Garland XG24, XG36 Operation Manual

INSTALLATION AND

OPERATION, MANUAL

THE GARLAND

GAS XPRESS GRILL,

MODELS XG24, XG36

FOR YOUR SAFETY:

DO NOT STORE OR USE GASOLINE

OR OTHER FLAMMABLE VAPORS OR

LIQUIDS IN THE VICINITY OF

THIS OR ANY OTHER

APPLIANCE

WARNING:

IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY,

OR DEATH. READ THE INSTALLATION,

OPERATING AND MAINTENANCE

INSTRUCTIONS THOROUGHLY

BEFORE INSTALLING OR

SERVICING THIS EQUIPMENT

Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent using genuine Garland replacement parts. Garland will have no obligation with respect to any product that has been improperly installed, adjusted, operated or not maintained in accordance with national and local codes or installation instructions provided with the product, or any product that has its serial number defaced, obliterated or removed, or which has been modified or repaired using unauthorized parts or by unauthorized service agents. For a list of authorized service agents, please refer to the Garland web site at http://www.garland-group.com. The information contained herein, (including design and parts specifications), may be superseded and is subject to change without notice.

PLEASE READ ALL SECTIONS OF THIS MANUAL

AND RETAIN FOR FUTURE REFERENCE.

THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL COOKING EQUIPMENT AND MUST BE INSTALLED BY PROFESSIONAL

PERSONNEL AS SPECIFIED.

IN THE COMMONWEALTH OF MASSACHUSETTS

THIS PRODUCT MUST BE INSTALLED BY A

LICENSED PLUMBER OR GAS FITTER. APPROVAL NUMBER: G-1-07-05-28

For Your Safety: Post in a prominent location, instructions to be followed in the event the user smells gas. This information shall be obtained by consulting

your local gas supplier.

Part # 4517124 Rev 6 (08/13/10) Page 1

INTRODUCTION

The Garland Xpress Grill provides a method for ecient two-sided cooking, while accommodating a variety of products. The unit will also serve as a at grill, and meets all standards for safety, eciency, and cleanliness.

Standard Features:

• Stainless steel front, top & sides

• 33,000 BTU/Hr input for each twelve-inch section of griddle

• Built in pressure regulator, (one per twelve inch section of griddle), and gas shut-o valve

• ¾" thick, Carbon steel griddle plate, machine ground, highly polished

• Swivel casters complete with front brakes (4)

• Die cast aluminum electric top heating elements rated 208V, 220V or 240V, single or three-phase

• Automatic lifting and lowering top heaters

• Towel bar with bun pan lip

• Stainless steel dual side grease collectors

• Separate programmable controller for each twelve-inch section

• Multi-colored LED indicator lights to identify operational mode

• One year limited parts and labor warranty (USA & Canada)

Part # 4517124 Rev 6 (08/13/10)Page 2

TABLE OF CONTENTS

INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Standard Features: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

DIMENSIONS & SPECIFICATIONS, XG24 . . . . . 4

DIMENSIONS & SPECIFICATIONS, XG36 . . . . . 5

SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . 6

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

National Codes Requirements: . . . . . . . . . . . . . . . . . . . . . . . . . 7

Gas Connections, and Pipe Sizing: . . . . . . . . . . . . . . . . . . . . . . 7

Appliances Equipped with Casters: . . . . . . . . . . . . . . . . . . . . . 8

Swivel Caster Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Electrical Connections: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Ventilation and Clearance:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

GRILL CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . 9

Master Power Switch: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

LED Indicators:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Display: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Product Buttons (0-9):. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Power Button: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Program Button: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Temperature Button: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Up/Down Arrow Buttons; 2 Functions: . . . . . . . . . . . . . . . .10

Enter Button: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Cancel/Raise Platen Button, (Green): . . . . . . . . . . . . . . . . . .10

Black Button: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Installing Release Material: . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

NORMAL OPERATION. . . . . . . . . . . . . . . . . . . . . 12

Lighting Instructions: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Shut Down Instructions:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Simplied Cook Cycle Instructions: . . . . . . . . . . . . . . . . . . . .12

To Cook in Two-Sided Mode: . . . . . . . . . . . . . . . . . . . . . . . . . .13

To Cook in Flat Grill Mode:. . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Enter Standby Mode:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Exit Standby Mode: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

To Display the Current Temperatures: . . . . . . . . . . . . . . . . . .14

To View Settings for a Menu Item:. . . . . . . . . . . . . . . . . . . . . .14

To Clean the Grill: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

PLATEN SET: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

EXTENDED TIME: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

INSTANT ON TIME: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

START DELAY: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

CLEANING AND MAINTENANCE . . . . . . . . . . . 14

PROGRAMMING. . . . . . . . . . . . . . . . . . . . . . . . . . 17

Menu Items...

To Change the Cook Time of a Product: . . . . . . . . . . . . . . . .17

To Turn Platen, (2-Sided), Cooking On/O: . . . . . . . . . . . . .17

To Change Upper Platen Set Temperature: . . . . . . . . . . . . .17

To Change Grill Set Temperature: . . . . . . . . . . . . . . . . . . . . . .17

To Change Product Gap Setting:. . . . . . . . . . . . . . . . . . . . . . .17

To Change Product Button, “Key” Assignment . . . . . . . . . .18

To Change a Product Name: . . . . . . . . . . . . . . . . . . . . . . . . . . .18

System Info...

To View Recovery Time - Upper Platen:. . . . . . . . . . . . . . . . .18

To View Recovery Time - Grill:. . . . . . . . . . . . . . . . . . . . . . . . . .18

To View the Garland Part Number: . . . . . . . . . . . . . . . . . . . . .18

To View the Flash Number: . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

To View the Software Number:. . . . . . . . . . . . . . . . . . . . . . . . .19

To View the Download Number: . . . . . . . . . . . . . . . . . . . . . . .19

System Setup

To Change temperature Units, (°F or °C): . . . . . . . . . . . . . . .19

To Change Gap Setting Display Units:. . . . . . . . . . . . . . . . . .19

To Change the Alarm Volume: . . . . . . . . . . . . . . . . . . . . . . . . .20

To Change the Key Chirp:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

To Change Probe Calibration - Upper:. . . . . . . . . . . . . . . . . .20

To Change Probe Calibration - Grill: . . . . . . . . . . . . . . . . . . . .20

To Change Platen Set: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

To Change Instant-On Time:. . . . . . . . . . . . . . . . . . . . . . . . . . .21

To Change Control Type: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

To Turn Extended Time On/O: . . . . . . . . . . . . . . . . . . . . . . . .21

To Change the Grill Function:. . . . . . . . . . . . . . . . . . . . . . . . . .22

To Change the Start Delay: . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

To Change the Alarm Mode: . . . . . . . . . . . . . . . . . . . . . . . . . . .22

To Turn Clean Mode On/O: . . . . . . . . . . . . . . . . . . . . . . . . . . .22

To Add a Product Name in Library:. . . . . . . . . . . . . . . . . . . . .22

To Modify a Product Name in Library: . . . . . . . . . . . . . . . . . .23

Service Mode

To Change SCK Address:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

To Perform Limit Switch Test: . . . . . . . . . . . . . . . . . . . . . . . . . .23

Programming Modes/Menu Sequence: . . . . . . . . . . . . . . . .24

CALIBRATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Bi-Weekly Calibration:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Probe Locations: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

ERROR LOGIC & TROUBLESHOOTING. . . . . . . 28

Probe Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Heating Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Platen Down Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Platen Up Error. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Gas Ignition Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

COMM Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Motor Overcurrent Error. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Motor Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Motor Error2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

Lower Switch Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

Upper Switch Error. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

WIRING DIAGRAMS. . . . . . . . . . . . . . . . . . . . . . . 31

Part # 4517124 Rev 6 (08/13/10) Page 3

Master Series Gas Xpress Grill

DIMENSIONS & SPECIFICATIONS, XG24

26-23/32"

[678mm]

11-1/2"

[292mm]

TOP

HEATER

24"

[610mm]

GRILL PLATE

DEPTH

(2 PLACES)

GRILL PLATE WIDTH

24"

[610mm]

TOP VIEW

40-1/4"

[1022mm]

Loading kW/

Phase

208/220/240V 3ph

X-Y X-Z Y-Z L1-L2 X Y Z L1-L2 X Y Z L1-L2 X Y Z

Model

Total

Load

XG24 8.66 2.66 3.33 2.66 41.63

XG24-1

L/R

4.33 1.33 1.65 1.33

FROM PLATEN

ARM PIVOT

28-3/16"

[716mm]

3/4" NPT GAS

INLET

24-1/8"

[614mm]

FRONT VIEW

11-1/4"

[286mm]

50-1/2"

[1282mm]

AVERAGE

25-7/8"

[656mm]

23"

[584mm]

MAX

44.03°

AVERAGE

[48° MAX]

RIGHT SIDE VIEW

38-25/64" [975mm]

Nominal Amps Per Line

208V 220V 240V

1-Ph 3-Phase Delta 1-Ph 3-Phase Delta 1-Ph 3-Phase Delta

24.90

22.14

24.90

39.36

23.50

20.94

23.50

20.82

12.14 11.07 12.14

19.68

11.75

10.47

11.75

25-1/2" [646mm] AVERAGE

36.08

21.61 19.19 21.61

18.04

10.80

4-41/64" [118mm]

2-3/4" [70mm]

1-23/32" [44mm]

33-25/32"

[858mm]

7" [178mm] MIN 11" [279mm] MAX

9.59

10.80

XG24-F 0.66 – 0.66 – 3.17 2.74 – 2.74 3.00 2.59 – 2.59 2.75 2.38 – 2.38

Loading kW Per Phase Nominal Amps Per Line

380/400/415V 380V 400V 415V

L1/N L1/L2 L1/L3 L2/L3 L1/N L1 L2 L3 L1/N L1 L2 L3 L1/N L1 L2 L3

Model

Total

Load

XG24CE 8.74 0.74 2.66 2.66 2.66 3.36 15.90 12.46 12.46 3.22 13.40 11.55 11.55 3.08 12.10 11.11 11.11

XG24CE-1

L/R

4.56 0.56 1.33 1.33 1.33 2.54 7.33 6.02 6.02 4.30 19.80 17.32 17.32 4.12 18.75 16.70 16.70

XG24CE-F 0.38 0.38 0.00 0.00 0.00 1.72 1.00 0.00 0.00 1.58 0.95 0.00 0.00 0.91 12.10 11.11 11.11

Clearances Gas Pressure

Entry Installation Supply (min.) Operating

Total Input

Crated Uncrated Sides Rear NAT PRO NAT PRO BTU/Hr kW

47-1/2"

(1207mm)

32"

(813mm)

(152mm)

(76mm)

7.0" WC 11.0" WC 3.5" WC 3.5" WC 66,000 19.4

Part # 4517124 Rev 6 (08/13/10)Page 4

DIMENSIONS & SPECIFICATIONS, XG36

Master Series Gas Xpress Grill

26-23/32"

[678mm]

FROM PLATEN

ARM PIVOT

25-1/2" [646mm] AVERAGE

24"

[610mm]

Model

XG36

XG36-2

L/R

XG36-1

L/C/R

XG36-F

11-1/2"

[292mm]

TOP HEATER

(3 PLACES)

GRILL PLATE 24"x 36"

[610mm x 914mm]

TOP VIEW

38-3/4"

[985mm]

[1021mm]

3/4" GAS

INLET

40-3/16"

FRONT VIEW

36-1/8"

[918mm]

12-5/8"

[321mm]

50-1/2"

[1282mm]

AVERAGE

25-7/8"

[656mm]

23"

[584mm]

MAX

44.03° AVERAGE [48° MAX]

RIGHT SIDE VIEW

38-25/64" [975mm]

4-41/64" [118mm]

2-3/4" [70mm]

1-23/32" [44mm]

33-25/32"

[858mm]

7" [178mm] MIN 11" [279mm] MAX

Loading kW/Phase Nominal Amps Per Line

Total

208/220/240V 3ph

Load

X-Y X-Z Y-Z L1-L2 X Y Z L1-L2 X Y Z L1-L2 X Y Z

12.99 4.00 4.99 4.00

1-Ph 3-Phase Delta 1-Ph 3-Phase Delta 1-Ph 3-Phase Delta

1 41.63 37.43 33.30 37.43 39.36 35.38 31.49 35.38 36.08 32.43 28.90 32.43 2 20.82 – – – 19.68 – – – 18.04 – – –

208V 220V 240V

8.66 2.66 3.33 2.66 1 41.63 24.93 22.14 24.93 39.36 23.57 20.94 23.57 36.08 21.61 19.19 21.61

4.33 1.33 1.66 1.33 1 20.82 12.46 11.07 12.46 19.68 11.78 10.47 11.78 18.04 10.80 9.59 10.80

1.00 – 1.00 – 1 1.00 4.16 – 4.16 1.00 3.90 – 3.90 1.00 3.60 – 3.60

NOTE: Model XG36 is not available for 1-phase wiring in Canada

Loading kW Per Phase Nominal Amps Per Line

380/400/415V 380V 400V 415V

L1/N L1/L2 L1/L3 L2/L3 L1/N L1 L2 L3 L1/N L1 L2 L3 L1/N L1 L2 L3

Clearances Gas Pressure

Total Input

Model

XG36CE

XG36CE-2

L/R

XG36CE-1

L/C/R

XG36CE-F

Total

Load

12.99 0.99 4.00 4.00 4.00 4.50 20.48 18.23 18.23 4.30 19.80 17.32 17.32 4.12 18.75 16.70 16.70

8.81 0.81 2.67 2.67 2.67 4.00 14.01 12.16 12.16 3.52 13.57 11.55 11.55 3.37 12.83 11.14 11.14

4.63 0.63 1.33 1.33 1.33 2.8 7.42 6.06 6.06 2.70 7.12 5.75 5.75 4.12 18.75 16.70 16.70

0.45 0.45 0.00 0.00 0.00 2.04 1.18 0.00 0.00 1.95 1.13 0.00 0.00 1.87 1.08 0.00 0.00

Entry Installation Supply (min.) Operating

Crated Uncrated Sides Rear NAT PRO NAT PRO BTU/Hr kW

47-1/2"

(1207mm)

40-3/4"

(1035mm)

(152mm)

(76mm)

7.0" WC 11.0" WC 3.5" WC 3.5" WC 99,000 29.1

Part # 4517124 Rev 6 (08/13/10) Page 5

SAFETY PRECAUTIONS

Always follow these safety precautions when operating the Xpress Grill.

• THIS GRILL MUST be operated by persons who have been given adequate training.

• THIS EQUIPMENT MUST ONLY BE OPERATED UNDER AN APPROVED HOOD SYSTEM.

• DO NOT operate the grill without reading this operation

manual.

• DO NOT operate the Xpress grill unless all service and access panels are in place and fastened properly.

The Garland Xpress Grill is a semi-automatic cooking appliance. The upper platen is lowered automatically, following the manual, two-handed initiation of the cooking cycle, and the upper platen is raised automatically upon completion of the cooking cycle.

When two sided cooking, the area between the upper platen and the griddle plate should be regarded as a “danger zone.” During two sided cooking the operator must not be within this danger zone. When used as a at grill, then this area is no longer a danger zone, the platens do not move.

For whatever reason, be it cleaning, maintenance, or normal operation, any exposed person must use extreme caution if within this danger zone.

In two side cooking the upper platen remains in the lowered position by nature of its own weight. It is not locked down. It can be raised by lifting up on the handle on the front of the platen.

The Xpress Grill may during its operation emit airborne noise equivalent to a continuous A weighted sound pressure level of 73dB(A).

WARNING: To avoid serious personal injury:

• DO NOT attempt to repair or replace any part of the

Xpress Grill unless all main power supplies to the grill have been disconnected.

• USE EXTREME CAUTION in setting up, operating and cleaning the Xpress Grill to avoid coming in contact with hot grill surfaces or hot grease. Suitable protective clothing should be worn to prevent the risk of burns.

• DO NOT clean this appliance with a water jet.

• DO NOT apply ICE or COLD WATER to a HOT grill surface.

• NOTE all warning labels and markings axed to the grill.

WARNING: After turning the master power switch to the

START position, the grill will go through initialization. If the upper platens are in the lowered position they will return to their raised upper position. This movement takes approximately 8 seconds.

INSTALLATION

IMPORTANT: Rating plate for this appliance is located on the right side panel.

This equipment must be installed by a competent factory trained, certied, licensed and / or authorized service or installation person.

WARNING: This appliance must be properly grounded.

Prior to installation, the four casters, supplied loose with the grill, must be securely located on the underside of the base. The casters tted with a brake must be located at the front of the grill.

This appliance should be connected to a potential equalization system. A labeled equipotential bonding point is tted to the rear of the grill.

It is recommended that this grill be connected to a residual current,, (earth leakage),, device with a tripping current not exceeding 30mA. The leakage current of this grill will not exceed 5mA.

CAUTION: Prior to installation, check the electrical supply to ensure input voltage and phase match the equipment voltage rating and phase. See data plate located rear left side of grill and lower front panel.

Part # 4517124 Rev 6 (08/13/10)Page 6

INSTALLATION continued

Grill is to be located directly under ventilation system.

Once installed in the grill station underneath the ventilation system, the platens, in their highest position, must not interfere with the lower lip of the ventilation system hood. The raised position of each platen is adjusted by raising or lowering the upper of the two microswitches, (limit switches), in the rear of the grill. The lower microswitch position must not be adjusted.

Grill plate must be level front to back, side to side and diagonally. This leveling must be done with the unit under the hood and in it’s normal operational position to prevent warping of the grill plate.

NOTE: Fuses are installed to prevent damage in the event of failure of the upper microswitch.

Installation shall be made with the gas connector that has been supplied loose with the grill. The quick disconnect tting and gas shut o valve must be installed in the direction indicated on their outer body.

NOTE: When checking gas pressure, be sure that all other equipment on the same gas line is on.

Gas Connections, and Pipe Sizing:

The size of the gas line is very important. If the line is too small, the gas pressure at the burner manifold will be low. This will cause slow recovery and delayed ignition. The incoming gas pressure line should be a minimum of 1-1/2". All grills require a 3/4" connection.

Before connecting new pipe the pipe must be blown out to dispose of any foreign particles. These particles will cause improper operation.

When using thread compound, use small amounts on male threads only. Use a compound that is not aected by the chemical action of LP gases. Avoid applying compound to the rst two threads to prevent clogging of the burner orices and control valve.

Have the installer check all gas plumbing with a soap solution for leaks. DO NOT USE matches, candles or other ignition sources in checking for leaks.

The grill must be disconnected from the gas supply system when pressure testing of that system at pressures in excess of 2 psi.

The appliance and its individual shut-o valve must be disconnected from the gas supply piping system during any pressure testing of that system pressures in excess of ½ PSIG (3.45kPa).

Adequate clearance must be provided for servicing and proper operation.

National Codes Requirements:

The type of gas for which the grill is equipped is stamped on the data plate on the inside rear of the unit and on the lower front panel. Connect a grill stamped for Natural Gas only to Natural Gas.

The installation must conform to the National Fuel Gas Code ANSI Z223.1-1998 or latest edition, NFPA No. 54 – latest edition and National Electrical Code ANSI/NFPA 70-1990 or latest edition and/or local code to assure safe and ecient operation. In Canada, the installation must comply with CSA B149.1 and local codes where applicable

In Canada, electrical connection must comply with applicable sections of the Canadian Electrical Code, C22.1

- 1990, latest edition, “Safety Standard for Installation, Part 1” and C22.2- No. O-M 1982 latest edition , “General Requirements, Part 2”.

Check the data plate to determine the proper type of gas before connecting the quick disconnect or piping from the building gas supply.

An incoming gas pressure test nipple is provided on the incoming gas manifold for pressure checks.

Minimum incoming gas pressure for Natural Gas is 6" W.C. Maximum incoming gas pressure for Natural Gas is 14" W.C.

Minimum incoming gas pressure for Propane is 10" W.C. Maximum incoming gas pressure for Propane is 26" W.C.

Burner operating gas pressure can be checked at the outlet side of the gas valve at the pressure test point.

Burner manifold pressure for Natural Gas must be 3.5" W.C. Burner pressure for Propane must be 3.5" W.C.

To adjust the burner pressure, remove the sealing screw from the pressure test nipple, connect a manometer, remove the sealing cap on the gas valve regulator, turn on the grill, adjust the screw in the regulator to give the correct pressure, turn o the grill, ret the regulator sealing cap, remove the manometer, replace the seal screw in the test nipple and test for gas leaks.

Gas pressures should be checked by the local Gas Company or an authorized service agency only.

Test all piping and connections for gas leaks. A rich soap solution should be used for this purpose. Never use a ame.

Part # 4517124 Rev 6 (08/13/10) Page 7

INSTALLATION continued

Appliances Equipped with Casters:

1. The installation shall be made with a connector that complies with the Standard for Connectors for Moveable Gas Appliances, ANSI Z21.69 or latest edition, addenda Z21.69a-1989, and a quick-disconnect device that complies with the Standard for Quick Disconnects for Use with Gas Fuel. ANSI Z21.41 or latest edition.

2. The front casters on the appliance are equipped with brakes to limit the movement of the appliance without placing any strain on the connector or quick-disconnect device or its associated piping.

3. Please be aware; required restraint is attached to a bracket (which is located on the rear caster closest to the gas connection), and if disconnection of the restraint is necessary; be sure to reconnect the device after the appliance has been returned to its original position.

Swivel Caster Installation

1. Carefully remove the top and side packaging leaving the grill on shipping pallet.

NOTE: CASTERS MUST BE THREADED INTO GRILL BASE LEAVING APPROXIMATELY ONE INCH OF EXPOSED THREAD. THIS IS THE STARTING POINT FOR LEVELLING THE GRILL AFTER IT IS IN POSITION.

Electrical Connections:

All electrically operated appliances must be electrically grounded in accordance with local codes; or in the absence of local codes, with the latest edition of National Wiring Regulations. A wiring diagram is located on the rear panel of the grill. See rating plate in rear of grill, or lower front panel for proper voltages.

Ventilation and Clearance:

One of the most important considerations of ecient grill operation is proper ventilation and air supply. Insure the grill is installed so the products of combustion are removed eciently and the ventilation system does not produce drafts that interfere with proper burner operation.

Proper operation of exhaust fans (speed, rotation and adjustment) is essential. In addition to the exhaust system the make-up air system, (HVAC), for the kitchen is the air supply for the combustion air for the burners. Proper incoming air is essential for all gas operated equipment. Poor incoming make-up will cause inecient burner operation, delayed ignition and possible burner failure.

DO NOT REMOVE THE TIES SECURING THE PLATEN ARMS TO THE GRILL TOWEL BAR.

2. Raise the grill vertically o the pallet to a comfortable working height and install the casters. DO NOT TIP THE GRILL ON ITS BACK OR SIDE. If a truck lift is used, be careful when inserting the lifting arms under the grill as the gas inlet elbow is protruding in the center of the base.

WARNING - GRILL WEIGHT IS APPROXIMATELY 800 LBS – USE CAUTION

3. Install the casters as shown below. The two casters with brakes go on the front, and the two without on the rear.

Any ventilation system will break down if improperly maintained. The duct system, the hood, and the lters must be cleaned on a regular basis and kept grease free.

The room containing the grill is required to have a permanent air vent. The minimum eective area of the vent shall be 0.7 in.² per kW. Air vents shall be of such a size to compensate for the eects of any extract fan in the premises.

WITH BRAKE

WITHOUT BRAKE

Part # 4517124 Rev 6 (08/13/10)Page 8

GRILL CONTROLS

BUTTON

CANCEL/

RAISE PLATEN

BUTTON

MASTER

POWER

SWITCH

POWER

BUTTON

PROGRAM

"START COOK TIME COUNTDOWN" (flat grill cooking)

BUTTON

TEMPERATURE

WHEN PUSHED SIMULTANEOUSLY:

OR "LOWER PLATEN" (two-sided cooking)

LED INDICATORS

UP ARROW

16-CHARACTER 2-LINE DISPLAY

ENTER BUTTON

DOWN ARROW BUTTON

PRODUCT BUTTONS

Master Power Switch:

Controls power to the grill and must be turned “ON” to start operation. The controller display will be active when the switch is “ON”.

LED Indicators:

There are two, (2), indicator lights, indicating the temperature status of each control’s heat zones; one, (1), on the upper platen, (top light), and one, (1), on the grill surface. Each light can display three, (3), dierent colors, indicating temperature status for the corresponding zone.

Red: The zone is too hot, (more than 79°F/45°C over the set temperature), or heat zone failure.

Amber: The zone is calling for heat.

Green: The zone is at or above the set temperature.

Display:

The controller display will contain information relevant to each operation in both cook and program modes.

Product Buttons (0-9):

Buttons 0-9 can be assigned to product items. Buttons 9 and 0 are used to move the cursor left or right when creating or modifying product names in “PROD NAME LIB” program mode.

Power Button:

After the main power switch is turned on, this button will put the control into cook mode. If pressed again, the control will go back to displaying “OFF.”

Part # 4517124 Rev 6 (08/13/10) Page 9

GRILL CONTROLS continued

BUTTON

CANCEL/

RAISE PLATEN

BUTTON

MASTER

POWER

SWITCH

POWER

BUTTON

PROGRAM

"START COOK TIME COUNTDOWN" (flat grill cooking)

BUTTON

TEMPERATURE

WHEN PUSHED SIMULTANEOUSLY:

OR "LOWER PLATEN" (two-sided cooking)

LED INDICATORS

UP ARROW

16-CHARACTER 2-LINE DISPLAY

ENTER BUTTON

DOWN ARROW BUTTON

PRODUCT BUTTONS

Program Button:

The primary function is to access Programming and Calibration of the grill. Push and hold for ve (5) seconds. Display will ask for the code. After entering code, ve programming features will be accessible “MENU ITEMS,” “SYSTEM INFO,” “SYSTEM SETUP,” “SERVICE MODE,” and “PRODUCT NAME LIB.”

Temperature Button:

In the Cook mode, each time the button is pressed the current temperature for one zone is displayed. The grill temperature is displayed rst followed by the platen temperature. After ve (5) seconds, the display will return to the menu item selected.

Up/Down Arrow Buttons; 2 Functions:

1. In the cook mode, the Up/Down Arrow Buttons will cycle through the dierent menu items.

2. In the program mode, the Up/Down Arrow Buttons will change the value of the current setting.

Enter Button:

Function is to accept programming steps.

Cancel/Raise Platen Button, (Green):

During the cooking cycle, pressing this button will cancel the cooking timer and return the grill to the “IDLE” mode. This button will also bring the grill out of STANDBY.

Black Button:

When both Black and Green “CANCEL/RAISE” buttons are pressed simultaneously, the upper platen will lower to the griddle surface.

Part # 4517124 Rev 6 (08/13/10)Page 10

OPERATION

RELEASE

Installing Release Material:

Slide release material rod through hemmed end of the release material sheet.

Hook release material rod on brackets located at the rear of the upper plate

Thread the front edge of the release material sheet behind the release material bar on the front of the platen, then around the top and down over the front of the bar as shown.

Place locking clips over release material sheet and press into place over release material bar.

MATERIAL

BAR

RELEASE MATERIAL LOCKING CLIP (1)

RELEASE

MATERIAL

UPPER PLATEN (side view)

RELEASE MATERIAL HOOK

RELEASE

MATERIAL ROD

RELEASE MATERIAL SHEET

REAR OF GRILL

Holding the bottom of the release material sheet in place, gently pull the sheet toward the front of the platen.

UPPER PLATEN (side view)

FRONT OF GRILL

Check alignment and tightness of release material against upper platen.

NOTE: Make sure release material ts smoothly over upper platen. Installing release material sheets too tight may cause premature failure of the sheet.

Release sheets are reversible and should be ipped over and reattached on a daily basis. For instructions on cleaning release sheets; see Step 17, in daily cleaning, under CLEANING AND MAINTENANCE section.

A release material sheet must be replaced when:

• Product sticks to release material.

• Carbon build-up causes problems in taste or appearance.

• Tearing occurs in the sheet’s cooking area.

• Release material coating is worn o sheet.

Part # 4517124 Rev 6 (08/13/10) Page 11

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