Master Series
Gas XPress Grill
models XG24, XG36
(non-CE & CE versions)
Phone (US & Canada): 1 800 427 6668
Fax (US & Canada): 1 800 361 7745
www.Garland-Group.com
G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 1)
Quality Factory Replacement Parts for the World’s Finest
Foodservice Equipment Solutions
This parts list is updated regularly. Please find the most current revision
on our website @
www.Garland-Group.com
Master Series
Gas XPress Grill
models XG24, XG36
(non-CE & CE versions)
Table of Contents
Cooking Zone Designation & Rating Plate Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Model & Serial# Interpretation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Components & Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Actuator Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Platen Components & Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Burner & Flue Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Gas Tubings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Grill Bracket Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Heat Sink Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Accessories & Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
List of Wire Harnesses & Their Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
List of Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Critical & Recommended Stock Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Related Bulletins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Page 3G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 1)
Cooking Zone Designation
The Xpress Grill is a cooking device with two or three independently
controlled cooking areas called zones.
Each zone can be configured with an upper grill cooking surface
(a platen) for double sided cooking.
RIGHT ZONE
LEFT ZONE
24” Wide Xpress Grill
(Two Zones)
Rating Plate Location
LEFT ZONE
CENTER ZONE
36” Wide Xpress Grill
(Three Zones)
RIGHT ZONE
The Rating Plate is a xed to the exterior
of the Right Body Panel.
Page 4 G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 1)
Model Code Interpretation
The model configuration code can be found on the unit's rating plate.
See "Rating Plate Location".
Gas Xpress Grill Standard Models:
XG24
XG36
Sonic Chain Xpress Grill Models:
XG36S (Three Platens)
XG24-1L
XG24-F
XG36-F
XG24-1L
XG36-2L
XG362S-L (Two Platens)
XG24-1R
XG36-2R
Platen(s) on Left or Right or Center
1 (One Platen Only) or 2 (Two Platens Only) or F (No Platens)
Size: 24 (24” Wide) or 36 (36” Wide)
Fuel Type: Gas
Master Series Xpress Grill
XG36-1L XG36-1C XG36-1R
Serial# - Year/Month Information
The serial number is 13 Digits long and is stamped on the rating plate.
See "Rating Plate Location".
10 05 1001 00668
Sequential Number
Factory Code
Month
Year
Page 5G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 1)
Master Series Gas Express Grill
models XG24, XG36 (non-CE & CE versions)
COMPONENTS & ASSEMBLIES (1 of 3)
Platen Asm
see page 14
2
24
26
22
21
27
23
9
10
17
14
11
12
15
7
13
16
7
8
28
3
Burner & Flue Asm
see page 18
20
19, 19A
25
6
5
Heat Sink Asm
see page 24
Page 6 G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 1)
18
Grill Bracket Asm
see page 22
4
1
Actuator Asm
see page 12
XG Exploded View-1
Master Series Gas Express Grill
models XG24, XG36 (non-CE & CE versions)
COMPONENTS & ASSEMBLIES (2 of 3)
56
59
57
52
48
53
63
47
62
48
66
61
54
51
55
64
(XG24)
OR
50
65
(XG36)
29
33
(XG36)
60
36
35
37
38
Main Gas Inlet Components
UP TO 26-JULY-2010
58
40
41
46
43
45
44
42
45
40
39
29
30
30
(XG24)
32
34
XG Exploded View-2
Page 7G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 1)
Master Series Gas Express Grill
models XG24, XG36 (non-CE & CE versions)
COMPONENTS & ASSEMBLIES (3 of 3)
77
75
67
78
69
68
70
74
73
80
72
71
84
With Notch
82
72
79
83
82
OR
No Notch
76
83
Page 8 G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 1)
73
74
75
78
XG Exploded View-3
GARLAND PARTS IDENTIFICATION
Master Series Gas Xpress Grill
models XG24, XG36 (non-CE & CE vesions)
COMPONENTS & ASSEMBLIES
ITEM PART # DESCRIPTION
1 Actuator Assembly (see page 12) 1 / Platen
2 Platen Assembly (see page 14) 1 / Platen
3 Burner & Flue Assembly (see page 18) 2 3
4 Grill Bracket Assembly (see page 22) 1 1
5 Heat Sink Assembly (see page 24) 2 3
4525505 Plug & Cord Asm - NEMA 15-50 Plug (Sonic ONLY, non-CE) 1
6
7 4520408 Seal Cap Bracket (Left) 1 / Platen
8 4520407 Seal Cap Bracket (Right) 1 / Platen
9 8003437 8/32 x 1” Machine Screw 4 / Platen
10 1874301 #8-32 O-Ring, Black 4 / Platen
11 4516098 Seal Cap 2 / Platen
12 4526315 SPLIT (2-Piece) Shaft Wiper, 1.50 O.D, Orange Dot 2 / Platen C
13 4525256 O-Ring Seal Cap, Xpress 2 / Platen
14 CK4520463 Arm Pivot Block Assembly 2 / Platen
15 1856802 Arm Pivot Block 2 / Platen
16 1854902 Cam Follower 2 / Platen
17 1854903 Jam Nut 2 / Platen
18 4520578 Grill Plate Thermocouple 2 3 C
19 4516977 Actuator Base Brace 1 / Platen
19A
20 4529285 Power Cord Plate 1 1
21 1864001 Main Transformer 1 1 C
22 1869301 Transformer Bracket 1 1
23
24 4516981 Terminal Block - 120V 1 1
25 4522739 Fuse - 5 Amp. 125VAC 5mmx20mm 2 3 C
26 4517025 Terminal Bracket (XG24) 1
27 CK4528713
28 1859404 Grill Plate Bayonet Adapter 1 1
29
30 G02251-1 Pressure Test Spigot 1 1
32 1867703 Gas Inlet pipe - XG24 1
33 4517394 Gas Inlet Pipe - XG36 1
34
35 4525493
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
4528593 Plug & Cord Asm - 10.5FT, 16A Plug, 4mm Cord, Strain Relief, Dome Nut (CE) 1
4528594 Plug & Cord Asm - 10.5FT, 32A Plug, 6mm Cord, Strain Relief, Dome Nut (CE) 1
8004502 1/4" - 20 x 2-1/4” Shoulder Bolt 2 / Platen
8000203 1/4" Split Lock Washer 2 / Platen
8000304 1/4 x 3/4 Flat Washer, Stl, ZP 2 / Platen
4525397 Terminal Block - Gas, 208/220/240V 1 1
4522051 Terminal Block - Gas (CE)11
Surge Protector Kit (20 ohm 8A Thermistor)
Note: Kit includes a Surge Protector, a Terminal, a Male Tab, and a Heat Shrink
Tubing 1/8”.
1027499
4529767 Straight Connector Assembly - 7/16cc to 3/8 NPT 2 3
1026715
G01474-3 Elbow - Reducer, 3/4” to 1” NPT x 90 deg 1 1
7/16CC Male Connector Assembly - 3/8NPT
Note: Use 4529767.
Elbow - Reducer, 3/4” to 1” NPT x 90 deg
Note: Used UP TO 26-JULY-2010.
Manifold Support Bracket (OBSOLETE)
Note: Used UP TO 26-JULY-2010.
QTY
XG24 XG36
23C
23
11
11
CRITICAL
Page 9G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 1)