
L1: IGNITION ERROR L2:
Audio Alarm
Error
not self-
correcting
Press On/ O key to
cancel.
Motor Overcurrent Error
Occurs when current to the motor
exceeds 4.8 amps, typically because
platen movement has encountered
mechanical resistance
L1: MOTOR L2: OVERCURRENT
Audio Alarm
Error
not self-
correcting
Press Raise
Button to
cancel.
Platen Up Error
Occurs at cycle-end when the
platen fails to reach upper limit
position within 40 sec.
L1: PLATEN UP L2:
Audio Alarm
Error
not self-
correcting
Press On/
O key to
cancel.
COMM Error
Occurs when
communication fails between
the main control and the motor
speed controller.
L1: COMM ERROR L2:
Audio Alarm
Error
not self-
correcting
Press On/ O key to
cancel.
Motor Error
Occurs when the platen is in normal
up or down motion between limits,
but fails to generate 5 encoder
counts in any 1-second interval.
L1: MOTOR L2: ERROR
Audio Alarm
Recycle Main
Power Switch
Part # 4526884 Rev 4 (10/08/10)Page 36
Page 37
ERROR LOGIC & TROUBLESHOOTING continued
Motor Error2
Occurs when the platen is in motion and fails to reach the upper or lower
limit position within 30 seconds,
(150 encoder counts)
L1: MOTOR L2: ERROR2
Audio Alarm
Recycle Main Power Switch
Lower Switch Error
Occurs at cycle start when the
lower limit switch fails to signal the
platen’s arrival at the lower limit
position within 200 seconds.
L1: LOWER SWITCH L2: FAIL
Audio Alarm
Recycle Main
Power Switch
Upper Switch Error
Appears in code,
but is never set.
L1: UPPER SWITCH L2: FAIL
Audio Alarm
Recycle Main
Power Switch
Part # 4526884 Rev 4 (10/08/10) Page 37
Page 38
WIRING DIAGRAM
J69
IGNITER
SOLENOID VALVE
70A
J68
68A
69A
V
IGN
V
67A
S
T
N
G
65A
64A
PRESSURE SWITCH
62A
SSR3 GRIDDLE
61A
63A
66A
S8/1
S8/2
S8
M
FAN MOTOR
TO OTHER SECTION
CIRCUIT BREAKERS
ACTUATOR
65A
G
ENCODER
1333W
HI LIMIT
7
T2
445
2
3
4
2
3
7A
T2A
SSR2
T1A
L2A
L1A
L2A
L1A
TO OTHER
+
12A
M
8
5
6
5
6
8A
5A
4A
3A
CB PLATEN
MOTOR CIRCUITS
3A
4A
61A
PULSE GROUND
5V
-
10A
MOTOR
S6
P6
P6/3
P6/1
P6/2
13
14
12
COMM
NC
UPPER LIMIT SWITCH
COMM
G
NO
LOWER LIMIT SWITCH
11
51
52
13
10A
12A
P2/2
P2/1
P5/1
J2/1
J3/1
J3/2
J3/3
J3/4
J2/5
P5/5
P2/3
P2/4
1A
2A
9A
8A
14
12
P5/3
P5/11
P5/2
J2/2
J2/6
P5/6
P5/12
P5/4
J2/4
J2/3
J2/12
J2/11
MOTOR CONTROL
J2/10
J2/7
J2/8
J2/9
P5/9
P5/8
P5/10
P5/7
40
42
41
P4/11
P4/12
P4/10
12
11
J1/
J1/10J1/
J1/3
J1/1
P4/1
P4/3
31
24V
120V
33
35C
35D
35D
SSR1 PLATEN
SSR2 PLATEN
35A
24A
24
35A
24
43
44
45
P4/13
P4/14
P4/4
P4/15
4
15
13
14
J1/
J1/
J1/
J1/
MAIN CONTROL
J2/1
J1/8
P4/8
38
P7/3
J2/2
J1/9
J1/5
P4/9
P4/5
35
39
35A
P7/2
P7/1
P7S7
35B
35B
35A
35C
ELECTRIC ONLY
SSR3 GRIDDLE
26A
26
THERMOCOUPLE PLATEN
THERMOCOUPLE GRIDDLE
-
+
-
+
26
P4/6
6
J1/
GRIDDLE YELLOW
GRIDDLE RED
PLATEN YELL
PLATEN RED
OTHER SECTIONS HAVE THE SAME WIRING DIAGRAM.
NOTE: THIS IS THE DIAGRAM OF ONE SECTION ONLY.
69A
67A
60A
1333W
PLATEN HEATERS
1333W
6
1
P1
S1
1
6A
SSR1
T3A
CONTACTOR
L3A
L3A
TO OTHER
TO OTHER
HI-LIMITS
TO OTHER
CTRL XFMRS
IGNITION CIRCUITS
TO OTHER
CTRL XFMRS
TO OTHER
CONTACTORS
TO OTHER
MOTOR CIRCUITS
TO OTHER
IGNITION CIRCUITS
PILOT LAMP
MAIN SWITCH
STBY SWITCH
RAISE SWITCH
18224
FREELAND
PENNSYLVANIA
XG-36
4520365 R01
:
MODEL
DWG
L3A
L1A
L2A
3
CIRCUIT BREAKER
Y
X
Z
GND
TB1
GND
XY
Z
NEMA 15-50P
GND
X
Y
5A Fuse
5A Fuse
5A Fuse
4
7
TB2 120 V DIST.
CONTROL &MOTOR CIRCUITS
3
120V
240V
1
Z
NEMA 15-30P
AND CORD CONFIGURATION.
SEE CHART FOR PLUG
6
65
5
2
2
1
1
P3
S3
Part # 4526884 Rev 4 (10/08/10)Page 38
Page 39
WIRING DIAGRAM
Minimum
Cord Gauge
Current
Maximum
4-10AWG
MD
AJGAJG
NKA
7/7
2008
2005
5/23
323
PCO
1632
PCO
*
RELEASED ITEM/S
ADDED PLUG TYPES AND NOTES.
ADDED GENERAL EXTENSION "xxx"
TO INCLUDE DERIVED MODELS
1 -
0 -
DOC DATE DR APP
CHANGE DESCRIPTION
2004 GARLAND COMMERCIAL INDUSTRIES
SYM
REV
C
THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF GARLAND COMMERCIAL INDUSTRIES
AND SHALL NOT BE COPIED OR REPRODUCED WITHOUT THEIR WRITTEN PERMISSION.
*** CAD PRODUCED DRAWING - DO NOT REVISE MANUALLY ***
SIZE
SCALE FACTOR
FREELAND
PENNSYLVANIA
NA D
(EXCEPT AS NOTED)
18224
TOLERANCE IN INCHES
APP.
AJGAJG AJG
DR. CK.
(ANGULAR ± .5°)
DR. BY
DATE
05/23/05
(FLAT .XXX ± .015)(FORM .XXX ± .031)
DESCRIPTION
WIRING DIAGRAM
FILE NAME
45203S65 R01
MODEL(S)
XG-36-xxx
XG-36
VOLT 60HZ
208/220/240
Voltage
208 37 4-6AWG
(3ph Delta)
240 32 4-8AWG
208 25
240 22
Y Z
28.90
19.1921.61 21.61
X
32.43
32.43
10.80
9.59
10.80
3.6
3.6
240V 3PH DELTA
35.38
23.57
11.78
20.9424.93 23.57
NEMA Plug
31.4935.38
X ZY
220V 3PH DELTA
Supplied
Cord Gauge
Xpress Grill Cord and Plug
4-6AWG 15-50P
4-10AWG 15-30P
ZY
37.4333.30
NOMINAL AMPS PER LINE
GND X Y
GND
Z
X
Y
Z
208V 3PH DELTA
37.43
22.14
24.93
10.4711.78
12.4611.07
12.46
3.9 3.9
4.16
4.16
1
- -
-
REV
FINISH
BLANK SIZE
2.66
Y-Z X
4.00
1.33
1.0
P/N Plug Type
4525505
4525508
208/220/240 3PH
LOADING KW PER PHASE
KW
LOAD
TOTAL
MODEL
X-Y X-Z
X-N
4.00 4.99
12.99
XG36
2.66 3.33
8.66
XG-36-2
L/R
1.33 1.66
4.33
XG-36-1
L/C/R
1.0
XG-36-F
DESCRIPT AMNOI TERIAL
WIRING DIAGRAM XG-36 208/220/240
4520365
PART NUMBER
1
ITEM
Part # 4526884 Rev 4 (10/08/10) Page 39
Page 40
WIRING DIAGRAM
Part # 4526884 Rev 4 (10/08/10)Page 40
Page 41
WIRING DIAGRAM
IGNITER
SSR3 GRIDDLE
IGN
62A
61A
E
J69
SOLENOID VALVE
J68
68A
V V
TS
NG
65A
64A
PRESSURE SWITCH
66A
S8/1
S8
TO B SECTION
L3A
3
Y
70A
69A
67A
63A
S8/2
M
FAN MOTOR
ON 1 AND 2 PLATEN GRILLS
AND C SECTION ON
CIRCUIT BREAKER
L1A
X
W
TB1
P1
S1
60A
1333W
PLATEN HEATERS
112
SSR1
CONTACTOR
1333W
1333W
6
T2
3
3
2
6A
T2A
SSR2
T3A
L3A
L2A
L3A
L2A
65A
61A
CIRCUIT BREAKER
CONTROL &MOTOR CIRCUITS
1
7
7A
T1A
L1A
L1A
TB2 120 V DIST.
G
HI LIMIT
4
4
4
TO OTHER
5A Fuse
4A
CB PLATEN
MOTOR CIRCUITS
5A Fuse
3
D
SIZE
ACTUATOR
GROUND
ENCODER
+
12A
M
MOTOR
8
5
66
5
5
8A
5A
G
PULSE
5V
-
10A
S6P6
P6/3
P6/1
P6/2
13
14
12
COMM
NC
UPPER LIMIT SWITCH
COMM
NO
LOWER LIMIT SWITCH
11
13
14
P5/11
12
P5/3
P5/12
P5/4
J2/4
J2/3
J2/12
51
10A
52
12A
P2/2
P2/1
P5/2
P5/1
J2/1
J3/1
J3/2
J2/2
J2/11
35D
SSR1 PLATEN
24A
2009
8/18
PCO
DOC DATE DR APP
2186
*RELEASED ITEM/S
CHANGE DESCRIPTION
SYM REV
0JLBG-
35C
35D
SSR2 PLATEN
35A
24
SCALE FACTOR
FREELAND
2004 GARLAND COMMERCIAL INDUSTRIES
C
THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF GARLAND COMMERCIAL INDUSTRIES
AND SHALL NOT BE COPIED OR REPRODUCED WITHOUT THEIR WRITTEN PERMISSION.
*** CAD PRODUCED DRAWING - DO NOT REVISE MANUALLY ***
35B
35B
SSR3 GRIDDLE
35A
ELECTRIC ONLY
26A
35C
26
PENNSYLVANIA
NA
18224
APP.
DR. CK.
FILE NAMEMODEL(S)
(ANGULAR ± .5°)
DR. BY
AJG AJG AJG
4520365-1
(EXCEPT AS NOTED)
DATE
(FLAT .XXX ± .015)(FORM .XXX ± .031)
DESCRIPTION
TOLERANCE IN INCHES
05/23/05
XG-36
WIRING DIAGRAM
XG36
208/220/240V
1 PHASE-60HZ
3A
MOTOR CONTROL
J3/3
P2/3
P2/4
J2/7
J3/4
J2/5
J2/6
P5/6
P5/5
1A
2A
3A
4A
HI-LIMITS
TO OTHER
TO OTHER
CTRL XFMRS
IGNITION CIRCUITS
TO OTHER
TO OTHER
CTRL XFMRS
TO OTHER
CONTACTORS
TO OTHER
5A Fuse
4
7
120V
240V
9A
120V
8A
MOTOR CIRCUITS
TO OTHER
IGNITION CIRCUITS
65
2
1
P3
S3
J2/10
J2/8
J2/9
THERMOCOUPLE PLATEN
THERMOCOUPLE GRIDDLE
-
+
-
P5/9
P5/8
24V
P4/10
P5/10
44
P4/14
14
J1/
MAIN CONTROL
J1/9
P4/9
39
P7/2
24
45
P4/4
P4/15
4
15
J1/
J1/
J2/1
J1/5
P4/5
35
35A
P7/1
S7 P7
43
40
42
41
P4/13
P4/11
P4/12
11
13
12
10
J1/
J1/
J1/
J1/
J1/3
J1/1
J1/8
P4/1
P4/3
P4/8
31
38
P7/3
33
STBY SWITCH
P5/7
6
5
2
1
PILOT LAMP
MAIN SWITCH
RAISE SWITCH
26
35A
P4/6
6
J1/
GRIDDLE YELLOW
GRIDDLE RED
PLATEN YELL
PLATEN RED
J2/2
240 1PH
NOMINAL AMPS
220 1PH
NOMINAL AMPS
+
L1/L3
L1/L3
36.0841.63
39.36
18.04
19.68
OTHER SECTIONS HAVE THE SAME WIRING DIAGRAM.
NOTE: THIS IS THE DIAGRAM OF ONE SECTION ONLY.
69A
67A
REVFINISHBLANK SIZEMATERIALDESCRIPTIONPART NUMBERITEM
1.5
18.04
36.08
19.68
1.5
39.36
L3C
L1C
41.63
20.82
L1/L3
208 1PH
NOMINAL AMPS
W
X
Y
E
TB2
TB2 USED WITH XG-36
SECTION "C"
STANDARD ( 3 PLATENS )
TOTAL
KW
LOAD
MODEL
1
2
12.99
XG36
XG36-2
1
8.66
L/R
TB
XG36-1
20.82
1
4.33
L/C/R
1.5
1.0
XG36-F
1
4520365-11 WIRING DIAGRAM XG-36 208/220/240V - 1PH - - - 0
Part # 4526884 Rev 4 (10/08/10) Page 41
Page 42
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