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XG-36
Operator’s Manual
80 pgs6.49 Mb0
Part Manual
32 pgs1.33 Mb0
Operation Manual
36 pgs6.44 Mb0
PARTS LIST
30 pgs1.36 Mb0
Table of contents
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Garland XG36 Part Manual

MASTER SERIES
GAS XPRESS GRILL
models XG24, XG36
(non-CE & CE versions)
Toll Free Phone (US & Canada): (800) 427-6668
Toll Free Fax (US & Canada): (800) 361-7745
http://www.Garland-Group.com
G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 0)
MASTER SERIES
GAS XPRESS GRILL
models XG24, XG36
(non-CE & CE versions)

Contents

Introduction / Cooking Zone Designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Rating Plate Location / Model & Serial# Interpretation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Components & Assemblies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Actuator Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Platen Components & Assemblies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Burner & Flue Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Gas Tubings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Grill Bracket Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Heat Sink Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Accessories & Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
List of Wire Harnesses & Their Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
List of Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Critical & Recommended Stock Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Related Bulletins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Introduction
You have purchased the  nest commercial cooking equipment available.
Like any other  ne, precision built equipment, the Master Series Xpress Grill
should be given regular care and maintained using
Garland Original Equipment Manufacture (OEM) Parts.
This parts list is updated regularly. Please  nd the most current revision on our
website @ www.Garland-Group.com
Cooking Zone Designation
The Xpress Grill is a cooking device with two or three independently controlled
cooking areas called zones.
Each zone can be con gured with an upper grill cooking surface (a platen)
for double sided cooking.
RIGHT ZONE
LEFT ZONE
24” Wide Xpress Grill
(Two Zones)
Page 4 G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 0)
LEFT ZONE
36” Wide Xpress Grill
CENTER ZONE
(Three Zones)
RIGHT ZONE
Rating Plate

Rating Plate Location

The Rating Plate is a xed to the exterior of the Right Body Panel.

Model Code Interpretation

Gas Xpress Grill Standard Models:
XG24 XG36
XG24-F XG36-F
XG24-1L
XG24-1L XG36-2L
Sonic Chain Xpress Grill Models:

Serial# Interpretation

XG36S
XG24-1R XG36-2R XG36-1L XG36-1C XG36-1R
XG362S-L
Platen(s) on Left or Right or Center
1 (One Platen Only) or 2 (Two Platens Only) or F (No Platens)
Size: 24 (24” Wide) or 36 (36” Wide)
Fuel Type: Gas
Master Series Xpress Grill
The Serial Number is 13 Digits long.
10 05 1004 00688
Sequential Number
Factory Code
Month
Year
MASTER SERIES GAS EXPRESS GRILL
models XG24, XG36 (non-CE & CE versions)
COMPONENTS & ASSEMBLIES (1 of 3)
Platen Asm
see page 14
2
24
26
22
21
27
23
9
10
17
14
11
12
15
7
13
16
7
8
28
3
Burner & Flue Asm see page 18
20
19, 19A
25
6
5
Heat Sink Asm see page 24
Page 6 G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 0)
18
Grill Bracket Asm see page 22
4
1
Actuator Asm see page 12
XG Exploded View-1
MASTER SERIES GAS EXPRESS GRILL
models XG24, XG36 (non-CE & CE versions)
COMPONENTS & ASSEMBLIES (2 of 3)
56
59
57
52
48
53
63
47
62
48
66
61
54
51
55
64
(XG24)
OR
50
65
(XG36)
29
33
(XG36)
60
36
35
37
38
Main Gas Inlet Components UP TO 26-JULY-2010
58
40
41
46
43
45
44
42
45
40
39
29
30
30
(XG24)
32
34
XG Exploded View-2
MASTER SERIES GAS EXPRESS GRILL
models XG24, XG36 (non-CE & CE versions)
COMPONENTS & ASSEMBLIES (3 of 3)
77
75
67
78
69 68
70
74
73
80
72
71
84
With Notch
82
72
79
83
82
OR
No Notch
76
83
Page 8 G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 0)
73
74
75
78
XG Exploded View-3
GARLAND PARTS IDENTIFICATION
MASTER SERIES GAS XPRESS GRILL
models XG24, XG36 (non-CE & CE vesions)
COMPONENTS & ASSEMBLIES
QTY
ITEM PART # DESCRIPTION
XG24 XG36
1 Actuator Assembly (see page 12) 1 / Platen
2 Platen Assembly (see page 14) 1 / Platen
3 Burner & Flue Assembly (see page 18) 2 3
4 Grill Bracket Assembly (see page 22) 1 1
5 Heat Sink Assembly (see page 24) 2 3
4525505 Plug & Cord Asm - NEMA 15-50 Plug (Sonic ONLY, non-CE) 1
6
7 4520408 Seal Cap Bracket (Left) 1 / Platen 8 4520407 Seal Cap Bracket (Right) 1 / Platen
9 8003437 8/32 x 1” Machine Screw 4 / Platen 10 1874301 #8-32 O-Ring, Black 4 / Platen 11 4516098 Seal Cap 2 / Platen 12 4526315 SPLIT (2-Piece) Shaft Wiper, 1.50 O.D, Orange Dot 2 / Platen C 13 4525256 O-Ring Seal Cap, Xpress 2 / Platen 14 CK4520463 Arm Pivot Block Assembly 2 / Platen 15 1856802 Arm Pivot Block 2 / Platen 16 1854902 Cam Follower 2 / Platen 17 1854903 Jam Nut 2 / Platen 18 4520578 Grill Plate Thermocouple 2 3 C 19 4516977 Actuator Base Brace 1 / Platen
19A
20 4529285 Power Cord Plate 1 1 21 1864001 Main Transformer 1 1 C 22 1869301 Transformer Bracket 1 1
23
24 4516981 Terminal Block - 120V 1 1 25 4522739 Fuse - 5 Amp. 125VAC 5mmx20mm 2 3 C 26 4517025 Terminal Bracket (XG24) 1
27 CK4528713
28 1859404 Grill Plate Bayonet Adapter 1 1
29
30 G02251-1 Pressure Test Spigot 1 1 32 1867703 Gas Inlet pipe - XG24 1 33 4517394 Gas Inlet Pipe - XG36 1
34
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
4528593 Plug & Cord Asm - 10.5FT, 16A Plug, 4mm Cord, Strain Relief, Dome Nut (CE) 1 4528594 Plug & Cord Asm - 10.5FT, 32A Plug, 6mm Cord, Strain Relief, Dome Nut (CE) 1
8004502 1/4" - 20 x 2-1/4” Shoulder Bolt 2 / Platen 8000203 1/4" Split Lock Washer 2 / Platen 8000304 1/4 x 3/4 Flat Washer, Stl, ZP 2 / Platen
4525397 Terminal Block - Gas, 208/220/240V 1 1 4522051 Terminal Block - Gas (CE)11
Surge Protector Kit (20 ohm 8A Thermistor) Note: Kit includes a Surge Protector, a Terminal, a Male Tab, and a Heat Shrink Tubing 1/8”.
1027499
4529767 Straight Connector Assembly - 7/16cc to 3/8 NPT 2 3
1026715
G01474-3 Elbow - Reducer, 3/4” to 1” NPT x 90 deg 1 1
7/16CC Male Connector Assembly - 3/8NPT Note: Use 4529767.
Elbow - Reducer, 3/4” to 1” NPT x 90 deg Note: Used UP TO 26-JULY-2010.
23C
23
11
CRITICAL
GARLAND PARTS IDENTIFICATION
MASTER SERIES GAS XPRESS GRILL
models XG24, XG36 (non-CE & CE vesions)
COMPONENTS & ASSEMBLIES
QTY
ITEM PART # DESCRIPTION
XG24 XG36
35 4525493
36 8003210 8-32 x 3/8” Pan Head, Self Tapping Screw 4 4 37 1026704 Elbow - 3/4” x 90 deg. 1 1
38 4525494
39 G01738-20 Manifold Pipe - 3/4” NPT x 10-5/8” 1 1 40 G01474-5 Elbow - 3/4” x 90 deg 2 2 41 G01738-14 Nipple - 3/4 NPT x 2” 2 2 42 G01518-1 Valve - Gas Shut-O , Swing Type 1 1 43 4528858 Nipple Assembly - 3/4 NPT x 8” 1 1 44 4528859 Bracket - Pipe Hanger 1 1 45 F32 #10 - 24 x 1/2”, Pan Head, Type F Screw 4 4
46 4527797
47 1866103 Strain Relief Wire - 12.5", Brown 2 2 48 1866101 Ground Wire - 24”, Green & Yellow 1 1 50 4516983 Five (5)-Button Fast Control with Gap Key 2 3
CK4529908
51
52 1859605 Push Button (Green) 2 3 C 53 1859604 Push Button (Black) 2 3 C 54 1859606 Contact Block 4 6 55 1859607 Mounting Latch 4 6
56
57
58
59
60
61
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
CK4529909
CK4529910
1872404
4527625 Power Switch with Light 1 1 C 4516684 Upper Front Panel 1 4516108 Upper Front Panel 1 8003219 #8 - 32 x 1/2” Phillip Head Machine Screw Stl 4 4 8001203 #8 - 32 Hex Nut, Stl 4 4 8000202 8 x 19/64 x 3/64 Split Lock Washer, Stl 4 4 4516685 Lower Front Panel 1 4516109 Lower Front Panel 1 4516686 Access Door 1 4516110 Access Door 1
4517813
4517811-1 Circuit Breaker - Multi-Block 1 C
4517814
4517812-1 Circuit Breaker - Multi-Block 1 C
Manifold Support Bracket (OBSOLETE) Note: Used UP TO 26-JULY-2010.
Nipple Assembly (OBSOLETE) Note: Used UP TO 26-JULY-2010.
Main Gas Inlet Kit Note: Includes items 39 - 45, a 3/4 NPT Coupling (part# G01961-1), a Gas Shut-O label, and installation instructions.
QUICK Menu Programmed Kit with Controller 4528917 Note: For information on the controller, please see Bulletin# GAR-12-11-AIC.
SONIC Menu Programmed Kit with Controller 4528917 Note: For information on the controller, please see Bulletin# GAR-12-11-AIC.
GENERIC Menu Programmed Kit with Controller 4528917 Note: The Generic Kit is for any grill model other than Quick’s or Sonic’s.
Please see Bulletin# GAR-12-11-AIC.
Power Switch, Red Note: Used UP TO 12-JAN-2010.
Circuit Breaker Assembly, 3 Pole Note: Use part 4517811-1.
Circuit Breaker Assembly, 3 Pole Note: Use part 4517812-1.
11
11
11
23
23
23
11C
1
CRITICAL
1
Page 10 G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 0)
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