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XG24-JIB
Installation And Operation Manual
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User Manual
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Garland XG36-JIB, XG24-JIB User Manual

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SERVICE MANUAL
JACK IN THE BOX GAS XPRESS GRILLS, MODELS XG24-JIB, XG36-JIB
FOR YOUR SAFETY:
DO NOT STORE OR USE GASOLINE
OR OTHER FLAMMABLE VAPORS OR
LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER
APPLIANCE
WARNING:
IMPROPER INSTALLATION, ADJUSTMENT,
ALTERATION, SERVICE OR MAINTENANCE CAN
CAUSE PROPERTY DAMAGE, INJURY, OR DEATH.
READ THE INSTALLATION,
OPERATING AND MAINTENANCE
INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR
SERVICING THIS EQUIPMENT
NOTE:
THIS MANUAL PERTAINS TO ALL XPRESS GRILL
MODELS LISTED ABOVE. THE READER/OPERATOR
MUST INTERPRET ITS CONTENTS TO APPLICABLE
NEEDS. HOWEVER, IF THERE IS ANY QUESTION OF
INTERPRETATION OF ANY LITERATURE PERTAINING
TO GARLAND GRILLS, PLEASE CONTACT OUR
CUSTOMER SERVICE DEPARTMENT AT ONE OF THE
PHONE NUMBERS LISTED BELOW.
MODEL NUMBERS: XG24-JIB,XG36-JIB
PLEASE READ ALL SECTIONS OF THIS MANUAL AND RETAIN FOR FUTURE REFERENCE.
THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL
COOKING EQUIPMENT AND MUST BE INSTALLED BY PROFESSIONAL PERSONNEL AS SPECIFIED.
CAUTION: THIS EQUIPMENT MUST ONLY BE OPERATED UNDER AN APPROVED HOOD SYSTEM
IN THE COMMONWEALTH OF MASSACHUSETTS
THIS PRODUCT MUST BE INSTALLED BY A LICENSED
PLUMBER OR GAS FITTER.
For Your Safety: Post in a prominent location, instructions to be followed in the event the user smells gas. This information shall be obtained by consulting your local gas supplier.
GARLAND COMMERCIAL INDUSTRIES, LLC
185 East South Street Freeland, Pennsylvania 18224 Phone: (570) 636-1000 Fax: (570) 636-3903
Part #JIBSM08 Rev 7 (08/04/09) © 2008 Garland Commercial Industries, LLC
Part # JIBSM08 Rev.6 (08/04/09) Page 1
GARLAND COMMERCIAL RANGES, LTD.
1177 Kamato Road, Mississauga, Ontario L4W 1X4 CANADA Phone: 905-624-0260 Fax: 905-624-5669
TABLE OF CONTENTS
DIMENSIONS AND SPECIFICATIONS,
XG24-JIB MODEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
DIMENSIONS AND SPECIFICATIONS,
++XG36-JIB MODEL . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Plug Conguration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Shipping Damage Claim Procedure. . . . . . . . . . . . . . . . . . . . . 7
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
UNIT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Rating Plate Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
National Codes Requirements: . . . . . . . . . . . . . . . . . . . . . . . . . 9
Gas Connections, and Pipe Sizing: . . . . . . . . . . . . . . . . . . . . . . 9
Appliances Equipped with Casters: . . . . . . . . . . . . . . . . . . . .10
Electrical Connections: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Accessory Kit – Main Gas Inlet:. . . . . . . . . . . . . . . . . . . . . . . . .10
Accessory Kit – Electrical Supply Lines:. . . . . . . . . . . . . . . . .11
Electrical Connection Terminal Block Connection . . . . . .12
Grease Bucket:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Ventilation and Clearance:. . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Changing to a dierent type of gas . . . . . . . . . . . . . . . . . . . .12
Burner Air Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Igniter Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
GRILL CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Master Power Switch: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
LED Indicators:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Display: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Product Buttons (0-9): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Power Button: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Program Button: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Temperature Button:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Up/Down Arrow Buttons; 2 Functions: . . . . . . . . . . . . . . . . 15
Enter Button: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Cancel/Raise Platen Button, (Green): . . . . . . . . . . . . . . . . . .15
Black Button: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Main Pre-Programed Product Items. . . . . . . . . . . . . . . . . . . .15
PLATEN ZEROING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
OPTIONAL ACCESSORIES. . . . . . . . . . . . . . . . . . . . . 18
RELEASE MATERIAL INSTALLATION . . . . . . . . . . . 19
NORMAL OPERATION . . . . . . . . . . . . . . . . . . . . . . . . 20
Installing Release Material: . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Lighting Instructions: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Shut Down Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
To Cook in Two-Sided Mode: . . . . . . . . . . . . . . . . . . . . . . . . . .20
To Cook in Flat Grill Mode:. . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Enter Standby Mode:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Exit Standby Mode: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
To Display the Current Temperatures: . . . . . . . . . . . . . . . . . . 21
To View Settings for a Menu Item:. . . . . . . . . . . . . . . . . . . . . .21
To Clean the Grill: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
PLATEN SET: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
EXTENDED TIME: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
INSTANT ON TIME: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
START DELAY: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
CLEANING AND MAINTENANCE . . . . . . . . . . . . . . 22
Cleaning During Operation: . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Daily Cleaning:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Programming Modes/Menu Sequence: . . . . . . . . . . . . . . . .24
Menu Items...
To Change the Cook Time of a Product: . . . . . . . . . . . . . . . .26
To Turn Platen, (2-Sided), Cooking On/O: . . . . . . . . . . . . .26
To Change Upper Platen Set Temperature: . . . . . . . . . . . . .26
To Change Grill Set Temperature: . . . . . . . . . . . . . . . . . . . . . . 26
To Change Product Gap Setting:. . . . . . . . . . . . . . . . . . . . . . .26
To Change Product Button, “Key” Assignment . . . . . . . . . .27
To Change a Product Name: . . . . . . . . . . . . . . . . . . . . . . . . . . .27
System Info...
To View Recovery Time - Upper Platen:. . . . . . . . . . . . . . . . .27
To View Recovery Time - Grill:. . . . . . . . . . . . . . . . . . . . . . . . . .27
To View the Garland Part Number: . . . . . . . . . . . . . . . . . . . . .27
To View the Flash Number: . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
To View the Software Number:. . . . . . . . . . . . . . . . . . . . . . . . .28
To View the Download Number: . . . . . . . . . . . . . . . . . . . . . . .28
System Setup
To Change temperature Units, (°F or °C): . . . . . . . . . . . . . . .28
To Change Gap Setting Display Units:. . . . . . . . . . . . . . . . . . 28
To Change the Alarm Volume: . . . . . . . . . . . . . . . . . . . . . . . . .29
To Change the Key Chirp:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
To Change Probe Calibration - Upper:. . . . . . . . . . . . . . . . . .29
To Change Probe Calibration - Grill:. . . . . . . . . . . . . . . . . . . .29
To Change Platen Set: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
To Change Instant-On Time:. . . . . . . . . . . . . . . . . . . . . . . . . . .30
To Change Control Type: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
To Turn Extended Time On/O: . . . . . . . . . . . . . . . . . . . . . . . . 30
To Change the Grill Function:. . . . . . . . . . . . . . . . . . . . . . . . . . 31
To Change the Start Delay: . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
To Change the Alarm Mode:. . . . . . . . . . . . . . . . . . . . . . . . . . .31
To Turn Clean Mode On/O: . . . . . . . . . . . . . . . . . . . . . . . . . . .31
To Add a Product Name in Library:. . . . . . . . . . . . . . . . . . . . . 31
To Modify a Product Name in Library: . . . . . . . . . . . . . . . . . .32
Service Mode
To Change SCK Address:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
To Perform Limit Switch Test: . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Part # JIBSM08 Rev 7 (08/04/09)Page 2
TABLE OF CONTENTS continued
CALIBRATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Bi-Weekly Calibration:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Probe Locations: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . 35
ERROR MESSAGES:
PROBE ERROR: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
PLATEN DOWN ERROR:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
PLATEN UP ERROR:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
HEATING ERROR: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
COMM ERROR: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
MOTOR OVER CURRENT:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
MOTOR ERROR: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
IGNITION ERROR:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
FLASHING LED(S):. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
TECHNICAL TROUBLESHOOTING . . . . . . . . . . . . . 36
Master Power (ON / OFF) Switch turned ON -
Power light or indicator is not lit . . . . . . . . . . . . . . . . . . . . . . .36
Low Internal Product Temperatures. . . . . . . . . . . . . . . . . . . .36
Controller Displays “Too Hot” . . . . . . . . . . . . . . . . . . . . . . . . . .37
Controller Displays “FAULTY ELEMENT OR SHORTED
PROBE” -Only 1 or 2 zones LED lights are RED . . . . . . . . . .38
Controller displays “PROBE ERROR” . . . . . . . . . . . . . . . . . . . .39
Controller Displays “HEATING ERROR or PROBE
ERRORPLATEN and GRILL LED’s are RED (Both Sides). . . .40
Inconsistent Or Erratic Internal Product Temperature. . .40 Controller Display is BLANK, Main Power (ON / OFF)
light or indicator is LIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Master Power (ON / OFF) Switch turned ON -
Power Light in On - Grill is not heating . . . . . . . . . . . . . . . . .42
Controller Displays “MOTOR OVER CURRENT” -
Platen does not move at all. . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Controller Displays “MOTOR OVER CURRENT” -
Platen stops and moves to lower limit . . . . . . . . . . . . . . . . .43
Controller Displays “IGNITION FAILURE” -
No ame at all . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Controller Displays “IGNITION FAILURE” -
Flame does not light at all . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Controller Displays “IGNITION FAILURE” -
Module is sparking, ame comes on and goes out . . . . .45
LINEAR ACTUATOR REPLACEMENT. . . . . . . . . . . . 46
PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
XG24-JIB XPRESS GRILL GAS
XPRESS - GRILL COMPLETE VIEW. . . . . . . . . . . . . . . . . . . . . . .50
XPRESS GRILL ACTUATOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
XPRESS GRILL PLATEN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
XPRESS GRILL BURNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
XPRESS GRILL COMPONENT BRACKET . . . . . . . . . . . . . . . . .58
XPRESS GRILL HEAT SINK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
REVISION HISTORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
XG36-JIB XPRESS GRILL GAS
GRILL COMPLETE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . .64
ACTUATOR ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
PLATEN ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
XPRESS GRILL BURNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
XPRESS GRILL BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
XPRESS GRILL HEAT SINK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
WIRING HARNESS AND DESCRIPTION WHERE USED . . . .78
ACCESSORIES AND TOOLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
GAS TUBING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
REVISION HISTORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
CONTROLLER MENU ITEMS. . . . . . . . . . . . . . . . . . . 84
TEMPERATURE CONVERSION (F / C) . . . . . . . . . . . 85
Part # JIBSM08 Rev.6 (08/04/09) Page 3
DIMENSIONS AND SPECIFICATIONS, XG24-JIB MODEL
Total
Model
Load
Loading kW Per Phase Nominal Amps Per Line
kW
208/240V 3ph 208V 3-Phase Delta 240V 3-Phase Delta
X-Y X-Z Y-Z X Y Z X Y Z
XG24-JIB 8.66 2.66 3.33 2.66 24.90 22.14 24.90 21.61 19.19 21.61
6’ (1.83m) electric cord and plug included in supplied accessory kit: 240V models are supplied with a #4-10AWG cord with a NEMA 5-30P plug, kit # 4525509. 208V models are supplied with a #4-6AWG cord with a NEMA 15-50P plug, kit # 4524785.
Clearances Gas Pressure
Entry Installation Supply (min.) Operating
Total Gas Input
Crated Uncrated Sides Rear NAT PRO NAT PRO BTU/Hr kW
47-1/2"
(1207mm)
32"
(813mm)
6"
(152mm)
3"
(76mm)
7.0" WC 11.0" WC 3.5" WC 3.5 " WC 66,000 19.4
Shipping: Weight 575Lbs/ 234Kg, 45 Cubic Feet
TOP HEATER
11 1/2"
[292mm]
TOP VIEW
G
1 3/4"
[44mm]
Garland products are not approved or authorized for home or residential use, but are intended for commercial applications only. Garland will not provide service, warranty, maintenance or support of any kind other than in commercial applications
Gas input ratings shown here are for installations up to 2,000 Ft. (610m) above sea level. Specify altitudes over 2,000 Ft.
24"
[610mm]
GRILL PLATE 24" X 24"
[610mm X 610mm]
35"
[889mm]
FRONT VIEW
[1016mm]
9"
[229mm]
40"
26 3/16"
[665mm]
TOLERANCE
+/- 1/8" [3mm]
GRILL
PLATE
HEIGHT
RIGHT SIDE VIEW
35 5/8"
[905mm]
34"
[864mm]
3/4"
GAS INLET
61 1/4"
[1556mm]
MIN 6"
[152mm]
MAX 9"
[229mm]
Part # JIBSM08 Rev 7 (08/04/09)Page 4
DIMENSIONS AND SPECIFICATIONS, XG36-JIB MODEL
Total
Model
Load
Loading kW Per Phase Nominal Amps Per Line
kW
208/240V 3ph 208V 3-Phase Delta 240V 3-Phase Delta
X-Y X-Z Y-Z X Y Z X Y Z
XG36-JIB 12.99 4.00 4.99 4.00 37.43 33.30 37.43 32.43 28.90 32.43
6’(1.83m) electric cord and plug is included in the supplied kit : 208V or 240V models are supplied with a #4-6AWG cord with a NEMA 15-50P plug, kit #4524785
Clearances Gas Pressure
Entry Installation Supply (min.) Operating
Total Gas Input
Crated Uncrated Sides Rear NAT PRO NAT PRO BTU/Hr kW
47-1/2"
(1207mm)
40-3/4"
(1035mm)
6"
(152mm)
3"
(76mm)
7.0" WC 11.0" WC 3.5" WC 3.5" WC 99,000 29.1
Shipping: Weight 965Lbs/ 438Kg, 59 Cubic Feet
TOP HEATER
11 1/2"
[292mm]
TOP VIEW
G
1 3/4"
[44mm]
Garland products are not approved or authorized for home or residential use, but are intended for commercial applications only. Garland will not provide service, warranty, maintenance or support of any kind other than in commercial applications
Gas input ratings shown here are for installations up to 2,000
24"
[610mm]
40"
[1016mm]
Ft. (610m) above sea level. Specify altitudes over 2,000 Ft.
GRILL PLATE 24" X 36"
[610mm X 914mm]
46 15/16"
[1191mm]
FRONT VIEW
36 1/8"
[918mm]
12 5/8"
[321mm]
TOLERANCE
+/- 1/8" [3mm]
26 3/16"
[665mm]
GRILL
PLATE
HEIGHT
RIGHT SIDE VIEW
35 5/8"
[905mm]
34"
[864mm]
3/4" GAS INLET
61 1/4"
[1556mm]
MIN 6"
[152mm]
MAX 9"
[229mm]
Part # JIBSM08 Rev.6 (08/04/09) Page 5
SPECIFICATIONS continued
Z
Y X
Y
Plug Conguration
The grill is supplied with an electrical power supply cord and plug to match the specic voltage as it was constructed. The following table shows the correct plug conguration to match the model and voltage.
Xpress Grill Cord and Plug Conguration
P/N
(includes electrical
and gas inlet
plumbing)
Plug Type
Cord
Gauge
Supplied
NEMA Plug Model
Voltage
(3ph Delta)
Maximum
Current
(Amps)
Minimum
Cord
Gauge
4524785
4525509
X
Z
GND
GND
XG24-JIB 208 24.90 4-10AWG
4-6AWG 15-50P
XG36-JIB
4-10AWG 15-30P XG24-JIB 240 21.61 4-10AWG
208 37.43 4-6AWG
240 32.43 4-8AWG
Part # JIBSM08 Rev 7 (08/04/09)Page 6
INTRODUCTION
The Garland Xpress grill, for Jack in the Box provides a method for ecient two-sided cooking, while accommodating a variety of products. The unit will also serve as a at grill, and meets all of Jack in the Box’s standards for safety, eciency, and cleanliness.
Warranty
This warranty covers defects in material and workmanship under normal use providing that:
a) The equipment has not been accidentally or intentionally
damaged, altered or misused.
b) The equipment is properly installed, adjusted, operated
and maintained in accordance with national and local codes and in accordance with the installation instructions provided with this product.
c) The warranty serial number axed to the appliance by
Garland has not been defaced, obliterated or removed.
d) An acceptable report for any claim under this warranty is
supplied to Garland.
The equipment warranty coverage remains in force for one (1) year (parts and labor) from the date the equipment is put into operation.
The Garland Group agrees to repair or replace, at it’s option, any part that proves to be defective in material or workmanship at no charge for the part or normal labor.
We assume no responsibility for installation, adjustments, diagnosis, or normal maintenance such as: lubrication of springs or valves. We exclude failures caused by erratic voltage or gas supplies. We assume no responsibility for travel costs beyond 100 miles round trip, travel other
than overland, and overtime costs of repair. We exclude broken glass, paint and porcelain nish, surface rust, gasket material, ceramic material, light bulbs and fuses from normal coverage. We exclude damage or dysfunction caused by re, ood, and like “Acts of God” that are beyond the control of The Garland Group.
The Garland Group’s liability on a claim of warranty shall not exceed the price of the material and/or service, which caused the claim. This warranty is limited and is in lieu of all other warranties, expressed or implied. The Garland Group, our employees, or our agents shall not be held liable for any claims of personal injury or consequential damage or loss. This warranty gives you specic legal rights, and you may have other rights which vary from state to state.
Shipping Damage Claim Procedure
Please note that the Garland equipment was carefully inspected and packed by skilled personnel before leaving the factory. The transportation company assumes full responsibility for safe delivery upon acceptance of the equipment.
What to do if the equipment arrives damaged:
1. File a claim immediately regardless of the extent of damage.
2. Be sure to note, "visible loss or damage," on the freight bill or express receipt and have the person making the delivery sign it.
3. Concealed loss or damage: if damage is unnoticed until the equipment is unpacked, notify the freight company immediately, (within 15 days), and le a concealed damage claim.
SAFETY
Always follow these safety precautions when operating the Xpress Grill.
• THISGRILLMUST be operated by persons who have been given adequate training.
• THISEQUIPMENTMUSTONLYBEOPERATEDUNDERAN
APPROVED HOOD SYSTEM.
• DO NOT OPERATE THE GRILL UNLESS IT HAS BEEN COMMISSIONED (START-UP) BY A FACTORY AUTHORIZED SERVICE CENTER.
• DONOT operate the grill without reading the operation manual.
Part # JIBSM08 Rev.6 (08/04/09) Page 7
• DO NOT operate the Xpress grill unless it has been properly installed and grounded.
• DONOT operate the Xpress grill unless all service and access panels are in place and fastened properly.
The Garland Xpress Grill is a semi-automatic cooking appliance. The upper platen is lowered automatically, following the manual, two-handed initiation of the cooking cycle, and the upper platen is raised automatically upon completion of the cooking cycle.
SAFETY continued
When two sided cooking, the area between the upper platen and the griddle plate should be regarded as a “danger zone.” During two sided cooking the operator must not be within this danger zone. When used as a at grill, then this area is no longer a danger zone, the platens do not move.
For whatever reason, be it cleaning, maintenance, or normal operation, any exposed person must use extreme caution if within this danger zone.
In two side cooking the upper platen remains in the lowered position by nature of its own weight. It is not locked down. It can be raised by lifting up on the handle on the front of the platen, which pivots the platen about it rear mounting point.
The Xpress Grill may during its operation emit airborne noise equivalent to a continuous A weighted sound pressure level of 73dB(A).
The Xpress grill must only be used for single and two sided cooking of foodstus in a Jack in the Box store and must not be used for any other purpose.
WARNING: To avoid serious personal injury:
• DONOT attempt to repair or replace any part of the Xpress Grill unless all main power supplies to the grill have been disconnected.
• USEEXTREMECAUTION in setting up, operating and cleaning the Xpress Grill to avoid coming in contact with hot grill surfaces or hot grease. Suitable protective clothing should be worn to prevent the risk of burns.
• DONOT clean this appliance with a water jet.
• DONOT apply ICE or COLD WATER to a HOT grill surface.
• NOTE all warning labels and markings axed to the grill,
since they call attention to further dangers and necessary precautions.
HAZARD COMMUNICATION STANDARD, (HCS) - The procedures in this manual include the use of chemical products. These chemical products will be printed in bold face, followed by the abbreviation (HCS) in the text portion of the procedure. See the Hazard Communication Standard, (HCS) manual for the appropriate Material Safety Data Sheet(s), (MSDS).
WARNING: After turning the master power switch to the START position, the grill will go through initialization. If the upper platens are in the lowered position they will return to their raised upper position. This movement takes approximately 8 seconds.
MAINTENANCE - the platen support arms carriage block bearing bushings, the platen adjuster nuts, the platen support (shoulder) bolt and the cam follower should be checked annually for wear. Should there be any noticeable play in the bearing bushings and any visible wear on the platen adjuster nuts, platen support bolts or cam follower, then they must be replaced.
MAINTENANCE - the audible alarm that sounds on platen lowering, platen raising and 5 seconds before the completion of the cooking cycle is to advise the operator that the platen is about to move. The function of this device may be tested by pushing the left hand CANCEL button. If no sound is heard, ensure that the alarm volume is not set to low in SYSTEM SETUP. If there is still no sound then a service engineer should be called out to rectify the fault.
SERVICE AND CLEANING - The grill is secured in the grill bay by the installer using two anchors that lock onto the front casters. If the grill is to be moved out of the bay for cleaning or service, remove the anchor from each caster by turning the knob counterclockwise to loosen the retainer. When the retainer is free of the caster, lay the assembly aside on the oor.
After service or cleaning is complete,
return the grill to its position in the bay
and reattach the anchors by placing
the retainer on the caster post and turning
the knob clockwise to tighten.
NOTE: For safety reasons, the grill must be secured in the grill bay in this manner before operation can resume.
Part # JIBSM08 Rev 7 (08/04/09)Page 8
UNIT INSTALLATION
Rating Plate Location
IMPORTANT: Rating plates for this appliance are located in two places: 1) inside back panel on left side, 2) under front control panel on center.
General Information
This equipment must be installed by a competent factory trained, certied, licensed and / or authorized service or installation person.
WARNING: This appliance must be properly grounded.
Prior to installation, the four casters, supplied loose with the grill, must be securely located on the underside of the base. The casters tted with a brake must be located at the front of the grill.
This appliance should be connected to a potential equalization system. A labeled equipotential bonding point is tted to the rear of the grill.
It is recommended that this grill be connected to a residual current (earth leakage) device with a tripping current not exceeding 30mA. The leakage current of this grill will not exceed 5mA.
CAUTION: Prior to installation, check the electrical supply to ensure input voltage and phase match the equipment voltage rating and phase. See data plate located rear left side of grill and lower front panel.
Grill is to be located directly under ventilation system.
Once installed in the grill station underneath the ventilation system, the platens, in their highest position, must not interfere with the lower lip of the ventilation system hood. The raised position of each platen is adjusted by raising or lowering the upper of the two microswitches, (limit switches), in the rear of the grill. The lower microswitch position must not be adjusted.
Grill plate must be level front to back, side to side and diagonally. This leveling must be done with the unit under the hood and in it’s normal operational position to prevent warping of the grill plate.
NOTE: Once the platen elevation is adjusted, set the mechanical over-run bolts in the rear of the unit to prevent accidental over-run in the event of failure of the upper microswitch.
NOTE: Fuses are installed to prevent damage in the event of failure of the upper microswitch.
Installation shall be made with the gas connector that has been specied by The Jack in the Box Corporation and is supplied loose with the grill. The quick disconnect tting and gas shut o valve must be installed in the direction indicated on their outer body.
NOTE: When checking gas pressure, be sure that all other equipment on the same gas line is on.
The appliance and its individual shut-o valve must be disconnected from the gas supply piping system during any pressure testing of that system pressures in excess of 1/2 PSIG (3.45kPa, 14”WC).
Adequate clearance must be provided for servicing and proper operation.
National Codes Requirements:
The type of gas for which the grill is equipped is stamped on the data plate on the inside rear of the unit and on the lower front panel. Connect a grill stamped for Natural Gas (High (H) or Low (L) Caloric Value) only to Natural Gas; connect those stamped for Propane Gas only to Propane gas.
The installation must conform to the National Fuel Gas Code ANSI Z223.1-1998 or latest edition, NFPA No. 54 – latest edition and National Electrical Code ANSI/NFPA 70-1990 or latest edition and/or local code to assure safe and ecient operation. In Canada, the installation must comply with CSA B149.1 and local codes where applicable.
In Canada, electrical connection must comply with applicable sections of the Canadian Electrical Code, C22.1
- 1990, latest edition, “Safety Standard for Installation, Part 1” and C22.2- No. O-M 1982 latest edition , “General Requirements, Part 2”.
Gas Connections, and Pipe Sizing:
The size of the gas line is very important. If the line is too small, the gas pressure at the burner manifold will be low. This will cause slow recovery and delayed ignition. The incoming gas pressure line should be a minimum of 1-1/2". All grills require a 3/4" connection.
Before connecting new pipe the pipe must be blown out to dispose of any foreign particles. These particles will cause improper operation.
When using thread compound, use small amounts on male threads only. Use a compound that is not aected by the chemical action of LP gases. Avoid applying compound to the rst two threads to prevent clogging of the burner orices and control valve.
Have the installer check all gas plumbing with a soap solution for leaks. DO NOT USE matches, candles or other ignition sources in checking for leaks.
Part # JIBSM08 Rev.6 (08/04/09) Page 9
UNIT INSTALLATION continued
The grill must be disconnected from the gas supply system when pressure testing of that system at pressures in excess of 1/2 psi (3.45kPa).
Check the data plate to determine the proper type of gas before connecting the quick disconnect or piping from the building gas supply.
An incoming gas pressure test nipple is provided on the incoming gas manifold for pressure checks.
Minimum incoming gas pressure for Natural Gas is 6" W.C. Maximum incoming gas pressure for Natural Gas is 13" W.C.
Minimum incoming gas pressure for Propane is 10" W.C. Maximum incoming gas pressure for Propane is 13" W.C.
Burner operating gas pressure can be checked at the outlet side of the gas valve at the pressure test point.
Burner manifold pressure for Natural Gas must be 3.2" W.C.; Burner pressure for Propane must be 3.5" W.C.
To adjust the burner pressure, remove the sealing screw from the pressure test nipple, connect a manometer, remove the sealing cap on the gas valve regulator, turn on the grill, adjust the screw in the regulator to give the correct pressure, turn o the grill, ret the regulator sealing cap, remove the manometer, replace the seal screw in the test nipple and test for gas leaks.
Gas pressures should be checked by the local Gas Company or an authorized service agency only.
Test all piping and connections for gas leaks. A rich soap solution should be used for this purpose. Never use a ame.
Appliances Equipped with Casters:
1. The installation shall be made with a connector that complies with the Standard for Connectors for Moveable Gas Appliances, ANSI Z21.69/CSA 6.16, Addenda Z21.69B­2006/CSA 6.16B-2006 (or latest edition), and a quick­disconnect device that complies with the Standard for Quick Disconnects for Use with Gas Fuel, ANSI Z21.41/ CSA 6.9, Addenda Z21.41A-2005/CSA 6.16A-2005 (or latest edition).
Electrical Connections:
All electrically operated appliances must be electrically grounded in accordance with local codes; or in the absence of local codes, with the latest edition of National Wiring Regulations. A wiring diagram is located on the rear panel of the grill. See rating plate in rear of grill, or lower front panel for proper voltages.
Accessory Kit – Main Gas Inlet:
(Accessory kit part numbers 4524785 or 4525509 and also includes electrical supply lines, see next section).
Each griddle is supplied with an extended rear gas manifold kit., with the following parts.
DESCRIPTION PART DRAWING QTY.
3/4”x 3/4” 90 Degree Elbow
Nipple Assembly
Manifold Support Bracket
10-24 x 1/2 Quadrex Pan HD Type F Screw
Installation of Kit:
A. Install the elbow on the end of manifold (3/4” NPT)
underneath the griddle, tighten and align with the elbow facing the back of the unit. Refer to Photo A.
1
1
1
4
2. The front casters on the appliance are equipped with brakes to limit the movement of the appliance without placing any strain on the connector or quick-disconnect device or its associated piping.
3. Please be aware; required restraint is attached to a bracket (which is located on the rear caster closest to the gas connection), and if disconnection of the restraint is necessary; be sure to reconnect the device after the appliance has been returned to its original position.
Photo A
Part # JIBSM08 Rev 7 (08/04/09)Page 10
UNIT INSTALLATION continued
B. Install the nipple assembly into the elbow (3/4” NPT)
Refer to Photo A
C. Install the manifold support bracket over the nipple
attaching it to the circular bracket on the nipple. Do not tighten screws. Refer to Photo B
Photo B
D. Adjust the manifold support bracket ush with the rear
gas support bracket. Refer to Photo B
E. Tighten the loose screws of the manifold support bracket.
Refer to Photo B
F. Lock the two brackets together using two screws. Refer to
Photo C
Installation of Cord And Plug With Strain Relief:
1. Remove the left grease bucket support attached by two metal screws and the stainless steel left side body panel attached by ve metal screws.
2. Remove the cord & plug and strain relief assembly from the accessory kit. Refer to photo D.
Photo D
3. Remove the locknut from at the end of the cord. Refer to photo E.
Photo C
Accessory Kit – Electrical Supply Lines:
The accessory kit also contains electric power cord and plug and has a stain relief suited for each unit. Refer to Plug Conguration in SPECIFICATIONS and Photo D
Part # JIBSM08 Rev.6 (08/04/09) Page 11
Photo E
Wire leads from
Main Terminal
UNIT INSTALLATION continued
4. Insert loose wires and strain relief cord end through the hole at the bottom of the unit. Refer to photo F and secure with locknut. Refer to photo E.
Photo F
5. Attached wire ends to terminal block as shown in next section and referenced in wiring diagrams at back of this manual.
6. Reinstall the side panel and grease bucket support with metal screws. The external electrical connection should appear as in photo G.
Note: see diagram below for connections to terminal block.
Cord and Plug
Green-Ground
White - Z
Black - Y
Red - X
Block of Grill
G
Z
Y
X
Grease Bucket:
The griddle is supplied with two stainless steel side grease buckets that must be installed before the unit is used. Each bucket slides into position along stainless steel supports.
Ventilation and Clearance:
One of the most important considerations for ecient grill operation is proper ventilation and air supply. Insure the grill is installed so the products of combustion are removed eciently and the ventilation system does not produce drafts that interfere with proper burner operation.
Photo G
Electrical Connection Terminal Block Connection
All electrically operated appliances must be electrically grounded in accordance with local codes; or in the absence of local codes, with the latest edition of National Wiring Regulations. A wiring diagram is located behind the rear panel of the grill. See rating plate in rear of grill, or lower front panel for proper voltages.
Proper operation of exhaust fans (speed, rotation and adjustment) is essential. In addition to the exhaust system the make-up air system, (HVAC), for the kitchen is the air supply for the combustion air for the burners. Proper incoming air is essential for all gas operated equipment. Poor incoming make-up will cause inecient burner operation, delayed ignition and possible burner failure.
Any ventilation system will break down if improperly maintained. The duct system, the hood, and the lters must be cleaned on a regular basis and kept grease free.
The room containing the grill is required to have a permanent air vent. The minimum eective area of the vent shall be 0.7 in.² per kW. Air vents shall be of such a size to compensate for the eects of any extract fan in the premises.
Changing to a dierent type of gas
Changing from one gas type to another must only be done by a Qualied Gas Engineer and according to local regulations.
Part # JIBSM08 Rev 7 (08/04/09)Page 12
UNIT INSTALLATION continued
The gas valve, enrichment tube igniter and orice must be changed to that supplied by the Authorized Service Agency for the gas you are changing to. On completion of changing these three components, you should test all joints for leaks, verify that the manifold pressure is adjusted to the value given in the specication pages in this manual, and repeat the burner air adjustment procedure. This is to be found on the following page in this manual. When the burner is correctly adjusted, the alternate rating plate decal must be placed over the existing rating plates to reect the new category for which the grill is set.
To change from one gas type to another within the same category (High to Low Caloric Value Natural Gas or vice versa), change the orice to that supplied by the Authorized Service Agency.
Burner Air Adjustment
1. The Xpress Grill gas model burner is a stainless steel rectangular assembly that receives forced air from a fan mounted below the burner. The fan air quality can be slightly adjusted if the ame quality is poor to the point that the ame sensor will be unreliable.
2. Loosen the lock nut holding the air adjustment in place. Slowly turn the air adjustment out (counterclockwise). The ame should be stable (no lifting) and be 1/8” to 1/4” predominately blue.
1. Loosen the two 5\16” hex head #10 screws just outboard of the igniter. This allows the igniter and its bracket vertical movement.
2. With the Microamp meter in the ame sense line, and the adjustment screws just loose enough to be able to move the igniter assembly up and down, ignite the burner and move the igniter up and down until the maximum Microamp reading is achieved.
3. Tighten up the adjuster screws and the job is complete.
Igniter Inspection
The ignitor is next to the ame sensor in the burner compartment. Normally, it should not require any adjustment. If, however, the gap between the ignitor tip and the burner is too great, or the ignitor seems to generate a weak spark, replace the ignitor, and recheck the new component for normal operation.
Igniter Adjustment
The Igniter location is factory set and does not normally require adjustment. Adjustment should only be conducted if the Micro-Amp (µA) reading taken by placing a Micro­Amp (µA) meter in line between the ignition module and the ame sense wire reads below 0.22 Microamps (µA). The normal reading is around 0.80 (µA) to 1.5 (µA). If the reading is low, the igniter can be a moved up or down to achieve the proper signal. The following is a description of the process.
Note: the correct air fuel mixture and gas pressures must be obtained before proceeding with igniter adjustment
IGNITOR
FLAME SENSOR
Part # JIBSM08 Rev.6 (08/04/09) Page 13
GRILL CONTROLS
CANCEL/
RAISE PLATEN
BUTTON
MASTER
POWER
SWITCH
ON
OFF
POWER
BUTTON
PROGRAM
BUTTON
TEMPERATURE
"START COOK TIME COUNTDOWN" (flat grill cooking)
WHEN PUSHED SIMULTANEOUSLY:
OR "LOWER PLATEN" (two-sided cooking)
LED INDICATORS
ENTER BUTTON
DOWN ARROW BUTTON
BUTTON
UP ARROW BUTTON
DISPLAY
PRODUCT BUTTONS
Master Power Switch:
Controls power to the grill and must be turned “ON” to start operation. The controller display will be active when the switch is “ON”.
LED Indicators:
There are two, (2), indicator lights, indicating the temperature status of each control’s heat zones; one, (1), on the upper platen, (top light), and one, (1), on the grill surface. Each light can display three, (3), dierent colors, indicating temperature status for the corresponding zone.
Red: The zone is too hot, (more than 79°F/45°C over the set temperature), or heat zone failure.
Amber: The zone is calling for heat.
Green: The zone is at or above the set temperature.
Display:
The controller display will contain information relevant to each operation in both cook and program modes.
Product Buttons (0-9):
Buttons 0-9 can be assigned to product items. Buttons 9 and 0 are used to move the cursor left or right when creating or modifying product names in “PROD NAME LIB” program mode.
Power Button:
After the main power switch is turned on, this button will put the control into cook mode. If pressed again, the control will go back to displaying “OFF.”
Part # JIBSM08 Rev 7 (08/04/09)Page 14
GRILL CONTROLS continued
Program Button:
The primary function is to access Programming and Calibration of the grill. Push and hold for ve (5) seconds. Display will ask for the code. After entering code, ve programming features will be accessible “MENU ITEMS,” “SYSTEM INFO,” “SYSTEM SETUP,” “SERVICE MODE,” and “PRODUCT NAME LIB.”
Temperature Button:
In the Cook mode, each time the button is pressed the current temperature for one zone is displayed. The grill temperature is displayed rst followed by the platen temperature. After ve (5) seconds, the display will return to the menu item selected.
Up/Down Arrow Buttons; 2 Functions:
1. In the cook mode, the Up/Down Arrow Buttons will cycle through the dierent menu items.
2. In the program mode, the Up/Down Arrow Buttons will change the value of the current setting.
Enter Button:
Function is to accept programming steps.
Cancel/Raise Platen Button, (Green):
During the cooking cycle, pressing this button will cancel the cooking timer and return the grill to the “IDLE” mode. This button will also bring the grill out of STANDBY.
Black Button:
When both Black and Green “CANCEL/RAISE” buttons are pressed simultaneously, the upper platen will lower to the griddle surface.
Main Pre-Programed Product Items
Product
Name
Fajitas Fajitas FAJI 1:16 0.300 425 335 1
Sausage Sausage SAUS 2:00 0.380 425 335 2
Regular Regular REG 1:15 0.300 425 335 3
Jumbo Jumbo JUMBO 2:50 0.470 425 335 4 Chicken Fillet Chicken CHIC 1:40 0.460 425 335 5 Sirloin Patties SIRLOIN SIRLOIN 2:00 0.600 425 335 6 Chicken Strip Chicken Strip CHK STRP 1:27 0.430 425 335 7
Grilled Onions Onions ONIONS 3:00 FLAT 425 335 8
*LTO = Limited Time Oer = presently left open.
Menu Name
Button
Name
*LTO 9
Cook Time
Gap
Setting
Top Temp
Bottom
Temp
Assign
to #
Part # JIBSM08 Rev.6 (08/04/09) Page 15
PLATEN ZEROING
Turn Master power switch “ON”, wait for controllers to display “OFF”.
Note: Release sheets should not be installed during this procedure.
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press two, (2) times in succession to display “PROGRAMMING MODE SYSTEM SETUP.”
5. Press six, (6) times. “PLATEN SET +/- XX” is displayed. (XX=numbers that will vary from grill to grill.)
6. Allow time for grill to heat and turn ready. Press both the Cancel (Green) and Standby (Black) buttons simultaneously to lower the upper platen. Press the Cancel (Green) button to raise the platen. Now, press both the Cancel (Green) and (Black) Buttons to re-lower the platen.
10. Move next to the left front adjuster and raise the platen until the gapping tool ts snugly between the upper platen and grill surface.
11. Next go to the left rear adjuster and raise the platen until the gapping tool ts snugly between the upper platen and grill surface.
12. Move next to the right front adjustment and raise the platen until the gapping tool ts snugly between the upper platen and grill surface.
13. Repeat steps 9-12 one or more times until gapping tool ts snugly between the upper platen and grill surface at all four adjustment points without further adjustment. (See diagram below.)
14. Replace the platen adjuster locking caps “hollow side down” and tighten snugly. Replace platen adjuster caps.
15. Repeat steps 9-14 for each platen.
7. Remove platen adjuster caps from all four adjustment points on each platen. Remove the four locking caps from the adjustment points.
8. Using the adjusting tool lower platen until adjusting tool touches the arm assembly.
9. With gapping tool, adjust right rear of platen until the gapping tool ts snugly between the upper platen and grill surface.
Insert gap tool directly below platen adjusters.
Part # JIBSM08 Rev 7 (08/04/09)Page 16
PLATEN ZEROING continued
Lower
Front
Left
Raise
Back
Right
Platen leveling should be done from one corner to the opposite corner. The adjuster nuts should be turned opposite of one another.
Platen Gapping Tool (PN 1838701)
“No-Go”
“Go”
Platen Adjusting Tool (PN 4523323)
Platen Adjuster Cap (PN 1859102)
Platen Adj Lock Nut (PN 1859103)
Shoulder Bolt (PN 8005401)
This end to remove Adjuster Locking Cap
This end to remove Grease Cap and to make adjustments to the adjuster nuts
Platen Adjuster Nut (PN 1859101)
Part # JIBSM08 Rev.6 (08/04/09) Page 17
OPTIONAL ACCESSORIES
Teflon Sheet - 1799302
Teflon Clip - 1851303
Grill Squeegee - 1868201
Teon Tool - 4525560
Part # JIBSM08 Rev 7 (08/04/09)Page 18
RELEASE MATERIAL INSTALLATION
The following procedures are the procedures for installing the Teflon sheets on to the upper platen on the Garland Xpress grill. The components shown below are included with your grill when purchased.
Slide release material rod through hemmed end of the release material sheet.
Hook release material rod on brackets located at the rear of the upper plate
Holding the bottom of the release material sheet in place, gently pull the sheet toward the front of the platen.
Thread the front edge of the release material sheet behind the release material bar on the front of the platen, then around the top and down over the front of the bar as shown.
Place locking clips over release material sheet and press into place over release material bar.
RELEASE
MATERIAL
BAR
RELEASE MATERIAL
RELEASE MATERIAL LOCKING CLIP (1)
RELEASE
MATERIAL ROD
UPPER PLATEN (side view)
RELEASE MATERIAL HOOK
RELEASE MATERIAL SHEET
REAR OF GRILL
UPPER PLATEN (side view)
FRONT OF GRILL
Check alignment and tightness of release material against upper platen.
NOTE: Make sure release material ts smoothly over upper platen. Installing release material sheets too tight may cause premature failure of the sheet.
Release sheets are reversible and should be ipped over and reattached on a daily basis. For instructions on cleaning release sheets, see Step 17, Under Daily Cleaning in Cleaning and Maintenance section.
A release material sheet must be replaced when:
• Productstickstoreleasematerial.
• Carbonbuild-upruinstasteorappearance.
• Tearingoccursinthesheet’scookingarea.
• Releasematerialcoatingiswornosheet.
Part # JIBSM08 Rev.6 (08/04/09) Page 19
NORMAL OPERATION
Installing Release Material:
For installation instructions, see section on RELEASE MATERIAL INSTALLATION.
A release material sheet must be replaced when:
• Productstickstoreleasematerial.
• Carbonbuild-upruinstasteorappearance.
• Tearingoccursinthesheet’scookingarea.
• Releasematerialcoatingiswornosheet.
Lighting Instructions:
1. Ensure that the exible gas hose is connected to the grill and the power cord is plugged into the receptacles.
2. Turn the main power switch ON and allow the controls to go through the power-up self-check. Once the control panel displays the word “OFF” the unit is ready to begin the heating process.
3. Press . The control will automatically initiate the heating cycle. The burner will ignite and heat until the temperature specied by the menu item has been obtained.
If ignition of the burner does not occur on the rst trial, the bottom indicator light will ash amber. If the burner(s) do not light within four trials for ignition, the control will display a ashing warning, “IGNITION ERROR.” The ashing amber light will turn to solid red and an audible alarm will sound. If this occurs, turn the main power switch o, wait 5 minutes, and then repeat steps 2 and 3. If after 2nd try and the control still produces the IGNITION ERROR refer to Ignition failure in
TECHNICAL TROUBLE SHOOTING section.
Shut Down Instructions
1. To shut down the unit at any time, switch the main power switch to the o (non-lit) position.
2. For extended shut down periods, switch the main power switch to the o position, disconnect the unit from the gas supply line and unplug electrical connections.
To Cook in Two-Sided Mode:
1. To start a cook cycle select a product recipe by using the product keys (1 through 9) or by using the UP/DOWN keys or to select a product recipe.
The display alternately blinks the recipe and the word
SELECTED 2 times then the recipe displays continuously.
2. The controller regulates the platen and grill temperatures to the set temperatures of the product selected and reads “TOO COOL” or “TOO HOT” with “MENU ITEM”, until the grill attains the set temperature range for the item.
NOTE: If the display reads either “TOO COOL” or “TOO HOT” the upper platen will not lower and initiate a cooking sequence.
3 After loading the product onto the grill, press the green
CANCEL/RAISE PLATEN BUTTON and BLACK button simultaneously. A cook cycle starts and the upper platen lowers if the product selected is clamshell recipe.
4 To cancel a cook cycle at anytime press the green
CANCEL/RAISE PLATEN BUTTON and the upper platen will rise if the product recipe selected is clamshell recipe.
5. During a cook cycle, the display shows the product recipe name in the rst line and the remaining cook time count down in the second line.
6 When the cook timer reaches one, (1), second remaining
a pre-time-out alarm sounds alerting the operator.
7 When the cooking time has been completed the platen
raises automatically. On the controller the “PRODUCT NAME” and the word “REMOVE” will be displayed and an audible alert will sound.
8. Pressing the green CANCEL/RAISE PLATEN BUTTON stops the audible alert and the unit will revert back to IDLE mode.
To Cook in Flat Grill Mode:
1. To start a cook cycle select a product recipe by using the product keys (1 through 9) or by using the UP/DOWN keys or to select a product recipe.
The display alternately blinks the recipe and the word
SELECTED 2 times then the recipe will be displayed continuously.
2. The controller regulates the grill temperature to the set temperature of the product selected and reads “TOO COOL” or “TOO HOT” with “MENU ITEM”, until the grill attains the set temperature range for the item.
NOTE: If the display reads either “TOO COOL” or “TOO HOT” it will not initiate a cooking sequence.
3 After loading the product onto the grill, press the green
CANCEL/RAISE PLATEN BUTTON and BLACK button simultaneously. That will start a cook cycle if the product selected is clamshell recipe.
Part # JIBSM08 Rev 7 (08/04/09)Page 20
NORMAL OPERATION continued
4 To cancel a cook cycle at anytime the press the green
CANCEL/RAISE PLATEN BUTTON .
5. During a cook cycle, the display shows the product recipe name in the rst line and the remaining cook time count down in the second line.
6. The display shows the “SEAR” or “FLIP” alarm message with ashing in the second line if the current cooking product is at recipe and the sear time or ip time is not zero.
7. A cook alarm sounds with a repeating beep pattern. Pressing the black RAISE button acknowledges the “SEAR” or “FLIP” alarm message if the alarm eld in system setup is set to MANUAL.
8. The “SEAR” or “FLIP” alarm message stops after 5 seconds if the alarm eld in system setup is set to AUTO.
9. When a cook is complete, the display shows the product recipe name in the rst line and a ashing “REMOVE” message in the second line. A repeating beeping alarm also sounds.
10. Pressing the black RAISE button cancels the cook done alarm.
11. The unit reverts back to IDLE mode.
Enter Standby Mode:
Stand by mode is used during slow periods to conserve energy with out a complete shut down of the unit. When cooking temperatures are again required, pre-heat cook temperature/time is reduced. Stand by mode temperatures can be adjusted, see the PROGRAMING section.
1. Select Standby Mode by pressing or until
“STANDBY” is displayed.
2. Press the GREEN (‘CANCEL/RAISE’) and the BLACK buttons at the same time. As soon as the upper platen moves down, the display will read “STANDBY MODE.” (Note: The rst time Standby Mode is entered, the display will prompt the operator to press ENTER after pressing the GREEN and BLACK buttons.)
To Display the Current Temperatures:
1. Press the button and repeat for each zone to be displayed...
1st press - LOWER GRILL ZONE
2nd press - UPPER PLATEN
NOTE: The temperatures may be displayed at any time,
including during a cooking cycle.
To View Settings for a Menu Item:
1. Enter Programming; Menu Items, (see Programming)
2. Press to enter “PROGRAMMING MODE MENU ITEMS”
3. Use and to choose the desired Menu Item.
4. Press to scroll through settings for the chosen item.
To Clean the Grill:
1. To start a CLEAN MODE select the clean mode recipe by pressing product key 10 or by using the UP/DOWN keys
or to select the clean mode recipe.
2. The controller regulates the platen and grill temperatures to the set temperatures of the clean mode recipe. The display shows the message “CLEAN MODE” in the rst line and the actual grill temperature in the second line.
3. Press the ENTER key to initiate the clean mode.
4. The display SHOWS the message “READY TO CLEAN” with ashing in the second line when the actual temperature is reached (or greater than the set temperatures of clean mode recipe (default 250 F for both the platen and grill)). A 5 second repeating beep pattern is sounded.
5. Press the ENTER key again, the heater’s control for the platen and grill are turned o and the display shows the message “CLEANING” with ashing in the second line.
6. Press the ENTER key again to exit the CLEAN MODE. The display shows the message “STANDBY” in the rst line. The control transitions to “STANDBY MODE” and preheats to idle condition.
Exit Standby Mode:
1. Press the GREEN (‘CANCEL/RAISE’) button. The upper platen will raise and the display will read “CANCEL” with an audible alarm.
Part # JIBSM08 Rev.6 (08/04/09) Page 21
PLATEN SET:
This function allows the platen to be moved up or down
once it is parallel to the grill surface. Values range from –160 to +160.
NORMAL OPERATION continued
EXTENDED TIME:
This option will add 6, 4 and 2 seconds to the time of the next
three cooks respectively if the grill has had no activity for 5 minutes. Provided the temperature is not 25°F above set temperature for either the grill or the platen.
INSTANT ON TIME:
This can be set in the range of 00:00 to 00:40. Instant on will
turn on the heat zone(s) as soon as a cook cycle starts.
CLEANING AND MAINTENANCE
Tools: JIB Hi-Temp Grill Cleaner (HCS), JIB All Purpose Super Concentrate (HCS), JIB NO-SCRATCH (Pad and Pad Holder), a suitable container, High-Temperature Pan Brush and Grill Cloth, Stainless Steel Pan lled with lukewarm water, Protective Gloves,, (to protect hands from heat), Grill Squeegee and Grill Scraper.
Warning: The upper platen surface and edges are very hot! To prevent burn injuries, use extreme caution when wiping down release sheets and platen edges.
Important: Frequently throughout the day, (at least 4 times per hour), thoroughly wipe down the release sheets and platen edges with a damp grill cloth.
Cleaning During Operation:
START DELAY:
This number is how long the operator must hold the GREEN
(‘CANCEL/RAISE’) and BLACK buttons to start a cooking cycle for 2-sided recipes only. There will be one beep when the cook is started and another beep when the START DELAY time is reached. If the GREEN (‘CANCEL/RAISE’) and BLACK buttons are released before that time the cook will be canceled. If Yes is toggled press enter to allow the user to pick from 1 to 5 seconds in 0.5 second increments using and .
Daily Cleaning:
Warning: The upper platen surface and edges are very hot! To prevent burn injuries, use extreme caution when wiping down release sheets and platen edges.
1. Press the CLEAN button, or or to obtain the menu item “CLEAN MODE.”
2. Press to acknowledge that Clean Mode is desired. This will cause the appliance (grill and platen, if selected) to heat to the Clean Temperature.
3. “READY TO CLEAN” will be displayed when the grill is at the proper cleaning temperature and an audible alarm will sound.
1. After each product load is removed, Use a grill scraper to scrape grease on lower grill plate from front to back only. Do not scrape left to right across the lower grill plate with the grill scraper.
2. Use a grill squeegee to clean release material sheet on upper platen in a downward motion. Do not press hard against the release material sheet to prevent scratching or tearing.
3. Push the grease to the rear of the grill, or pull it to the front trough. Then, squeegee the grease into the buckets on either side. Do not use the scraper for this step.
4. Use a clean, damp cloth to clean back splash and bullnose areas as needed during operation.
Note: To increase life of release material sheets, wipe them down with a folded clean, damp cloth at least four times during each hour of operation.
4. To exit Clean Mode, press . Display will show “OFF.””
5. Wearing protective gloves, empty and replace the grease troughs.
6. Wipe down the exposed surface of the release sheet with a clean, damp cloth.
Note: the edge of the grill above the grease troughs gets a build up of grease, wipe down every time the grease bucket is emptied. CAUTION this edge is hot.
7. Remove the release sheet locking clips and bars.
8. Scrape only the lower grill surface with a grill scraper, and squeegee any residue into the grease troughs with a grill squeegee.
Caution: Do not scrape or otherwise scratch the upper
platens. The use of metal scrapers, abrasive pads, or wire brushes will permanently damage the surface of the upper platens.
Part # JIBSM08 Rev 7 (08/04/09)Page 22
CLEANING AND MAINTENANCE continued
9. Open one packet of high-temperature grill cleaner, (several cleaners may be available on the market), and empty the contents into a suitable container. (One packet will clean one grill.)
10. Firmly attach a no-scratch pad to a pad holder.
11. Dip the no-scratch pad into the grill cleaner, and spread
a light coating of grill cleaner over the entire platen surface, back, front, and side edges of both upper platens. DO NOT SCRUB. (Note: use very limited cleaning solution on top of platens)
12. After applying the grill cleaner, lightly scrub the platen
surface, and all four edges with the no-scratch pad until all the soil has been liqueed by the grill cleaner. For stubborn soils, apply additional grill cleaner and lightly scrub. DO NOT RINSE THE PLATENS AT THIS TIME.
13. Starting at the back of the lower grill, spread a light
coating of grill cleaner over the surface. DO NOT SCRUB.
14. After applying the grill cleaner, lightly scrub the grill
surface with the No-Scratch Pad until all the soil has been liqueed.
Caution: Ice, cold water, or large quantities of water must never be applied to the grill plate or upper platen. Severe damage to the grill will occur!
17. Clean the release sheets as follows: A) Place the sheets on the lower grill. Scrub both sides
of the sheets with the same no-scratch pad used on the grill.
B) Rinse both sides of the sheets with a clean, wet cloth.
18. Rinse the lower grill by ooding the surface twice with
lukewarm water. Squeegee after each rinse.
19. Wipe the lower grill surface, backsplash, bullnose, and
hood with a clean, damp cloth.
20. When cleaning is completed, you may turn the “MASTER
POWER” (rocker) switch o.
AFTER CLEANING, apply a thin coat of fresh shortening
to the lower grill surface only. Wipe down the surrounding areas. Empty, wash, rinse, and replace the grease troughs.
15. Rinse the upper platens with a dripping wet cloth. Do not use excessive water on the top of the platens.
16. Carefully pour small quantities of lukewarm water onto the grill while brushing the surface, backsplash, and bullnose with a pot brush or equivalent high­temperature brush. Continue until the water no longer boils away and the grill remains wet. Squeegee dry.
Part # JIBSM08 Rev.6 (08/04/09) Page 23
PROGRAMMING
Service Mode
System Set-up
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System Information
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Part # JIBSM08 Rev 7 (08/04/09)Page 24
Service Mode
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Part # JIBSM08 Rev.6 (08/04/09) Page 25
PROGRAMMING continued
Menu Items...
To Change the Cook Time of a Product:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press
Use and to choose the desired Menu Item.
5.
6. Press to display “(MENU ITEM) COOK TIME XX:XX”
7. Use and to adjust the cook time.
8. Press to save the changes.
9. Press twice to exit.
To Turn Platen, (2-Sided), Cooking On/O:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
. “MENU ITEMS STANDBY” is displayed.
5. Use and to choose the desired Menu Item.
6 Press three, (3) times to display “(MENU ITEM) UPPER
TEMP XXX” displayed in °F or °C.
7. Use and to change the set temperature to the desired value.
8. Press to save the changes.
9. Press twice to exit.
To Change Grill Set Temperature:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press
Use and to choose the desired Menu Item.
5.
6. Press four, (4) times to display “(MENU ITEM) GRILL TEMP XXX” displayed in °F or °C.
. “MENU ITEMS STANDBY” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press
Use and to choose the desired Menu Item.
5.
6. Press twice to display “(MENU ITEM) UPPER PLATEN YES/NO “.
7. Use and to turn upper platen on or o.
8. Press to save the changes.
9. Press twice to exit.
. “MENU ITEMS STANDBY” is displayed.
To Change Upper Platen Set Temperature:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
7. Use and to change the set temperature to the desired value.
8. Press to save the changes.
9. Press twice to exit.
To Change Product Gap Setting:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press
Use and to choose the desired Menu Item.
5.
6. Press ve, (5) times to display “GAP XXX” displayed in inches or mm.
7. Use and to change the gap setting to the desired value.
8. Press to save the changes.
. “MENU ITEMS STANDBY” is displayed.
4. Press
Page 26
. “MENU ITEMS STANDBY” is displayed.
9. Press twice to exit.
PROGRAMMING continued
To Change Product Button, “Key” Assignment
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press
Use and to choose the desired Menu Item.
5.
6. Press six, (6) times to display “ASSIGN TO KEY (0-9 or NONE)”.
7. Use and to change the key, (Product Button), assignment, and replace any previous assignments to that key.
8. Press to save the changes.
9. Press twice to exit.
. “MENU ITEMS STANDBY” is displayed.
To Change a Product Name:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press
Use and to choose the desired Menu Item.
5.
6. Press seven, (7) times to display “PRODUCT NAME (CHOSEN ITEM)”
7. Use and to cycle through the available product names until the desired name is achieved.
8. Press to save the changes. You will automatically return to “PROGRAMMING MODE MENU ITEMS”.
9. Press to exit.
. “MENU ITEMS STANDBY” is displayed.
System Info...
To View Recovery Time - Upper Platen:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press one, (1) time to display “PROGRAMMING MODE SYSTEM INFO.”
5. Press to view the upper recovery time. “RECOVERY UPPER XXXX” is displayed.
6. Press to return to “PROGRAMMING MODE SYSTEM INFO”.
7. Press to exit.
To View Recovery Time - Grill:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press one, (1) time to display “PROGRAMMING MODE SYSTEM INFO.”
5. Press two, (2), times to view the grill recovery time. “RECOVERY GRILL XXXX” is displayed.
6. Press to return to “PROGRAMMING MODE SYSTEM INFO”.
7. Press to exit.
To View the Garland Part Number:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press one, (1) time to display “PROGRAMMING MODE SYSTEM INFO.”
5. Press three, (3), times to view the Garland Part Number for the grill. “GARLAND PART # X…X” is displayed. (number varies by grill).
6. Press to return to “PROGRAMMING MODE SYSTEM INFO”.
7. Press to exit.
Part # JIBSM08 Rev.6 (08/04/09) Page 27
PROGRAMMING continued
To View the Flash Number:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press one, (1) time to display “PROGRAMMING MODE SYSTEM INFO.”
5. Press four, (4), times to view the Flash Number. “FLASH NUMBER X…X” is displayed. (Flash number varies by grill).
6. Press to return to “PROGRAMMING MODE SYSTEM INFO”.
7. Press to exit.
To View the Software Number:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
5. Press six, (6), times to view the Download Number. “DOWNLOAD NUMBER X…X” is displayed. (Download number varies by grill).
6. Press to return to “PROGRAMMING MODE SYSTEM INFO”.
7. Press to exit.
System Setup
To Change temperature Units, (°F or °C):
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.
Press to enter system setup. “TEMP DISPLAY
5. FAHRENHEIT (or CELSIUS)” is displayed.
6. Press to change the temperature units to either Fahrenheit or Celsius.
7. Press to save the changes.
4. Press one, (1) time to display “PROGRAMMING MODE SYSTEM INFO.”
5. Press five, (5), times to view the Software Number. “SOFTWARE NUMBER X…X” is displayed. (number varies by grill).
6. Press to return to “PROGRAMMING MODE SYSTEM INFO”.
7. Press to exit.
To View the Download Number:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press one, (1) time to display “PROGRAMMING MODE SYSTEM INFO.”
8. Press to return to “PROGRAMMING MODE SYSTEM SETUP”
9. Press again to exit.
To Change Gap Setting Display Units:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.
Press two, (2), times. “GAP SETTING DISPLAY INCHES
5. (or MILLIMETERS)” is displayed.
6. Press to change the Gap Setting Display units to either Inches or Millimeters.
7. Press to save the changes.
Part # JIBSM08 Rev 7 (08/04/09)Page 28
PROGRAMMING continued
8. Press to return to “PROGRAMMING MODE SYSTEM SETUP”
9. Press again to exit.
To Change the Alarm Volume:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.
Press three, (3), times. “ALARM VOLUME LOW (or
5. HIGH)” is displayed.
6. Use or to change the Alarm Volume to either Low or High.
7. Press to save the changes.
8. Press to return to “PROGRAMMING MODE SYSTEM SETUP”
To Change Probe Calibration - Upper:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.
Press five, (5), times. “PROBE CAL – UPPER XXXF” is
5. displayed.
6. Use or to change the Probe Calibration to the correct temperature measured with a pyrometer.* SEE CALIBRATION REQUIREMENTS and CALIBRATION section.
7. Press to save the changes.
8. Press to return to “PROGRAMMING MODE SYSTEM SETUP”
9. Press again to exit.
To Change Probe Calibration - Grill:
9. Press again to exit.
To Change the Key Chirp:
To turn key chirp on or o in programing mode only.
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.
Press four, (4), times. “KEY CHIRP ON (or OFF” is
5. displayed.
6. Use or to change the key chirp to either ON or OFF.
7. Press to save the changes.
8. Press to return to “PROGRAMMING MODE SYSTEM SETUP”
9. Press again to exit.
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.
5. Press six, (6), times. “PROBE CAL – GRILL XXXF” is displayed.
6. Use or to change the Probe Calibration to the correct temperature measured with a pyrometer.* SEE CALIBRATION REQUIREMENTS and CALIBRATION Section.
7. Press to save the changes.
8. Press to return to “PROGRAMMING MODE SYSTEM SETUP”
9. Press again to exit.
*CALIBRATIONREQUIREMENTS
The control software will beep to the user when it is appropriate to calibrate. The control will allow calibration provided the following conditions are met:
Part # JIBSM08 Rev.6 (08/04/09) Page 29
PROGRAMMING continued
• Temperatureiscurrentlyfallingfromadetectedpeak
of 360°F or higher.
• Temperatureisfallingandhasfallen2°Ffroma
detected peak that is within the 350-360°F range. (i.e. calibration would be allowed at 355°F if the achieved peak temperature was 357°F)
• Temperatureisrisingthroughthe350-360°Frangeasa
result of a heat on pulse of less than 30 seconds.
To Change Platen Set:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.
5. Press seven, (7) times. “PLATEN SET +/- XX” is displayed. (numbers will vary by grill)
9. Press again to exit.
To Change Control Type:
Note: this must be veried if the control is changed, match the new control to the grill.
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.
5. Press nine, (9) times. “CONTROL TYPE ELECTRIC (or GAS)” is displayed. (type varies by grill).
6. Use and to change Control Type to match the design of the grill.
7. Press to save the changes.
6. Use and to change the Platen Set to the correct value.
7. Press to save the changes.
8. Press to return to “PROGRAMMING MODE MENU ITEMS”
9. Press again to exit.
To Change Instant-On Time:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.
5. Press eight, (8) times. “INSTANT ON TIME XX:XX” is displayed. (numbers will vary by grill).
6. Use and to change the Instant on Time to the desired value.
7. Press to save the changes.
8. Press to return to “PROGRAMMING MODE MENU ITEMS”
9. Press again to exit.
To Turn Extended Time On/O:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.
5. Press ten, (10) times. “EXTENDED TIME NO (or YES)” is displayed.
6. Use and to turn Extended Time on or o.
7. Press to save the changes.
8. Press to return to “PROGRAMMING MODE MENU ITEMS”
9. Press again to exit.
8. Press to return to “PROGRAMMING MODE MENU ITEMS”
Part # JIBSM08 Rev 7 (08/04/09)Page 30
PROGRAMMING continued
To Change the Grill Function:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.
5. Press eleven, (11) times. “FUNCTION CLAMSHELL (or FLAT)” is displayed.
6. Use and to toggle between Flat mode and Clamshell mode.
7. Press to save the changes.
8. Press to return to “PROGRAMMING MODE MENU ITEMS”
9. Press again to exit.
To Change the Alarm Mode:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.
5. Press thirteen, (13) times. “ALARM MODE AUTO (or MANUAL)” is displayed.
6. Use and to change the Alarm Mode to either Auto or Manual.
7. Press to save the changes.
8. Press to return to “PROGRAMMING MODE MENU ITEMS”
9. Press again to exit.
To Change the Start Delay:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.
5. Press twelve, (12) times. “START DELAY YES (or NO)” is displayed.
6. Use and to turn Start Delay on or o.
7. If Start Delay is On (YES), press to display “DELAY TIME XX:XX”.
8. Use and to set the Delay Time to the desired value.
9. Press to save the changes.
10. Press to return to “PROGRAMMING MODE MENU ITEMS”
11. Press again to exit.
To Turn Clean Mode On/O:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.
5. Press fourteen, (14) times. “CLEAN MODE YES (or NO)” is displayed.
6. Use and to turn Clean Mode On or O.
7. Press to save the changes.
8. Press to return to “PROGRAMMING MODE MENU ITEMS”
9. Press again to exit.
To Add a Product Name in Library:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
Part # JIBSM08 Rev.6 (08/04/09) Page 31
PROGRAMMING continued
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press three, (3) times. “PROGRAMMING MODE PROD NAME LIB” is displayed.
5. Press . “PROD NAME LIB” is displayed.
6. Press . “PROD NAME LIB” will be displayed on the top line, with a ashing cursor on the bottom line.
7. Use and to change the character, (A-Z, 1-9, <space>, and hyphen are available). Use and to move the cursor position.
8. Press to save the new product name. “SAVE LIBRARY ADD” is displayed.
9. Press to save. “PROGRAMMING MODE PROD NAME LIB” is displayed.
10. Press to exit.
To Modify a Product Name in Library:
Service Mode
To Change SCK Address:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press three, (3) times. “PROGRAMMING MODE SERVICE MODE” is displayed.
Press one, (1), time. “Address XX” is displayed.
5.
6. Use and to change to the desired SCK Address.
7. Press to save the changes.
8. Press to return to “PROGRAMMING MODE SERVICE MODE”
9. Press again to exit.
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press three, (3) times. “PROGRAMMING MODE PROD NAME LIB” is displayed.
5. Press . “PROD NAME LIB” is displayed.
6. Use and to select Product Name to be modied.
7. Press . The rst character in the Product Name will start ashing.
8. Use and to change the character, (A-Z, 1-9, <space>, and hyphen are available). Use and to move the cursor position.
9. Press . “SAVE LIBRARY ADD” is displayed.
10. Press . “SAVE LIBRARY MODIFY” is displayed.
11. Press to save. “PROGRAMMING MODE PROD NAME LIB” is displayed.
12. Press to exit.
To Perform Limit Switch Test:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press three, (3) times. “PROGRAMMING MODE SERVICE MODE” is displayed.
Press two, (2), times. “PLATEN” (along with the position
5. of each switch), is displayed.
6. Use and to move the platen up and down. Check for correct switch operation:
Correct Switch Operation:
Platen Up - U (Closed) L (Open)
Platen Down - U (Open) L (Closed)
7. Press to return to “PROGRAMMING MODE SERVICE MODE”.
8. Press again to exit.
Part # JIBSM08 Rev 7 (08/04/09)Page 32
CALIBRATION
Bi-Weekly Calibration:
Tools: Digital Pyrometer with Surface Probe
Warning: PERSONAL INJURY FROM BURNS MAY RESULT WHEN COMING IN CONTACT WITH HOT COOKING SURFACES.
NOTE: Calibration of grills is done with release material sheets installed.
NOTE:CALIBRATIONREQUIREMENTS
The control software will beep to the user when it is appropriate to calibrate. The control will allow calibration provided the following conditions are met:
• Temperatureiscurrentlyfallingfromadetectedpeak
of 360°F or higher.
• Temperatureisfallingandhasfallen2°Ffroma
detected peak that is within the 350-360°F range. (i.e. calibration would be allowed at 355°F if the achieved peak temperature was 357°F)
• Temperatureisrisingthroughthe350-360°Frangeasa
result of a heat on pulse of less than 30 seconds.
To Calibrate:
1. The upper platens and lower grill plate should be at operating temperatures to perform this calibration procedure.
3. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
4. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
5. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
6. Press three, (3) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.
7. Press ve, (5) times. “PROBE CAL – UPPER XXXF” is displayed.
8. Place the surface probe of the digital pyrometer directly on the probe location, (see diagram on following page).
9. Allow at least 5 seconds for the pyrometer to respond and stabilize. Note the temperature on the pyrometer.
10. If the temperature on the grill control display does not match the temperature on the pyrometer, adjust the temperature on the grill control accordingly using the and
buttons.
Press . “PROBE CAL – GRILL XXXF” is displayed.
11.
12. Repeat steps 8 - 10.
Turn on the Master Switch and press to enter cooking
mode.
2. Press or to select a “CLAM” operation and allow the grill to reach the set temperature and stabilize, (approximately 30 minutes).
13. Press to save the changes.
14. Press to return to “PROGRAMMING MODE SYSTEM SETUP”
15. Press again to exit.
16. Repeat steps 1 - 15 at each control.
Part # JIBSM08 Rev.6 (08/04/09) Page 33
CALIBRATION continued
Probe Locations:
The grill’s thermocouple probes are located on each section of the lower grill plate in the center of the cooking zone as shown in the diagram below. Each upper platen has one thermocouple probe in the center.
22.5"
24"
11.25"
12"
11.5" 11.5"
5.75"5.75"
22.5"
TOP
PLATEN
(2 PLACES)
GRILL PLATE GRILL PLATE
11.25"
24"
12"
5.75" 5.75"5.75"
TOP
PLATEN
(3 PLACES)
11.5"11.5" 11.5"
6.09"
24"
MODEL XG24-JIB MODEL XG36-JIB
6.09"
18"
36"
Part # JIBSM08 Rev 7 (08/04/09)Page 34
6.09"6.09"
TROUBLESHOOTING
ERROR MESSAGES:
NOTE: WE STRONGLY SUGGEST THAT ANY INSTALLATION, MAINTENANCE AND REPAIRS SHOULD BE PERFORMED BY YOUR LOCAL GARLAND AUTHORIZED SERVICE AGENCY.
PROBE ERROR:
...occurs when the probe is open or not connected. The control will turn the heat o. If the fault is in the platen the grill can still be used with recipes that do not call for the platen. If the grill probe circuit is open, the grill will not operate. The corresponding tri-color LED will turn red indicating which element is in error. Programming is allowed during this time.
PLATEN DOWN ERROR:
...occurs if the platen does not reach the proper position in 40 seconds or fails to move during this time. There is an audio alarm with this message.
To cancel the message, press .
PLATEN UP ERROR:
...occurs if the platen is below the lower limit and does not move for 40 seconds.
To cancel the audio alarm press .
HEATING ERROR:
...occurs when the controller does not detect a proper temperature response over a six minute period. The corresponding tri-color LED will turn red indicates which element is in error.
COMM ERROR:
...occurs when there is no communication between the control board and the motor board.
Press to reset the message and silence the beep.
MOTOR OVER CURRENT:
...displayed when the platen has been mechanically resisted. The platen will stop and move to the lower limit. Press the GREEN/CANCEL button to eliminate this display.
MOTOR ERROR:
...occurs when the platen is going up or down and does not get 5 encoder counts in 1 second when the platen is below the lower limit moving down or above the lower limit going up. At this message the display will ash and there will be an audio alarm. To cancel the message the power switch must be recycled.
IGNITION ERROR:
...occurs if the ignition feedback signal does not give the proper signal after four tries.
FLASHING LED(S):
...occurs after a failure for the ignition module to ignite the gas. The grill LED will ash while the control tries again. If successful the LED will continue to ash until set temperature is reached and then turn to a solid green.
Part # JIBSM08 Rev.6 (08/04/09) Page 35
TECHNICAL TROUBLESHOOTING
Master Power (ON / OFF) Switch turned ON - Power light or indicator is not lit
Control power cord(s) unplugged
NO
Line voltage not present
NO
Check for Line
voltage at terminal
block terminals
(#1 & #6) and
(#2 & #6)
NO
High
Limit Tripped
Low Internal Product Temperatures
Carbon Build up
on Platen or Grill
surface
YES
YES
YES
YES
YES
Reconnect power supply,
Check Ansul reset
Circuit breaker at
service panel is
“OFF” or tripped
Reset circuit breaker
Replace power switch
Remove platen cover
and check high
limit...Check cause!
Scrape grill surface
and / or squeegee
upper platen
NO
Low product quality
(before cooking)
NO
Grill is out of
calibration
NO
System gap out of
calibration
NO
Cook time too short
YES
YES
YES
YES
Use product that
meets quality
standards
Recalibrate grill
controller per
instructions
Properly recalibrate
system gap
Increase cook time
Part # JIBSM08 Rev 7 (08/04/09)Page 36
TECHNICAL TROUBLESHOOTING continued
Controller Displays “Too Hot”
Current product selected requires
a lower operating temperature
that the previous one selected.
NO
Zone is continuously heating,
and temperature is rising.
NO
Allow grill to cool down below
the TOO HOT temperature
(79 degrees above set point)
YES
YES
Allow grill to cool down
to current set temperature
of selected product
Replace Solid State Relay
Part # JIBSM08 Rev.6 (08/04/09) Page 37
TECHNICAL TROUBLESHOOTING continued
Controller Displays “FAULTY ELEMENT OR SHORTED PROBE” ­Only 1 or 2 zones LED lights are RED
Check for 3-phase voltage at primary
side of main contactors
NO
Check to ensure that 3-phase
power cords are securely
fastened and plugged
into their receptacles
NO
Fasten & plug in 3 phase
power cords
YE S
YES
Ensure that main 3-phase circuite
Check for 3-phase
voltage at secondary
side contactor
breakers are not tripped
or turned o
Check for Soild State Relay
Closure by measuring
approx 0 VAC on output
NO
NO
YE S
Check for full line voltage
at eected heating element
YE S
Replace Bad Contactor
Check for disconnected or
damaged molex plugs
going to heating elements
Check for a full amperage draw on eected element
Check for approx. 8.9 VDC
at input side of eected
heat zone’s Solid State Relay
NO
NO
NO
NO
YE S
Replace heating element
Replace eected Solid State Relay
Check for loose pins or damaged
wires from Controller routed
to eected zone’s
Solid State Relay
NO
Replace Main Controller
Part # JIBSM08 Rev 7 (08/04/09)Page 38
TECHNICAL TROUBLESHOOTING continued
Controller displays “PROBE ERROR”
Controller displays “Probe
ERROR” when grill is turned
on.
NO
Controller displays “Probe
ERROR” during normal operation.
YES
YES
See Technical Troubleshooting ­“HEATING ERROR”
Disconnect suspected
thermocouple and check
continuity.
NO NO
Has suspected
zone overheated?
YES
Check all connections on thermoscouple interface
board.
NO
Compare Millivolt reading of
suspect thermocouple
will Millivolt chart.
NO
Replace eected
zone thermocouple.
YES
Replace damaged thermocouple
YES
Re-establish
positive connection
Part # JIBSM08 Rev.6 (08/04/09) Page 39
TECHNICAL TROUBLESHOOTING continued
Controller Displays “HEATING ERROR or PROBE ERROR PLATEN and GRILL LED’s are RED (Both Sides)
Check for 3-phase voltage at
primary side of main contactors
NO
YES
Check for 3-phase voltage
at secondary side of contactor
NO
YES
See Technical Troubleshooting
“Controller display is BLANK,
Main Power (ON/OFF) Light IS LIT”
Check for disconnected
molex plugs going to heating elements
Check to ensure that 3-phase
power cords are securely fastened
and plugged into their receptacles
NO
Fasten & plug in
3-phase power cords
YES
Ensure that main 3-phase
circuit breakers are
not tripped or turned o
Inconsistent Or Erratic Internal Product Temperature
Grill temperature probes
are out of calibration
NO
YES
Re-calibrate grill temperature
probes per calibration procedure
See CALIBRATION Section
Carbon build up on grill surface
or behind Teon release sheets
on upper platen
NO
Upper platen is not zeroed properly
YE S
YES
Clean grill surface and / or
clean upper platen of
carbon build up
Zero Platen on eected zone
see PLATEN ZEROING Section
Part # JIBSM08 Rev 7 (08/04/09)Page 40
TECHNICAL TROUBLESHOOTING continued
Controller Display is BLANK, Main Power (ON / OFF) light or indicator is LIT
Check for loose or
Check for 120 VAC at terminal
marked “LIM” & “N”
NO
YES
disconnected black wires on
coil of contactor and black
wires going to 24VAC
transformers.
osis
Trace circuit for terminal marked “LIM” brown wire to back of unit and into molex
plug. Check for open
circuit.
NO
Check for continuity in rear
of unit at molex plugs at
brown wires marked “50”
and “51”
YES
YES
Repair Open or damaged
wire
Check opposite side
Probable diagn
Part # JIBSM08 Rev.6 (08/04/09) Page 41
TECHNICAL TROUBLESHOOTING continued
Master Power (ON / OFF) Switch turned ON - Power Light in On - Grill is not heating
Controller display
reads “OFF”
NO
High voltage power
cord(s) unplugged
NO
High voltage circuit breaker at service panel is OFF or tripped
NO
Check for 120 VAC at terminal
block between LIM & NEUT
Test continuity on contactor
coil between LIM & NEUT
YES
YES
YES
YES
YES
Press the MENU SELECT
button.
Reconnect power supply
Reset circuit breaker
Disconnect power supply
and perform continuity test
on terminals of high limit
in upper platen
NO
NO
Replace defective contactor
Replace defective high limit
Part # JIBSM08 Rev 7 (08/04/09)Page 42
TECHNICAL TROUBLESHOOTING continued
Controller Displays “MOTOR OVER CURRENT” - Platen does not move at all
Check voltage of limit
switches. 5.6 VDC when
switch is Open, 0 VDC when
switches are closed.
NO
Check for 120 volts at the
motor speed controller. Pins
Possible broken connection
between the motor speed
controller and the terminal
block, terminal marked “SW”.
3 & 4.
NO
YES
YES
Replace defective Limit
Check for 120 - 140 VDC on
pins 1 & 2 or Motor Speed
Controller.
Check for positive
connection at input leads
of Linear Actuator.
Check for binded actuator by
disconnecting the upper
mounting pin, and manually
spinning actuator shaft.
Switch
YES
YES
YES
NO
NO
Replace defective Motor
Speed Controller.
From behind the unit
manually raise and lower the
platen by lifting up on the
platen arms.
YES
Replace worn or damaged
Replace defective linear
actuator.
components.
Controller Displays “MOTOR OVER CURRENT” - Platen stops and moves to lower limit
Check voltage of upper limit
switches while platen is in the
upward movement.
YES
Does Upper Limit
Switch change states of 5.6
VDC to 0 VDC?
NO
Replace faulty Upper Limit
Switch.
YES
Replace defective Motor
Speed Controller.
Part # JIBSM08 Rev.6 (08/04/09) Page 43
TECHNICAL TROUBLESHOOTING continued
Controller Displays “IGNITION FAILURE” - No ame at all
Do the burners light at all?
NO
Check quick disconnect
for improper connection
NO
Check for incoming gas pressure
at the main incoming gas manifold
NO
Check main gas manifold
shut-o valve, and turn on
NO
See Technical Troubleshooting
“Controller displays Ignition Failure -
Flame does not light at all”.
YES
YES
YES
YES
Does the ame go out?
Reconnect quick disconnect
on gas supply hose
Turn gas valve ON
Locate gas shut o
valve and turn to ON
Check all ame sensor
connections for security.
NO
Replace ignitor assy.
YES
Check for proper
microamp reading
YES
Check for proper gas
pressure - Incoming &
manifold pressure
YES
NO
Check air output from blower. Blower output
should be 1” W.C.
YES
Adjust microamps
at plenum box.
NO
Adjust incoming & burner
pressure for gas type
NO
Replace blower
Controller Displays “IGNITION FAILURE” - Flame does not light at all
Is the blower running?
YES
Check for air pressure
switch closure
NO
Check .8” - 1.2” W.C.
Air output on plenum
from blower.
NO
Check for any obstructions
in air ow, if none found
replace blower
NO
YES
YES
Proceed to Technical Troubleshooting
“Controller Displays IGNITION
FAILURE” - Ignition Module
Check of 120 VAC at blower.
Solid State Relay Output
YES
Pressure Switch
Is Ignition Module
Sparking?
YES
Is Sparking
Check
Replace Air
Replace Ignition
NO
Module
YES
YES
YES
Check for 120 VAC at
Ignition Module, terminals
VALVE & VALVE
Check wiring between
Replace Blower Motor
Check for input voltage from
NO
air pressure switch
and Ignition Module.
main controller. ~8.9 VDC at
pin 6 & 7 output on J1.
NO
Replace Controller
NO
YES
Replace failed component.
Ignition Relay Board
-OR-
Solid State Relay
Part # JIBSM08 Rev 7 (08/04/09)Page 44
TECHNICAL TROUBLESHOOTING continued
Controller Displays “IGNITION FAILURE” - Module is sparking, ame comes on and goes out
Dig Gas Valve Open?
Check for 120 VAC across gas
Valve, terminal 3&4
YES
Check for 3.5” W.C. (NAT
GAS), 10” W.C. (LP)
burner pressure.
YES
Check gas view port
to ensure ame is lighting.
Is Burner lighting at all?
NO
Check for any obstructions
in gas piping and repair
as needed
NO
NO
YES
Check for 120VAC output from
ignition module, terminal
VALVE & VALVE.
NO
Adjust gas
pressure
Check micrpamp reading between
Ignition Module and Ignitor. UA
Reading should be between .8 and 1.6
Ideal microamps is between 1.0 and 1.2
NO
Adjust UA reading until
recommended UA are
obtained.
YES
Replace Ignition
Module
YES
Replace Ignitor
Check wiring connections between Ignition Module,
and Gas Valve.
YES
Replace gas
valve
Part # JIBSM08 Rev.6 (08/04/09) Page 45
LINEAR ACTUATOR REPLACEMENT
1. Disconnect the cable from the Motor Speed Control.
2. Disconnect the motor leads from the wire harness.
3. With the platen in the UP position, support it with a pry bar, 2x4, etc., from behind the platen arm assembly. Pull the platen arm toward the rear of the grill to insert.
6. Push the pin through the actuator base toward the inside of the grill. Reach around to the inside and remove.
7. Remove the Linear Actuator from the grill, carefully pulling it out the rear.
8. Support the weight of the platen while removing the pry bar. Then, carefully lower platen to the down position, resting it on the grill plate.
4. With the weight of the platen supported by the object inserted in step 3, use pliers to work the clevis pin retaining clip outward, making sure to grip it as close to the pin as possible to prevent deforming it.
5. Use the pliers to remove the spring clip from the pin at the base of the Linear Actuator.
9. Screw NEW linear actuator shaft down approximately 2 turns from bottoming out. DO NOT completely bottom out shaft as it may not be long enough to reconnect the upper clevis clip.
10. Re-install linear actuator into rack assembly. If motor does not clear the cross member, use pry bar to gently lift and t as previously done in step 3. Reinstall actuator base pin from inside and remount its spring clip.
Part # JIBSM08 Rev 7 (08/04/09)Page 46
LINEAR ACTUATOR REPLACEMENT continued
11. Gently t clevis clip through top of actuator shaft and cross member bar. Use pry bar to align holes.
12. Reconnect wires as shown in the photos to the right.
Part # JIBSM08 Rev.6 (08/04/09) Page 47
Part # JIBSM08 Rev 7 (08/04/09)Page 48
PARTS LIST
PARTS LIST
MASTER SERIES
XG24-JIB XPRESS GRILL GAS
Contents
XPRESS - GRILL COMPLETE VIEW. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
XPRESS GRILL ACTUATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
XPRESS GRILL PLATEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
XPRESS GRILL BURNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
XPRESS GRILL COMPONENT BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
XPRESS GRILL HEAT SINK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
REVISION HISTORY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Part # JIBSM08 Rev.6 (08/04/09) Page 49
XPRESS - GRILL COMPLETE VIEW
MODEL XG24-JIB
XG24-JIB#1
Part # JIBSM08 Rev 7 (08/04/09)Page 50
GARLAND PARTS IDENTIFICATION
Gas - Xpress Grill Complete Exploded View - Model: XG24-JIB
ITEM PART # DESCRIPTION QUANTITY
1 4516708 Body Base Wa 1 2 4516718 Plate Wa 1 3 Page 52 Actuator Assembly 2 4 Page 54 Platen Assembly 2 5 Page 56 Burner Assembly 2 6 Page 58 Component Bracket Assembly 1
7 Page 60 Heat Sink Assembly 2 8a 4516978 Caster, Nonlocking 2 8b 4517563 Caster, Locking 2
9 4516689 Circuit Support 1
10a 4516980 Circuit Brkr, 1 Pole 1
10b 4517425 Circuit Brkr, 3 Pole 2
11 4516687 Circuit Box 1 12 4516688 Circuit Cover 1 13 4516685 Front Panel Lower 1 14 4516686 Circuit Door 1 15 4516684 Front Panel Upper 1 16 4516983 Control 2
17a 1859601 Push Button 4
17b 1859603 Contact Block 4
18 1872400 Power Switch 1 19 4517132 Transformer 1 20 1868901 Power Cord Plate 1 21 4516982 Terminal Block, 10Mm 1 22 4516981 Terminal Block, 120V 1 23 4516105 Body Side, Right 1 24 4516106 Body Side, Left 1 25 4517393 Back 1
26a 1856801 Arm Pivot Block 4
26b 1854901 Cam Follower 4
27 4516098 Seal Cap 4 28 4517006 Wiper Seal 4 29 1874201 O-Ring 4
30a 4517013 Seal Cap Bracket Lt 2
30b* 4517014 Seal Cap Bracket Rt 2
31 4516976 Grease Bucket Support 2 32 4516308 Grease Bucket Wa 2 33 4516977 Actuator Base Brace 2 34 4517025 Terminal Bracket 1 35 4517394 Gas Inlet 1 36 4517388 Front Heat Shield, Outer 1 37 4517389 Front Heat Shield, Inner 1 38 4517390 Burner Heat Shield, Lower 1 39 4517391 Burner Heat Shield, Upper 1 40 Page 54 Flue Assembly 41 1869301 Transformer Bracket 1 42 4516114 Circuit Brace 1 43 4520578 Grill Thermocouple 1
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
Part # JIBSM08 Rev.6 (08/04/09) Page 51
XPRESS GRILL ACTUATOR
ASSEMBLY VIEW MODEL XG24-JIB
XG24-JIB#2
Part # JIBSM08 Rev 7 (08/04/09)Page 52
GARLAND PARTS IDENTIFICATION
Gas - Xpress Grill Actuator Assembly View - Model: XG24-JIB
ITEM PART # DESCRIPTION QUANTITY
1 4516080 Actuator Frame Wa 1
2 4516096 Pillow Block 4
3 1812401 Actuator 1
4 1857601 Switch Bracket 2
5 1855601 Upper/Lower Platen Limit Switch 2
6 1858001 Actuator Mount Block 1
7 4516097 Actuator Base Bracket 1
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
Part # JIBSM08 Rev.6 (08/04/09) Page 53
XPRESS GRILL PLATEN
ASSEMBLY VIEW MODEL XG24-JIB
Available Separately if needed
Available as a complete
assembly only
Available Separately if needed
XG24-JIB#3
Part # JIBSM08 Rev 7 (08/04/09)Page 54
GARLAND PARTS IDENTIFICATION
Gas - Xpress Grill Platen Assembly View - Model: XG24-JIB
ITEM PART # DESCRIPTION QUANTITY
1 4516085 Platen Arm 1
2 4516087 Carriage Block, Rt 1
3 4516088 Carriage Block, Lt 1
4 1858501 Pivot Stop Knob 1
5 1858502 Pivot Stop Pin 1
6 4516092 Platen Lid 1
7 4517021 3/8 Connector, 45 Deg 1
8 4517022 Platen Conduit 1
9 4517020 3/8 Connector, 90 Deg 1 10 4517008 Teon Bar, Rear 1 11 4516094 Teon Holder, Rear (Not Available Separately) 1 12 4516091 Platen Cowl (Not Available Separately) 1 13 1859102 Platen Adjuster Cap 4 14 1859103 Platen Lock Nut 4 15 8005401 Shoulder Bolt 4 16 1859101 Platen Adjuster Nut 4 17 4516093 Teon Holder, Front (Not Available Separately) 1 18 1851301 Teon Clip 1 19 1859501 Upper Platen Handle (Not Available Separately) 1 20 1781301 Hi Limit - Auto Reset 1
4519752 Platen Assembly Complete 208V 1
21
22 1859401 Platen Thermocouple 1 23 4516089 Cross Member 1 24 4516084 Actuator Shaft 2 25 4516090 Cross Member Bracket 2 26 1799303 Teon Sheet 1 27 1859402 Grill Plate/Platen Bayonet Adapter 1
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
4519753 Platen Assembly Complete 220V 1 4519755 Platen Assembly Complete 240V 1
Part # JIBSM08 Rev.6 (08/04/09) Page 55
XPRESS GRILL BURNER
ASSEMBLY VIEW MODEL XG24-JIB
XG24-JIB#4
Part # JIBSM08 Rev 7 (08/04/09)Page 56
GARLAND PARTS IDENTIFICATION
Gas - Xpress Grill Burner Assembly View - Model: XG24-JIB
ITEM PART # DESCRIPTION QUANTITY
1
2 4517396 Flue Box, Inner 1
3 4517397 Flue Box, Outer 1
4 4517398 Flue Bottom 1
5 4517399 Flue Top 1
6 4517401 Flue Riser, Inner 1
7 4517400 Flue Riser, Outer 1
8 4524066 Igniter 1
9 4517967 Ignition Cable 1 10 1864701 Gas Valve - Nat 1
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
4517403 Burner Assembly, Lp 1 4517462 Burner Assembly, Nat 1
Part # JIBSM08 Rev.6 (08/04/09) Page 57
XPRESS GRILL COMPONENT BRACKET
ASSEMBLY VIEW MODEL XG24-JIB
XG24-JIB#5
Part # JIBSM08 Rev 7 (08/04/09)Page 58
GARLAND PARTS IDENTIFICATION
Gas - Xpress Grill Component Bracket Assembly View - Model: XG24-JIB
ITEM PART # DESCRIPTION QUANTITY
1 4516682 Component Bracket 1
2 4516989 Motor Speed Control 2
3 4516079 Contactor Bracket 2
4 1269800 24 Volt Transformer 2
5 1637001 Contactor 2
6 1864901 Ignition Module 2
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
Part # JIBSM08 Rev.6 (08/04/09) Page 59
XPRESS GRILL HEAT SINK
ASSEMBLY VIEW MODEL XG24-JIB
XG24-JIB#6
Part # JIBSM08 Rev 7 (08/04/09)Page 60
GARLAND PARTS IDENTIFICATION
Gas - Xpress Grill Heat Sink Assembly View - Model: XG24-JIB
ITEM PART # DESCRIPTION QUANTITY
1 4516116 Heat Sink 1
2 4516988 Relay 4
3 4517392 Pressure Switch 1
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
Part # JIBSM08 Rev.6 (08/04/09) Page 61
REVISION HISTORY
REV. # PAGE # ITEM # NOTE DATE
GARLAND PARTS IDENTIFICATION
Revision History
Part List Book Released Jul 16/08
Part # JIBSM08 Rev 7 (08/04/09)Page 62
PARTS LIST continued
PARTS LIST
MASTER SERIES
XG36-JIB XPRESS GRILL GAS
Contents
GRILL COMPLETE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
ACTUATOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
PLATEN ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
XPRESS GRILL BURNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
XPRESS GRILL BRACKET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
XPRESS GRILL HEAT SINK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
WIRING HARNESS AND DESCRIPTION WHERE USED. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
ACCESSORIES AND TOOLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
GAS TUBING, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
REVISION HISTORY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
CENTER ZONE
RIGHT ZONE
LEFT ZONE
Part # JIBSM08 Rev.6 (08/04/09) Page 63
GRILL COMPLETE ASSEMBLY
ASSEMBLY VIEW MODEL XG36-JIB
XG36 - JIB#1
Part # JIBSM08 Rev 7 (08/04/09)Page 64
GARLAND PARTS IDENTIFICATION
Gas - Xpress Grill Complete Exploded View - Model: XG36-JIB
ITEM PART # DESCRIPTION QUANTITY CRITICAL
1 4516058 Body Base Weld Assembly 1 2 4517657 Plate Weld Assembly 1 3 Page 68 Actuator Assembly 2 4 Page 70 Platen Assembly 2 5 Page 72 Burner Assembly 1 per zone 6 Page 74 Component Bracket Assembly 1 per zone
7 Page 76 Heat Sink Assembly 1 per zone 8A 4516978 Caster, Nonlocking 2 8B 4517563 Caster, Locking 2 8C 4520678 Caster Kit - Locking & Nonlocking 1
9 4516113 Circuit Support 1
10 4517814 Circuit Brkr, 3 Pole 1 C 11 4516111 Circuit Box 1 12 4516112 Circuit Cover 1 13 4516109 Front Panel Lower 1 14 4516110 Access Door 1
15A 4516108 Front Panel Upper 1
8003219 MSCR-PH-PHIL 8-32 X ½ STL ZP 4
15B
16 4524590 Control 1 per zone C 17A 1859604 Push Button (Black) 1 per zone 17B 1859605 Push Button (Green) 1 per zone 17C 1859606 Contact Block 2 per zone C
18 1872404 Power Switch 1 C
19 1864001 Main Transformer 1 C
20 1868904 Power Cord Plate (JIB) 1
21 4525397 Terminal Block, 10Mm 1 C
22 4516981 Terminal Block, 120V 1 C
23 4516105 Body Side, Right 1
24 4516106 Body Side, Left 1
25 4517658 Back 1 26A 4520463 Arm Pivot Block Assembly 2 per zone 26B 1856802 Arm Pivot Block 2 per zone 26C 1854902 Cam Follower 2 per zone 26D 1854903 Jam Nut 2 per zone
27 4516098 Seal Cap 2 per zone
28 4524292 Wiper Seal 2 per zone
29 4525256 O-Ring 2 per zone 30A 4520408 Seal Cap Bracket Lt 1 per zone 30B 4520407 Seal Cap Bracket Rt 1 per zone 31A 4516976 Grease Bucket Support 2
31B
32A 4524822 Grease Bucket BA Rt 1 32B 5424823 Grease Bucket BA Lt 1
33 4516977 Actuator Base Brace 1 per zone
34 4517394 Gas Inlet 1
35 4517593 Front Heat Shield, Outer 1
36 4517594 Front Heat Shield, Inner 1
37 4517654 Burner Heat Shield, Lower 1
38 4517655 Burner Heat Shield, Upper 1
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
8001203 Nut - Hex - STL 8-32 4 8000202 LKWSH R - SPL-STL 8X1 9/64X3/64 4
8000213 Lock Washer - SPL #10X0.334X.047 SS 4 8000338 Washer-FLT, 7/32 X 1/2, SS 4 8003143 MSCR-TH-PHIL 10-24 X 1-1/4 18-8 4
Part # JIBSM08 Rev.6 (08/04/09) Page 65
GARLAND PARTS IDENTIFICATION
Gas - Xpress Grill Complete Exploded View - Model: XG36-JIB
ITEM PART # DESCRIPTION QUANTITY CRITICAL
39 Page 72 Flue Assembly 1 per zone 40 1869301 Transformer Bracket 1 41 4516114 Circuit Brace 1 42 4520578 Grill Plate Thermocouple 1 per zone C 43 1866103 Strain Relief Wire 12.5” 2 44 1866101 Ground Wire 24” 1
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
Part # JIBSM08 Rev 7 (08/04/09)Page 66
Part # JIBSM08 Rev.6 (08/04/09) Page 67
ACTUATOR ASSEMBLY
ASSEMBLY VIEW MODEL XG36-JIB
XG36-JIB#2
Part # JIBSM08 Rev 7 (08/04/09)Page 68
GARLAND PARTS IDENTIFICATION
GAS - XPRESS GRILL ACTUATOR ASSEMBLY VIEW - MODEL: XG36-JIB
ITEM PART # DESCRIPTION QUANTITY CRITICAL
1 4516080 Actuator Frame Wa 1 2 4518156 Pillow Block Assembly 4 3 4525541 Linear Actuator 1 C 4 1857601 Switch Bracket 2 5 1855601 Upper/Lower Platen Limit Switch 2 C 6 4518787 Actuator Mount Block (Painted) 1 7 4516097 Actuator Base Bracket 1 8 8003424 1/4” – 20 X 2.250” Shoulder Bolts 8 9 8000306 1/4” Lock Washer 8
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
Part # JIBSM08 Rev.6 (08/04/09) Page 69
PLATEN ASSEMBLY
ASSEMBLY VIEW MODEL XG36-JIB
Available Separately
if needed
Available as a complete
assembly only
Available Separately if needed
Available Separately if needed
Available Separately if needed
Available Separately if needed
XG36 - JIB#3
Part # JIBSM08 Rev 7 (08/04/09)Page 70
GARLAND PARTS IDENTIFICATION
Gas - Xpress Grill Platen Assembly View - Model: XG36-JIB
ITEM PART # DESCRIPTION QUANTITY CRITICAL
1 4516085 Platen Arm 1 2 4520422 Carriage Block, Assembly, Rt 1 3 4520423 Carriage Block, Assembly, Lt 1 5 4522581 1/16 TH Silicone Gasket 3.5 Ft 6 4516092 Platen Lid 1 7 4517021 3/8 Connector, 45 Deg 1 8 4517022 Platen Conduit 1 9 4517020 3/8 Connector, 90 Deg 1
10 4517008 Teon Bar, Rear 1
11 4516094
12 4516091 Platen Cowl (Not Available Separately) 1 13 1859102 Platen Adjuster Cap 4 14 1859103 Platen Lock Nut 4 15 8005401 Shoulder Bolt 4 16 1859101 Platen Adjuster Nut 4
17 4516093
18 1851301 Teon Clip 1 C 19 1859501 Upper Platen Handle (Not Available Separately) 1 20 1781301 Hi Limit - Auto Reset 1 C
21
22 1859401 Platen Thermocouple 1 C 23 4516089 Cross Member 1 24 4516084 Actuator Shaft 2 25 4516090 Cross Member Bracket 2 26 1799303 Teon Sheet 2 C 27 1859402 Grill Plate/Platen Bayonet Adapter 1 28 1855903 Teon Washer Small 2 30 1937701 Goretex GSKT Tape .75W .065T 5.5 Ft. 31 8003423 Mscr-HH-Grd5 1/4-20x1-1/4Stl 2 (to attach #23 & #25) 4 32 8000203 Lkwshr - SPL 1/4 x 1/2 x 1/16 Stl 2P (to attach #23 & #25) 4
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
4519752 Platen Assembly Complete 208V 1 C 4519755 Platen Assembly Complete 240V 1 C
Teon Holder, Rear (Not Available Separately) Note: Not Field Replaceable
Teon Holder, Front (Not Available Separately) Note: Not Field Replaceable
1
1
Part # JIBSM08 Rev.6 (08/04/09) Page 71
XPRESS GRILL BURNER
ASSEMBLY VIEW MODEL XG35-JIB
XG36-JIB#4
Part # JIBSM08 Rev 7 (08/04/09)Page 72
GARLAND PARTS IDENTIFICATION
Gas - Xpress Grill Burner Assembly View - Model: XG36-JIB
ITEM PART # DESCRIPTION QUANTITY UP TO FROM CRITICAL
1
2 4517396 Flue Box, Inner 1 3 4517397 Flue Box, Outer 1 4 4517398 Flue Bottom 1 5 4517399 Flue Top 1 6 4517401 Flue Riser, Inner 1 7 4517400 Flue Riser, Outer 1
8 4524066
9A 4525537 Electrode Igniter - Rajah 1 2-Nov-08 C
9B 1864803 Ignition Cable 1 2-Nov-08 C
10 4525538
11 1864701 Gas Valve - Nat 1 C 12 4525845 Blower / Motor 120V 1 14 WFT125750 1/8 x 3/4 Woven FG Tape W/PSA 5.5 Ft
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
4517403 Burner Assembly, Lp 1 C 4517462 Burner Assembly, Nat 1
Igniter
Note: If left igniter needs replacement - order kit item# 10
Service Kit Igniter & Igniter Cable - Spark Plug Type Included item # 9A & 9B Units Manufactured Up To Nov 1/08 will required Kit
2
(See Note)
1 2-Nov-08
1 1-Nov-08
1-Nov-08 C
Part # JIBSM08 Rev.6 (08/04/09) Page 73
XPRESS GRILL BRACKET
ASSEMBLY VIEW MODEL XG36JIB
XG36 - JIB#5
Part # JIBSM08 Rev 7 (08/04/09)Page 74
GARLAND PARTS IDENTIFICATION
Gas - Xpress Grill Component Bracket Assembly View - Model: XG36-JIB
ITEM PART # DESCRIPTION QUANTITY CRITICAL
1 4516078 Component Mounting Bracket 1 2 4516989 Motor Speed Control 3 C 3 4516079 Contactor Bracket 3 4 1269800 24 Volt Transformer 3 C 5 1637001 Contactor 3 C 6 1864901 Ignition Module 3 7 1865901 Ignition Module Bracket 3
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
Part # JIBSM08 Rev.6 (08/04/09) Page 75
XPRESS GRILL HEAT SINK
ASSEMBLY VIEW MODEL XG36-JIB
XG36-JIB#6
Part # JIBSM08 Rev 7 (08/04/09)Page 76
GARLAND PARTS IDENTIFICATION
Gas - Xpress Grill Heat Sink Assembly View - Model: XG36-JIB
ITEM PART # DESCRIPTION QUANTITY CRITICAL
1 4516116 Heat Sink 1 Per Zone 2 4516988 Relay 3 C 3 4517392 Pressure Switch 1 4 1811903 Thermal Interface MAT 3
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
Part # JIBSM08 Rev.6 (08/04/09) Page 77
WIRING HARNESS AND DESCRIPTION WHERE USED
GARLAND PARTS IDENTIFICATION
Gas - Xpress Grill Wire Harness And Description Where Used - Model: XG36-JIB
ITEM PART # DESCRIPTION & LOCATION QUANTITY CRITICAL
Description: 120V Harness
1* 1859850
2* 1859851
3* 1859852
4* 1859853
5* 1859854
6A* 1859855
6B* 0007500FS
7* 1859860
8* 1859829
9* 1859810
10* 4525505 Cord and Plug Assy, NEMA 15-50 1
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
Location: Motor Speed Control, 120 volt side of 120/24 volts transformer, Power to Actuator, 120 volts terminal block.
Description: CB Contactor Harness Location: Circuit Breakers, Contactors, high Voltage side of SSR’s for
Platens, 120 volt terminal block.
Description: XMFR Harness Location: Main Power Circuit Breaker, Main Power Switch, 240/1 20 volt
Transformer, 120 volt Terminal Block, Main Terminal block
Description: Control Harness Location: Low Voltage side of SSR’s, 24 volt out put on 120/24 volt
transformer, encoder, upper/lower Limit Switches, Main Control, Motor Speed Control, Green and Black push Buttons
Description: Ignition Harness Location: Pressure Switch, Ignition Module, Gas Valve, Main Control, Blower
Motor, 120 volt Terminal Block. Description: Platen Harness P1 Connector to the Platen Elements. Fibreglass Sleeving Must replace with item 6A Description: Switch Harness Green and Black button Harness one per zone. Description: Contactor Jumper Harness Straight leads from terminal Block to Circuit Breakers
Description: Power Switch Harness Location: Main Power Switch to Connector S3.
1 C
1 C
1 C
3 C
1 C
3 C
3 C
3 C
1 C
1 C
Part # JIBSM08 Rev 7 (08/04/09)Page 78
ACCESSORIES AND TOOLS
ITEM PART # DESCRIPTION QUANTITY CRITICAL
1 4523323 Platen Adjuster Tool 2 4525560 Teon Tool 3 1838701 Platen Leveling Tool CK 4 1868201 Grill Wiper 5 4526114 Tool Holder for Scraper 6 4526115 Tool Holder for Wiper 7 4526113 Tool Holder for Spatula
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
GARLAND PARTS IDENTIFICATION
Gas - Xpress Grill Accessories And Tools - Model: XG36-JIB
Platen Adjuster Tool
Part # JIBSM08 Rev.6 (08/04/09) Page 79
GAS TUBING,
ITEM PART # DESCRIPTION QUANTITY CRITICAL
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
Gas - Xpress Grill Gas Tubing - Model: XG36-JIB
A 4517378 Tubing, Left - (Location, left zone) 1
B 4517377 Tubing, Center - (Location, center zone) 1
C 4517376 Tubing, Right - (Location, right zone) 1
LEFT ZONE
CENTER ZONE
RIGHT ZONE
Part # JIBSM08 Rev 7 (08/04/09)Page 80
REVISION HISTORY
REV. # PAGE # ITEM # NOTE DATE
1
2
3
GARLAND PARTS IDENTIFICATION
Revision History
Parts List Book Released Oct 27/08
64 New Drawing
3,4,5 Quantity Changed – Was 2 All Three
26A Quantity Changed – Was 1 Per Zone
26B, 26C
65
69
70 New Drawing
71
72 New Drawing
73
78 New Page With Wiring Harness 79 New Page – Accessories And Tubing Transferred To This Page 65 28 Part number changed - was 4517006 72 New Drawing
73
74 New Drawing 75 7 New Part Number Added 79 2 Part Number Changed - Was 4525561 70 New Drawing 71 11,17 Note Added 79 4 ,5, 6, 7 Part Number Added 80 New Page Added – Content was on Page 79 63 Index Updated, Gas Tubing, Page 80 Added
26D Quantity Changed - Was 2
43
44 New Part Number Added
21 Part # Deleted - Was 4519753 Platen Assembly Complete 220V 26 Quantity Changed - Was 1 30 New Part Number
28 Quantity Changed Was 2 Per Zone
31,32 Quantity Changed Was 4 Per Zone
10 Part Number Changed - Was 4517967 14 New Part Number Added
9A Item Number Changed - Was 9 9B Item Number Changed - Was 10 10 New Part Number Added
13
Part # Changed 26B Was 1856801, 26C Was 1354902, Quantity Changed - Was 6
Description Changed - Was Ground Wire 12-1/2” (Strain Relief) - Quantity Changed, Was 1
2 Quantity Changed - Was 4 Per Zone
Part Number Changed - Was 1812401, Description Changed -
3
Was Actuator
Description Changed - Was Silicone Gasket
5
Quantity Changed - Was 1
Item 33 Moved to Page 18
Up To & From Columns Added
8 Note Added Under Description And Dates
Item # Removed - Was 13511 (Screw, Hxsltcsr 8-32 X .312) Qty: 4
Nov 24/08
Dec 11/08
Feb 06/09
Part # JIBSM08 Rev.6 (08/04/09) Page 81
WIRING DIAGRAM
IGNITER
IGN
SSR3 GRIDDLE
TB1
GREEN
62A
61A
V
V
T S
NG
E
WHITE - BLK
64A
J69
SOLENOID VALVE
J68
65A
L3A
PRESSURE SWITCH
S8
66A
S8/1
A
Z
BLACK
70A
68A
69A
67A
M
CIRCUIT BREAKERS
TO OTHER SECTION
3
L2A
Y
RED
2008
6/09
45203S64
60A
1333W
ACTUATOR
G
ENCODER
GROUND
PULSE
5V
REFERENCE
+
12A
8
5
4
66
554
8A
5A
P1
S1
PLATEN HEATERS
112
SSR1
1333W
6
6A
T3A
1333W
HI LIMIT
7
T2
3
4
3
2
7A
T2A
SSR2
T1A
63A
S8/2
CONTACTOR
L3A
L2A
4A
L1A
FAN MOTOR
L3A
65A
L1A
CIRCUIT BREAKER
X
CB PLATEN
L2A
L1A
TO OTHER
MOTOR CIRCUIT
4A
61A
HI-LIMITS
TO OTHER
TO OTHER
CTRL XFMRS
IGNITION CIRCUITS
TO OTHER
3A Fuse
3A Fuse
4
TB2 120 V DIST.
CONTROL &MOTOR CIRCUITS
3
1
120V
240V
-
10A
M
MOTOR
S6P6
P6/3
P6/1
P6/2
13
14
12
COMM
NC
UPPER LIMIT SWITCH
COMM
G
NO
LOWER LIMIT SWITCH
11
13
14
51
10A
52
12A
P2/2
P2/1
P5/2
P5/1
J2/1
J3/1
J3/2
J2/2
12
P5/3
P5/11
P5/12
P5/4
J2/4
J2/3
J2/12
J2/11
35C
35D
35D
SSR1 PLATEN
SSR2 PLATEN
35A
24A
24
35B
35B
35A
35C
ELECTRIC ONLY
SSR3 GRIDDLE
26A
26
208-240
XG24-JIB
VOLT 60HZ
WIRING DIAGRAM
3A
MOTOR CONTROL
J3/3
J3/4
J2/5
J2/6
P5/6
P5/5
P2/3
P2/4
1A
2A
3A
TO OTHER
CTRL XFMRS
TO OTHER
CONTACTORS
7
9A
120V
8A
TO OTHER
MOTOR CIRCUITS
TO OTHER
IGNITION CIRCUITS
65
2
1
P3
S3
J2/10
J2/7
J2/8
J2/9
THERMOCOUPLE PLATEN
THERMOCOUPLE GRIDDLE
-
+
-
P5/9
P5/8
P5/10
P5/7
43
44
24V
40
P4/11
P4/10
11
10
J1/
J1/
J1/1
P4/1
31
33
45
42
41
P4/13
P4/12
P4/14
P4/4
P4/15
15
13
14
12
J1/
J1/
J1/
J1/
MAIN CONTROL
J1/3
J1/8
J1/9
J1/5
P4/3
P4/9
P4/8
P4/5
38
35
39
35A
P7/2
P7/3
P7/1
S7 P7
STBY SWITCH
+
26
35A
24
P4/6
6
4
J1/
J1/
GRIDDLE YELLOW
GRIDDLE RED
PLATEN YELL
PLATEN RED
J2/1
J2/2
OTHER SECTIONS HAVE THE SAME WIRING DIAGRAM.
NOTE: THIS IS THE DIAGRAM OF ONE SECTION ONLY.
69A
67A
X Y Z X Y Z
6
5
2
1
RAISE SWITCH
PILOT LAMP
MAIN SWITCH
208/240V 3ph 208V 3-Phase Delta 240V 3-Phase Delta
X-Y X-Z Y-Z
Loading kW Per Phase Nominal Amps Per Line
Page 82
kW
Load
Total
Z
Y
GND
X
NEMA 15-50P ON 208V 3PH
NEMA 15-30P ON 220-240V 3PH
Model
XG24-JIB 8.66 2.66 3.33 2.66 24.90 22.14 24.90 21.61 19.19 21.61
WIRING DIAGRAM
J69
IGNITER
SOLENOID VALVE
IGN
SSR3 GRIDDLE
TB1
E
62A
61A
70A
J68
68A
69A
V
V
67A
T S
NG
65A
64A
PRESSURE SWITCH
63A
66A
S8/1
S8/2
S8
M
CIRCUIT BREAKERS
TO OTHER SECTION
L3A
L2A
3
X
Y
Z
60A
1333W
PLATEN HEATERS
1333W
6
1
P1
S1
1
6A
SSR1
T3A
CONTACTOR
L3A
FAN MOTOR
L3A
L1A
CIRCUIT BREAKER
CONTROL & MOTOR CIRCUITS
65A
2008
6/09
ACTUATOR
G
ENCODER
1333W
HI LIMIT
7
T2
3
4
2
3
2
7A
T2A
SSR2
T1A
L2A
L1A
L2A
L1A
TO OTHER
+
12A
M
8
5
4
66
554
8A
5A
4A
3A
CB PLATEN
MOTOR CIRCUITS
3A
4A
61A
HI-LIMITS
TO OTHER
CTRL XFMRS
TO OTHER
IGNITION CIRCUITS
TO OTHER
TO OTHER
CTRL XFMRS
TO OTHER
CONTACTORS
5A Fuse
5A Fuse
5A Fuse
4
7
TB2 120 V DIST.
3
1
120V
240V
PULSE GROUND
5V
-
10A
MOTOR
S6P6
P6/3
P6/1
P6/2
13
14
12
COMM
NC
UPPER LIMIT SWITCH
COMM
G
TO OTHER
NO
LOWER LIMIT SWITCH
11
13
14
120V
12
P5/3
P5/11
P5/12
P5/4
J2/4
J2/3
J2/12
J2/11
MOTOR CONTROL
J2/10
J2/7
J2/8
J2/9
P5/9
P5/8
P5/7
P5/10
40
42
41
P4/11
P4/12
P4/10
11
12
10
J1/
J1/
J1/
J1/3
J1/1
P4/1
P4/3
31
24V
33
STBY SWITCH
6
5
2
1
RAISE SWITCH
PILOT LAMP
MAIN SWITCH
51
10A
52
12A
P2/2
P2/1
P5/2
P5/1
J2/1
J3/1
J3/2
J2/2
J3/3
J3/4
J2/5
J2/6
P5/6
P5/5
P2/3
P2/4
1A
2A
9A
8A
MOTOR CIRCUITS
TO OTHER
IGNITION CIRCUITS
65
2
1
P3
S3
35C
35D
35D
SSR1 PLATEN
SSR2 PLATEN
35A
24A
24
35A
24
43
44
45
P4/13
P4/14
P4/4
P4/15
4
15
13
14
J1/
J1/
J1/
J1/
MAIN CONTROL
J2/1
J1/8
P4/8
38
P7/3
J2/2
J1/9
J1/5
P4/9
P4/5
35
39
35A
P7/2
P7/1
S7 P7
26
P4/6
6
J1/
GRIDDLE YELLOW
GRIDDLE RED
PLATEN YELL
PLATEN RED
35B
35C
SSR3 GRIDDLE
26
THERMOCOUPLE GRIDDLE
-
+
35B
35A
ELECTRIC ONLY
26A
THERMOCOUPLE PLATEN
-
+
OTHER SECTIONS HAVE THE SAME WIRING DIAGRAM.
NOTE: THIS IS THE DIAGRAM OF ONE SECTION ONLY.
69A
67A
45203S65
REFERENCE
208-240
XG36-JIB
VOLT 60HZ
WIRING DIAGRAM
RED
BLACK
WHITE - BLK
GREEN
Z
NEMA 15-50P
X
Y
GND
208/240V 3ph 208V 3-Phase Delta 240V 3-Phase Delta
X-Y X-Z Y-Z X Y Z X Y Z
Loading kW Per Phase Nominal Amps Per Line
kW
Load
Total
Model
XG36-JIB 12.99 4.00 4.99 4.00 37.43 33.30 37.43 32.43 28.90 32.43
Page 83
CONTROLLER MENU ITEMS
The following table list menu items defaulted in the main controller. To reprogram any function or feature below, see programming section.
Jack in the Box Menu Items
1 2 3 4 5 6 7 8 Step Process
Menu Items Platen Screen Display
Menu Name
Fajitas Fajitas 1:16 yes 425F 335F 0.300 1 FAJI
Sausage Sausage 2:00 yes 425F 335F 0.380 2 SAUS
Regular Regular 1:15 yes 425F 335F 0.300 3 REG
Jumbo Jumbo 2:50 yes 425F 335F 0.470 4 JMBO
Chicken Filet Chicken 1:40 yes 425F 335F 0.460 5 CHIK
Sirloin Patties Sirloin 2:00 yes 425F 335F 0.600 6 SIRLOIN
Chicken Tenderloins
Grilled Onions Onions 3:00 no 425F 335F FLAT 8 ONIONS
Chicken tendeln
Cook Time
1:27 yes 425F 335F 0.430 7 CHK STRP
Yes/
No
Top
Temp
Bottom
Temp
Gap
Setting
Assign
to #
9 *LTO
Button
Insignia
*LTO = Limited Time Oer = presently left open
Part # JIBSM08 Rev 7 (08/04/09)Page 84
TEMPERATURE CONVERSION (F / C)
C F C F C F C F C F
27 80 54 128 80 176 107 224 134 272 27 81 54 129 80 177 107 225 134 273 28 82 55 130 81 178 108 226 134 274 28 83 55 131 81 179 108 227 135 275 29 84 56 132 82 180 109 228 135 276 30 85 56 133 83 181 110 229 136 277 30 86 57 134 83 182 110 230 137 278 31 87 57 135 84 183 111 231 137 279 31 88 58 136 84 184 111 232 138 280 32 89 59 137 85 185 112 233 138 281 32 90 59 138 85 186 112 234 139 282 33 91 60 139 86 187 113 235 139 283 33 92 60 140 86 188 114 236 140 284 34 93 61 141 87 189 114 237 141 285 34 94 61 142 88 190 115 238 141 286 35 95 62 143 88 191 115 239 142 287 36 96 62 144 89 192 116 240 142 288 36 97 63 145 89 193 116 241 143 289 37 98 63 146 90 194 117 242 143 290 37 99 64 147 90 195 117 243 144 291 38 100 64 148 91 196 118 244 144 292 38 101 65 149 91 197 119 245 145 293 39 102 65 150 92 198 119 246 146 294 40 103 66 151 93 199 120 247 146 295 40 104 66 152 94 200 120 248 147 296 41 105 67 153 94 201 121 249 147 297 41 106 68 154 94 202 121 250 148 298 42 107 68 155 95 203 122 251 148 299 42 108 69 156 95 204 122 252 149 300 43 109 70 157 96 205 123 253 149 301 43 110 70 158 97 206 124 254 150 302 44 111 71 159 97 207 124 255 151 303 44 112 71 160 98 208 125 256 151 304 45 113 72 161 98 209 125 257 152 305 45 114 72 162 99 210 126 258 152 306 46 115 73 163 99 211 126 259 153 307 46 116 74 164 100 212 127 260 153 308 47 117 74 165 101 213 127 261 154 309 48 118 75 166 101 214 128 262 154 310 48 119 75 167 102 215 128 263 155 311 49 120 76 168 102 216 129 264 156 312 49 121 76 169 103 217 130 265 156 313 50 122 77 170 103 218 130 266 157 314 50 123 77 171 104 219 130 267 157 315 51 124 78 172 105 220 131 268 158 316 52 125 78 173 105 221 131 269 158 317 52 126 79 174 106 222 132 270 159 318 53 127 79 175 106 223 133 271 159 319
Part # JIBSM08 Rev.6 (08/04/09) Page 85
C F C F C F C F C F
160 320 187 368 213 416 240 464 267 512 161 321 187 369 214 417 241 465 267 513 161 322 188 370 214 418 241 466 268 514 162 323 188 371 215 419 242 467 268 515 162 324 189 372 216 420 242 468 269 516 163 325 189 373 216 421 243 469 269 517 163 326 190 374 217 422 243 470 270 518 164 327 191 375 217 423 244 471 271 519 164 328 191 376 218 424 244 472 271 520 165 329 192 377 218 425 245 473 272 521 166 330 192 378 219 426 246 474 272 522 166 331 193 379 219 427 246 475 273 523 167 332 193 380 220 428 247 476 273 524 167 333 194 381 221 429 247 477 274 525 168 334 194 382 221 430 248 478 274 526 168 335 195 383 222 431 248 479 275 527 169 336 196 384 222 432 249 480 276 528 169 337 196 385 223 433 249 481 276 529 170 338 197 386 223 434 250 482 277 530 171 339 197 387 224 435 241 483 277 531 171 340 198 388 224 436 241 484 278 532 172 341 198 389 225 437 252 485 278 533 172 342 199 390 226 438 252 486 279 534 173 343 199 391 226 439 253 487 279 535 173 344 200 392 227 440 253 488 280 536 174 345 201 393 227 441 254 489 281 537 174 346 201 394 228 442 254 490 281 538 175 347 202 395 228 443 255 491 282 539 176 348 202 396 229 444 256 492 282 540 176 349 203 397 229 445 256 493 283 541 177 350 203 398 230 446 257 494 283 542 177 351 204 399 231 447 257 495 284 543 178 352 204 400 231 448 258 496 284 544 178 353 205 401 232 449 258 497 285 545 179 354 206 402 232 450 259 498 285 546 179 355 206 403 233 451 259 499 286 547 180 356 207 404 233 452 260 500 287 548 181 357 207 405 234 453 261 501 287 549 181 358 208 406 234 454 261 502 288 550 182 359 208 407 235 455 262 503 288 551 182 360 209 408 236 456 262 504 289 552 183 361 209 409 236 457 263 505 290 553 183 362 210 410 237 458 263 506 290 554 184 363 211 411 237 459 264 507 291 555 184 364 211 412 238 460 264 508 291 556 185 365 212 413 238 461 265 509 292 557 186 366 212 414 239 462 266 510 292 558 186 367 213 415 239 463 266 511 293 559
Part # JIBSM08 Rev 7 (08/04/09)Page 86
Part # JIBSM08 Rev.6 (08/04/09) Page 87
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