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XG-36
Operation Manual
36 pgs6.44 Mb0
Operator’s Manual
80 pgs6.49 Mb0
Part Manual
32 pgs1.33 Mb0
PARTS LIST
30 pgs1.36 Mb0
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Garland XG36 Part Manual

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Page 1
MASTER SERIES
GAS XPRESS GRILL
models XG24, XG36
(non-CE & CE versions)
Toll Free Phone (US & Canada): (800) 427-6668
Toll Free Fax (US & Canada): (800) 361-7745
http://www.Garland-Group.com
G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 0)
Page 2
Page 3
MASTER SERIES
GAS XPRESS GRILL
models XG24, XG36
(non-CE & CE versions)

Contents

Introduction / Cooking Zone Designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Rating Plate Location / Model & Serial# Interpretation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Components & Assemblies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Actuator Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Platen Components & Assemblies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Burner & Flue Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Gas Tubings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Grill Bracket Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Heat Sink Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Accessories & Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
List of Wire Harnesses & Their Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
List of Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Critical & Recommended Stock Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Related Bulletins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Page 4
Introduction
You have purchased the  nest commercial cooking equipment available.
Like any other  ne, precision built equipment, the Master Series Xpress Grill
should be given regular care and maintained using
Garland Original Equipment Manufacture (OEM) Parts.
This parts list is updated regularly. Please  nd the most current revision on our
website @ www.Garland-Group.com
Cooking Zone Designation
The Xpress Grill is a cooking device with two or three independently controlled
cooking areas called zones.
Each zone can be con gured with an upper grill cooking surface (a platen)
for double sided cooking.
RIGHT ZONE
LEFT ZONE
24” Wide Xpress Grill
(Two Zones)
Page 4 G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 0)
LEFT ZONE
36” Wide Xpress Grill
CENTER ZONE
(Three Zones)
RIGHT ZONE
Page 5
Rating Plate

Rating Plate Location

The Rating Plate is a xed to the exterior of the Right Body Panel.

Model Code Interpretation

Gas Xpress Grill Standard Models:
XG24 XG36
XG24-F XG36-F
XG24-1L
XG24-1L XG36-2L
Sonic Chain Xpress Grill Models:

Serial# Interpretation

XG36S
XG24-1R XG36-2R XG36-1L XG36-1C XG36-1R
XG362S-L
Platen(s) on Left or Right or Center
1 (One Platen Only) or 2 (Two Platens Only) or F (No Platens)
Size: 24 (24” Wide) or 36 (36” Wide)
Fuel Type: Gas
Master Series Xpress Grill
The Serial Number is 13 Digits long.
10 05 1004 00688
Sequential Number
Factory Code
Month
Year
Page 6
MASTER SERIES GAS EXPRESS GRILL
models XG24, XG36 (non-CE & CE versions)
COMPONENTS & ASSEMBLIES (1 of 3)
Platen Asm
see page 14
2
24
26
22
21
27
23
9
10
17
14
11
12
15
7
13
16
7
8
28
3
Burner & Flue Asm see page 18
20
19, 19A
25
6
5
Heat Sink Asm see page 24
Page 6 G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 0)
18
Grill Bracket Asm see page 22
4
1
Actuator Asm see page 12
XG Exploded View-1
Page 7
MASTER SERIES GAS EXPRESS GRILL
models XG24, XG36 (non-CE & CE versions)
COMPONENTS & ASSEMBLIES (2 of 3)
56
59
57
52
48
53
63
47
62
48
66
61
54
51
55
64
(XG24)
OR
50
65
(XG36)
29
33
(XG36)
60
36
35
37
38
Main Gas Inlet Components UP TO 26-JULY-2010
58
40
41
46
43
45
44
42
45
40
39
29
30
30
(XG24)
32
34
XG Exploded View-2
Page 8
MASTER SERIES GAS EXPRESS GRILL
models XG24, XG36 (non-CE & CE versions)
COMPONENTS & ASSEMBLIES (3 of 3)
77
75
67
78
69 68
70
74
73
80
72
71
84
With Notch
82
72
79
83
82
OR
No Notch
76
83
Page 8 G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 0)
73
74
75
78
XG Exploded View-3
Page 9
GARLAND PARTS IDENTIFICATION
MASTER SERIES GAS XPRESS GRILL
models XG24, XG36 (non-CE & CE vesions)
COMPONENTS & ASSEMBLIES
QTY
ITEM PART # DESCRIPTION
XG24 XG36
1 Actuator Assembly (see page 12) 1 / Platen
2 Platen Assembly (see page 14) 1 / Platen
3 Burner & Flue Assembly (see page 18) 2 3
4 Grill Bracket Assembly (see page 22) 1 1
5 Heat Sink Assembly (see page 24) 2 3
4525505 Plug & Cord Asm - NEMA 15-50 Plug (Sonic ONLY, non-CE) 1
6
7 4520408 Seal Cap Bracket (Left) 1 / Platen 8 4520407 Seal Cap Bracket (Right) 1 / Platen
9 8003437 8/32 x 1” Machine Screw 4 / Platen 10 1874301 #8-32 O-Ring, Black 4 / Platen 11 4516098 Seal Cap 2 / Platen 12 4526315 SPLIT (2-Piece) Shaft Wiper, 1.50 O.D, Orange Dot 2 / Platen C 13 4525256 O-Ring Seal Cap, Xpress 2 / Platen 14 CK4520463 Arm Pivot Block Assembly 2 / Platen 15 1856802 Arm Pivot Block 2 / Platen 16 1854902 Cam Follower 2 / Platen 17 1854903 Jam Nut 2 / Platen 18 4520578 Grill Plate Thermocouple 2 3 C 19 4516977 Actuator Base Brace 1 / Platen
19A
20 4529285 Power Cord Plate 1 1 21 1864001 Main Transformer 1 1 C 22 1869301 Transformer Bracket 1 1
23
24 4516981 Terminal Block - 120V 1 1 25 4522739 Fuse - 5 Amp. 125VAC 5mmx20mm 2 3 C 26 4517025 Terminal Bracket (XG24) 1
27 CK4528713
28 1859404 Grill Plate Bayonet Adapter 1 1
29
30 G02251-1 Pressure Test Spigot 1 1 32 1867703 Gas Inlet pipe - XG24 1 33 4517394 Gas Inlet Pipe - XG36 1
34
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
4528593 Plug & Cord Asm - 10.5FT, 16A Plug, 4mm Cord, Strain Relief, Dome Nut (CE) 1 4528594 Plug & Cord Asm - 10.5FT, 32A Plug, 6mm Cord, Strain Relief, Dome Nut (CE) 1
8004502 1/4" - 20 x 2-1/4” Shoulder Bolt 2 / Platen 8000203 1/4" Split Lock Washer 2 / Platen 8000304 1/4 x 3/4 Flat Washer, Stl, ZP 2 / Platen
4525397 Terminal Block - Gas, 208/220/240V 1 1 4522051 Terminal Block - Gas (CE)11
Surge Protector Kit (20 ohm 8A Thermistor) Note: Kit includes a Surge Protector, a Terminal, a Male Tab, and a Heat Shrink Tubing 1/8”.
1027499
4529767 Straight Connector Assembly - 7/16cc to 3/8 NPT 2 3
1026715
G01474-3 Elbow - Reducer, 3/4” to 1” NPT x 90 deg 1 1
7/16CC Male Connector Assembly - 3/8NPT Note: Use 4529767.
Elbow - Reducer, 3/4” to 1” NPT x 90 deg Note: Used UP TO 26-JULY-2010.
23C
23
11
CRITICAL
Page 10
GARLAND PARTS IDENTIFICATION
MASTER SERIES GAS XPRESS GRILL
models XG24, XG36 (non-CE & CE vesions)
COMPONENTS & ASSEMBLIES
QTY
ITEM PART # DESCRIPTION
XG24 XG36
35 4525493
36 8003210 8-32 x 3/8” Pan Head, Self Tapping Screw 4 4 37 1026704 Elbow - 3/4” x 90 deg. 1 1
38 4525494
39 G01738-20 Manifold Pipe - 3/4” NPT x 10-5/8” 1 1 40 G01474-5 Elbow - 3/4” x 90 deg 2 2 41 G01738-14 Nipple - 3/4 NPT x 2” 2 2 42 G01518-1 Valve - Gas Shut-O , Swing Type 1 1 43 4528858 Nipple Assembly - 3/4 NPT x 8” 1 1 44 4528859 Bracket - Pipe Hanger 1 1 45 F32 #10 - 24 x 1/2”, Pan Head, Type F Screw 4 4
46 4527797
47 1866103 Strain Relief Wire - 12.5", Brown 2 2 48 1866101 Ground Wire - 24”, Green & Yellow 1 1 50 4516983 Five (5)-Button Fast Control with Gap Key 2 3
CK4529908
51
52 1859605 Push Button (Green) 2 3 C 53 1859604 Push Button (Black) 2 3 C 54 1859606 Contact Block 4 6 55 1859607 Mounting Latch 4 6
56
57
58
59
60
61
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
CK4529909
CK4529910
1872404
4527625 Power Switch with Light 1 1 C 4516684 Upper Front Panel 1 4516108 Upper Front Panel 1 8003219 #8 - 32 x 1/2” Phillip Head Machine Screw Stl 4 4 8001203 #8 - 32 Hex Nut, Stl 4 4 8000202 8 x 19/64 x 3/64 Split Lock Washer, Stl 4 4 4516685 Lower Front Panel 1 4516109 Lower Front Panel 1 4516686 Access Door 1 4516110 Access Door 1
4517813
4517811-1 Circuit Breaker - Multi-Block 1 C
4517814
4517812-1 Circuit Breaker - Multi-Block 1 C
Manifold Support Bracket (OBSOLETE) Note: Used UP TO 26-JULY-2010.
Nipple Assembly (OBSOLETE) Note: Used UP TO 26-JULY-2010.
Main Gas Inlet Kit Note: Includes items 39 - 45, a 3/4 NPT Coupling (part# G01961-1), a Gas Shut-O label, and installation instructions.
QUICK Menu Programmed Kit with Controller 4528917 Note: For information on the controller, please see Bulletin# GAR-12-11-AIC.
SONIC Menu Programmed Kit with Controller 4528917 Note: For information on the controller, please see Bulletin# GAR-12-11-AIC.
GENERIC Menu Programmed Kit with Controller 4528917 Note: The Generic Kit is for any grill model other than Quick’s or Sonic’s.
Please see Bulletin# GAR-12-11-AIC.
Power Switch, Red Note: Used UP TO 12-JAN-2010.
Circuit Breaker Assembly, 3 Pole Note: Use part 4517811-1.
Circuit Breaker Assembly, 3 Pole Note: Use part 4517812-1.
11
11
11
23
23
23
11C
1
CRITICAL
1
Page 10 G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 0)
Page 11
GARLAND PARTS IDENTIFICATION
MASTER SERIES GAS XPRESS GRILL
models XG24, XG36 (non-CE & CE vesions)
COMPONENTS & ASSEMBLIES
ITEM PART # DESCRIPTION
XG24 XG36
62
63
64 4516689 Circuit Support 1 65 4516113 Circuit Support 1 66 4516114 Circuit Brace 1 1
67
68
69
70
71
72 8003128 #10-24 x 1/2 18-8 PH TRSHD Machine Screw 73 4526931 Grease Bucket Clip 2 2 74 4516976 Grease Bucket Support 2 2
75
76 4524822 Flared Style Grease Bucket - Right 1 1 77 5424823 Flared Style Grease Bucket - Left 1 1 78 4516308 Straight Style Grease Bucket 2 2
79
80
81* 4516978
82 4528847 Caster - 5” Swivel NO LOCK 2 2 83 4517563 Caster - 5” Swivel WITH LOCK 2 2
84
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
4516687 Circuit Box 1 4516111 Circuit Box 1 4516688 Circuit Cover 1 4516112 Circuit Cover 1
4517388 Front Heat Shield, Outer 1 4517593 Front Heat Shield, Outer 1 4517389 Front Heat Shield, Inner 1 4517594 Front Heat Shield, Inner 1 4517390 Burner Heat Shield, Lower 1 4517654 Burner Heat Shield, Lower 1 4517391 Burner Heat Shield, Upper 1 4517655 Burner Heat Shield, Upper 1 4517393 Back 1 4517658 Back 1
8000203 1/4 Split Lock Washer 4 4 8000338 7/32 x 1/2 Flat Water, SS 4 4 8003143 #10-24 x 1-1/4 18-8, MSCR-TH-PHIL 4 4
4516105
4528976
4516106
4528977
4520678
4520677
4528846
Body Side, Right Note: Used UP TO 11-OCT-2010. Body Side, Right (NO NOTCH on Top Edge) Note: Used FROM 12-OCT-2010 / Serial# 1010100100100. Body Side, Left Note: Used UP TO 11-OCT-2010. Body Side, Left (NO NOTCH on Top Edge) Note: Used FROM 12-OCT-2010 / Serial# 1010100100100. Caster - NO LOCK Note: Use part 1792003 (Caster, 5” DIA).
Casters Kit - Locking & Nonlocking Includes item 81 (x2) and item 83 (x2). Note: Replaced by Kit 4520677. Casters Kit - Locking & Nonlocking Note: Replaced by Kit 4528864. Swivel Casters Kit - Locking & Nonlocking Note: Includes item 82 (x2) and item 83 (x2).
For install instructions, refer to Instruction Sheet #4528846.
11
11
11
11
22
11
11
11
QTY
CRITICAL
Page 11G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 0)
Page 12
MASTER SERIES GAS EXPRESS GRILL
models XG24, XG36 (non-CE & CE versions)

ACTUATOR COMPONENTS

3
8
9
2
1
3
5
4
4
Page 12 G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 0)
5
8 9
10
7
6
Xpress Grill Actuator
Page 13
GARLAND PARTS IDENTIFICATION
MASTER SERIES GAS XPRESS GRILL
models XG24, XG36 (non-CE & CE vesions)
ACTUATOR COMPONENTS
ITEM PART # DESCRIPTION
1 4516080 Actuator Frame Weldment Assembly 1 2 4518156 Pillow Block Assembly 4 3 4525541 Linear Actuator 1C 4 1857601 Limit Switch Bracket 2 5 1855601 Upper/Lower Platen Limit Switch 2C 6 4518787 Actuator Mount Block (Painted) 1 7 4516097 Actuator Brace Bracket 1 8 8004502 1/4" - 20 x 2-1/4” Shoulder Bolt 10 9 8000203 1/4" Split Lock Washer 10
10 8000304 1/4 x 3/4 Flat Washer, Stl, ZP 2
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
QTY
(Per Platen)
CRITICAL
Page 13G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 0)
Page 14
(CE)
MASTER SERIES GAS EXPRESS GRILL
models XG24, XG36 (non-CE & CE versions)

PLATEN COMPONENTS & ASSEMBLIES

3
5
4
1
4
6
2
36
7
8
9
40
37
39
10
12
11
(CE)
38
40
39
23
28
30
26
29
20
18
25
17
19
33
32
21
24
27
35
34
(non-CE)
-
31
Xpress Grill Platen
Page 14 G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 0)
Page 15
GARLAND PARTS IDENTIFICATION
MASTER SERIES GAS XPRESS GRILL
models XG24, XG36 (non-CE & CE vesions)
PLATEN COMPONENTS & ASSEMBLIES
ITEM PART # DESCRIPTION
QTY
(Per Platen)
1 4516085 Platen Arm 1 2 4520422 Carriage Block Assembly, Right 1 3 4520423 Carriage Block Assembly, Left 1 4 1855903 Te on Washer 2 5 1859102 Platen Adjuster Cap 4C 6 1859103 Platen Lock Nut 4C
Platen Shoulder Bolt (for older units)
8005401
4C
Platen Shoulder Bolt (currently used)
7
4527290
4C
CAUTION: Platen Shoulder Bolts used for older and newer units are di erent. They are NOT interchangeable. When servicing, ensure to replace the excisting Shoulder Bolts with the exact same type as the original.
8 1859101 Platen Adjuster Nut 4C
9 4527090 Platen Lid / Silicone Gasket Assembly 1 10 4516092 Platen Lid 1 11 4527091-01 1/16” Silicone Gasket (Cut to 8-3/8”, 45 deg ends) 2 12 4527091-02 1/16” Silicone Gasket (Cut to 12-3/8”, 45 deg ends) 2
++
17 18
19 20 21
23
24
25
++
^
++
++
^
^
^
4516091 Platen Cowl 1 1859501 Platen Handle 1 1937701 Gasket Tape - Gore Tex, 3/4”(0.75”) wide x 1/16”(0.065’) thick 6FT 4516093 Te on Holder, Front 1 4516094 Te on Holder, Rear 1 4517008 Te on Bar, Rear 1
1781301 Hi Limit - Auto Reset 1C 1866601 Hi Limit (CE) 1C
1859402 Platen Bayonet Adapter 1
4519752 Platen Assembly Complete 208V 1C 4519753 Platen Assembly Complete 220V 1C
26
4519755 Platen Assembly Complete 240V 1C 4519756 Platen Assembly Complete 308V (CE) 1C 4519757 Platen Assembly Complete 400V (CE) 1C 4519758 Platen Assembly Complete 415V (CE) 1C
27 1865801 Bracket - Hi Limit Switch 1 28 1859401 Platen Thermocouple 1C 29 1799303 Te on Sheet 1C
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
++
Item Listed For Reference Only. Not Sold Separately.
^
Available For Purchase Separately.
CRITICAL
Page 15G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 0)
Page 16
GARLAND PARTS IDENTIFICATION
MASTER SERIES GAS XPRESS GRILL
models XG24, XG36 (non-CE & CE vesions)
PLATEN COMPONENTS & ASSEMBLIES
ITEM PART # DESCRIPTION
30
31 4516089 Cross Member 1 32 4516084 Actuator Shaft 2 33 4516090 Cross Member Bracket 2 34 8003451 Mscr-HH-Grd5 1/4-20x1-1/4Stl 2 4 35 8000203 Split Lock Washer 1/4 x 1/2 x 1/16 4
36A 4517022
36B 4526857 Conduit - 1/2” dia 1
36C CK4526857
37A 4517020 Connector - 3/8”, 90 deg 1 37B 4521709 Connector - 1/2”, 90 deg 1 38A 4517021 Connector - 3/8”, 45 deg 1 38B 1854504 Connector - 1/2”, 45 deg 1
39 4525424 Conduit Locknut - 1/2”, Die Cast 2 40 4525542 Seal for Conduit Elbow 2
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
++
Item Listed For Reference Only. Not Sold Separately.
^
Available For Purchase Separately.
1851301
4527294 Te on Sheet Clip 1C
Te on Sheet Clip Note: Use 4527294
Conduit - 3/8” dia
Note: This item is No Longer Available. New conduit has a 1/2” dia.
Use Kit CK4526857 (item 36C) to replace all the 3/8” conduit and
connectors with the 1/2” ones.
Conduit Kit (convert from 3/8” to 1/2” dia)
Note: Kit includes items # 36B, 37B, and 38B.
QTY
(Per Platen)
CRITICAL
1
1
1
Page 16 G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 0)
Page 17
NOTES
Page 17G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 0)
Page 18
14
MASTER SERIES GAS EXPRESS GRILL
models XG24, XG36 (non-CE & CE versions)

BURNER & FLUE COMPONENTS

5
6
4
7
2
17
13
1
8A (UP TO 1-Nov-08)
3
>ĞŌ/ŐŶŝƚĞƌ
8B (FROM 2-Nov-08)
;ZŝŐŚƚ/ŐŶŝƚĞƌͿ
9
15
16
8B
10
OR
11 (CE)
Kit for unit manufactured UP TO 1-Nov-08
Page 18 G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 0)
10
11 (CE)
12
XG Bur ner
Page 19
GARLAND PARTS IDENTIFICATION
MASTER SERIES GAS XPRESS GRILL
models XG24, XG36 (non-CE & CE versions)
BURNER & FLUE COMPONENTS
ITEM PART # DESCRIPTION
QTY
(Per Zone)
CRITICAL
1 4517396 Flue Box, Inner 1 2 4517397 Flue Box, Outer 1 3 4517398 Flue Bottom 1 4 4517399 Flue Top 1 5 4517401 Flue Riser, Inner 1 6 4517400 Flue Riser, Outer 1
4517403 Burner Assembly - Propane 1
7
4517462 Burner Assembly - Natural Gas 1 4517789 Burner Assembly - Propane (CE) 1 4517591 Burner Assembly - Natural Gas (CE) 1
Electrode - Sense, 1/4” Female
8A 4524066
Note: Used as LEFT Igniter UP TO 1-NOV-2008.
To replace Left Igniter in units manufactured UP TO 1-NOV-2008, use
1
Kit 4525538 (item 12).
++
8B
9 10 11
++
++
++
4525537 Electrode - Igniter, Rajah 1C 4524066 Electrode - Sense, 1/4” Female 1C 1864803 Ignition Cable 1C 4525575 Ignition Cable (CE) 1C
Service Kit - Igniter & Igniter Cable, Spark Plug Type
4525538
12
4525576
Note: Includes items # 8B & 10.
For units manufactured UP TO 1-NOV-2008.
CE Model Service Kit - Igniter & Igniter Cable (CE), Spark Plug Type
Note: Includes items # 8B & 11.
1C
1C
For units manufactured UP TO 1-NOV-2008. 13 4525845 Blower / Motor 120V 60Hz 1C 14 WFT125750 Insulation Seal 6Ft C
1864701 Gas Valve - Natural Gas 1C
15
1864702 Gas Valve - Propane 1C 4525846 Gas Valve - Nat / LP (CE) 1C
Male Connector
16
1027499
Note: Used UP TO 15-MAY-2011.
To replace, use 4529768.
1
4529768 7/16CC to 3/8NPT Elbow Fitting 1C
17 G02251-1 Pressure Test Spigot 1
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
++
Installed In Units Manufactured FROM DATE 02-NOV-2008.
Page 19G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 0)
Page 20
For XG24 Models:
For XG36 Models:
MASTER SERIES GAS EXPRESS GRILL
models XG24, XG36 (non-CE & CE versions)

GAS TUBINGS

1
2
3
For XG24 CE Models:
For XG36 CE Models:
4
6
5
7
9
8
Page 20 G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 0)
10
XG Gas Tubings
Page 21
GARLAND PARTS IDENTIFICATION
MASTER SERIES GAS XPRESS GRILL
models XG24, XG36 (non-CE & CE versions)
GAS TUBINGS
ITEM PART # DESCRIPTION
XG24 XG36
1 4517476 XG24 - Left Zone Gas Tubing 1 2 4517475 XG24 - Right Zone Gas Tubing 1 3 4517378 XG36 - Left Zone Gas Tubing 1 4 4517377 XG36 - Center Zone Gas Tubing 1 5 4517376 XG36 - Right Zone Gas Tubing 1 6 4519506 XG24 - Left Zone Gas Tubing (CE) 1 7 4519505 XG24 - Right Zone Gas Tubing (CE) 1 8 4519124 XG36 - Left Zone Gas Tubing (CE) 1 9 4519125 XG36 - Center Zone Gas Tubing (CE) 1
10 4519126 XG36 - Right Zone Gas Tubing (CE) 1
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
QTY
CRITICAL
Page 21G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 0)
Page 22
MASTER SERIES GAS EXPRESS GRILL
models XG24, XG36 (non-CE & CE versions)

Grill BRACKET COMPONENTS

2
9
6B (CE)
6A
10
7
10
11
8
10
9
1
7
5
6A
Page 22 G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 0)
4
8
5
3
XG Grill Bracket
Page 23
GARLAND PARTS IDENTIFICATION
MASTER SERIES GAS XPRESS GRILL
models XG24, XG36 (non-CE & CE versions)
GRILL BRACKET COMPONENTS
QTY
ITEM PART # DESCRIPTION
XG24 XG36
1
2 4516989 Motor Speed Control 23C 3 4516079 Contactor Bracket 2 3 4 G03559-1 24 Volt Transformer 23C
5 1637001 Contactor 23C 6A 1864901 Ignition Module 117V (non-CE) 23C 6B 4522571 Ignition Module 230V (CE) 23C
7 1865901 Ignition Module Bracket 2 3
8 8002107 #10-32 x 1/2” SMSCR-TH-STL-PHIL-B 10 15
9 8003204 #6-32 X 1/2” MSCR-PH-PHIL-STL-ZP 20 28 10 8001502 #6-32 Nut with Lock Washer, KEP 24 36 11 8000202 8 x 19/64 x 3/64 Washer 8 12
12* 2654900 Rubber Edging 2 ft 2 ft
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
4516682 Component Mounting Bracket for XG24 Model 1 4516078 Component Mounting Bracket for XG36 Model 1
CRITICAL
Page 23G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 0)
Page 24
MASTER SERIES GAS EXPRESS GRILL
models XG24, XG36 (non-CE & CE versions)

HEAT SINK COMPONENTS

3
8 (CE)
5
4
2
6
7
1
Page 24 G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 0)
XG Heat Sink
Page 25
GARLAND PARTS IDENTIFICATION
MASTER SERIES GAS XPRESS GRILL
models XG24, XG36 (non-CE & CE versions)
HEAT SINK COMPONENTS
ITEM PART # DESCRIPTION
1 4516116 Heat Sink 1 2 4516988 Relay 3C 3 4517392 Pressure Switch 1 C 4 1811903 Thermal Interface 3 C 5 4523559 Silicone Tubing, Xpress Grill 2.1ft C 6 8002107 #10-32 x 1/2” SMSCR-TH-STL-PHIL-B 8 7 8000202 8 x 19/64 x 3/64 Washer 2 8 1811902 Ignition Relay (CE) 1C
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
QTY
(Per Zone)
CRITICAL
Page 25G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 0)
Page 26
MASTER SERIES GAS EXPRESS GRILL
models XG24, XG36 (non-CE & CE versions)

ACCESSORIES & TOOLS

1
5
6
7
8
9
Note: Tool Holders are designed for the Flared Grease Bucket (see “Components & Assemblies”, items 76 & 77).
Page 26 G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 0)
Xpress Grill Accessories & Tools
Page 27
GARLAND PARTS IDENTIFICATION
MASTER SERIES GAS XPRESS GRILL
models XG24, XG36 (non-CE & CE versions)
ACCESSORIES & TOOLS
ITEM PART # DESCRIPTION
1 4523323 Platen Adjuster Tool C 5 1838701 Platen Leveling Tool C 6 1868201 Grill Wiper 7 4526114 Tool Holder for Scraper 8 4526115 Tool Holder for Wiper 9 4526113 Tool Holder for Spatula
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
CRITICAL
Page 27G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 0)
Page 28
GARLAND PARTS IDENTIFICATION
MASTER SERIES GAS XPRESS GRILL
models XG24, XG36 (non-CE & CE versions)
LIST OF WIRE HARNESSES & THEIR LOCATIONS
PART# DESCRIPTION LOCATION
1859852 XMFR Harness
1859853 Control Harness
4528552
1859855
0007500FS
1859860 Switch Harness Green and Black Button Harness 2 3
1859829
1859810
1859861 XG24 120V Harness 1859850 XG36 120V Harness 1
1859862
1859851
1859863
1859864
1859854
1859857
4522352
Platen Harness
(CE ONLY)
Platen Harness
(non-CE ONLY)
Fibreglass Sleeving (2 feet long each)
Contactor Jumper Harness Power Switch Harness
XG24 CB Contactor Harness XG36 CB Contactor Harness XG24 Ignition Harness XG24 (CE) Ignition Harness XG36 Ignition Harness XG36 (CE) Ignition Harness Wire Harness (CE) Ignition
Main Power Circuit Breaker, Main Power Switch, 240/120 volt Transformer, 120 volt Terminal Block, Main Terminal block
Low Voltage side of SSR’s, 24 volt out-put on 120/24 volt transformer, encoder, upper/lower Limit Switches, Main Control, Motor Speed Control, Green and Black Push Buttons
P1 Connector to the Platen Elements NOTE: Must replace this item together with new Fibreglass Sleeving 0007500FS (see item below).
NOTE: Must Replace this item together with Platen Harness 1859855 / 4528552 (see item above).
Straight leads from Terminal Block to Circuit Breakers 1 1
Main Power Switch to Connector S3 1 1
Motor Speed Control, 120 volt side of 120/24 volts transformer, Power to Actuator, 120 volts terminal block
Circuit Breakers, Contactors, high Voltage side of SSR’s for Platens, 120 volt terminal block
Pressure Switch, Ignition Module, Gas Valve, Main Control, Blower Motor, 120 volt Terminal Block
Adaptor Harness Ignition Module and Ignition Harnesses (1859864 and
1859857)
QTY
XG24 XG36
11
23
23
23
23
1
1
1
1
23
1
1
1

LIST OF WIRING DIAGRAMS

(For Reference Only. Please contact Technical Service for assistance.)
PART# DESCRIPTION
4520364 XG24 - 208 / 220 / 240 V 4520365 XG36 - 208 / 220 / 240 V 4520372 XG24 - 380 / 400 / 415 V 50Hz (CE) 4520371 XG36 - 380 / 400 / 415 V 50Hz (CE)
Page 28 G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 0)
Page 29
GARLAND PARTS IDENTIFICATION

CRITICAL & RECOMMENDED STOCK PARTS LIST

for models XG24, XG36 (non-CE & CE versions)
PART # DESCRIPTION QTY
1855601 Upper/Lower Platen Limit Switch 1 / Platen 1859401 Platen Thermocouple 1 / Platen 4525541 Linear Actuator 1 / Platen 4527294 Te on Sheet Clip 1 / Platen 1799303 Te on Sheet 1 / Platen
4526315 SPLIT (2-Piece) Shaft Wiper, 1.50 O.D, Orange Dot 2 / Platen 4527091-01 1/16” Silicone Gasket (Cut to 8-3/8”, 45 deg ends) 2 / Platen 4527091-02 1/16” Silicone Gasket (Cut to 12-3/8”, 45 deg ends) 2 / Platen
1859101 Platen Adjuster Nut 4 / Platen
1859102 Platen Adjuster Cap 4 / Platen
1859103 Platen Lock Nut 4 / Platen
4527290 Platen Shoulder Bolt (currently used) 4 / Platen
8005401 Platen Shoulder Bolt (for older units) 4 / Platen
1637001 Contactor 1 / Zone
1859604 Push Button (Black) 1 / Zone
1859605 Push Button (Green) 1 / Zone
4516989 Motor Speed Control 1 / Zone
4517392 Pressure Switch 1 / Zone
4520578 Grill Plate Thermocouple 1 / Zone
4522739 Fuse - 5 Amp. 125VAC 5mmx20mm 1 / Zone
4524066 Electrode - Sense, 1/4” Female 1 / Zone
4525537 Electrode - Igniter, Rajah 1 / Zone
4525845 Blower / Motor 120V 60Hz 1 / Zone
4529768 7/16CC to 3/8NPT Elbow Fitting 1 / Zone
CK4528713 Surge Protector Kit (20 ohm 8A Thermistor) 1 / Zone
G03559-1 24 Volt Transformer (Grill Bracket Component) 1 / Zone
4523559 Silicone Tubing, Xpress Grill, for Pressure Switch 2.1ft / Zone
1811903 Thermal Interface for Relay 3 / Zone
4516988 Relay 3 / Zone
1864001 Main Transformer 1 / Unit
1872404 Power Switch, Red (Used UP TO 12-JAN-2010) 1 / Unit
4527625 Power Switch with Light (Used FROM 13-JAN-2010) 1 / Unit
4517811-1 XG24 Circuit Breaker - Multi-Block 1 / Unit 4517812-1 XG36 Circuit Breaker - Multi-Block 1 / Unit
1838701 Platen Leveling Tool
4523323 Platen Adjuster Tool
1781301 Hi Limit - Auto Reset (non-CE) 1 / Platen
4519752 Platen Assembly Complete 208V (non-CE) 1 / Platen
4519753 Platen Assembly Complete 220V (non-CE) 1 / Platen
4519755 Platen Assembly Complete 240V (non-CE) 1 / Platen
1864701 Gas Valve - Natural Gas (non-CE) 1 / Zone
1864702 Gas Valve - Propane (non-CE) 1 / Zone
1864803 Ignition Cable (non-CE) 1 / Zone
1864901 Ignition Module 117V (non-CE) 1 / Zone
NON-CE models ONLY
4525538 (non-CE) Service Kit - Igniter & Igniter Cable, Spark Plug Type 1 / Zone
1866601 Hi Limit (CE) 1 / Platen
4519756 Platen Assembly Complete 308V (CE) 1 / Platen
4519757 Platen Assembly Complete 400V (CE) 1 / Platen
4519758 Platen Assembly Complete 415V (CE) 1 / Platen
1811902 Ignition Relay (CE) 1 / Zone
4522571 Ignition Module 230V (CE) 1 / Zone
4525575 Ignition Cable (CE) 1 / Zone
CE models ONLY
4525576 (CE) Service Kit - Igniter & Igniter Cable (CE), Spark Plug Type 1 / Zone
4525846 Gas Valve - Nat / LP (CE) 1 / Zone
Page 29G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 0)
Page 30
GARLAND PARTS IDENTIFICATION
MASTER SERIES GAS XPRESS GRILL
models XG24, XG36 (non-CE & CE versions)

RELATED BULLETINS

BULLETIN # SUBJECT DATE
GAR-12-11-AIC New Controller for Xpress Grills December 8, 2011

REVISION HISTORY

REV PAGE ITEM# NOTES DATE
NOTE: This new publication combines and replaces the following Parts Lists:
• for XG24 — G_GHD_PL_XPRESS_XG24 (Rev 1)
• for XG24CE — G_GHD_PL_XPRESS_XG24CE (Rev 1)
• for XG36 — G_GHD_PL_XPRESS_XG36 (Rev 2)
• for XG36CE — G_GHD_PL_XPRESS_XG36CE (Rev 1)
4 - 5 Added introductory info.
Removed Grill Plate Welded Assembly Part#s - 4516718, 4517657.
6 Added Power Cord & Plug Asm - 4525505, 4528593, 4528594 25 Added 5A Fuse Part# 4522739. 27 Added CK4528713 - Surge Protector Kit 14 Use CK4520463 for Pivot Block Asm instead of 4520463.
35-38,
39-46
6-13
0
14-15 8-10 Revised fasteners part#s/info.
16-19
20-21
24-25
26-27 5-7 Added silicone tubing and fasteners part#s/info. 28-29 3-4 Added 4522581, 4525560.
30
28-29
32 Added New Bulletin info.
51 New controller kits and related bulletin. 56 New power switch 4527625. 61 New circuit breakers 4517811-1 and 4517812-1.
79-80 New body side panels 4528976, 4528977. 81-84 New caster and cater kit.
29 New connector assembly 4529767. 20 New standardized power cord plate 4529285. 73 New grease bucket clips 4526931.
7 New shoulder bolt 4527290.
36-40 New conduit kit and components info (changed from 3/8” to 1/2”). 34-35 Revised fasteners part#s/info.
30 New te on clip 4527294 15 Added propane gas valve 1864702. 16 New elbow  tting 4529768.
4 24V Transformer use part# G03559-1, instead of 1269800.
7 Ignition module bracket part# should be 1865901, not 4522390.
8-12 Added fasteners part#s/info.
Old gas inlet components - 35-38. New gas inlet components - 39-46.
DEC/2011
Added list of wiring diagrams. Added CE ignition wire harness 4522352. Removed Te on Tool Asm (No Longer Available) (Tool Asm 4525560 which incl. Tool 4525561 & Gasket 4522581).
Page 30 G_GHD_PL_XPRESS_XG24ANDXG36 (Rev 0)
Page 31
Page 32
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