MASTER SERIES
XG24-XPRESS GRILL GAS
Toll Free Phone, (US & Canada): (800) 427-6668
Toll Free Fax, (US & Canada): (800) 361-7745
http://www.garland-group.com
FORM # XG24-Grill
Page 2 FORM # XG24-Grill
MASTER SERIES
XG24-XPRESS GRILL GAS
Contents:
Gas Xpress Grill Complete View ....................................................................Page 4
Actuator Assembly ................................................................................Page 8
Platen Assembly..................................................................................Page 10
Burner Assembly .................................................................................Page 12
Component Bracket Assembly ....................................................................Page 14
Heat Sink Assembly...............................................................................Page 16
Wiring Harness And Description Where Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 18
Accessories And Tools ............................................................................Page 19
Gas Tubing .......................................................................................Page 20
Part Digital Photos................................................................................Page 21
Revision History ..................................................................................Page 22
Page 3FORM # XG24-Grill
GAS - XPRESS GRILL COMPETE ASSEMBLY
ASSLEMBY VIEW MODEL XG24 VERSION
XG24 - #1
Page 4 FORM # XG24-Grill
GARLAND PARTS IDENTIFICATION
Gas - Xpress Grill Complete Exploded View - Model: XG24-Version
ITEM PART # DESCRIPTION QUANTITY CRITICAL
1 4516708 Body Base Weld Assembly 1
2 4516718 Plate Weld Assembly 1
3 Page 8 Actuator Assembly 1 per zone
4 Page 10 Platen Assembly 1 per zone
5 Page 12 Burner Assembly 1 per zone
6 Page 14 Component Bracket Assembly 1
7 Page 16 Heat Sink Assembly 1 per zone
8A 4516978 Caster, Nonlocking 2
8B 4517563 Caster, Locking 2
8C 4520678 Caster Kit - Locking & Nonlocking 1
9 4516689 Circuit Support 1
10 4517813 Circuit Breaker Assembly, 3 Pole 1 C
11 4516687 Circuit Box 1
12 4516688 Circuit Cover 1
13 4516685 Front Panel Lower 1
14 4516686 Access Door 1
15A 4516684 Front Panel Upper 1
8003219 MSCR-PH-PHIL 8-32 X ½ STL ZP 4
15B
16A^ 4516983 Fast Control 1 per zone C
16B^ 4524774 Quick Pick Control Generic 1 per zone
17A 1859604 Push Button (Black) 1 per zone
17B 1859605 Push Button (Green) 1 per zone
17C 1859606 Contact Block 2 per zone C
17D 1859607 Mounting Latch 2 per zone
18 1872404 Power Switch 1 C
19 1864001 Main Transformer 1 C
20 1868901 Power Cord Plate 1
21 4525397 Terminal Block, 10Mm 1 C
22 4516981 Terminal Block, 120V 1 C
23 4516105 Body Side, Right 1
24 4516106 Body Side, Left 1
25 4517393 Back 1
26A 4520463 Arm Pivot Block Assembly 2 per zone
26B 1856802 Arm Pivot Block 2 per zone
26C 1854902 Cam Follower 2 per zone
26D 1854903 Jam Nut 2 per zone
27 4516098 Seal Cap 2 per zone
28 4524292 Wiper Seal 2 per zone C
29 4525256 O-Ring 2 per zone C
30A 4520408 Seal Cap Bracket Lt 1 per zone
30B 4520407 Seal Cap Bracket Rt 1 per zone
31A 4516976 Grease Bucket Support 2
31B
32A 4524822 Grease Bucket BA Rt 1
32B 5424823 Grease Bucket BA Lt 1
32C 4516308 Grease Bucket BA (Straight) 2
33 4516977 Actuator Base Brace 1 per zone
34 1867703 Gas Inlet 1
35 4517388 Front Heat Shield, Outer 1
36 4517389 Front Heat Shield, Inner 1
* NOT ILLUSTRATED
^ DIGITAL PHOTO AT THE END
RECOMMENDED STOCK PARTS
8001203 Nut - Hex - STL 8-32 4
8000202 LKWSHR - SPL-STL 8X1 9/64X3/64 4
8000213 Lock Washer - SPL #10X0.334X.047 SS 4
8000338 Washer-FLT, 7/32 X 1/2, SS 4
8003143 MSCR-TH-PHIL 10-24 X 1-1/4 18-8 4
Page 5FORM # XG24-Grill
GARLAND PARTS IDENTIFICATION
Gas - Xpress Grill Complete Exploded View - Model: XG24-Version
ITEM PART # DESCRIPTION QUANTITY CRITICAL
37 4517390 Burner Heat Shield, Lower 1
38 4517391 Burner Heat Shield, Upper 1
39 Page 12 Flue Assembly 1 per zone
40 1869301 Transformer Bracket 1
41 4516114 Circuit Brace 1
42 4520578 Grill Plate Thermocouple 1 per zone C
43 1866103 Strain Relief Wire 12.5" 2
44 1866101 Ground Wire 24" 1
45 4517025 Terminal Bracket 1
46 1874301 #8-32 O-Ring 4 per zone
47 8003437 MSCR - HH 8/32 x 1 Stl 4 per zone
48 1027499 7/16CC Male Connector Ass'y 3/8NPT 4
* NOT ILLUSTRATED
^ DIGITAL PHOTO AT THE END
RECOMMENDED STOCK PARTS
Page 6 FORM # XG24-Grill
NOTES
Page 7FORM # XG24-Grill
GAS - XPRESS GRILL ACTUATOR ASSEMBLY
ASSEMBLY VIEW MODEL XG24 - VERSION
XG24- #2
Page 8 FORM # XG24-Grill
GARLAND PARTS IDENTIFICATION
Gas - Xpress Grill Actuator Assembly View - Model: XG24-Version
ITEM PART # DESCRIPTION QUANTITY CRITICAL
1 4516080 Actuator Frame Wa 1
2 4518156 Pillow Block Assembly 4
3 4525541 Linear Actuator 1 C
4 1857601 Switch Bracket 2
5 1855601 Upper/Lower Platen Limit Switch 2 C
6 4518787 Actuator Mount Block (Painted) 1
7 4516097 Actuator Base Bracket 1
8 8003424 1/4" - 20 x 2.250" Shoulder Bolts 8
9 8000206 1/4" Lock Washer 8
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
Page 9FORM # XG24-Grill
GAS - XPRESS GRILL PLATEN ASSEMBLY
ASSEMBLY VIEW MODEL XG24 - VERSION
XG24 - #3
Available as a complete
assembly only
Available Separately
if needed
Available Separately
if needed
Available Separately
if needed
Available Separately
if needed
Available Separately
if needed
Available Separately
Not Available Separately
Page 10 FORM # XG24-Grill
GARLAND PARTS IDENTIFICATION
Gas - Xpress Grill Platen Assembly View - Model: XG24-Version
ITEM PART # DESCRIPTION QUANTITY Critical
1 4516085 Platen Arm 1
2 4520422 Carriage Block, Assembly, Rt 1
3 4520423 Carriage Block, Assembly, Lt 1
5 4522581 1/16 TH Silicone Gasket 3.5 Ft
6 4516092 Platen Lid 1
7 4517021 3/8 Connector, 45 Deg 1
8 4517022 Platen Conduit 1 C
9 4517020 3/8 Connector, 90 Deg 1
10 4517008 Teon Bar, Rear 1
11 4516094
12 4516091 Platen Cowl (Not Available Separately) 1
13 1859102 Platen Adjuster Cap 4 C
14 1859103 Platen Lock Nut 4 C
15 8005401 Shoulder Bolt 4 C
16 1859101 Platen Adjuster Nut 4 C
17 4516093
18 1851301 Teon Clip 1 C
19 1859501 Upper Platen Handle (Not Available Separately) 1
20 1781301 Hi Limit - Auto Reset 1 C
4519753 Platen Assembly Complete 220V 1 C
21
22 1859401 Platen Thermocouple 1 C
23 4516089 Cross Member 1
24 4516084 Actuator Shaft 2
25 4516090 Cross Member Bracket 2
26 1799303 Teon Sheet 1 C
27 1859402 Grill Plate/Platen Bayonet Adapter 1
28 1855903 Teon Washer Small 2
30 1937701 Goretex GSKT Tape .75W .065T 5.5 Ft
31 8003423 Mscr-HH-Grd5 1/4-20x1-1/4Stl 2 (to attach #23 & #25) 4
32 8000203 Lkwshr - SPL 1/4 x 1/2 x 1/16 Stl 2P (to attach #23 & #25) 4
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
4519752 Platen Assembly Complete 208V 1
4519755 Platen Assembly Complete 240V 1
"Teon Holder, Rear (Not Available Separately)
Note: Not Field Replaceable"
"Teon Holder, Front (Not Available Separately)
Note: Not Field Replaceable"
1
1
Page 11FORM # XG24-Grill
GAS - XPRESS GRILL BURNER ASSEMBLY VIEW
MODEL XG24 - VERSION
XG24 - #4
Page 12 FORM # XG24-Grill
GARLAND PARTS IDENTIFICATION
Gas - Xpress Grill Burner Assembly View - Model: XG24-Version
ITEM PART # DESCRIPTION QUANTITY UP TO FROM CRITICAL
1 4517403 Burner Assembly, Lp 1
4517462 Burner Assembly, Nat 1
2 4517396 Flue Box, Inner 1
3 4517397 Flue Box, Outer 1
4 4517398 Flue Bottom 1
5 4517399 Flue Top 1
6 4517401 Flue Riser, Inner 1
7 4517400 Flue Riser, Outer 1
Igniter
8 4524066
9A 4525537 Electrode Igniter - Rajah 1 2-Nov-08 C
9B 1864803 Ignition Cable 1 2-Nov-08 C
10 4525538
11 1864701 Gas Valve - Nat 1 C
12 4525845 Blower / Motor 120V 1 C
14 WFT125750 1/8 x 3/4 Woven FG Tape W/PSA 5.5 Ft
15 1027499 7/16CC Male Connector Ass'y 3/8NPT 1
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
Note: If left igniter needs replacement -
order kit item# 10
Service Kit Igniter & Igniter Cable - Spark Plug Type
Included item # 9A & 9B Units Manufactured
up to Nov 1/08 will required Kit
2 (see note) 1-Nov-08 C
1 2-Nov-08
1 1-Nov-08
Page 13FORM # XG24-Grill
GAS - XPRESS GRILL BRACKET ASSEMBLY VIEW
MODEL XG24 - VERSION
XG24 - #5
Page 14 FORM # XG24-Grill
GARLAND PARTS IDENTIFICATION
Gas - Xpress Grill Component Bracket Assembly View - Model: XG24-Version
ITEM PART # DESCRIPTION QUANTITY CRITICAL
1 4516682 Component Mounting Bracket 1
2 4516989 Motor Speed Control 2 C
3 4516079 Contactor Bracket 2
4 1269800 24 Volt Transformer 2 C
5 1637001 Contactor 2 C
6 1864901 Ignition Module 2 C
7 4522390 Ignition Module Bracket 2
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
Page 15FORM # XG24-Grill
GAS - XPRESS GRILL HEAT SINK ASSEMBLY VIEW
MODEL XG24-VERSION
XG24 - #6
Page 16 FORM # XG24-Grill
GARLAND PARTS IDENTIFICATION
Gas - Xpress Grill Heat Sink Assembly View - Model: XG24-Version
ITEM PART # DESCRIPTION QUANTITY CRITICAL
1 4516116 Heat Sink 1
2 4516988 Relay 3 C
3 4517392 Pressure Switch 1
4 1811903 Thermal Interface MAT 3
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
Page 17FORM # XG24-Grill
GARLAND PARTS IDENTIFICATION
Gas - Xpress Grill Wire Harness And Description Where Used - Model: XG24 Version
ITEM PART # DESCRIPTION & LOCATION QUANTITY CRITICAL
Description: 120V Harness
1* 1859861
2* 1859862
3* 1859852
4* 1859853
5* 1859863
6A* 1859855
6B* 0007500FS
7* 1859860
8* 1859829
9* 1859810
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
Location: Motor Speed Control, 120 volt side of 120/24 volts transformer,
Power to Actuator, 120 volts terminal block.
Description: CB Contactor Harness
Location: Circuit Breakers, Contactors, high Voltage side of SSR’s for
Platens, 120 volt terminal block.
Description: XMFR Harness
Location: Main Power Circuit Breaker, Main Power Switch, 240/1 20 volt
Transformer, 120 volt Terminal Block, Main Terminal block
Description: Control Harness
Location: Low Voltage side of SSR’s, 24 volt out put on 120/24 volt
transformer, encoder, upper/lower Limit Switches, Main Control, Motor Speed
Control, Green and Black push Buttons
Description: Ignition Harness
Location: Pressure Switch, Ignition Module, Gas Valve, Main Control, Blower
Motor, 120 volt Terminal Block.
Description: Platen Harness
P1 Connector to the Platen Elements.
Fibreglass Sleeving (2 feet long each one)
Must replace with item 6A
Description: Switch Harness
Green and Black button Harness one per zone.
Description: Contactor Jumper Harness
Straight leads from terminal Block to Circuit Breakers
Description: Power Switch Harness
Location: Main Power Switch to Connector S3.
1 C
1 C
1 C
2 C
1 C
2 C
2 C
2 C
1 C
1 C
Page 18 FORM # XG24-Grill
GARLAND PARTS IDENTIFICATION
Platen Adjuster Tool
Gas - Xpress Grill Accessories And Tools - Model: XG24-Version
ITEM PART # DESCRIPTION QUANTITY CRITICAL
1 4523323 Platen Adjuster Tool
2 4525560 Teon Tool
3 1838701 Platen Leveling Tool CK
4 1868201 Grill Wiper
5 4526114 Tool Holder for Scraper
6 4526115 Tool Holder for Wiper
7 4526113 Tool Holder for Spatula
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
Note: Tool Holders Require The Flared Design Grease Buckets Found in Page 4, Items 32A & 32B
Page 19FORM # XG24-Grill
GARLAND PARTS IDENTIFICATION
Gas - Xpress Grill Gas Tubing - Model: XG24
ITEM PART # DESCRIPTION QUANTITY
A 4517476 Tubing, Left - (Location, left zone) 1
C 4517475 Tubing, Right - (Location, right zone) 1
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
Page 20 FORM # XG24-Grill
GARLAND PARTS IDENTIFICATION
Gas - Xpress Digital Photos - Model: XG24 Version
Part Number
4516983
Description
Fast Control
Location
Page 5 Item 16A
Part Number
4524774
Description
Quick Pick Control Generic
Location
Page 5 Item 16B
Page 21FORM # XG24-Grill
GARLAND PARTS IDENTIFICATION
Revision History
REV. # PAGE # ITEM # NOTE DATE
Part List Book Released - XG24-VERSION Mar 02/09
Page 22 FORM # XG24-Grill
Page 23FORM # XG24-Grill
Loading...