Garland XG24CE-1 Service Manual

Page 1
INSTALLATION, OPERATION,
AND SERVICE MANUAL
MASTER SERIES GAS XPRESS GRILL,
MODELS XG24CE, XG36CE
BE/FR
FOR YOUR SAFETY:
DO NOT STORE OR USE GASOLINE
OR OTHER FLAMMABLE VAPORS OR
LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER
APPLIANCE
WARNING:
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY,
OR DEATH. READ THE INSTALLATION,
OPERATING AND MAINTENANCE
INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR
SERVICING THIS EQUIPMENT
PLEASE READ ALL SECTIONS OF THIS MANUAL
AND RETAIN FOR FUTURE REFERENCE.
THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL COOKING EQUIPMENT AND MUST BE INSTALLED BY PROFESSIONAL
PERSONNEL AS SPECIFIED.
For Your Safety: Post in a prominent location, instructions to be followed in the event the user smells gas. This information shall be obtained by consulting
your local gas supplier.
Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent using genuine Garland replacement parts. Garland will have no obligation with respect to any product that has been improperly installed, adjusted, operated or not maintained in accordance with national and local codes or installation instructions provided with the product, or any product that has its serial number defaced, obliterated or removed, or which has been modified or repaired using unauthorized parts or by unauthorized service agents. For a list of authorized service agents, please refer to the Garland web site at http://www.garland-group.com. The information contained herein, (including design and parts specifications), may be superseded and is subject to change without notice.
GARLAND COMMERCIAL INDUSTRIES
185 East South Street Freeland, Pennsylvania 18224 Phone: (570) 636-1000 Fax: (570) 636-3903
Part # 4517129 Rev.1 (03/10/10)
GARLAND COMMERCIAL RANGES, LTD.
1177 Kamato Road, Mississauga, Ontario L4W 1X4 CANADA Phone: 905-624-0260 Fax: 905-624-5669
Enodis UK LTD.
Swalloweld Way, Hayes, Middlesex UB3 1DQ ENGLAND Telephone: 081-561-0433 Fax: 081-848-0041
© 2005 Garland Commercial Industries, Inc.
Page 2
INTRODUCTION
The Garland Xpress Grill provides a method for ecient two-sided cooking, while accommodating a variety of products. The unit will also serve as a at grill, and meets all standards for safety, eciency, and cleanliness.
The Garland Xpress Grill complies with the essential requirements of the Directives 89/109/EEC, 73/23/EEC, 89/336/EEC, and the standards, EN60335, IEC801.2, IEC801.3, IEC801.4, IEC801.5, IEC801.6, IEC801.11.
Standard Features:
• Stainless steel front, top & sides
• 33,000 BTU/Hr input for each twelve-inch section of griddle
• Built in pressure regulator, (one per twelve inch section of griddle), and gas shut-o valve
• ¾" thick, Carbon steel griddle plate, machine ground, highly polished
• Swivel casters complete with front brakes (4)
• Die cast aluminum electric top heating elements rated 380V/400V/415V
• Automatic lifting and lowering top heaters
• Towel bar with bun pan lip
• Stainless steel dual side grease collectors
• Separate programmable controller for each twelve-inch section
• Multi-colored LED indicator lights to identify operational mode
• One year limited parts and labor warranty (USA & Canada)
Part # 4517129 Rev.1 (03/10/10)Page 2
Page 3
TABLE OF CONTENTS
INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Standard Features: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
DIMENSIONS AND SPECIFICATIONS, MODEL XG24CE. . 4
DIMENSIONS AND SPECIFICATIONS, MODEL XG36CE. . 5
SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
National Codes Requirements: . . . . . . . . . . . . . . . . . . . . . . . . . 7
Connections, and Pipe Sizing: . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Appliances Equipped with Castors: . . . . . . . . . . . . . . . . . . . . . 8
Electrical Connections: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Burner Manifold Pressure Test/Adjustment: . . . . . . . . . . . . . 8
Burner Air Adjustment:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Ventilation and Clearance:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Master Power Switch: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
LED Indicators:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Display: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Product Buttons (0-9):. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Power Button: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Program Button: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Temperature Button: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Up/Down Arrow Buttons; 2 Functions: . . . . . . . . . . . . . . . .10
Enter Button: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Cancel/Raise Platen Button, (Green): . . . . . . . . . . . . . . . . . .10
Black Button: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
GRILL CONTROLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Installing Release Material: . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
NORMAL OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Installing Release Material: . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Lighting Instructions: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Shut Down Instructions:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Simplied Cook Cycle Instructions: . . . . . . . . . . . . . . . . . . . .12
To Cook in Two-Sided Mode: . . . . . . . . . . . . . . . . . . . . . . . . . .13
To Cook in Flat Grill Mode:. . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Enter Standby Mode:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Exit Standby Mode: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
To Display the Current Temperatures: . . . . . . . . . . . . . . . . . .14
To View Settings for a Menu Item:. . . . . . . . . . . . . . . . . . . . . .14
To Clean the Grill: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
PLATEN SET: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
EXTENDED TIME: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
INSTANT ON TIME: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
START DELAY: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
CLEANING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . 14
Cleaning During Operation: . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Daily Cleaning:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
PROGRAMMING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Programming Modes/Menu Sequence: . . . . . . . . . . . . . . . .16
Menu Items...
To Change the Cook Time of a Product: . . . . . . . . . . . . . . . .18
To Turn Platen, (2-Sided), Cooking On/O: . . . . . . . . . . . . .18
To Change Upper Platen Set Temperature: . . . . . . . . . . . . .18
To Change Grill Set Temperature: . . . . . . . . . . . . . . . . . . . . . .18
To Change Product Gap Setting:. . . . . . . . . . . . . . . . . . . . . . .18
To Change Product Button, “Key” Assignment . . . . . . . . . .19
To Change a Product Name: . . . . . . . . . . . . . . . . . . . . . . . . . . .19
System Info...
To View Recovery Time - Upper Platen:. . . . . . . . . . . . . . . . .19
To View Recovery Time - Grill:. . . . . . . . . . . . . . . . . . . . . . . . . .19
To View the Garland Part Number: . . . . . . . . . . . . . . . . . . . . .19
To View the Flash Number: . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
To View the Software Number:. . . . . . . . . . . . . . . . . . . . . . . . .20
To View the Download Number: . . . . . . . . . . . . . . . . . . . . . . .20
System Setup
To Change temperature Units, (°F or °C): . . . . . . . . . . . . . . .20
To Change Gap Setting Display Units:. . . . . . . . . . . . . . . . . .20
To Change the Alarm Volume: . . . . . . . . . . . . . . . . . . . . . . . . . 21
To Change the Key Chirp:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
To Change Probe Calibration - Upper:. . . . . . . . . . . . . . . . . .21
To Change Probe Calibration - Grill: . . . . . . . . . . . . . . . . . . . .21
To Change Platen Set: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
To Change Instant-On Time:. . . . . . . . . . . . . . . . . . . . . . . . . . . 22
To Change Control Type: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
To Turn Extended Time On/O: . . . . . . . . . . . . . . . . . . . . . . . .22
To Change the Grill Function:. . . . . . . . . . . . . . . . . . . . . . . . . .23
To Change the Start Delay: . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
To Change the Alarm Mode: . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
To Turn Clean Mode On/O: . . . . . . . . . . . . . . . . . . . . . . . . . . .23
To Add a Product Name in Library:. . . . . . . . . . . . . . . . . . . . .23
To Modify a Product Name in Library: . . . . . . . . . . . . . . . . . . 24
Service Mode
To Change SCK Address:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
To Perform Limit Switch Test: . . . . . . . . . . . . . . . . . . . . . . . . . . 24
CALIBRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Bi-Weekly Calibration:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
ERROR MESSAGES:
PROBE ERROR: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
PLATEN DOWN ERROR:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
PLATEN UP ERROR:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
HEATING ERROR:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
COMM ERROR: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
MOTOR OVER CURRENT:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
MOTOR ERROR: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
IGNITION ERROR:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
FLASHING LED(S):. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
WIRING DIAGRAM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Part # 4517129 Rev.1 (03/10/10) Page 3
Page 4
DIMENSIONS AND SPECIFICATIONS, MODEL XG24CE
26-23/32"
[678mm]
24"
[610mm]
GRILL PLATE
DEPTH
11-1/2"
[292mm]
TOP
HEATER
(2 PLACES)
TOP VIEW
40-1/4"
[1022mm]
28-3/16"
[716mm]
FRONT VIEW
50-1/2"
[1282mm]
AVERAGE
25-7/8"
[656mm]
FROM PLATEN
ARM PIVOT
[584mm]
23"
44.03°
MAX
AVERAGE
[48° MAX]
RIGHT SIDE VIEW
25-1/2" [646mm] AVERAGE
4-41/64"
[118mm]
1-23/32" [44mm]
33-25/32"
[858mm]
2-3/4" [70mm]
7" [178mm] MIN 11" [279mm] MAX
24"
[610mm]
GRILL PLATE WIDTH
3/4" NPT GAS
INLET
24-1/8"
[614mm]
11-1/4"
[286mm]
38-25/64"
[975mm]
Clearances
Entry Installation
Crated Uncrated Sides Rear
1207mm 813mm 152mm 76mm
Loading kW Per Phase Nominal Amps Per Line
Model
Total
kW
Load
380/400/415V 380V 400V 415V
L1/N
L1/L2L1/L3L2/
L3
L1/N L1 L2 L3 L1/N L1 L2 L3 L1/N L1 L2 L3
XG24CE 8.74 0.74 2.66 2.66 2.66 3.36 15.90 12.46 12.46 3.22 13.40 11.55 11.55 3.08 12.10 11.11 11.11
XG24CE-1
L/R
4.56 0.56 1.33 1.33 1.33 2.54 7.33 6.02 6.02 4.30 19.80 17.32 17.32 4.12 18.75 16.70 16.70
XG24CE-F 0.38 0.38 0.00 0.00 0.00 1.72 1.00 0.00 0.00 1.58 0.95 0.00 0.00 0.91 12.10 11.11 11.11
Gas Pressure
Manifold
Supply
Gas Group
Input/Burner
(Net Maximum)
Injector Size
Air Shutter Setting
(each burner)
Burner Pressure
20 mbar G20 7.9kW 2.79mm x2 (marked 0.110) 2.79 10.8mm (2 o) 7.5 mbar 25 mbar G25 7.9kW 2.79mm x2 (marked 0.110) 2.79 10.8mm (2 o) 7.5 mbar 37 mbar G31 8.1kW/ 579.2g/h 2.26mm x2 (marked 0.089) 2.79 9.0mm (2 o) 6.8 mbar
Part # 4517129 Rev.1 (03/10/10)Page 4
Page 5
DIMENSIONS AND SPECIFICATIONS, MODEL XG36CE
26-23/32"
[678mm]
FROM PLATEN
ARM PIVOT
25-1/2" [646mm] AVERAGE
24"
[610mm]
11-1/2"
[292mm]
TOP HEATER
(3 PLACES)
GRILL PLATE 24"x 36"
[610mm x 914mm]
TOP VIEW
40-3/16"
[1021mm]
38-3/4"
[985mm]
FRONT VIEW
3/4" GAS
INLET
36-1/8"
[918mm]
12-5/8"
[321mm]
Clearances
Entry Installation
Crated Uncrated Sides Rear
1207mm 1035 mm 152mm 76mm
50-1/2"
[1282mm]
AVERAGE
25-7/8"
[656mm]
23"
[584mm]
MAX
44.03° AVERAGE [48° MAX]
RIGHT SIDE VIEW
38-25/64"
[975mm]
4-41/64" [118mm]
2-3/4" [70mm]
1-23/32" [44mm]
33-25/32"
[858mm]
7" [178mm] MIN 11" [279mm] MAX
Loading kW Per Phase Nominal Amps Per Line
Model
Total
kW
Load
380/400/415V 380V 400V 415V
L1/N
L1/L2L1/L3L2/
L3
L1/N L1 L2 L3 L1/N L1 L2 L3 L1/N L1 L2 L3
XG36CE 12.99 0.99 4.00 4.00 4.00 4.50 20.48 18.23 18.23 4.30 19.80 17.32 17.32 4.12 18.75 16.70 16.70
XG36CE-2
L/R
XG36CE-1
L/C/R
8.81 0.81 2.67 2.67 2.67 4.00 14.01 12.16 12.16 3.52 13.57 11.55 11.55 3.37 12.83 11.14 11.14
4.63 0.63 1.33 1.33 1.33 2.8 7.42 6.06 6.06 2.70 7.12 5.75 5.75 4.12 18.75 16.70 16.70
XG36CE-F 0.45 0.45 0.00 0.00 0.00 2.04 1.18 0.00 0.00 1.95 1.13 0.00 0.00 1.87 1.08 0.00 0.00
Gas Pressure
Manifold
Supply
Gas Group
Input/Burner
(Net Maximum)
Injector Size
Air Shutter Setting
(each burner)
Burner Pressure
20 mbar G20 7.9kW 2.79mm x2 (marked 0.110) 2.79 10.8mm (2 o) 7.5 mbar 25 mbar G25 7.9kW 2.79mm x2 (marked 0.110) 2.79 10.8mm (2 o) 7.5 mbar 37 mbar G31 8.1kW/ 579.2g/h 2.26mm x2 (marked 0.089) 2.79 9.0mm (2 o) 6.8 mbar
Part # 4517129 Rev.1 (03/10/10) Page 5
Page 6
SAFETY PRECAUTIONS
Always follow these safety precautions when operating the Xpress Grill.
• THIS GRILL MUST be operated by persons who have been given adequate training.
• THIS EQUIPMENT MUST ONLY BE OPERATED UNDER AN APPROVED HOOD SYSTEM.
• DO NOT operate the grill without reading this operation
manual.
• DO NOT operate the Xpress grill unless all service and access panels are in place and fastened properly.
The Garland Xpress Grill is a semi-automatic cooking appliance. The upper platen is lowered automatically, following the manual, two-handed initiation of the cooking cycle, and the upper platen is raised automatically upon completion of the cooking cycle.
When two sided cooking, the area between the upper platen and the griddle plate should be regarded as a “danger zone.” During two sided cooking the operator must not be within this danger zone. When used as a at grill, then this area is no longer a danger zone, the platens do not move.
For whatever reason, be it cleaning, maintenance, or normal operation, any exposed person must use extreme caution if within this danger zone.
In two side cooking the upper platen remains in the lowered position by nature of its own weight. It is not locked down. It can be raised by lifting up on the handle on the front of the platen.
The Xpress Grill may during its operation emit airborne noise equivalent to a continuous A weighted sound pressure level of 73dB(A).
WARNING: To avoid serious personal injury:
• DO NOT attempt to repair or replace any part of the
Xpress Grill unless all main power supplies to the grill have been disconnected.
• USE EXTREME CAUTION in setting up, operating and cleaning the Xpress Grill to avoid coming in contact with hot grill surfaces or hot grease. Suitable protective clothing should be worn to prevent the risk of burns.
• DO NOT clean this appliance with a water jet.
• DO NOT apply ICE or COLD WATER to a HOT grill surface.
NOTE all warning labels and markings axed to the grill.
WARNING: After turning the master power switch to the
START position, the grill will go through initialization. If the upper platens are in the lowered position they will return to their raised upper position. This movement takes approximately 8 seconds.
INSTALLATION
IMPORTANT: Rating plates for this appliance are located in two places: 1) inside back panel on left side, 2) under front control panel on center.
This equipment must be installed by a competent factory trained, certied, licensed and / or authorized service or installation person.
WARNING: This appliance must be properly earthed.
Prior to installation, the four casters, supplied loose with the grill, must be securely located on the underside of the base. The casters tted with a brake must be located at the front of the grill.
This appliance should be connected to a potential equalization system. A labeled equipotential bonding point is tted to the rear of the grill.
It is recommended that this grill be connected to a residual current,, (earth leakage),, device with a tripping current not exceeding 30mA. The leakage current of this grill will not exceed 5mA.
Part # 4517129 Rev.1 (03/10/10)Page 6
Page 7
INSTALLATION continued
CAUTION: Prior to installation, check the electrical supply to ensure input voltage and phase match the equipment voltage rating and phase. See data plate located rear left side of grill and lower front panel.
Grill is to be located directly under ventilation system.
Once installed in the grill station underneath the ventilation system, the platens, in their highest position, must not interfere with the lower lip of the ventilation system hood. The raised position of each platen is adjusted by raising or lowering the upper of the two microswitches, (limit switches), in the rear of the grill. The lower microswitch position must not be adjusted.
Grill plate must be level front to back, side to side and diagonally. This leveling must be done with the unit under the hood and in it’s normal operational position to prevent warping of the grill plate.
NOTE: Fuses are installed to prevent damage in the event of failure of the upper microswitch.
Installation shall be made with the gas connector that has been supplied loose with the grill. The quick disconnect tting and gas shut o valve must be installed in the direction indicated on their outer body.
NOTE: When checking gas pressure, be sure that all other equipment on the same gas line is on.
The appliance and its individual shut-o valve must be disconnected from the gas supply piping system during any pressure testing of that system pressures in excess of 1/2 PSIG (3.45kPa).
Adequate clearance must be provided for servicing and proper operation.
Connections, and Pipe Sizing:
The size of the gas line is very important. Ensure that the pipe size is adequate for the demand, including other gas appliances on the same supply. If the line is too small, the gas pressure at the burner manifold will be low. This will cause slow recovery and delayed ignition. The incoming gas pressure line should be a minimum of 1-1/2”. All gas Xpress Grills are supplied with a 3/4” NPT threaded male tting, which must be adapted in the eld to a suitable connection that applies to ISO 7-1 or ISO 228-1.
Before connecting new pipe the pipe must be blown out to dispose of any foreign particles. These particles will cause improper operation.
When using thread compound, use small amounts on male threads only. Use a compound that is not eected by the chemical action of LP gases. Avoid applying compound to the rst two threads to prevent clogging of the burner orices and control valve.
Have the installer check all gas plumbing with a soap solution for leaks. DO NOT USE matches, candles or other ignition sources in checking for leaks.
The grill must be disconnected from the gas supply system when pressure testing of that system at pressures in excess of 150mbar.
Check the data plate to determine the proper type of gas before connecting the quick disconnect or piping from the building gas supply.
An incoming gas pressure test nipple is provided on the incoming gas manifold for pressure checks.
National Codes Requirements:
The type of gas for which the grill is equipped is stamped on the data plate on the inside rear of the unit and on the lower front panel. Connect a grill stamped for Natural Gas (High (H) or Low (L) Caloric Value) only to Natural Gas; connect those stamped for Propane Gas only to Propane Gas. When installing gas grills, the installation must comply with the latest edition of the codes and installation regulations in force.
Part # 4517129 Rev.1 (03/10/10) Page 7
Page 8
INSTALLATION continued
Appliances Equipped with Castors:
Prior to installation, the four castors, supplied loose with the grill, must be securely located on the underside of the base. The castors tted with a brake must be located at the front of the grill.
• Once castors are installed, adjust the unit by turning them clockwise to raise the unit and counterclockwise to lower the unit.
• Adjust the castors until the grill plate is level and at the proper height.
• Screw the lock nut on each castor tight against the bottom of the unit.
• When the unit is in place, lock the front castors to prevent movement.
Grill plate must be level front to back, side to side and diagonally. This leveling must be done with the unit under the hood and in it’s normal operational position to prevent warping of the grill plate.
Electrical Connections:
Burner Manifold Pressure Test/Adjustment:
Burner operating gas pressure can be checked at the outlet side of the gas valve at the pressure test point.
To adjust the burner pressure:
1. The pressure test nipple is located in the gas valve on the side opposite the burner.
2. Remove the sealing screw from the pressure test nipple and connect a manometer.
3. Remove the sealing cap on the gas valve regulator, turn on the grill, and adjust the screw in the regulator to give the correct pressure.
4. Turn o the grill, ret the regulator sealing cap, remove the manometer, replace the seal screw in the test nipple and test for gas leaks.
Gas pressures should be checked by the local Gas Company or an authorized service agency only.
Test all piping and connections for gas leaks. A rich soap solution should be used for this purpose. Never use a ame.
Electrical connections must be in accordance with the current IEE Wiring Regulations. The supply should have a contact separation of at least 3mm on all poles. Adequate means of disconnection of the supply must be provided.
It is recommended that this grill be connected to a residual current (earth leakage) device with a tripping current not exceeding 30mA. The leakage current of this grill will not exceed 5mA.
CAUTION: Prior to installation, check the electrical supply to ensure input voltage and phase match the equipment voltage rating and phase. See data plate located rear left side of grill and lower front panel.
The entry point for the electrical connection is located on the base of the appliance. Remove the punch-out plate, and punch out the required size to the supply cable. Secure the cable in place with a gland tting and suitable means of strain relief.
All electrically operated appliances must be electrically earthed in accordance with local codes; or in the absence of local codes, with the latest edition of National Wiring Regulations. A wiring diagram is located on the rear panel of the grill. See rating plate in rear of grill, or lower front panel for proper voltages.
Burner Ignition Verication by the Installer:
Once the grill is properly installed, turn the grill power switch on. Press the ON/OFF switch on the grill control to heat the grill in Standby Mode. The will attempt to ignite the burners.
Verify Burner Ignition as Follows:
1. The controls will attempt to ignite the burners when the grill calls for heat to the griddle plate.
2. If ignition does not occur on the rst attempt, the lower LED (for the grill plate) will begin to ash to alert the installer that the rst attempt at burner ignition has failed.
3. The control will then attempt to ignite the burners up to four (4) more times.
4. If, after four (4) attempts, the burners have not ignited, the control will shut down and display “IGNITION ERROR.”
5. Inspect the gas and ignition systems for possible problems.
Part # 4517129 Rev.1 (03/10/10)Page 8
Page 9
INSTALLATION continued
Additional Burner Ignition Verication:
1. Drop the front control panel so that the heat shield is visible.
2. Turn the grill ON and press the ON/OFF switch on the control to heat the grill in Standby Mode.
3. Rotate the round shutter to expose the burner sight glass.
4. When the grill attempts to ignite the burners, look through the sight glass to verify ignition.
The burner should ignite and the ame should appear blue with no orange tipping. If the burner ame cannot be seen, inspect ignition and gas system for possible problems.
Burner Air Adjustment:
Once burner ignition is veried by looking through the sight glass, burner air adjustment may be required. Adjust the burner air as follows:
1. Loosen the lock nut on the blower motor shutter.
2. The blower shutter can be rotated to allow more or less air into the burners.
3. Adjust the shutter until the burner ame is blue with no orange tipping.
4. Tighten the lock nut.
NOTE: Burner air shutters should only be adjusted by factory
authorised service personnel.
Ventilation and Clearance:
One of the most important considerations of ecient grill operation is proper ventilation and air supply. Insure the grill is installed so the products of combustion are removed eciently and the ventilation system does not produce drafts that interfere with proper burner operation.
Proper operation of exhaust fans (speed, rotation and adjustment) is essential. In addition to the exhaust system the make-up air system, (HVAC), for the kitchen is the air supply for the combustion air for the burners. Proper incoming air is essential for all gas operated equipment. Poor incoming make-up will cause inecient burner operation, delayed ignition and possible burner failure.
Any ventilation system will break down if improperly maintained. The duct system, hood, and the lters must be cleaned on a regular basis and kept grease free.
The room containing the grill is required to have a permanent air vent. The minimum eective area of the vent shall be 4.5 cm² per kW. Air vents shall be of such a size to compensate for the eects of any extract fan in the premises.
NOTE: Parts which have been protected by the manufacturer and agent, are not to be adjusted by the installer or the user.
Part # 4517129 Rev.1 (03/10/10) Page 9
Page 10
GRILL CONTROLS
BUTTON
BUTTON
CANCEL/
RAISE PLATEN
BUTTON
MASTER
POWER
SWITCH
POWER
BUTTON
PROGRAM
"START COOK TIME COUNTDOWN" (flat grill cooking)
BUTTON
TEMPERATURE
WHEN PUSHED SIMULTANEOUSLY:
OR "LOWER PLATEN" (two-sided cooking)
LED INDICATORS
DOWN ARROW BUTTON
UP ARROW
DISPLAY
ENTER BUTTON
PRODUCT BUTTONS
Master Power Switch:
Controls power to the grill and must be turned “ON” to start operation. The controller display will be active when the switch is “ON”.
LED Indicators:
There are two, (2), indicator lights, indicating the temperature status of each control’s heat zones; one, (1), on the upper platen, (top light), and one, (1), on the grill surface. Each light can display three, (3), dierent colors, indicating temperature status for the corresponding zone.
Red: The zone is too hot, (more than 79°F/45°C over the set temperature), or heat zone failure.
Amber: The zone is calling for heat.
Green: The zone is at or above the set temperature.
Display:
The controller display will contain information relevant to each operation in both cook and program modes.
Product Buttons (0-9):
Buttons 0-9 can be assigned to product items. Buttons 9 and 0 are used to move the cursor left or right when creating or modifying product names in “PROD NAME LIB” program mode.
Power Button:
After the main power switch is turned on, this button will put the control into cook mode. If pressed again, the control will go back to displaying “OFF.”
Program Button:
The primary function is to access Programming and Calibration of the grill. Push and hold for ve (5) seconds. Display will ask for the code. After entering code, ve programming features will be accessible “MENU ITEMS,” “SYSTEM INFO,” “SYSTEM SETUP,” “SERVICE MODE,” and “PRODUCT NAME LIB.”
Temperature Button:
In the Cook mode, each time the button is pressed the current temperature for one zone is displayed. The grill temperature is displayed rst followed by the platen temperature. After ve (5) seconds, the display will return to the menu item selected.
Up/Down Arrow Buttons; 2 Functions:
1. In the cook mode, the Up/Down Arrow Buttons will cycle through the dierent menu items.
2. In the program mode, the Up/Down Arrow Buttons will change the value of the current setting.
Enter Button:
Function is to accept programming steps.
Cancel/Raise Platen Button, (Green):
During the cooking cycle, pressing this button will cancel the cooking timer and return the grill to the “IDLE” mode. This button will also bring the grill out of STANDBY.
Black Button:
When both Black and Green “CANCEL/RAISE” buttons are pressed simultaneously, the upper platen will lower to the griddle surface.
Part # 4517129 Rev.1 (03/10/10)Page 10
Page 11
OPERATION
RELEASE
Installing Release Material:
Slide release material rod through hemmed end of the release material sheet.
Hook release material rod on brackets located at the rear of the upper plate
Thread the front edge of the release material sheet behind the release material bar on the front of the platen, then around the top and down over the front of the bar as shown.
Place locking clips over release material sheet and press into place over release material bar.
MATERIAL
BAR
RELEASE MATERIAL LOCKING CLIP (1)
RELEASE
MATERIAL
UPPER PLATEN (side view)
RELEASE MATERIAL HOOK
RELEASE
MATERIAL ROD
RELEASE MATERIAL SHEET
REAR OF GRILL
Holding the bottom of the release material sheet in place, gently pull the sheet toward the front of the platen.
UPPER PLATEN (side view)
FRONT OF GRILL
Check alignment and tightness of release material against upper platen.
NOTE: Make sure release material ts smoothly over upper platen. Installing release material sheets too tight may cause premature failure of the sheet.
Release sheets are reversible and should be ipped over and reattached on a daily basis. For instructions on cleaning release sheets; see Step 17, in daily cleaning, under CLEANING AND MAINTENANCE section.
A release material sheet must be replaced when:
• Product sticks to release material.
• Carbon build-up causes problems in taste or appearance.
• Tearing occurs in the sheet’s cooking area.
• Release material coating is worn o sheet.
Part # 4517129 Rev.1 (03/10/10) Page 11
Page 12
- - - - - - - *** *
START
STOP
EMERGENCY
- - - - - - - *** *
START
STOP
EMERGENCY
- - - - - - - *** *
START
STOP
EMERGENCY
Press button to turn on main power to grill.
Press button to turn zone power on.
Clam Grill Operating Instructions
2
3.6 PATT Y *** *
START
STOP
EMERGENCY
3.6 PATT Y *** *
START
STOP
EMERGENCY
4
- - - - - - - *** *
START
STOP
EMERGENCY
Press button to turn zone power on.
3.6 PATT Y *** *
START
STOP
EMERGENCY
- - - - - - - *** *
START
STOP
EMERGENCY
Press both green and black buttons to lower clam and begin co ok ing product.
Press button to turn zone power on.
Clam Grill Operating Instructions
2
3.6 PATT Y *** *
START
STOP
EMERGENCY
4
- - - - - - - *** *
START
STOP
EMERGENCY
NORMAL OPERATION
- - - - - - - *** *
START
STOP
EMERGENCY
- - - - - - - *** *
START
STOP
EMERGENCY
Clam Grill Operating Instructions
2
Installing Release Material:
For installation instructions, see section on RELEASE MATERIAL INSTALLATION on the previous page.
A release material sheet must be replaced when:
Product sticks to release material.
Carbon build-up ruins taste or appearance.
Tearing occurs in the sheet’s cooking area.
Release material coating is worn o sheet.
Lighting Instructions:
1. Ensure that the exible gas hose is connected to the grill and the power cord is plugged into the receptacles.
2. Turn the main power switch ON and allow the controls to go through the power-up self-check. Once the control panel displays the word “OFF” the unit is ready to begin the heating process.
3. Press . The control will automatically initiate the heating cycle. The burner will ignite and heat until the temperature specied by the menu item has been obtained.
2. Press to turn zone power on.
3. Load product on grill surface and select the corresponding product key.
If ignition of the burner does not occur on the rst trial, the bottom indicator light will ash amber. If the burner(s) do not light within four trials for ignition, the control will display a ashing warning, “IGNITION ERROR.” The ashing amber light will turn to solid red and an audible alarm will sound. If this occurs, turn the main power switch o, wait 5 minutes, and then repeat steps 2 and 3. If after 2nd try and the control still produces the IGNITION ERROR refer to Ignition failure in
TECHNICAL TROUBLE SHOOTING section.
Shut Down Instructions:
1. To shut down the unit at any time, switch the main power switch to the o (non-lit) position.
2. For extended shut down periods, switch the main power switch to the o position, disconnect the unit from the gas supply line and unplug electrical connections.
Simplied Cook Cycle Instructions:
1. Press button to turn on mainpower to grill.
4. Press both green and black buttons to lower clam and begin cooking product.
5. Press green button to cancel any time during cook cycle.
Part # 4517129 Rev.1 (03/10/10)Page 12
Page 13
NORMAL OPERATION continued
To Cook in Two-Sided Mode:
1. To start a cook cycle select a product recipe by using the product keys (1 through 9) or by using the UP/DOWN keys or to select a product recipe.
The display alternately blinks the recipe and the word
SELECTED 2 times then the recipe displays continuously.
2. The controller regulates the platen and grill temperatures to the set temperatures of the product selected and reads “TOO COOL” or “TOO HOT” with “MENU ITEM”, until the grill attains the set temperature range for the item.
NOTE: If the display reads either “TOO COOL” or “TOO HOT” the upper platen will not lower and initiate a cooking sequence.
3 After loading the product onto the grill, press the green
CANCEL/RAISE PLATEN BUTTON and BLACK button simultaneously. A cook cycle starts and the upper platen lowers if the product selected is clamshell recipe.
4 To cancel a cook cycle at anytime press the green
CANCEL/RAISE PLATEN BUTTON and the upper platen will rise if the product recipe selected is clamshell recipe.
5. During a cook cycle, the display shows the product recipe name in the rst line and the remaining cook time count down in the second line.
6 When the cook timer reaches one, (1), second remaining
a pre-time-out alarm sounds alerting the operator.
7 When the cooking time has been completed the platen
raises automatically. On the controller the “PRODUCT NAME” and the word “REMOVE” will be displayed and an audible alert will sound.
8. Pressing the green CANCEL/RAISE PLATEN BUTTON stops the audible alert and the unit will revert back to IDLE mode.
3 After loading the product onto the grill, press the green
CANCEL/RAISE PLATEN BUTTON and BLACK button simultaneously. That will start a cook cycle if the product selected is clamshell recipe.
4 To cancel a cook cycle at anytime the press the green
CANCEL/RAISE PLATEN BUTTON .
5. During a cook cycle, the display shows the product recipe name in the rst line and the remaining cook time count down in the second line.
6. The display shows the “SEAR” or “FLIP” alarm message with ashing in the second line if the current cooking product is at recipe and the sear time or ip time is not zero.
7. A cook alarm sounds with a repeating beep pattern. Pressing the black RAISE button acknowledges the “SEAR” or “FLIP” alarm message if the alarm eld in system setup is set to MANUAL.
8. The “SEAR” or “FLIP” alarm message stops after 5 seconds if the alarm eld in system setup is set to AUTO.
9. When a cook is complete, the display shows the product recipe name in the rst line and a ashing “REMOVE” message in the second line. A repeating beeping alarm also sounds.
10. Pressing the black RAISE button cancels the cook done alarm.
11. The unit reverts back to IDLE mode.
Enter Standby Mode:
Stand by mode is used during slow periods to conserve energy with out a complete shut down of the unit. When cooking temperatures are again required, pre-heat cook temperature/time is reduced. Stand by mode temperatures can be adjusted, see the PROGRAMING section.
To Cook in Flat Grill Mode:
1. To start a cook cycle select a product recipe by using the product keys (1 through 9) or by using the UP/DOWN keys or to select a product recipe.
The display alternately blinks the recipe and the word
SELECTED 2 times then the recipe will be displayed continuously.
2. The controller regulates the grill temperature to the set temperature of the product selected and reads “TOO COOL” or “TOO HOT” with “MENU ITEM”, until the grill attains the set temperature range for the item.
NOTE: If the display reads either “TOO COOL” or “TOO HOT” it will not initiate a cooking sequence.
Part # 4517129 Rev.1 (03/10/10) Page 13
1. Select Standby Mode by pressing or until “STANDBY” is displayed.
2. Press the GREEN (‘CANCEL/RAISE’) and the BLACK buttons at the same time. As soon as the upper platen moves down, the display will read “STANDBY MODE.” (Note: The rst time Standby Mode is entered, the display will prompt the operator to press ENTER after pressing the GREEN and BLACK buttons.)
Exit Standby Mode:
1. Press the GREEN (‘CANCEL/RAISE’) button. The upper platen will raise and the display will read “CANCEL” with an audible alarm.
Page 14
NORMAL OPERATION continued
To Display the Current Temperatures:
1. Press the button and repeat for each zone to be displayed...
1st press - LOWER GRILL ZONE
2nd press - UPPER PLATEN
NOTE: The temperatures may be displayed at any time,
including during a cooking cycle.
To View Settings for a Menu Item:
1. Enter Programming; Menu Items, (see Programming)
2. Press to enter “PROGRAMMING MODE MENU ITEMS”
3. Use and to choose the desired Menu Item.
4. Press to scroll through settings for the chosen item.
To Clean the Grill:
1. To start a CLEAN MODE select the clean mode recipe by pressing product key 10 or by using the UP/DOWN keys
or to select the clean mode recipe.
2. The controller regulates the platen and grill temperatures to the set temperatures of the clean mode recipe. The display shows the message “CLEAN MODE” in the rst line and the actual grill temperature in the second line.
3. Press the ENTER key to initiate the clean mode.
4. The display SHOWS the message “READY TO CLEAN” with ashing in the second line when the actual temperature is reached (or greater than the set temperatures of clean mode recipe (default 250 F for both the platen and grill)). A 5 second repeating beep pattern is sounded.
5. Press the ENTER key again, the heater’s control for the platen and grill are turned o and the display shows the message “CLEANING” with ashing in the second line.
6. Press the ENTER key again to exit the CLEAN MODE. The display shows the message “STANDBY” in the rst line. The control transitions to “STANDBY MODE” and preheats to idle condition.
PLATEN SET:
This function allows the platen to be moved up or down
once it is parallel to the grill surface. Values range from –160 to +160.
EXTENDED TIME:
This option will add 6, 4 and 2 seconds to the time of the next
three cooks respectively if the grill has had no activity for
5 minutes. Provided the temperature is not 25°F above set
temperature for either the grill or the platen.
INSTANT ON TIME:
This can be set in the range of 00:00 to 00:40. Instant on will
turn on the heat zone(s) as soon as a cook cycle starts.
START DELAY:
This number is how long the operator must hold the GREEN (‘CANCEL/RAISE’) and BLACK buttons to start a cooking cycle
for 2-sided recipes only. There will be one beep when the cook is started and another beep when the START DELAY time is reached. If the GREEN (‘CANCEL/RAISE’) and BLACK buttons are released before that time the cook will be canceled. If Yes is toggled press enter to allow the user to pick from 1 to 5 seconds in 0.5 second increments using and .
CLEANING AND MAINTENANCE
Warning: The upper platen surface and edges are very hot! To prevent burn injuries, use extreme caution when wiping down release sheets and platen edges.
Cleaning During Operation:
1. After each product load is removed, Use a grill scraper to scrape grease on lower grill plate from front to back only. Do not scrape left to right across the lower grill plate with the grill scraper.
2. Use a grill squeegee to clean release material sheet on upper platen in a downward motion. Do not press hard
against the release material sheet to prevent scratching or tearing.
3. Push the grease to the rear of the grill, or pull it to the front trough. Then, squeegee the grease into the buckets on either side. Do not use the scraper for this step.
4. Use a clean, damp cloth to clean back splash and bullnose areas as needed during operation.
Note: To increase life of release material sheets, wipe them down with a folded clean, damp cloth at least four times during each hour of operation.
Part # 4517129 Rev.1 (03/10/10)Page 14
Page 15
CLEANING AND MAINTENANCE continued
Daily Cleaning:
Warning: The upper platen surface and edges are very hot! To prevent burn injuries, use extreme caution when wiping down release sheets and platen edges.
1. Press the CLEAN button, or or to obtain the menu item “CLEAN MODE.”
2. Press to acknowledge that Clean Mode is desired. This will cause the appliance (grill and platen, if selected) to heat to the Clean Temperature.
3. “READY TO CLEAN” will be displayed when the grill is at the proper cleaning temperature and an audible alarm will sound.
4. To exit Clean Mode, press . Display will show “OFF.””
5. Wearing protective gloves, empty and replace the grease troughs.
6. Wipe down the exposed surface of the release sheet with a clean, damp cloth.
Note: the edge of the grill above the grease troughs gets a build up of grease, wipe down every time the grease bucket is emptied. CAUTION this edge is hot.
7. Remove the release sheet locking clips and bars.
8. Scrape only the lower grill surface with a grill scraper, and squeegee any residue into the grease troughs with a grill squeegee.
Caution: Do not scrape or otherwise scratch the upper
platens. The use of metal scrapers, abrasive pads, or wire brushes will permanently damage the surface of the upper platens.
9. Open one packet of high-temperature grill cleaner, (several cleaners may be available on the market), and empty the contents into a suitable container. (One packet will clean one grill.)
10. Firmly attach a no-scratch pad to a pad holder.
12. After applying the grill cleaner, lightly scrub the platen surface, and all four edges with the no-scratch pad until all the soil has been liqueed by the grill cleaner. For stubborn soils, apply additional grill cleaner and lightly scrub. DO NOT RINSE THE PLATENS AT THIS TIME.
13. Starting at the back of the lower grill, spread a light coating of grill cleaner over the surface. DO NOT SCRUB.
14. After applying the grill cleaner, lightly scrub the grill surface with the No-Scratch Pad until all the soil has been liqueed.
15. Rinse the upper platens with a dripping wet cloth. Do not use excessive water on the top of the platens.
16. Carefully pour small quantities of lukewarm water onto the grill while brushing the surface, backsplash, and bullnose with a pot brush or equivalent high­temperature brush. Continue until the water no longer boils away and the grill remains wet. Squeegee dry.
Caution: Ice, cold water, or large quantities of water must never be applied to the grill plate or upper platen. Severe damage to the grill will occur!
17. Clean the release sheets as follows:
A) Place the sheets on the lower grill. Scrub both sides
of the sheets with the same no-scratch pad used on the grill.
B) Rinse both sides of the sheets with a clean, wet cloth.
18. Rinse the lower grill by ooding the surface twice with
lukewarm water. Squeegee after each rinse.
19. Wipe the lower grill surface, backsplash, bullnose, and
hood with a clean, damp cloth.
20. When cleaning is completed, you may turn the “MASTER
POWER” (rocker) switch o.
AFTER CLEANING, apply a thin coat of fresh shortening
to the lower grill surface only. Wipe down the surrounding areas. Empty, wash, rinse, and replace the grease troughs.
11. Dip the no-scratch pad into the grill cleaner, and spread a light coating of grill cleaner over the entire platen surface, back, front, and side edges of both upper platens. DO NOT SCRUB. (Note: use very limited cleaning solution on top of platens)
Part # 4517129 Rev.1 (03/10/10) Page 15
Page 16
PROGRAMMING
Programming Modes/Menu Sequence:
System Information
27
27
27
28
28
28
26
26
26
26
26
27
27
Part # 4517129 Rev.1 (03/10/10)Page 16
Page 17
PROGRAMMING continued
System Set-up
28
28
29
29
29
29
30
30
30
30
31
Service Mode
31
32
32
32
32
31
31
31
Part # 4517129 Rev.1 (03/10/10) Page 17
Page 18
PROGRAMMING continued
Menu Items...
To Change the Cook Time of a Product:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press
Use and to choose the desired Menu Item.
5.
6. Press to display “(MENU ITEM) COOK TIME XX:XX”
7. Use and to adjust the cook time.
8. Press to save the changes.
9. Press twice to exit.
To Turn Platen, (2-Sided), Cooking On/O:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
. “MENU ITEMS STANDBY” is displayed.
5. Use and to choose the desired Menu Item.
6 Press three, (3) times to display “(MENU ITEM) UPPER
TEMP XXX” displayed in °F or °C.
7. Use and to change the set temperature to the desired value.
8. Press to save the changes.
9. Press twice to exit.
To Change Grill Set Temperature:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press
Use and to choose the desired Menu Item.
5.
6. Press four, (4) times to display “(MENU ITEM) GRILL TEMP XXX” displayed in °F or °C.
. “MENU ITEMS STANDBY” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press
Use and to choose the desired Menu Item.
5.
6. Press twice to display “(MENU ITEM) UPPER PLATEN YES/NO “.
7. Use and to turn upper platen on or o.
8. Press to save the changes.
9. Press twice to exit.
. “MENU ITEMS STANDBY” is displayed.
To Change Upper Platen Set Temperature:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
7. Use and to change the set temperature to the desired value.
8. Press to save the changes.
9. Press twice to exit.
To Change Product Gap Setting:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press
Use and to choose the desired Menu Item.
5.
6. Press ve, (5) times to display “GAP XXX” displayed in inches or mm.
7. Use and to change the gap setting to the desired value.
8. Press to save the changes.
. “MENU ITEMS STANDBY” is displayed.
4. Press
. “MENU ITEMS STANDBY” is displayed.
9. Press twice to exit.
Part # 4517129 Rev.1 (03/10/10)Page 18
Page 19
PROGRAMMING continued
To Change Product Button, “Key” Assignment
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press
Use and to choose the desired Menu Item.
5.
6. Press six, (6) times to display “ASSIGN TO KEY (0-9 or NONE)”.
7. Use and to change the key, (Product Button), assignment, and replace any previous assignments to that key.
8. Press to save the changes.
9. Press twice to exit.
. “MENU ITEMS STANDBY” is displayed.
To Change a Product Name:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press
Use and to choose the desired Menu Item.
5.
6. Press seven, (7) times to display “PRODUCT NAME (CHOSEN ITEM)”
7. Use and to cycle through the available product names until the desired name is achieved.
8. Press to save the changes. You will automatically return to “PROGRAMMING MODE MENU ITEMS”.
9. Press to exit.
. “MENU ITEMS STANDBY” is displayed.
System Info...
To View Recovery Time - Upper Platen:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press one, (1) time to display “PROGRAMMING MODE SYSTEM INFO.”
5. Press to view the upper recovery time. “RECOVERY UPPER XXXX” is displayed.
6. Press to return to “PROGRAMMING MODE SYSTEM INFO”.
7. Press to exit.
To View Recovery Time - Grill:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press one, (1) time to display “PROGRAMMING MODE SYSTEM INFO.”
5. Press two, (2), times to view the grill recovery time. “RECOVERY GRILL XXXX” is displayed.
6. Press to return to “PROGRAMMING MODE SYSTEM INFO”.
7. Press to exit.
To View the Garland Part Number:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press one, (1) time to display “PROGRAMMING MODE SYSTEM INFO.”
5. Press three, (3), times to view the Garland Part Number for the grill. “GARLAND PART # X…X” is displayed. (number varies by grill).
6. Press to return to “PROGRAMMING MODE SYSTEM INFO”.
7. Press to exit.
Part # 4517129 Rev.1 (03/10/10) Page 19
Page 20
PROGRAMMING continued
To View the Flash Number:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press one, (1) time to display “PROGRAMMING MODE SYSTEM INFO.”
5. Press four, (4), times to view the Flash Number. “FLASH NUMBER X…X” is displayed. (Flash number varies by grill).
6. Press to return to “PROGRAMMING MODE SYSTEM INFO”.
7. Press to exit.
To View the Software Number:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
6. Press to return to “PROGRAMMING MODE SYSTEM INFO”.
7. Press to exit.
System Setup
To Change temperature Units, (°F or °C):
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.
Press to enter system setup. “TEMP DISPLAY
5. FAHRENHEIT (or CELSIUS)” is displayed.
6. Press to change the temperature units to either Fahrenheit or Celsius.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press one, (1) time to display “PROGRAMMING MODE SYSTEM INFO.”
5. Press five, (5), times to view the Software Number. “SOFTWARE NUMBER X…X” is displayed. (number varies by grill).
6. Press to return to “PROGRAMMING MODE SYSTEM INFO”.
7. Press to exit.
To View the Download Number:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
7. Press to save the changes.
8. Press to return to “PROGRAMMING MODE SYSTEM SETUP”
9. Press again to exit.
To Change Gap Setting Display Units:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.
Press two, (2), times. “GAP SETTING DISPLAY INCHES
5. (or MILLIMETERS)” is displayed.
6. Press to change the Gap Setting Display units to either Inches or Millimeters.
7. Press to save the changes.
4. Press one, (1) time to display “PROGRAMMING MODE SYSTEM INFO.”
5. Press six, (6), times to view the Download Number. “DOWNLOAD NUMBER X…X” is displayed. (Download number varies by grill).
8. Press to return to “PROGRAMMING MODE SYSTEM SETUP”
9. Press again to exit.
Part # 4517129 Rev.1 (03/10/10)Page 20
Page 21
PROGRAMMING continued
To Change the Alarm Volume:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.
Press three, (3), times. “ALARM VOLUME LOW (or
5. HIGH)” is displayed.
6. Use or to change the Alarm Volume to either Low or High.
7. Press to save the changes.
8. Press to return to “PROGRAMMING MODE SYSTEM SETUP”
9. Press again to exit.
To Change the Key Chirp:
To turn key chirp on or o in programing mode only.
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.
Press four, (4), times. “KEY CHIRP ON (or OFF” is
5. displayed.
6. Use or to change the key chirp to either ON or OFF.
7. Press to save the changes.
8. Press to return to “PROGRAMMING MODE SYSTEM SETUP”
9. Press again to exit.
To Change Probe Calibration - Upper:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.
Press five, (5), times. “PROBE CAL – UPPER XXXF” is
5. displayed.
6. Use or to change the Probe Calibration to the correct temperature measured with a pyrometer.* SEE CALIBRATION REQUIREMENTS and CALIBRATION section.
7. Press to save the changes.
8. Press to return to “PROGRAMMING MODE SYSTEM SETUP”
9. Press again to exit.
To Change Probe Calibration - Grill:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.
5. Press six, (6), times. “PROBE CAL – GRILL XXXF” is displayed.
6. Use or to change the Probe Calibration to the correct temperature measured with a pyrometer.* SEE CALIBRATION REQUIREMENTS and CALIBRATION Section.
7. Press to save the changes.
8. Press to return to “PROGRAMMING MODE SYSTEM SETUP”
9. Press again to exit.
*CALIBRATION REQUIREMENTS The control software will beep to the user when it is appropriate to calibrate. The control will allow calibration provided the following conditions are met:
Part # 4517129 Rev.1 (03/10/10) Page 21
Page 22
PROGRAMMING continued
• Temperature is currently falling from a detected peak of 360°F or higher.
• Temperature is falling and has fallen 2°F from a detected peak that is within the 350-360°F range. (i.e. calibration would be allowed at 355°F if the achieved peak temperature was 357°F)
• Temperature is rising through the 350-360°F range as a result of a heat on pulse of less than 30 seconds.
To Change Platen Set:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.
5. Press seven, (7) times. “PLATEN SET +/- XX” is displayed. (numbers will vary by grill)
6. Use and to change the Platen Set to the correct value.
7. Press to save the changes.
8. Press to return to “PROGRAMMING MODE MENU ITEMS”
9. Press again to exit.
To Change Instant-On Time:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.
5. Press eight, (8) times. “INSTANT ON TIME XX:XX” is displayed. (numbers will vary by grill).
6. Use and to change the Instant on Time to the desired value.
To Change Control Type:
Note: this must be veried if the control is changed, match the new control to the grill.
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.
5. Press nine, (9) times. “CONTROL TYPE ELECTRIC (or GAS)” is displayed. (type varies by grill).
6. Use and to change Control Type to match the design of the grill.
7. Press to save the changes.
8. Press to return to “PROGRAMMING MODE MENU ITEMS”
9. Press again to exit.
To Turn Extended Time On/O:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.
5. Press ten, (10) times. “EXTENDED TIME NO (or YES)” is displayed.
6. Use and to turn Extended Time on or o.
7. Press to save the changes.
8. Press to return to “PROGRAMMING MODE MENU ITEMS”
9. Press again to exit.
7. Press to save the changes.
8. Press to return to “PROGRAMMING MODE MENU ITEMS”
9. Press again to exit.
Part # 4517129 Rev.1 (03/10/10)Page 22
Page 23
PROGRAMMING continued
To Change the Grill Function:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.
5. Press eleven, (11) times. “FUNCTION CLAMSHELL (or FLAT)” is displayed.
6. Use and to toggle between Flat mode and Clamshell mode.
7. Press to save the changes.
8. Press to return to “PROGRAMMING MODE MENU ITEMS”
9. Press again to exit.
To Change the Alarm Mode:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.
5. Press thirteen, (13) times. “ALARM MODE AUTO (or MANUAL)” is displayed.
6. Use and to change the Alarm Mode to either Auto or Manual.
7. Press to save the changes.
8. Press to return to “PROGRAMMING MODE MENU ITEMS”
9. Press again to exit.
To Change the Start Delay:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.
5. Press twelve, (12) times. “START DELAY YES (or NO)” is displayed.
6. Use and to turn Start Delay on or o.
7. If Start Delay is On (YES), press to display “DELAY TIME XX:XX”.
8. Use and to set the Delay Time to the desired value.
9. Press to save the changes.
10. Press to return to “PROGRAMMING MODE MENU ITEMS”
11. Press again to exit.
To Turn Clean Mode On/O:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press two, (2) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.
5. Press fourteen, (14) times. “CLEAN MODE YES (or NO)” is displayed.
6. Use and to turn Clean Mode On or O.
7. Press to save the changes.
8. Press to return to “PROGRAMMING MODE MENU ITEMS”
9. Press again to exit.
To Add a Product Name in Library:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
Part # 4517129 Rev.1 (03/10/10) Page 23
Page 24
PROGRAMMING continued
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press three, (3) times. “PROGRAMMING MODE PROD NAME LIB” is displayed.
5. Press . “PROD NAME LIB” is displayed.
6. Press . “PROD NAME LIB” will be displayed on the top line, with a ashing cursor on the bottom line.
7. Use and to change the character, (A-Z, 1-9, <space>, and hyphen are available). Use and to move the cursor position.
8. Press to save the new product name. “SAVE LIBRARY ADD” is displayed.
9. Press to save. “PROGRAMMING MODE PROD NAME LIB” is displayed.
10. Press to exit.
To Modify a Product Name in Library:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press three, (3) times. “PROGRAMMING MODE PROD NAME LIB” is displayed.
5. Press . “PROD NAME LIB” is displayed.
6. Use and to select Product Name to be modied.
7. Press . The rst character in the Product Name will start ashing.
8. Use and to change the character, (A-Z, 1-9, <space>, and hyphen are available). Use and to move the cursor position.
Service Mode
To Change SCK Address:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press three, (3) times. “PROGRAMMING MODE SERVICE MODE” is displayed.
Press one, (1), time. “Address XX” is displayed.
5.
6. Use and to change to the desired SCK Address.
7. Press to save the changes.
8. Press to return to “PROGRAMMING MODE SERVICE MODE”
9. Press again to exit.
To Perform Limit Switch Test:
1. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
2. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
3. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
4. Press three, (3) times. “PROGRAMMING MODE SERVICE MODE” is displayed.
Press two, (2), times. “PLATEN” (along with the position
5. of each switch), is displayed.
6. Use and to move the platen up and down. Check for correct switch operation:
Correct Switch Operation:
Platen Up - U (Closed) L (Open)
9. Press . “SAVE LIBRARY ADD” is displayed.
10. Press . “SAVE LIBRARY MODIFY” is displayed.
11. Press to save. “PROGRAMMING MODE PROD NAME LIB” is displayed.
12. Press to exit.
Platen Down - U (Open) L (Closed)
7. Press to return to “PROGRAMMING MODE SERVICE MODE”.
8. Press again to exit.
Part # 4517129 Rev.1 (03/10/10)Page 24
Page 25
CALIBRATION
Bi-Weekly Calibration:
Tools: Digital Pyrometer with Surface Probe
Warning: PERSONAL INJURY FROM BURNS MAY RESULT WHEN COMING IN CONTACT WITH HOT COOKING SURFACES.
NOTE: Calibration of grills is done with release material sheets installed.
NOTE: CALIBRATION REQUIREMENTS The control software will beep to the user when it is appropriate to calibrate. The control will allow calibration provided the following conditions are met:
• Temperature is currently falling from a detected peak of 360°F or higher.
• Temperature is falling and has fallen 2°F from a detected peak that is within the 350-360°F range. (i.e. calibration would be allowed at 355°F if the achieved peak temperature was 357°F)
• Temperature is rising through the 350-360°F range as a result of a heat on pulse of less than 30 seconds.
To Calibrate:
1. The upper platens and lower grill plate should be at operating temperatures to perform this calibration procedure.
3. Press and hold for three, (3) seconds. “ENTER CODE” is displayed.
4. Using the Product buttons, 0-9 enter the code, (1251). “ENTER CODE **** ” is displayed.
5. Press to enter the Programming Mode. “PROGRAMMING MODE MENU ITEMS” is displayed.
6. Press three, (3) times. “PROGRAMMING MODE SYSTEM SETUP” is displayed.
7. Press ve, (5) times. “PROBE CAL – UPPER XXXF” is displayed.
8. Place the surface probe of the digital pyrometer directly on the probe location, (see diagram on following w).
9. Allow at least 5 seconds for the pyrometer to respond and stabilize. Note the temperature on the pyrometer.
10. If the temperature on the grill control display does not match the temperature on the pyrometer, adjust the temperature on the grill control accordingly using the and
buttons.
Press . “PROBE CAL – GRILL XXXF” is displayed.
11.
12. Repeat steps 8 - 10.
Turn on the Master Switch and press to enter cooking
mode.
2. Press or to select a “CLAM” operation and allow the grill to reach the set temperature and stabilize, (approximately 30 minutes).
13. Press to save the changes.
14. Press to return to “PROGRAMMING MODE SYSTEM SETUP”
15. Press again to exit.
16. Repeat steps 1 - 15 at each control.
Part # 4517129 Rev.1 (03/10/10) Page 25
Page 26
CALIBRATION continued
22.5"
24"
11.25"
12"
11.5" 11.5"
5.75"5.75"
22.5"
TOP
PLATEN
(2 PLACES)
GRILL PLATE GRILL PLATE
11.25"
24"
12"
5.75" 5.75"5.75"
TOP
PLATEN
(3 PLACES)
11.5"11.5" 11.5"
6.09"
24"
MODEL XG24CE MODEL XG36CE
6.09"
18"
36"
6.09"6.09"
Part # 4517129 Rev.1 (03/10/10)Page 26
Page 27
TROUBLESHOOTING
ERROR MESSAGES:
NOTE: WE STRONGLY SUGGEST THAT ANY INSTALLATION, MAINTENANCE AND REPAIRS SHOULD BE PERFORMED BY YOUR LOCAL GARLAND AUTHORIZED SERVICE AGENCY.
PROBE ERROR:
...occurs when the probe is open or not connected. The control will turn the heat o. If the fault is in the platen the grill can still be used with recipes that do not call from the platen. If the grill probe is opened the grill will not operate. The corresponding tri-color LED will turn red indicating which element is in error. Programming is allowed during this time.
PLATEN DOWN ERROR:
...occurs if the platen does not reach the proper position in 40 seconds or fails to move during this time. There is an audio alarm with this message.
To cancel the message, press .
PLATEN UP ERROR:
...occurs if the platen is below the lower limit and does not move for 40 seconds.
To cancel the audio alarm press .
HEATING ERROR:
...occurs when the controller does not detect a proper temperature response over a six minute period. The corresponding tri-color LED will turn red indicates which element is in error.
COMM ERROR:
...occurs when there is no communication between the control board and the motor board.
Press to reset the message and silence the beep.
MOTOR OVER CURRENT:
...displayed when the platen has been mechanically resisted. The platen will stop and move to the lower limit. Press the GREEN/CANCEL button to eliminate this display.
MOTOR ERROR:
...occurs when the platen is going up or down and does not get 5 encoder counts in 1 second when the platen is below the lower limit moving down or above the lower limit going up. At this message the display will ash and there will be an audio alarm. To cancel the message the power switch must be recycled.
IGNITION ERROR:
...occurs if the ignition feedback signal does not give the proper signal after four tries.
FLASHING LED(S):
...occurs after a failure for the ignition module to ignite the gas. The grill LED will ash while the control tries again. If successful the LED will continue to ash until set temperature is reached and then turn to a solid green.
Part # 4517129 Rev.1 (03/10/10) Page 27
Page 28
WIRING DIAGRAM
J69
ACTUATOR
IGNITER
SOLENOID VALVE
70A
J68
68A
60A
1333W
G
N
IGN
69A
N
T11
T10
T6
72A
67A
64A
PLATEN HEATERS
1333W
65A
73A
PRESSURE SWITCH
62A
SSR3 GRIDDLE
61A
63A
S8/1
S8
NOTE: THIS IS THE DIAGRAM OF ONE SECTION ONLY.
OTHER SECTIONS HAVE THE SAME WIRING DIAGRAM.
71A
6
1
P1
IGNITION RELAY
S1
6A
SSR1
T3A
66A
S8/2
CONTACTOR
M
FAN MOTOR
TO OTHER SECTION
CIRCUIT BREAKERS
L3A
L3A
65A
L3A
L1A
L2A
3
CIRCUIT BREAKER
E
ZYX
N
CONTROL &MOTOR CIRCUITS
TB1
G
ENCODER
1333W
HI LIMIT
7
4
T2
4
3
4
3
221
7A
T2A
SSR2
T1A
L2A
L1A
+
12A
M
8
5
5
5
6 6
8A
5A
4A
G
3A
GROUND
PULSE
5V
-
10A
MOTOR
P6 S6
P6/3
P6/2
13
14
COMM
NC
UPPER LIMIT SWITCH
COMM
NO
LOWER LIMIT SWITCH
11
13
51
10A
12A
P2/2
P2/1
P5/1
J2/1
J3/1
J3/2
J3/3
J3/4
J2/5
P5/5
P2/3
P2/4
14
52
P5/3
P5/11
P5/2
J2/4
J2/3
J2/2
J2/11
J2/7
J2/8
J2/9
J2/6
P5/8
P5/7
P5/6
1A
2A
CB PLATEN
L2A
L1A
MOTOR CIRCUITS
TO OTHER
3A
4A
61A
HI-LIMITS
TO OTHER
CTRL XFMRS
TO OTHER
TO OTHER
IGNITION CIRCUITS
TO OTHER
CTRL XFMRS
CONTACTORS
TO OTHER
3A Fuse
3A Fuse
3A Fuse
4
7
TB2 120 V DIST.
3
71A
72A
1
120V
240V
9A
24V
120V
8A
MOTOR CIRCUITS
TO OTHER
IGNITION CIRCUITS
TO OTHER
6
65
5
2
2
1
1
P3
S3
AJG
AJG*
2005
323
DOC DATE DR APP
PCO 5/23
CHANGE DESCRIPTION
2004 GARLAND COMMERCIAL INDUSTRIES
RELEASED ITEM/S0 -
SYM
C
REV
THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF GARLAND COMMERCIAL INDUSTRIES
AND SHALL NOT BE COPIED OR REPRODUCED WITHOUT THEIR WRITTEN PERMISSION.
*** CAD PRODUCED DRAWING - DO NOT REVISE MANUALLY ***
P6/1
12
35C
35C
35D
35D
SSR1 PLATEN
SSR2 PLATEN
35A
24A
12
P5/12
P5/4
J2/12
MOTOR CONTROL
J2/10
P5/9
P5/10
40
41
42
P4/11
P4/12
P4/10
11
121314
10
J1/
J1/
J1/
J1/3
J1/1
J1/8
P4/1
P4/3
P4/8
31
38
P7/3
33
STBY SWITCH
RAISE SWITCH
PILOT LAMP
MAIN SWITCH
24
26
35A
24
43
44
45
P4/13
P4/14
J1/
J1/
MAIN CONTROL
J1/9
P4/9
39
P7/2
P4/6
P4/4
P4/15
6
4
15
J1/
J1/
J1/
GRIDDLE YELLOW
GRIDDLE RED
PLATEN YELL
PLATEN RED
J2/1
J2/2
J1/5
P9/2
P9/1
P4/5
67A
69A
35
35A
P7/1
L3
P7S7
L2
L1
415V
L1/N
L3
L2
L1
400V
L1/N
L3
NOMINAL AMPS PER LINE
L2
L1
380V
L1/N
L2/L3
L1/L3
L1/L2
380/400/415
LOADING KW PER PHASE
L1/N
KW
TOTAL
MODEL
APP.
AJG
D
SIZE
SCALE FACTOR
FREELAND
PENNSYLVANIA
35B
AJG
DR. CK.
FILE NAMEMODEL(S)
(ANGULAR ± .5°)
NA
(EXCEPT AS NOTED)
18224
TOLERANCE IN INCHES
35B
SSR3 GRIDDLE
45203S72
AJG
DR. BY
DATE
XG-24
05/23/05
(FLAT .XXX ± .015)(FORM .XXX ± .031)
DESCRIPTION
VOLT 50HZ
XG-24-CE
380/400/415
WIRING DIAGRAM
35A
ELECTRIC ONLY
26A
26
THERMOCOUPLE PLATEN
THERMOCOUPLE GRIDDLE
-
+
-
+
REVFINISHBLANK SIZEMATERIALDESCRIPTIONPART NUMBERITEM
12.10 11.11 11.11
18.75 16.70 16.70
12.10 11.11 11.11
.91
4.12
3.08
.95 0.00 0.00
19.80 17.32 17.32
13.40 11.55 11.55
1.58
4.30
3.22
12.46
6.02
0.00
15.9 12.46
7.33 6.02
1.00 0.00
3.36
2.54
1.72
0.00
2.66
0.00 0.00
2.66 2.66
1.33 1.33 1.33
0.38
0.56
0.74
8.74
LOAD
XG-24
45203721 WIRE DIAGRAM XG-24-CE - - - 0
0.38
4.56
L/R
XG-24-F
XG-24-1
Part # 4517129 Rev.1 (03/10/10)Page 28
Page 29
WIRING DIAGRAM continued
J69
ACTUATOR
IGNITER
SOLENOID VALVE
70A
J68
68A
60A
1333W
G
N
IGN
69A
N
T11
T10
T6
72A
67A
64A
PLATEN HEATERS
1333W
65A
73A
PRESSURE SWITCH
62A
SSR3 GRIDDLE
61A
S8/1
S8
NOTE: THIS IS THE DIAGRAM OF ONE SECTION ONLY.
OTHER SECTIONS HAVE THE SAME WIRING DIAGRAM.
L3A
3
E
ZYX
N
71A
6
1
P1
IGNITION RELAY
63A
M
TO OTHER SECTION
CIRCUIT BREAKERS
S1
6A
SSR1
T3A
66A
S8/2
CONTACTOR
L3A
FAN MOTOR
L3A
L1A
L2A
CIRCUIT BREAKER
CONTROL &MOTOR CIRCUITS
TB1
G
ENCODER
1333W
+
12A
M
HI LIMIT
7
4
T2
4
3
4
3
221
7A
T2A
SSR2
T1A
L2A
4A
L1A
8
5
5
5
6 6
8A
5A
G
3A
GROUND
PULSE
5V
-
10A
MOTOR
P6 S6
P6/3
P6/2
13
14
COMM
NC
UPPER LIMIT SWITCH
COMM
NO
LOWER LIMIT SWITCH
11
13
51
10A
12A
P2/2
P2/1
P5/1
J2/1
J3/1
J3/2
J3/3
J3/4
J2/5
P5/5
P2/3
P2/4
14
52
P5/3
P5/11
P5/2
J2/4
J2/3
J2/2
J2/11
J2/7
J2/8
J2/9
J2/6
P5/8
P5/7
P5/6
1A
2A
CB PLATEN
L2A
L1A
MOTOR CIRCUITS
TO OTHER
3A
65A
61A
TB2 120 V DIST.
1
4A
HI-LIMITS
TO OTHER
CTRL XFMRS
TO OTHER
TO OTHER
IGNITION CIRCUITS
TO OTHER
CTRL XFMRS
CONTACTORS
TO OTHER
3A Fuse
3A Fuse
3A Fuse
4
7
120V
3
71A
72A
240V
9A
8A
MOTOR CIRCUITS
TO OTHER
IGNITION CIRCUITS
TO OTHER
65
2
1
S3
P4/10
24V
120V
6
5
2
1
P3
AJG
AJG*
2005
323
DOC DATE DR APP
PCO 5/23
CHANGE DESCRIPTION
2004 GARLAND COMMERCIAL INDUSTRIES
RELEASED ITEM/S0 -
SYM
C
REV
THESE DRAWINGS AND SPECIFICATIONS ARE THE PROPERTY OF GARLAND COMMERCIAL INDUSTRIES
AND SHALL NOT BE COPIED OR REPRODUCED WITHOUT THEIR WRITTEN PERMISSION.
*** CAD PRODUCED DRAWING - DO NOT REVISE MANUALLY ***
P6/1
12
35C
35C
35D
35D
SSR1 PLATEN
SSR2 PLATEN
35A
J2/10
P4/11
P5/12
P5/10
41
11
J1/
P4/3
P4/12
J1/3
MOTOR CONTROL
42
P4/13
121314
J1/
J1/
J1/8
P4/8
38
P7/3
STBY SWITCH
RAISE SWITCH
24A
43
44
P4/14
P4/15
15
J1/
J1/
MAIN CONTROL
J1/9
J1/5
P4/9
P4/5
35
39
P7/2
P7/1
12
P5/4
J2/12
P5/9
40
10
J1/
J1/1
P4/1
31
33
PILOT LAMP
MAIN SWITCH
26
24
-
26
35A
24
45
P4/6
P4/4
6
4
J1/
J1/
GRIDDLE YELLOW
GRIDDLE RED
PLATEN YELL
PLATEN RED
J2/1
J2/2
P9/2
P9/1
67A
69A
35A
L3
P7S7
L2
L1
415V
L1/N
L3
L2
L1
400V
L1/N
L3
NOMINAL AMPS PER LINE
L2
L1
380V
L1/N
L2/L3
L1/L3
L1/L2
380/400/415
LOADING KW PER PHASE
L1/N
KW
TOTAL
MODEL
APP.
AJG
D
SIZE
SCALE FACTOR
FREELAND
PENNSYLVANIA
35B
THERMOCOUPLE GRIDDLE
LOAD
AJG
DR. CK.
FILE NAMEMODEL(S)
(ANGULAR ± .5°)
NA
(EXCEPT AS NOTED)
18224
TOLERANCE IN INCHES
35B
SSR3 GRIDDLE
THERMOCOUPLE PLATEN
-
+
11.14
16.70
18.75 16.70
4.12
3.37
13.57 11.55 11.55 12.83 11.14
19.80 17.32 17.32
3.52
4.3
14.01 12.16 12.16
20.48 18.23 18.23
4.0
4.5
4.00
2.67 2.67 2.67
4.00 4.00
.81
0.99
8.81
12.99
L/R
XG-36
XG-36-2
45203S71
AJG
DR. BY
DATE
XG-36
05/23/05
(FLAT .XXX ± .015)(FORM .XXX ± .031)
DESCRIPTION
VOLT 50HZ
XG-36-CE
380/400/415
WIRING DIAGRAM
35A
ELECTRIC ONLY
26A
+
REVFINISHBLANK SIZEMATERIALDESCRIPTIONPART NUMBERITEM
0.00
16.70
1.08 0.00
18.75 16.70
1.87
4.12
1.13 0.00 0.00
7.12 5.75 5.75
1.95
2.7
2.04 1.18 0.00 0.00
0.00 0.00 0.00
1.33 1.33 1.33 2.8 7.42 6.06 6.06
.45
.63
45203711 WIRE DIAGRAM XG-36-CE - - - 0
.45
4.63
L/C/R
XG-36-1
XG-36-F
Part # 4517129 Rev.1 (03/10/10) Page 29
Page 30
Part # 4517129 Rev.1 (03/10/10)Page 30
Page 31
Part # 4517129 Rev.1 (03/10/10) Page 31
Page 32
Loading...