Garland XG36-JIB, XG24-JIB User Manual

SERVICE MANUAL

JACK IN THE BOX GAS XPRESS GRILLS, MODELS XG24-JIB, XG36-JIB

FOR YOUR SAFETY:

DO NOT STORE OR USE GASOLINE

OR OTHER FLAMMABLE VAPORS OR

LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER

APPLIANCE

WARNING:

IMPROPER INSTALLATION, ADJUSTMENT,

ALTERATION, SERVICE OR MAINTENANCE CAN

CAUSE PROPERTY DAMAGE, INJURY, OR DEATH.

READ THE INSTALLATION,

OPERATING AND MAINTENANCE

INSTRUCTIONS THOROUGHLY

BEFORE INSTALLING OR

SERVICING THIS EQUIPMENT

NOTE:

THIS MANUAL PERTAINS TO ALL XPRESS GRILL

MODELS LISTED ABOVE. THE READER/OPERATOR

MUST INTERPRET ITS CONTENTS TO APPLICABLE

NEEDS. HOWEVER, IF THERE IS ANY QUESTION OF

INTERPRETATION OF ANY LITERATURE PERTAINING

TO GARLAND GRILLS, PLEASE CONTACT OUR

CUSTOMER SERVICE DEPARTMENT AT ONE OF THE

PHONE NUMBERS LISTED BELOW.

MODEL NUMBERS: XG24-JIB,XG36-JIB

PLEASE READ ALL SECTIONS OF THIS MANUAL AND RETAIN FOR FUTURE REFERENCE.

THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL

COOKING EQUIPMENT AND MUST BE INSTALLED BY PROFESSIONAL PERSONNEL AS SPECIFIED.

CAUTION: THIS EQUIPMENT MUST ONLY BE OPERATED UNDER AN APPROVED HOOD SYSTEM

IN THE COMMONWEALTH OF MASSACHUSETTS

THIS PRODUCT MUST BE INSTALLED BY A LICENSED

PLUMBER OR GAS FITTER.

For Your Safety: Post in a prominent location, instructions to be followed in the event the user smells gas. This information shall be obtained by consulting your local gas supplier.

GARLAND COMMERCIAL INDUSTRIES, LLC

185 East South Street Freeland, Pennsylvania 18224 Phone: (570) 636-1000 Fax: (570) 636-3903

Part # JIBSM08 Rev.6 (08/04/09) Page 1

GARLAND COMMERCIAL RANGES, LTD.

1177 Kamato Road, Mississauga, Ontario L4W 1X4 CANADA Phone: 905-624-0260 Fax: 905-624-5669

TABLE OF CONTENTS

DIMENSIONS AND SPECIFICATIONS,

XG24-JIB MODEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

DIMENSIONS AND SPECIFICATIONS,

++XG36-JIB MODEL . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Plug Conguration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Shipping Damage Claim Procedure. . . . . . . . . . . . . . . . . . . . . 7

SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

UNIT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Rating Plate Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

National Codes Requirements: . . . . . . . . . . . . . . . . . . . . . . . . . 9

Gas Connections, and Pipe Sizing: . . . . . . . . . . . . . . . . . . . . . . 9

Appliances Equipped with Casters: . . . . . . . . . . . . . . . . . . . .10

Electrical Connections: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Accessory Kit – Main Gas Inlet:. . . . . . . . . . . . . . . . . . . . . . . . .10

Accessory Kit – Electrical Supply Lines:. . . . . . . . . . . . . . . . .11

Electrical Connection Terminal Block Connection . . . . . .12

Grease Bucket:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Ventilation and Clearance:. . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Changing to a dierent type of gas . . . . . . . . . . . . . . . . . . . .12

Burner Air Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Igniter Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

GRILL CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Master Power Switch: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

LED Indicators:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Display: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Product Buttons (0-9): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Power Button: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Program Button: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Temperature Button:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Up/Down Arrow Buttons; 2 Functions: . . . . . . . . . . . . . . . . 15

Enter Button: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Cancel/Raise Platen Button, (Green): . . . . . . . . . . . . . . . . . .15

Black Button: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Main Pre-Programed Product Items. . . . . . . . . . . . . . . . . . . .15

PLATEN ZEROING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

OPTIONAL ACCESSORIES. . . . . . . . . . . . . . . . . . . . . 18

RELEASE MATERIAL INSTALLATION . . . . . . . . . . . 19

NORMAL OPERATION . . . . . . . . . . . . . . . . . . . . . . . . 20

Installing Release Material: . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Lighting Instructions: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Shut Down Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

To Cook in Two-Sided Mode: . . . . . . . . . . . . . . . . . . . . . . . . . .20

To Cook in Flat Grill Mode:. . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Enter Standby Mode:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Exit Standby Mode: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

To Display the Current Temperatures: . . . . . . . . . . . . . . . . . . 21

To View Settings for a Menu Item:. . . . . . . . . . . . . . . . . . . . . .21

To Clean the Grill: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

PLATEN SET: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

EXTENDED TIME: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

INSTANT ON TIME: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

START DELAY: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

CLEANING AND MAINTENANCE . . . . . . . . . . . . . . 22

Cleaning During Operation: . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Daily Cleaning:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Programming Modes/Menu Sequence: . . . . . . . . . . . . . . . .24

Menu Items...

To Change the Cook Time of a Product: . . . . . . . . . . . . . . . .26

To Turn Platen, (2-Sided), Cooking On/O: . . . . . . . . . . . . .26

To Change Upper Platen Set Temperature: . . . . . . . . . . . . .26

To Change Grill Set Temperature: . . . . . . . . . . . . . . . . . . . . . . 26

To Change Product Gap Setting:. . . . . . . . . . . . . . . . . . . . . . .26

To Change Product Button, “Key” Assignment . . . . . . . . . .27

To Change a Product Name: . . . . . . . . . . . . . . . . . . . . . . . . . . .27

System Info...

To View Recovery Time - Upper Platen:. . . . . . . . . . . . . . . . .27

To View Recovery Time - Grill:. . . . . . . . . . . . . . . . . . . . . . . . . .27

To View the Garland Part Number: . . . . . . . . . . . . . . . . . . . . .27

To View the Flash Number: . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

To View the Software Number:. . . . . . . . . . . . . . . . . . . . . . . . .28

To View the Download Number: . . . . . . . . . . . . . . . . . . . . . . .28

System Setup

To Change temperature Units, (°F or °C): . . . . . . . . . . . . . . .28

To Change Gap Setting Display Units:. . . . . . . . . . . . . . . . . . 28

To Change the Alarm Volume: . . . . . . . . . . . . . . . . . . . . . . . . .29

To Change the Key Chirp:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

To Change Probe Calibration - Upper:. . . . . . . . . . . . . . . . . .29

To Change Probe Calibration - Grill:. . . . . . . . . . . . . . . . . . . .29

To Change Platen Set: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

To Change Instant-On Time:. . . . . . . . . . . . . . . . . . . . . . . . . . .30

To Change Control Type: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

To Turn Extended Time On/O: . . . . . . . . . . . . . . . . . . . . . . . . 30

To Change the Grill Function:. . . . . . . . . . . . . . . . . . . . . . . . . . 31

To Change the Start Delay: . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

To Change the Alarm Mode:. . . . . . . . . . . . . . . . . . . . . . . . . . .31

To Turn Clean Mode On/O: . . . . . . . . . . . . . . . . . . . . . . . . . . .31

To Add a Product Name in Library:. . . . . . . . . . . . . . . . . . . . . 31

To Modify a Product Name in Library: . . . . . . . . . . . . . . . . . .32

Service Mode

To Change SCK Address:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

To Perform Limit Switch Test: . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Part # JIBSM08 Rev 7 (08/04/09)Page 2

TABLE OF CONTENTS continued

CALIBRATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Bi-Weekly Calibration:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

Probe Locations: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . 35

ERROR MESSAGES:

PROBE ERROR: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

PLATEN DOWN ERROR:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

PLATEN UP ERROR:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

HEATING ERROR: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

COMM ERROR: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

MOTOR OVER CURRENT:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

MOTOR ERROR: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

IGNITION ERROR:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

FLASHING LED(S):. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

TECHNICAL TROUBLESHOOTING . . . . . . . . . . . . . 36

Master Power (ON / OFF) Switch turned ON -

Power light or indicator is not lit . . . . . . . . . . . . . . . . . . . . . . .36

Low Internal Product Temperatures. . . . . . . . . . . . . . . . . . . .36

Controller Displays “Too Hot” . . . . . . . . . . . . . . . . . . . . . . . . . .37

Controller Displays “FAULTY ELEMENT OR SHORTED

PROBE” -Only 1 or 2 zones LED lights are RED . . . . . . . . . .38

Controller displays “PROBE ERROR” . . . . . . . . . . . . . . . . . . . .39

Controller Displays “HEATING ERROR or PROBE

ERRORPLATEN and GRILL LED’s are RED (Both Sides). . . .40

Inconsistent Or Erratic Internal Product Temperature. . .40 Controller Display is BLANK, Main Power (ON / OFF)

light or indicator is LIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

Master Power (ON / OFF) Switch turned ON -

Power Light in On - Grill is not heating . . . . . . . . . . . . . . . . .42

Controller Displays “MOTOR OVER CURRENT” -

Platen does not move at all. . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Controller Displays “MOTOR OVER CURRENT” -

Platen stops and moves to lower limit . . . . . . . . . . . . . . . . .43

Controller Displays “IGNITION FAILURE” -

No ame at all . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Controller Displays “IGNITION FAILURE” -

Flame does not light at all . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44

Controller Displays “IGNITION FAILURE” -

Module is sparking, ame comes on and goes out . . . . .45

LINEAR ACTUATOR REPLACEMENT. . . . . . . . . . . . 46

PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

XG24-JIB XPRESS GRILL GAS

XPRESS - GRILL COMPLETE VIEW. . . . . . . . . . . . . . . . . . . . . . .50

XPRESS GRILL ACTUATOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

XPRESS GRILL PLATEN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

XPRESS GRILL BURNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56

XPRESS GRILL COMPONENT BRACKET . . . . . . . . . . . . . . . . .58

XPRESS GRILL HEAT SINK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60

REVISION HISTORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62

XG36-JIB XPRESS GRILL GAS

GRILL COMPLETE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . .64

ACTUATOR ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68

PLATEN ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

XPRESS GRILL BURNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72

XPRESS GRILL BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

XPRESS GRILL HEAT SINK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76

WIRING HARNESS AND DESCRIPTION WHERE USED . . . .78

ACCESSORIES AND TOOLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . .79

GAS TUBING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80

REVISION HISTORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81

WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

CONTROLLER MENU ITEMS. . . . . . . . . . . . . . . . . . . 84

TEMPERATURE CONVERSION (F / C) . . . . . . . . . . . 85

Part # JIBSM08 Rev.6 (08/04/09) Page 3

DIMENSIONS AND SPECIFICATIONS, XG24-JIB MODEL

Total

Model

Load

Loading kW Per Phase Nominal Amps Per Line

208/240V 3ph 208V 3-Phase Delta 240V 3-Phase Delta

X-Y X-Z Y-Z X Y Z X Y Z

XG24-JIB 8.66 2.66 3.33 2.66 24.90 22.14 24.90 21.61 19.19 21.61

6’ (1.83m) electric cord and plug included in supplied accessory kit: 240V models are supplied with a #4-10AWG cord with a NEMA 5-30P plug, kit # 4525509. 208V models are supplied with a #4-6AWG cord with a NEMA 15-50P plug, kit # 4524785.

Clearances Gas Pressure

Entry Installation Supply (min.) Operating

Total Gas Input

Crated Uncrated Sides Rear NAT PRO NAT PRO BTU/Hr kW

47-1/2"

(1207mm)

32"

(813mm)

(152mm)

(76mm)

7.0" WC 11.0" WC 3.5" WC 3.5 " WC 66,000 19.4

Shipping: Weight 575Lbs/ 234Kg, 45 Cubic Feet

TOP HEATER

11 1/2"

[292mm]

TOP VIEW

1 3/4"

[44mm]

Garland products are not approved or authorized for home or residential use, but are intended for commercial applications only. Garland will not provide service, warranty, maintenance or support of any kind other than in commercial applications

Gas input ratings shown here are for installations up to 2,000 Ft. (610m) above sea level. Specify altitudes over 2,000 Ft.

24"

[610mm]

GRILL PLATE 24" X 24"

[610mm X 610mm]

35"

[889mm]

FRONT VIEW

[1016mm]

[229mm]

40"

26 3/16"

[665mm]

TOLERANCE

+/- 1/8" [3mm]

GRILL

PLATE

HEIGHT

RIGHT SIDE VIEW

35 5/8"

[905mm]

34"

[864mm]

3/4"

GAS INLET

61 1/4"

[1556mm]

MIN 6"

[152mm]

MAX 9"

[229mm]

Part # JIBSM08 Rev 7 (08/04/09)Page 4

DIMENSIONS AND SPECIFICATIONS, XG36-JIB MODEL

Total

Model

Load

Loading kW Per Phase Nominal Amps Per Line

208/240V 3ph 208V 3-Phase Delta 240V 3-Phase Delta

X-Y X-Z Y-Z X Y Z X Y Z

XG36-JIB 12.99 4.00 4.99 4.00 37.43 33.30 37.43 32.43 28.90 32.43

6’(1.83m) electric cord and plug is included in the supplied kit : 208V or 240V models are supplied with a #4-6AWG cord with a NEMA 15-50P plug, kit #4524785

Clearances Gas Pressure

Entry Installation Supply (min.) Operating

Total Gas Input

Crated Uncrated Sides Rear NAT PRO NAT PRO BTU/Hr kW

47-1/2"

(1207mm)

40-3/4"

(1035mm)

(152mm)

(76mm)

7.0" WC 11.0" WC 3.5" WC 3.5" WC 99,000 29.1

Shipping: Weight 965Lbs/ 438Kg, 59 Cubic Feet

TOP HEATER

11 1/2"

[292mm]

TOP VIEW

1 3/4"

[44mm]

Gas input ratings shown here are for installations up to 2,000

24"

[610mm]

40"

[1016mm]

Ft. (610m) above sea level. Specify altitudes over 2,000 Ft.

GRILL PLATE 24" X 36"

[610mm X 914mm]

46 15/16"

[1191mm]

FRONT VIEW

36 1/8"

[918mm]

12 5/8"

[321mm]

TOLERANCE

+/- 1/8" [3mm]

26 3/16"

[665mm]

GRILL

PLATE

HEIGHT

RIGHT SIDE VIEW

35 5/8"

[905mm]

34"

[864mm]

3/4" GAS INLET

61 1/4"

[1556mm]

MIN 6"

[152mm]

MAX 9"

[229mm]

Part # JIBSM08 Rev.6 (08/04/09) Page 5

SPECIFICATIONS continued

Y X

Plug Conguration

The grill is supplied with an electrical power supply cord and plug to match the specic voltage as it was constructed. The following table shows the correct plug conguration to match the model and voltage.

Xpress Grill Cord and Plug Conguration

P/N

(includes electrical

and gas inlet

plumbing)

Plug Type

Cord

Gauge

Supplied

NEMA Plug Model

Voltage

(3ph Delta)

Maximum

Current

(Amps)

Minimum

Cord

Gauge

4524785

4525509

GND

XG24-JIB 208 24.90 4-10AWG

4-6AWG 15-50P

XG36-JIB

4-10AWG 15-30P XG24-JIB 240 21.61 4-10AWG

208 37.43 4-6AWG

240 32.43 4-8AWG

Part # JIBSM08 Rev 7 (08/04/09)Page 6

INTRODUCTION

The Garland Xpress grill, for Jack in the Box provides a method for ecient two-sided cooking, while accommodating a variety of products. The unit will also serve as a at grill, and meets all of Jack in the Box’s standards for safety, eciency, and cleanliness.

Warranty

This warranty covers defects in material and workmanship under normal use providing that:

a) The equipment has not been accidentally or intentionally

damaged, altered or misused.

b) The equipment is properly installed, adjusted, operated

and maintained in accordance with national and local codes and in accordance with the installation instructions provided with this product.

c) The warranty serial number axed to the appliance by

Garland has not been defaced, obliterated or removed.

d) An acceptable report for any claim under this warranty is

supplied to Garland.

The equipment warranty coverage remains in force for one (1) year (parts and labor) from the date the equipment is put into operation.

The Garland Group agrees to repair or replace, at it’s option, any part that proves to be defective in material or workmanship at no charge for the part or normal labor.

We assume no responsibility for installation, adjustments, diagnosis, or normal maintenance such as: lubrication of springs or valves. We exclude failures caused by erratic voltage or gas supplies. We assume no responsibility for travel costs beyond 100 miles round trip, travel other

than overland, and overtime costs of repair. We exclude broken glass, paint and porcelain nish, surface rust, gasket material, ceramic material, light bulbs and fuses from normal coverage. We exclude damage or dysfunction caused by re, ood, and like “Acts of God” that are beyond the control of The Garland Group.

The Garland Group’s liability on a claim of warranty shall not exceed the price of the material and/or service, which caused the claim. This warranty is limited and is in lieu of all other warranties, expressed or implied. The Garland Group, our employees, or our agents shall not be held liable for any claims of personal injury or consequential damage or loss. This warranty gives you specic legal rights, and you may have other rights which vary from state to state.

Shipping Damage Claim Procedure

Please note that the Garland equipment was carefully inspected and packed by skilled personnel before leaving the factory. The transportation company assumes full responsibility for safe delivery upon acceptance of the equipment.

What to do if the equipment arrives damaged:

1. File a claim immediately regardless of the extent of damage.

2. Be sure to note, "visible loss or damage," on the freight bill or express receipt and have the person making the delivery sign it.

3. Concealed loss or damage: if damage is unnoticed until the equipment is unpacked, notify the freight company immediately, (within 15 days), and le a concealed damage claim.

SAFETY

Always follow these safety precautions when operating the Xpress Grill.

• THISGRILLMUST be operated by persons who have been given adequate training.

• THISEQUIPMENTMUSTONLYBEOPERATEDUNDERAN

APPROVED HOOD SYSTEM.

• DO NOT OPERATE THE GRILL UNLESS IT HAS BEEN COMMISSIONED (START-UP) BY A FACTORY AUTHORIZED SERVICE CENTER.

• DONOT operate the grill without reading the operation manual.

Part # JIBSM08 Rev.6 (08/04/09) Page 7

• DO NOT operate the Xpress grill unless it has been properly installed and grounded.

• DONOT operate the Xpress grill unless all service and access panels are in place and fastened properly.

The Garland Xpress Grill is a semi-automatic cooking appliance. The upper platen is lowered automatically, following the manual, two-handed initiation of the cooking cycle, and the upper platen is raised automatically upon completion of the cooking cycle.

SAFETY continued

When two sided cooking, the area between the upper platen and the griddle plate should be regarded as a “danger zone.” During two sided cooking the operator must not be within this danger zone. When used as a at grill, then this area is no longer a danger zone, the platens do not move.

For whatever reason, be it cleaning, maintenance, or normal operation, any exposed person must use extreme caution if within this danger zone.

In two side cooking the upper platen remains in the lowered position by nature of its own weight. It is not locked down. It can be raised by lifting up on the handle on the front of the platen, which pivots the platen about it rear mounting point.

The Xpress Grill may during its operation emit airborne noise equivalent to a continuous A weighted sound pressure level of 73dB(A).

The Xpress grill must only be used for single and two sided cooking of foodstus in a Jack in the Box store and must not be used for any other purpose.

WARNING: To avoid serious personal injury:

• DONOT attempt to repair or replace any part of the Xpress Grill unless all main power supplies to the grill have been disconnected.

• USEEXTREMECAUTION in setting up, operating and cleaning the Xpress Grill to avoid coming in contact with hot grill surfaces or hot grease. Suitable protective clothing should be worn to prevent the risk of burns.

• DONOT clean this appliance with a water jet.

• DONOT apply ICE or COLD WATER to a HOT grill surface.

• NOTE all warning labels and markings axed to the grill,

since they call attention to further dangers and necessary precautions.

HAZARD COMMUNICATION STANDARD, (HCS) - The procedures in this manual include the use of chemical products. These chemical products will be printed in bold face, followed by the abbreviation (HCS) in the text portion of the procedure. See the Hazard Communication Standard, (HCS) manual for the appropriate Material Safety Data Sheet(s), (MSDS).

WARNING: After turning the master power switch to the START position, the grill will go through initialization. If the upper platens are in the lowered position they will return to their raised upper position. This movement takes approximately 8 seconds.

MAINTENANCE - the platen support arms carriage block bearing bushings, the platen adjuster nuts, the platen support (shoulder) bolt and the cam follower should be checked annually for wear. Should there be any noticeable play in the bearing bushings and any visible wear on the platen adjuster nuts, platen support bolts or cam follower, then they must be replaced.

MAINTENANCE - the audible alarm that sounds on platen lowering, platen raising and 5 seconds before the completion of the cooking cycle is to advise the operator that the platen is about to move. The function of this device may be tested by pushing the left hand CANCEL button. If no sound is heard, ensure that the alarm volume is not set to low in SYSTEM SETUP. If there is still no sound then a service engineer should be called out to rectify the fault.

SERVICE AND CLEANING - The grill is secured in the grill bay by the installer using two anchors that lock onto the front casters. If the grill is to be moved out of the bay for cleaning or service, remove the anchor from each caster by turning the knob counterclockwise to loosen the retainer. When the retainer is free of the caster, lay the assembly aside on the oor.

After service or cleaning is complete,

return the grill to its position in the bay

and reattach the anchors by placing

the retainer on the caster post and turning

the knob clockwise to tighten.

NOTE: For safety reasons, the grill must be secured in the grill bay in this manner before operation can resume.

Part # JIBSM08 Rev 7 (08/04/09)Page 8

UNIT INSTALLATION

Rating Plate Location

IMPORTANT: Rating plates for this appliance are located in two places: 1) inside back panel on left side, 2) under front control panel on center.

General Information

This equipment must be installed by a competent factory trained, certied, licensed and / or authorized service or installation person.

WARNING: This appliance must be properly grounded.

Prior to installation, the four casters, supplied loose with the grill, must be securely located on the underside of the base. The casters tted with a brake must be located at the front of the grill.

This appliance should be connected to a potential equalization system. A labeled equipotential bonding point is tted to the rear of the grill.

It is recommended that this grill be connected to a residual current (earth leakage) device with a tripping current not exceeding 30mA. The leakage current of this grill will not exceed 5mA.

CAUTION: Prior to installation, check the electrical supply to ensure input voltage and phase match the equipment voltage rating and phase. See data plate located rear left side of grill and lower front panel.

Grill is to be located directly under ventilation system.

Once installed in the grill station underneath the ventilation system, the platens, in their highest position, must not interfere with the lower lip of the ventilation system hood. The raised position of each platen is adjusted by raising or lowering the upper of the two microswitches, (limit switches), in the rear of the grill. The lower microswitch position must not be adjusted.

Grill plate must be level front to back, side to side and diagonally. This leveling must be done with the unit under the hood and in it’s normal operational position to prevent warping of the grill plate.

NOTE: Once the platen elevation is adjusted, set the mechanical over-run bolts in the rear of the unit to prevent accidental over-run in the event of failure of the upper microswitch.

NOTE: Fuses are installed to prevent damage in the event of failure of the upper microswitch.

Installation shall be made with the gas connector that has been specied by The Jack in the Box Corporation and is supplied loose with the grill. The quick disconnect tting and gas shut o valve must be installed in the direction indicated on their outer body.

NOTE: When checking gas pressure, be sure that all other equipment on the same gas line is on.

The appliance and its individual shut-o valve must be disconnected from the gas supply piping system during any pressure testing of that system pressures in excess of 1/2 PSIG (3.45kPa, 14”WC).

Adequate clearance must be provided for servicing and proper operation.

National Codes Requirements:

The type of gas for which the grill is equipped is stamped on the data plate on the inside rear of the unit and on the lower front panel. Connect a grill stamped for Natural Gas (High (H) or Low (L) Caloric Value) only to Natural Gas; connect those stamped for Propane Gas only to Propane gas.

The installation must conform to the National Fuel Gas Code ANSI Z223.1-1998 or latest edition, NFPA No. 54 – latest edition and National Electrical Code ANSI/NFPA 70-1990 or latest edition and/or local code to assure safe and ecient operation. In Canada, the installation must comply with CSA B149.1 and local codes where applicable.

In Canada, electrical connection must comply with applicable sections of the Canadian Electrical Code, C22.1

- 1990, latest edition, “Safety Standard for Installation, Part 1” and C22.2- No. O-M 1982 latest edition , “General Requirements, Part 2”.

Gas Connections, and Pipe Sizing:

The size of the gas line is very important. If the line is too small, the gas pressure at the burner manifold will be low. This will cause slow recovery and delayed ignition. The incoming gas pressure line should be a minimum of 1-1/2". All grills require a 3/4" connection.

Before connecting new pipe the pipe must be blown out to dispose of any foreign particles. These particles will cause improper operation.

When using thread compound, use small amounts on male threads only. Use a compound that is not aected by the chemical action of LP gases. Avoid applying compound to the rst two threads to prevent clogging of the burner orices and control valve.

Have the installer check all gas plumbing with a soap solution for leaks. DO NOT USE matches, candles or other ignition sources in checking for leaks.

Part # JIBSM08 Rev.6 (08/04/09) Page 9

UNIT INSTALLATION continued

The grill must be disconnected from the gas supply system when pressure testing of that system at pressures in excess of 1/2 psi (3.45kPa).

Check the data plate to determine the proper type of gas before connecting the quick disconnect or piping from the building gas supply.

An incoming gas pressure test nipple is provided on the incoming gas manifold for pressure checks.

Minimum incoming gas pressure for Natural Gas is 6" W.C. Maximum incoming gas pressure for Natural Gas is 13" W.C.

Minimum incoming gas pressure for Propane is 10" W.C. Maximum incoming gas pressure for Propane is 13" W.C.

Burner operating gas pressure can be checked at the outlet side of the gas valve at the pressure test point.

Burner manifold pressure for Natural Gas must be 3.2" W.C.; Burner pressure for Propane must be 3.5" W.C.

To adjust the burner pressure, remove the sealing screw from the pressure test nipple, connect a manometer, remove the sealing cap on the gas valve regulator, turn on the grill, adjust the screw in the regulator to give the correct pressure, turn o the grill, ret the regulator sealing cap, remove the manometer, replace the seal screw in the test nipple and test for gas leaks.

Gas pressures should be checked by the local Gas Company or an authorized service agency only.

Test all piping and connections for gas leaks. A rich soap solution should be used for this purpose. Never use a ame.

Appliances Equipped with Casters:

1. The installation shall be made with a connector that complies with the Standard for Connectors for Moveable Gas Appliances, ANSI Z21.69/CSA 6.16, Addenda Z21.69B2006/CSA 6.16B-2006 (or latest edition), and a quickdisconnect device that complies with the Standard for Quick Disconnects for Use with Gas Fuel, ANSI Z21.41/ CSA 6.9, Addenda Z21.41A-2005/CSA 6.16A-2005 (or latest edition).

Electrical Connections:

All electrically operated appliances must be electrically grounded in accordance with local codes; or in the absence of local codes, with the latest edition of National Wiring Regulations. A wiring diagram is located on the rear panel of the grill. See rating plate in rear of grill, or lower front panel for proper voltages.

Accessory Kit – Main Gas Inlet:

(Accessory kit part numbers 4524785 or 4525509 and also includes electrical supply lines, see next section).

Each griddle is supplied with an extended rear gas manifold kit., with the following parts.

DESCRIPTION PART DRAWING QTY.

3/4”x 3/4” 90 Degree Elbow

Nipple Assembly

Manifold Support Bracket

10-24 x 1/2 Quadrex Pan HD Type F Screw

Installation of Kit:

A. Install the elbow on the end of manifold (3/4” NPT)

underneath the griddle, tighten and align with the elbow facing the back of the unit. Refer to Photo A.

2. The front casters on the appliance are equipped with brakes to limit the movement of the appliance without placing any strain on the connector or quick-disconnect device or its associated piping.

3. Please be aware; required restraint is attached to a bracket (which is located on the rear caster closest to the gas connection), and if disconnection of the restraint is necessary; be sure to reconnect the device after the appliance has been returned to its original position.

Photo A

Part # JIBSM08 Rev 7 (08/04/09)Page 10

UNIT INSTALLATION continued

B. Install the nipple assembly into the elbow (3/4” NPT)

Refer to Photo A

C. Install the manifold support bracket over the nipple

attaching it to the circular bracket on the nipple. Do not tighten screws. Refer to Photo B

Photo B

D. Adjust the manifold support bracket ush with the rear

gas support bracket. Refer to Photo B

E. Tighten the loose screws of the manifold support bracket.

Refer to Photo B

F. Lock the two brackets together using two screws. Refer to

Photo C

Installation of Cord And Plug With Strain Relief:

1. Remove the left grease bucket support attached by two metal screws and the stainless steel left side body panel attached by ve metal screws.

2. Remove the cord & plug and strain relief assembly from the accessory kit. Refer to photo D.

Photo D

3. Remove the locknut from at the end of the cord. Refer to photo E.

Photo C

Accessory Kit – Electrical Supply Lines:

The accessory kit also contains electric power cord and plug and has a stain relief suited for each unit. Refer to Plug Conguration in SPECIFICATIONS and Photo D

Part # JIBSM08 Rev.6 (08/04/09) Page 11

Photo E

Wire leads from

Main Terminal

UNIT INSTALLATION continued

4. Insert loose wires and strain relief cord end through the hole at the bottom of the unit. Refer to photo F and secure with locknut. Refer to photo E.

Photo F

5. Attached wire ends to terminal block as shown in next section and referenced in wiring diagrams at back of this manual.

6. Reinstall the side panel and grease bucket support with metal screws. The external electrical connection should appear as in photo G.

Note: see diagram below for connections to terminal block.

Cord and Plug

Green-Ground

White - Z

Black - Y

Red - X

Block of Grill

Grease Bucket:

The griddle is supplied with two stainless steel side grease buckets that must be installed before the unit is used. Each bucket slides into position along stainless steel supports.

Ventilation and Clearance:

One of the most important considerations for ecient grill operation is proper ventilation and air supply. Insure the grill is installed so the products of combustion are removed eciently and the ventilation system does not produce drafts that interfere with proper burner operation.

Photo G

Electrical Connection Terminal Block Connection

All electrically operated appliances must be electrically grounded in accordance with local codes; or in the absence of local codes, with the latest edition of National Wiring Regulations. A wiring diagram is located behind the rear panel of the grill. See rating plate in rear of grill, or lower front panel for proper voltages.

Proper operation of exhaust fans (speed, rotation and adjustment) is essential. In addition to the exhaust system the make-up air system, (HVAC), for the kitchen is the air supply for the combustion air for the burners. Proper incoming air is essential for all gas operated equipment. Poor incoming make-up will cause inecient burner operation, delayed ignition and possible burner failure.

Any ventilation system will break down if improperly maintained. The duct system, the hood, and the lters must be cleaned on a regular basis and kept grease free.

The room containing the grill is required to have a permanent air vent. The minimum eective area of the vent shall be 0.7 in.² per kW. Air vents shall be of such a size to compensate for the eects of any extract fan in the premises.

Changing to a dierent type of gas

Changing from one gas type to another must only be done by a Qualied Gas Engineer and according to local regulations.

Part # JIBSM08 Rev 7 (08/04/09)Page 12

UNIT INSTALLATION continued

The gas valve, enrichment tube igniter and orice must be changed to that supplied by the Authorized Service Agency for the gas you are changing to. On completion of changing these three components, you should test all joints for leaks, verify that the manifold pressure is adjusted to the value given in the specication pages in this manual, and repeat the burner air adjustment procedure. This is to be found on the following page in this manual. When the burner is correctly adjusted, the alternate rating plate decal must be placed over the existing rating plates to reect the new category for which the grill is set.

To change from one gas type to another within the same category (High to Low Caloric Value Natural Gas or vice versa), change the orice to that supplied by the Authorized Service Agency.

Burner Air Adjustment

1. The Xpress Grill gas model burner is a stainless steel rectangular assembly that receives forced air from a fan mounted below the burner. The fan air quality can be slightly adjusted if the ame quality is poor to the point that the ame sensor will be unreliable.

2. Loosen the lock nut holding the air adjustment in place. Slowly turn the air adjustment out (counterclockwise). The ame should be stable (no lifting) and be 1/8” to 1/4” predominately blue.

1. Loosen the two 5\16” hex head #10 screws just outboard of the igniter. This allows the igniter and its bracket vertical movement.

2. With the Microamp meter in the ame sense line, and the adjustment screws just loose enough to be able to move the igniter assembly up and down, ignite the burner and move the igniter up and down until the maximum Microamp reading is achieved.

3. Tighten up the adjuster screws and the job is complete.

Igniter Inspection

The ignitor is next to the ame sensor in the burner compartment. Normally, it should not require any adjustment. If, however, the gap between the ignitor tip and the burner is too great, or the ignitor seems to generate a weak spark, replace the ignitor, and recheck the new component for normal operation.

Igniter Adjustment

The Igniter location is factory set and does not normally require adjustment. Adjustment should only be conducted if the Micro-Amp (µA) reading taken by placing a MicroAmp (µA) meter in line between the ignition module and the ame sense wire reads below 0.22 Microamps (µA). The normal reading is around 0.80 (µA) to 1.5 (µA). If the reading is low, the igniter can be a moved up or down to achieve the proper signal. The following is a description of the process.

Note: the correct air fuel mixture and gas pressures must be obtained before proceeding with igniter adjustment

IGNITOR

FLAME SENSOR

Part # JIBSM08 Rev.6 (08/04/09) Page 13

GRILL CONTROLS

CANCEL/

RAISE PLATEN

BUTTON

MASTER

POWER

SWITCH

OFF

POWER

BUTTON

PROGRAM

BUTTON

TEMPERATURE

"START COOK TIME COUNTDOWN" (flat grill cooking)

WHEN PUSHED SIMULTANEOUSLY:

OR "LOWER PLATEN" (two-sided cooking)

LED INDICATORS

ENTER BUTTON

DOWN ARROW BUTTON

BUTTON

UP ARROW BUTTON

DISPLAY

PRODUCT BUTTONS

Master Power Switch:

Controls power to the grill and must be turned “ON” to start operation. The controller display will be active when the switch is “ON”.

LED Indicators:

There are two, (2), indicator lights, indicating the temperature status of each control’s heat zones; one, (1), on the upper platen, (top light), and one, (1), on the grill surface. Each light can display three, (3), dierent colors, indicating temperature status for the corresponding zone.

Red: The zone is too hot, (more than 79°F/45°C over the set temperature), or heat zone failure.

Amber: The zone is calling for heat.

Green: The zone is at or above the set temperature.

Display:

The controller display will contain information relevant to each operation in both cook and program modes.

Product Buttons (0-9):

Buttons 0-9 can be assigned to product items. Buttons 9 and 0 are used to move the cursor left or right when creating or modifying product names in “PROD NAME LIB” program mode.

Power Button:

After the main power switch is turned on, this button will put the control into cook mode. If pressed again, the control will go back to displaying “OFF.”

Part # JIBSM08 Rev 7 (08/04/09)Page 14

GRILL CONTROLS continued

Program Button:

The primary function is to access Programming and Calibration of the grill. Push and hold for ve (5) seconds. Display will ask for the code. After entering code, ve programming features will be accessible “MENU ITEMS,” “SYSTEM INFO,” “SYSTEM SETUP,” “SERVICE MODE,” and “PRODUCT NAME LIB.”

Temperature Button:

In the Cook mode, each time the button is pressed the current temperature for one zone is displayed. The grill temperature is displayed rst followed by the platen temperature. After ve (5) seconds, the display will return to the menu item selected.

Up/Down Arrow Buttons; 2 Functions:

1. In the cook mode, the Up/Down Arrow Buttons will cycle through the dierent menu items.

2. In the program mode, the Up/Down Arrow Buttons will change the value of the current setting.

Enter Button:

Function is to accept programming steps.

Cancel/Raise Platen Button, (Green):

During the cooking cycle, pressing this button will cancel the cooking timer and return the grill to the “IDLE” mode. This button will also bring the grill out of STANDBY.

Black Button:

When both Black and Green “CANCEL/RAISE” buttons are pressed simultaneously, the upper platen will lower to the griddle surface.

Main Pre-Programed Product Items

Product

Name

Fajitas Fajitas FAJI 1:16 0.300 425 335 1

Sausage Sausage SAUS 2:00 0.380 425 335 2

Regular Regular REG 1:15 0.300 425 335 3

Jumbo Jumbo JUMBO 2:50 0.470 425 335 4 Chicken Fillet Chicken CHIC 1:40 0.460 425 335 5 Sirloin Patties SIRLOIN SIRLOIN 2:00 0.600 425 335 6 Chicken Strip Chicken Strip CHK STRP 1:27 0.430 425 335 7

Grilled Onions Onions ONIONS 3:00 FLAT 425 335 8

*LTO = Limited Time Oer = presently left open.

Menu Name

Button

Name

*LTO 9

Cook Time

Gap

Setting

Top Temp

Bottom

Temp

Assign

to #

Part # JIBSM08 Rev.6 (08/04/09) Page 15

PLATEN ZEROING

Turn Master power switch “ON”, wait for controllers to display “OFF”.

Note: Release sheets should not be installed during this procedure.

1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.

2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.

3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.

4. Press two, (2) times in succession to display “PROGRAMMING MODE SYSTEM SETUP.”

5. Press six, (6) times. “PLATEN SET +/- XX” is displayed. (XX=numbers that will vary from grill to grill.)

6. Allow time for grill to heat and turn ready. Press both the Cancel (Green) and Standby (Black) buttons simultaneously to lower the upper platen. Press the Cancel (Green) button to raise the platen. Now, press both the Cancel (Green) and (Black) Buttons to re-lower the platen.

10. Move next to the left front adjuster and raise the platen until the gapping tool ts snugly between the upper platen and grill surface.

11. Next go to the left rear adjuster and raise the platen until the gapping tool ts snugly between the upper platen and grill surface.

12. Move next to the right front adjustment and raise the platen until the gapping tool ts snugly between the upper platen and grill surface.

13. Repeat steps 9-12 one or more times until gapping tool ts snugly between the upper platen and grill surface at all four adjustment points without further adjustment. (See diagram below.)

14. Replace the platen adjuster locking caps “hollow side down” and tighten snugly. Replace platen adjuster caps.

15. Repeat steps 9-14 for each platen.

7. Remove platen adjuster caps from all four adjustment points on each platen. Remove the four locking caps from the adjustment points.

8. Using the adjusting tool lower platen until adjusting tool touches the arm assembly.

9. With gapping tool, adjust right rear of platen until the gapping tool ts snugly between the upper platen and grill surface.

Insert gap tool directly below platen adjusters.

Part # JIBSM08 Rev 7 (08/04/09)Page 16

PLATEN ZEROING continued

Lower

Front

Left

Raise

Back

Right

Platen leveling should be done from one corner to the opposite corner. The adjuster nuts should be turned opposite of one another.

Platen Gapping Tool (PN 1838701)

“No-Go”

“Go”

Platen Adjusting Tool (PN 4523323)

Platen Adjuster Cap (PN 1859102)

Platen Adj Lock Nut (PN 1859103)

Shoulder Bolt (PN 8005401)

This end to remove Adjuster Locking Cap

This end to remove Grease Cap and to make adjustments to the adjuster nuts

Platen Adjuster Nut (PN 1859101)

Part # JIBSM08 Rev.6 (08/04/09) Page 17

OPTIONAL ACCESSORIES

Teflon Sheet - 1799302

Teflon Clip - 1851303

Grill Squeegee - 1868201

Teon Tool - 4525560

Part # JIBSM08 Rev 7 (08/04/09)Page 18

RELEASE MATERIAL INSTALLATION

The following procedures are the procedures for installing the Teflon sheets on to the upper platen on the Garland Xpress grill. The components shown below are included with your grill when purchased.

Slide release material rod through hemmed end of the release material sheet.

Hook release material rod on brackets located at the rear of the upper plate

Holding the bottom of the release material sheet in place, gently pull the sheet toward the front of the platen.

Thread the front edge of the release material sheet behind the release material bar on the front of the platen, then around the top and down over the front of the bar as shown.

Place locking clips over release material sheet and press into place over release material bar.

RELEASE

MATERIAL

BAR

RELEASE MATERIAL

RELEASE MATERIAL LOCKING CLIP (1)

RELEASE

MATERIAL ROD

UPPER PLATEN (side view)

RELEASE MATERIAL HOOK

RELEASE MATERIAL SHEET

REAR OF GRILL

UPPER PLATEN (side view)

FRONT OF GRILL

Check alignment and tightness of release material against upper platen.

NOTE: Make sure release material ts smoothly over upper platen. Installing release material sheets too tight may cause premature failure of the sheet.

Release sheets are reversible and should be ipped over and reattached on a daily basis. For instructions on cleaning release sheets, see Step 17, Under Daily Cleaning in Cleaning and Maintenance section.

A release material sheet must be replaced when:

• Productstickstoreleasematerial.

• Carbonbuild-upruinstasteorappearance.

• Tearingoccursinthesheet’scookingarea.

• Releasematerialcoatingiswornosheet.

Part # JIBSM08 Rev.6 (08/04/09) Page 19

NORMAL OPERATION

Installing Release Material:

For installation instructions, see section on RELEASE MATERIAL INSTALLATION.

A release material sheet must be replaced when:

• Productstickstoreleasematerial.

• Carbonbuild-upruinstasteorappearance.

• Tearingoccursinthesheet’scookingarea.

• Releasematerialcoatingiswornosheet.

Lighting Instructions:

1. Ensure that the exible gas hose is connected to the grill and the power cord is plugged into the receptacles.

2. Turn the main power switch ON and allow the controls to go through the power-up self-check. Once the control panel displays the word “OFF” the unit is ready to begin the heating process.

3. Press . The control will automatically initiate the heating cycle. The burner will ignite and heat until the temperature specied by the menu item has been obtained.

If ignition of the burner does not occur on the rst trial, the bottom indicator light will ash amber. If the burner(s) do not light within four trials for ignition, the control will display a ashing warning, “IGNITION ERROR.” The ashing amber light will turn to solid red and an audible alarm will sound. If this occurs, turn the main power switch o, wait 5 minutes, and then repeat steps 2 and 3. If after 2nd try and the control still produces the IGNITION ERROR refer to Ignition failure in

TECHNICAL TROUBLE SHOOTING section.

Shut Down Instructions

1. To shut down the unit at any time, switch the main power switch to the o (non-lit) position.

2. For extended shut down periods, switch the main power switch to the o position, disconnect the unit from the gas supply line and unplug electrical connections.

To Cook in Two-Sided Mode:

1. To start a cook cycle select a product recipe by using the product keys (1 through 9) or by using the UP/DOWN keys or to select a product recipe.

The display alternately blinks the recipe and the word

SELECTED 2 times then the recipe displays continuously.

2. The controller regulates the platen and grill temperatures to the set temperatures of the product selected and reads “TOO COOL” or “TOO HOT” with “MENU ITEM”, until the grill attains the set temperature range for the item.

NOTE: If the display reads either “TOO COOL” or “TOO HOT” the upper platen will not lower and initiate a cooking sequence.

3 After loading the product onto the grill, press the green

CANCEL/RAISE PLATEN BUTTON and BLACK button simultaneously. A cook cycle starts and the upper platen lowers if the product selected is clamshell recipe.

4 To cancel a cook cycle at anytime press the green

CANCEL/RAISE PLATEN BUTTON and the upper platen will rise if the product recipe selected is clamshell recipe.

5. During a cook cycle, the display shows the product recipe name in the rst line and the remaining cook time count down in the second line.

6 When the cook timer reaches one, (1), second remaining

a pre-time-out alarm sounds alerting the operator.

7 When the cooking time has been completed the platen

raises automatically. On the controller the “PRODUCT NAME” and the word “REMOVE” will be displayed and an audible alert will sound.

8. Pressing the green CANCEL/RAISE PLATEN BUTTON stops the audible alert and the unit will revert back to IDLE mode.

To Cook in Flat Grill Mode:

1. To start a cook cycle select a product recipe by using the product keys (1 through 9) or by using the UP/DOWN keys or to select a product recipe.

The display alternately blinks the recipe and the word

SELECTED 2 times then the recipe will be displayed continuously.

2. The controller regulates the grill temperature to the set temperature of the product selected and reads “TOO COOL” or “TOO HOT” with “MENU ITEM”, until the grill attains the set temperature range for the item.

NOTE: If the display reads either “TOO COOL” or “TOO HOT” it will not initiate a cooking sequence.

3 After loading the product onto the grill, press the green

CANCEL/RAISE PLATEN BUTTON and BLACK button simultaneously. That will start a cook cycle if the product selected is clamshell recipe.

Part # JIBSM08 Rev 7 (08/04/09)Page 20

NORMAL OPERATION continued

4 To cancel a cook cycle at anytime the press the green

CANCEL/RAISE PLATEN BUTTON .

5. During a cook cycle, the display shows the product recipe name in the rst line and the remaining cook time count down in the second line.

6. The display shows the “SEAR” or “FLIP” alarm message with ashing in the second line if the current cooking product is at recipe and the sear time or ip time is not zero.

7. A cook alarm sounds with a repeating beep pattern. Pressing the black RAISE button acknowledges the “SEAR” or “FLIP” alarm message if the alarm eld in system setup is set to MANUAL.

8. The “SEAR” or “FLIP” alarm message stops after 5 seconds if the alarm eld in system setup is set to AUTO.

9. When a cook is complete, the display shows the product recipe name in the rst line and a ashing “REMOVE” message in the second line. A repeating beeping alarm also sounds.

10. Pressing the black RAISE button cancels the cook done alarm.

11. The unit reverts back to IDLE mode.

Enter Standby Mode:

Stand by mode is used during slow periods to conserve energy with out a complete shut down of the unit. When cooking temperatures are again required, pre-heat cook temperature/time is reduced. Stand by mode temperatures can be adjusted, see the PROGRAMING section.

1. Select Standby Mode by pressing or until

“STANDBY” is displayed.

2. Press the GREEN (‘CANCEL/RAISE’) and the BLACK buttons at the same time. As soon as the upper platen moves down, the display will read “STANDBY MODE.” (Note: The rst time Standby Mode is entered, the display will prompt the operator to press ENTER after pressing the GREEN and BLACK buttons.)

To Display the Current Temperatures:

1. Press the button and repeat for each zone to be displayed...

1st press - LOWER GRILL ZONE

2nd press - UPPER PLATEN

NOTE: The temperatures may be displayed at any time,

including during a cooking cycle.

To View Settings for a Menu Item:

1. Enter Programming; Menu Items, (see Programming)

2. Press to enter “PROGRAMMING MODE MENU ITEMS”

3. Use and to choose the desired Menu Item.

4. Press to scroll through settings for the chosen item.

To Clean the Grill:

1. To start a CLEAN MODE select the clean mode recipe by pressing product key 10 or by using the UP/DOWN keys

or to select the clean mode recipe.

2. The controller regulates the platen and grill temperatures to the set temperatures of the clean mode recipe. The display shows the message “CLEAN MODE” in the rst line and the actual grill temperature in the second line.

3. Press the ENTER key to initiate the clean mode.

4. The display SHOWS the message “READY TO CLEAN” with ashing in the second line when the actual temperature is reached (or greater than the set temperatures of clean mode recipe (default 250 F for both the platen and grill)). A 5 second repeating beep pattern is sounded.

5. Press the ENTER key again, the heater’s control for the platen and grill are turned o and the display shows the message “CLEANING” with ashing in the second line.

6. Press the ENTER key again to exit the CLEAN MODE. The display shows the message “STANDBY” in the rst line. The control transitions to “STANDBY MODE” and preheats to idle condition.

Exit Standby Mode:

1. Press the GREEN (‘CANCEL/RAISE’) button. The upper platen will raise and the display will read “CANCEL” with an audible alarm.

Part # JIBSM08 Rev.6 (08/04/09) Page 21

PLATEN SET:

This function allows the platen to be moved up or down

once it is parallel to the grill surface. Values range from –160 to +160.

NORMAL OPERATION continued

EXTENDED TIME:

This option will add 6, 4 and 2 seconds to the time of the next

three cooks respectively if the grill has had no activity for 5 minutes. Provided the temperature is not 25°F above set temperature for either the grill or the platen.

INSTANT ON TIME:

This can be set in the range of 00:00 to 00:40. Instant on will

turn on the heat zone(s) as soon as a cook cycle starts.

CLEANING AND MAINTENANCE

Tools: JIB Hi-Temp Grill Cleaner (HCS), JIB All Purpose Super Concentrate (HCS), JIB NO-SCRATCH (Pad and Pad Holder), a suitable container, High-Temperature Pan Brush and Grill Cloth, Stainless Steel Pan lled with lukewarm water, Protective Gloves,, (to protect hands from heat), Grill Squeegee and Grill Scraper.

Warning: The upper platen surface and edges are very hot! To prevent burn injuries, use extreme caution when wiping down release sheets and platen edges.

Important: Frequently throughout the day, (at least 4 times per hour), thoroughly wipe down the release sheets and platen edges with a damp grill cloth.

Cleaning During Operation:

START DELAY:

This number is how long the operator must hold the GREEN

(‘CANCEL/RAISE’) and BLACK buttons to start a cooking cycle for 2-sided recipes only. There will be one beep when the cook is started and another beep when the START DELAY time is reached. If the GREEN (‘CANCEL/RAISE’) and BLACK buttons are released before that time the cook will be canceled. If Yes is toggled press enter to allow the user to pick from 1 to 5 seconds in 0.5 second increments using and .

Daily Cleaning:

Warning: The upper platen surface and edges are very hot! To prevent burn injuries, use extreme caution when wiping down release sheets and platen edges.

1. Press the CLEAN button, or or to obtain the menu item “CLEAN MODE.”

2. Press to acknowledge that Clean Mode is desired. This will cause the appliance (grill and platen, if selected) to heat to the Clean Temperature.

3. “READY TO CLEAN” will be displayed when the grill is at the proper cleaning temperature and an audible alarm will sound.

1. After each product load is removed, Use a grill scraper to scrape grease on lower grill plate from front to back only. Do not scrape left to right across the lower grill plate with the grill scraper.

2. Use a grill squeegee to clean release material sheet on upper platen in a downward motion. Do not press hard against the release material sheet to prevent scratching or tearing.

3. Push the grease to the rear of the grill, or pull it to the front trough. Then, squeegee the grease into the buckets on either side. Do not use the scraper for this step.

4. Use a clean, damp cloth to clean back splash and bullnose areas as needed during operation.

Note: To increase life of release material sheets, wipe them down with a folded clean, damp cloth at least four times during each hour of operation.

4. To exit Clean Mode, press . Display will show “OFF.””

5. Wearing protective gloves, empty and replace the grease troughs.

6. Wipe down the exposed surface of the release sheet with a clean, damp cloth.

Note: the edge of the grill above the grease troughs gets a build up of grease, wipe down every time the grease bucket is emptied. CAUTION this edge is hot.

7. Remove the release sheet locking clips and bars.

8. Scrape only the lower grill surface with a grill scraper, and squeegee any residue into the grease troughs with a grill squeegee.

Caution: Do not scrape or otherwise scratch the upper

platens. The use of metal scrapers, abrasive pads, or wire brushes will permanently damage the surface of the upper platens.

Part # JIBSM08 Rev 7 (08/04/09)Page 22

CLEANING AND MAINTENANCE continued

9. Open one packet of high-temperature grill cleaner, (several cleaners may be available on the market), and empty the contents into a suitable container. (One packet will clean one grill.)

10. Firmly attach a no-scratch pad to a pad holder.

11. Dip the no-scratch pad into the grill cleaner, and spread

a light coating of grill cleaner over the entire platen surface, back, front, and side edges of both upper platens. DO NOT SCRUB. (Note: use very limited cleaning solution on top of platens)

12. After applying the grill cleaner, lightly scrub the platen

surface, and all four edges with the no-scratch pad until all the soil has been liqueed by the grill cleaner. For stubborn soils, apply additional grill cleaner and lightly scrub. DO NOT RINSE THE PLATENS AT THIS TIME.

13. Starting at the back of the lower grill, spread a light

coating of grill cleaner over the surface. DO NOT SCRUB.

14. After applying the grill cleaner, lightly scrub the grill

surface with the No-Scratch Pad until all the soil has been liqueed.

Caution: Ice, cold water, or large quantities of water must never be applied to the grill plate or upper platen. Severe damage to the grill will occur!

17. Clean the release sheets as follows: A) Place the sheets on the lower grill. Scrub both sides

of the sheets with the same no-scratch pad used on the grill.

B) Rinse both sides of the sheets with a clean, wet cloth.

18. Rinse the lower grill by ooding the surface twice with

lukewarm water. Squeegee after each rinse.

19. Wipe the lower grill surface, backsplash, bullnose, and

hood with a clean, damp cloth.

20. When cleaning is completed, you may turn the “MASTER

POWER” (rocker) switch o.

AFTER CLEANING, apply a thin coat of fresh shortening

to the lower grill surface only. Wipe down the surrounding areas. Empty, wash, rinse, and replace the grease troughs.

15. Rinse the upper platens with a dripping wet cloth. Do not use excessive water on the top of the platens.

16. Carefully pour small quantities of lukewarm water onto the grill while brushing the surface, backsplash, and bullnose with a pot brush or equivalent hightemperature brush. Continue until the water no longer boils away and the grill remains wet. Squeegee dry.

Part # JIBSM08 Rev.6 (08/04/09) Page 23

PROGRAMMING

Service Mode

System Set-up

Programming Modes/Menu Sequence:

System Information

Part # JIBSM08 Rev 7 (08/04/09)Page 24

Service Mode

System Set-up

PROGRAMMING continued

System Set-up

Service Mode

Part # JIBSM08 Rev.6 (08/04/09) Page 25

PROGRAMMING continued

Menu Items...

To Change the Cook Time of a Product:

1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.

2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.

3. Press to enter Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.

4. Press

Use and to choose the desired Menu Item.

6. Press to display “(MENU ITEM) COOK TIME XX:XX”

7. Use and to adjust the cook time.

8. Press to save the changes.

9. Press twice to exit.

To Turn Platen, (2-Sided), Cooking On/O:

1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.

. “MENU ITEMS STANDBY” is displayed.

5. Use and to choose the desired Menu Item.

6 Press three, (3) times to display “(MENU ITEM) UPPER

TEMP XXX” displayed in °F or °C.

7. Use and to change the set temperature to the desired value.

8. Press to save the changes.

9. Press twice to exit.

To Change Grill Set Temperature:

1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.

2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.

3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.

4. Press

Use and to choose the desired Menu Item.

6. Press four, (4) times to display “(MENU ITEM) GRILL TEMP XXX” displayed in °F or °C.

. “MENU ITEMS STANDBY” is displayed.

2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.

3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.

4. Press

Use and to choose the desired Menu Item.

6. Press twice to display “(MENU ITEM) UPPER PLATEN YES/NO “.

7. Use and to turn upper platen on or o.

8. Press to save the changes.

9. Press twice to exit.

. “MENU ITEMS STANDBY” is displayed.

To Change Upper Platen Set Temperature:

1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.

2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.

3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.

7. Use and to change the set temperature to the desired value.

8. Press to save the changes.

9. Press twice to exit.

To Change Product Gap Setting:

1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.

2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.

3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.

4. Press

Use and to choose the desired Menu Item.

6. Press ve, (5) times to display “GAP XXX” displayed in inches or mm.

7. Use and to change the gap setting to the desired value.

8. Press to save the changes.

. “MENU ITEMS STANDBY” is displayed.

4. Press

Page 26

. “MENU ITEMS STANDBY” is displayed.

9. Press twice to exit.

PROGRAMMING continued

To Change Product Button, “Key” Assignment

1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.

2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.

3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.

4. Press

Use and to choose the desired Menu Item.

6. Press six, (6) times to display “ASSIGN TO KEY (0-9 or NONE)”.

7. Use and to change the key, (Product Button), assignment, and replace any previous assignments to that key.

8. Press to save the changes.

9. Press twice to exit.

. “MENU ITEMS STANDBY” is displayed.

To Change a Product Name:

1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.

2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.

3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.

4. Press

Use and to choose the desired Menu Item.

6. Press seven, (7) times to display “PRODUCT NAME (CHOSEN ITEM)”

7. Use and to cycle through the available product names until the desired name is achieved.

8. Press to save the changes. You will automatically return to “PROGRAMMING MODE MENU ITEMS”.

9. Press to exit.

. “MENU ITEMS STANDBY” is displayed.

System Info...

To View Recovery Time - Upper Platen:

1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.

2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.

3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.

4. Press one, (1) time to display “PROGRAMMING MODE SYSTEM INFO.”

5. Press to view the upper recovery time. “RECOVERY UPPER XXXX” is displayed.

6. Press to return to “PROGRAMMING MODE SYSTEM INFO”.

7. Press to exit.

To View Recovery Time - Grill:

1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.

2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.

3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.

4. Press one, (1) time to display “PROGRAMMING MODE SYSTEM INFO.”

5. Press two, (2), times to view the grill recovery time. “RECOVERY GRILL XXXX” is displayed.

6. Press to return to “PROGRAMMING MODE SYSTEM INFO”.

7. Press to exit.

To View the Garland Part Number:

1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.

2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.

3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.

4. Press one, (1) time to display “PROGRAMMING MODE SYSTEM INFO.”

5. Press three, (3), times to view the Garland Part Number for the grill. “GARLAND PART # X…X” is displayed. (number varies by grill).

6. Press to return to “PROGRAMMING MODE SYSTEM INFO”.

7. Press to exit.

Part # JIBSM08 Rev.6 (08/04/09) Page 27

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