Garland XG362S-L, XG36S, XE362S-2L, XE36S User Manual

INSTALLATION & OPERATING INSTRUCTIONS

GAS & ELECTRIC XPRESS GRILLS FOR SONIC

MODEL NUMBERS: XG36S, XG362S-L, XE36S, XE362S-2L

FOR YOUR SAFETY:

DO NOT STORE OR USE GASOLINE

OR OTHER FLAMMABLE VAPORS OR

LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER

APPLIANCE

* Energy Star only applies to the gas grill model XG36

PLEASE READ ALL SECTIONS OF THIS MANUAL AND RETAIN FOR FUTURE REFERENCE.

THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL

COOKING EQUIPMENT AND MUST BE INSTALLED BY PROFESSIONAL PERSONNEL AS SPECIFIED.

WARNING:

IMPROPER INSTALLATION, ADJUSTMENT,

ALTERATION, SERVICE OR MAINTENANCE CAN

CAUSE PROPERTY DAMAGE, INJURY, OR DEATH.

READ THE INSTALLATION,

OPERATING AND MAINTENANCE

INSTRUCTIONS THOROUGHLY

BEFORE INSTALLING OR

SERVICING THIS EQUIPMENT

Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent

using genuine Garland replacement parts. Garland will have no obligation with respect to any product that has been

improperly installed, adjusted, operated or not maintained in accordance with national and local codes or installation

instructions provided with the product, or any product that has its serial number defaced, obliterated or removed,

or which has been modied or repaired using unauthorized parts or by unauthorized service agents.

For a list of authorized service agents, please refer to the Garland web site at http://www.garland-group.com.

The information contained herein, (including design and parts specications), may be superseded and is subject

to change without notice.

GARLAND COMMERCIAL RANGES, LTD.

1177 Kamato Road, Mississauga, Ontario L4W 1X4 CANADA Phone: 905-624-0260 Fax: 905-624-5669

IN THE COMMONWEALTH OF MASSACHUSETTS

THIS PRODUCT MUST BE INSTALLED BY A LICENSED

PLUMBER OR GAS FITTER.

For Your Safety: Post in a prominent location, instructions to be followed in the event the user smells gas. This information shall be obtained by consulting your local gas supplier.

Part # 4526884 Rev 4 (10/08/10)

IMPORTANT INFORMATION

WARNING: This product contains chemicals known to the State of California to cause cancer and/or birth defects or other reproductive harm. Installation and servicing of this product could expose you to airborne particles of glass wool/ceramic fibers. Inhalation of airborne particles of glass wool/ ceramic fibers is known to the State of California to cause cancer. Operation of this product could expose you to carbon monoxide if not adjusted properly. Inhalation of carbon monoxide is known to the State of California to cause birth defects or other reproductive harm.

Part # 4526884 Rev 4 (10/08/10)Page 2

PRODUCT INFORMATION

The Garland Xpress Grill provides a method for e cient two-sided cooking, while accommodating a variety of products. The unit will also serve as a  at grill, and meets all standards for safety, e ciency, and cleanliness.

Standard Features:

• Stainless steel front, top & sides

• 33,000 BTU/Hr input for each twelve-inch section of griddle

• Built in pressure regulator, (one per twelve inch section of griddle), and gas shut-o valve

• 3/4" thick, Carbon steel griddle plate, machine ground, highly polished

• Swivel casters complete with front brakes (4)

• Die cast aluminum electric top heating elements rated 208V or 240V

• Automatic lifting and lowering top heaters

• Towel bar with bun pan lip

• Two, 1.5 gal. (5.68 L), stainless steel grease containers

with utensil holders

• Separate programmable controller for each twelve-inch section

• Multi-colored LED indicator lights to identify operational mode

• Cord and plug power supply

• One year limited parts and labor warranty (USA & Canada)

Model XG362-L

Model XG362S-L

Part # 4526884 Rev 4 (10/08/10) Page 3

TABLE OF CONTENTS

IMPORTANT INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

PRODUCT INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Standard Features: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

DIMENSIONS AND SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Shipping Damage Claim Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Rating Plate Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

National Codes Requirements: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Gas Connections, and Pipe Sizing: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Accessory Kit – Main Gas Inlet:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Accessory Kit – Electrical Supply Lines:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Electrical Connection Terminal Block Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Grease Bucket: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Appliances Equipped with Casters: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Ventilation and Clearance:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Changing to a di erent type of gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

GRILL CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Master Power Switch: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

LED Indicators:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Display: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Product Buttons (0-9):. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Power Button: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Program Button: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Temperature Button: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Up/Down Arrow Buttons; 2 Functions: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Enter Button: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Cancel/Raise Platen Button, (Green): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Black Button: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Main Pre-Programed Product Items. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Installing Release Material: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Lighting Instructions: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Simpli ed Cook Cycle Instructions: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

To Cook in Two-Sided Mode: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

To Cook in Flat Grill Mode:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Enter Standby Mode:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Exit Standby Mode: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

To Display the Current Temperatures:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

To View Settings for a Menu Item:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

To Clean the Grill: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

CLEANING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Cleaning During Operation: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Daily Cleaning:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

PLATEN ZEROING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

ACCESSORIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Part # 4526884 Rev 4 (10/08/10)Page 4

TABLE OF CONTENTS continued

PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Programming Modes/Menu Sequence: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Menu Items...

To Change the Cook Time of a Product: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

To Turn Platen, (2-Sided), Cooking On/O : . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

To Change Upper Platen Set Temperature: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

To Change Grill Set Temperature: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

To Change Product Gap Setting:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

To Change Product Button, “Key” Assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

To Change a Product Name: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

System Info...

To View Recovery Time - Upper Platen:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

To View Recovery Time - Grill: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

To View the Garland Part Number: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

To View the Flash Number: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

To View the Software Number:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

To View the Download Number: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

System Setup

To Change temperature Units, (°F or °C): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

To Change Gap Setting Display Units:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

To Change the Alarm Volume: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

To Change the Key Chirp:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

To Change Probe Calibration - Upper:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

To Change Probe Calibration - Grill: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

To Change Platen Set: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

To Change Instant-On Time:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

To Change Control Type: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

To Turn Extended Time On/O : . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

To Change the Grill Function:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

To Change the Start Delay: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

To Change the Alarm Mode:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

To Turn Clean Mode On/O : . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

To Add a Product Name in Library: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

To Modify a Product Name in Library: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Service Mode

To Change SCK Address:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

To Perform Limit Switch Test: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

CALIBRATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Bi-Weekly Calibration:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Probe Locations: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

ERROR MESSAGES:

Probe Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Heating Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Platen Down Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Platen Up Error. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Gas Ignition Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

COMM Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Motor Overcurrent Error. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Motor Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Motor Error2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Lower Switch Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Upper Switch Error. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Part # 4526884 Rev 4 (10/08/10) Page 5

DIMENSIONS AND SPECIFICATIONS

24"

[610mm]

11-1/2"

[292mm]

TOP

HEATER

GRILL PLATE 24" X 36"

[610mm X 914mm]

FLARED BUCKETS

STRAIGHT BUCKETS

TOP VIEW

47"

[1192mm]

40-3/16"

[1021mm]

FRONT VIEW

36-1/8"

[918mm]

1-3/4"

[44mm]

FLUE OUTLETS*

38 1/2"

[978mm]

* GAS MODELS ONLY

TOLERANCE

+/- 1/8"

[3mm]

26-3/16"

[665mm]

GRILL PLATE

HEIGHT

12-5/8"

[321mm]

GAS INLET*

Clearances (all models)

Entry Installation

Crated Uncrated Sides Rear

47-1/2"

(1207mm)

Gas Pressure (XG models)

Supply (min.) Operating

NAT PRO NAT PRO BTU/Hr kW

7.0" WC 7.0” WC 3.5" WC 3.5” WC 99,000 29.1

40-3/4"

(1035mm)

(152mm)

Garland products are not approved or authorized for home or residential use, but are intended for commercial applications only. Garland will not provide service, warranty,

61-1/4"

[1556mm]

maintenance or support of any kind other than in commercial applications

33-7/8"

[860mm]

Gas input ratings shown here are for installations up to 2,000 Ft. (610m)

RIGHT SIDE VIEW

above sea level. Specify altitudes over 2,000 Ft.

3/4"

11-3/16"

[284mm]

GAS INLET*

35-5/8"

[905mm]

GAS INLET*

MIN: 6"

[152mm]

MAX: 9"

[229mm]

(76mm)

Total Gas Input

(XG models)

Loading kW/Phase Nominal Amps Per Line

Total

Model

XG36S 12.99 4.00 4.99 4.00

XG362S-L/R 8.66 2.66 3.33 2.66 1 41.63 24.93 22.14 24.93 39.36 23.57 20.94 23.57 36.08 21.61 19.19 21.61

3-Phase

Models

XE36S TB1 17.30 6.07 5.97 5.27 50.10 47.22 46.80 47.36 44.65 44.24 43.42 40.92 40.56

XE362S-L TB1 13.12 4.73 4.45 3.93 38.25 36.13 34.94 36.17 34.16 33.03 33.15 31.32 30.28

208/220/240V 3ph

Load

X-Y X-Z Y-Z L1-L2 X Y Z L1-L2 X Y Z L1-L2 X Y Z

Total

LINE

TB2 8.30 3.03 2.63 2.63 23.61 23.61 21.93 22.32 22.32 20.73 20.46 20.46 19.00

Load

Loading kW Per Phase Nominal Amps Per Line

208/220/240V 3ph 208V 3-Phase Delta 220V 3-Phase Delta 240V 3-Phase Delta

X-Y X-Z Y-Z L1 (X) L2 (Y) L3 (Z) L1 (X) L2 (Y) L3 (Z) L1 (X) L2 (Y) L3 (Z)

1-Ph 3-Phase Delta 1-Ph 3-Phase Delta 1-Ph 3-Phase Delta

1 41.63 37.43 33.30 37.43 39.36 35.38 31.49 35.38 36.08 32.43 28.90 32.43 2 20.82 – – – 19.68 – – – 18.04 – – –

208V 220V 240V

Part # 4526884 Rev 4 (10/08/10)Page 6

INTRODUCTION

The Garland Xpress grill, for Sonic provides a method for e cient two-sided cooking, while accommodating a variety of products. The unit will also serve as a  at grill, and meets all of Sonic’s standards for safety, e ciency, and cleanliness.

Warranty

This warranty covers defects in material and workmanship under normal use providing that:

a) The equipment has not been accidentally or intentionally

damaged, altered or misused.

b) The equipment is properly installed, adjusted, operated

and maintained in accordance with national and local codes and in accordance with the installation instructions provided with this product.

c) The warranty serial number a xed to the appliance by

Garland has not been defaced, obliterated or removed.

d) An acceptable report for any claim under this warranty is

supplied to Garland.

The equipment warranty coverage remains in force for one (1) year (parts and labor) from the date the equipment is put into operation.

The Garland Group agrees to repair or replace, at it’s option, any part that proves to be defective in material or workmanship at no charge for the part or normal labor.

We assume no responsibility for installation, adjustments, diagnosis, or normal maintenance such as: lubrication of springs or valves. We exclude failures caused by erratic voltage or gas supplies. We assume no responsibility for travel costs beyond 100 miles round trip, travel other

than overland, and overtime costs of repair. We exclude broken glass, paint and porcelain  nish, surface rust, gasket material, ceramic material , light bulbs and fuses from normal coverage. We exclude damage or dysfunction caused by  re,  ood, and like “Acts of God” that are beyond the control of The Garland Group.

The Garland Group’s liability on a claim of warranty shall not exceed the price of the material and/or service , which caused the claim. This warranty is limited and is in lieu of all other warranties, expressed or implied. The Garland Group, our employees, or our agents shall not be held liable for any claims of personal injury or consequential damage or loss. This warranty gives you speci c legal rights, and you may have other rights which vary from state to state.

Shipping Damage Claim Procedure

Please note that the Garland equipment was carefully inspected and packed by skilled personnel before leaving the factory. The transportation company assumes full responsibility for safe delivery upon acceptance of the equipment.

What to do if the equipment arrives damaged:

1. File a claim immediately regardless of the extent of damage.

2. Be sure to note, "visible loss or damage," on the freight bill or express receipt and have the person making the delivery sign it.

3. Concealed loss or damage: if damage is unnoticed until the equipment is unpacked, notify the freight company immediately, (within 15 days), and  le a concealed damage claim.

Part # 4526884 Rev 4 (10/08/10) Page 7

SAFETY PRECAUTIONS

Always follow these safety precautions when operating the Xpress Grill.

• THIS GRILL MUST be operated by persons who have been given adequate training.

• THIS EQUIPMENT MUST ONLY BE OPERATED UNDER AN APPROVED HOOD SYSTEM.

• DO NOT operate the grill without reading this operation

manual.

• DO NOT operate the Xpress grill unless all service and access panels are in place and fastened properly.

The Garland Xpress Grill is a semi-automatic cooking appliance. The upper platen is lowered automatically, following the manual, two-handed initiation of the cooking cycle, and the upper platen is raised automatically upon completion of the cooking cycle.

When two sided cooking, the area between the upper platen and the griddle plate should be regarded as a “danger zone.” During two sided cooking the operator must not be within this danger zone. When used as a  at grill, then this area is no longer a danger zone, the platens do not move.

For whatever reason, be it cleaning, maintenance, or normal operation, any exposed person must use extreme caution if within this danger zone.

In two side cooking the upper platen remains in the lowered position by nature of its own weight. It is not locked down. It can be raised by lifting up on the handle on the front of the platen.

The Xpress Grill may during its operation emit airborne noise equivalent to a continuous A weighted sound pressure level of 73dB(A).

WARNING: To avoid serious personal injury:

• DO NOT attempt to repair or replace any part of the

Xpress Grill unless all main power supplies to the grill have been disconnected.

• USE EXTREME CAUTION in setting up, operating and cleaning the Xpress Grill to avoid coming in contact with hot grill surfaces or hot grease. Suitable protective clothing should be worn to prevent the risk of burns.

• DO NOT clean this appliance with a water jet.

• DO NOT apply ICE or COLD WATER to a HOT grill surface.

• NOTE all warning labels and markings a xed to the grill.

WARNING: After turning the master power switch to the

START position, the grill will go through initialization. If the upper platens are in the lowered position they will return to their raised upper position. This movement takes approximately 8 seconds.

INSTALLATION

Rating Plate Location

IMPORTANT: Rating plates for this appliance are located in two places: 1) inside back panel on left side, 2) under front control panel on center.

General Information

This equipment must be installed by a competent factory trained, certi ed, licensed and / or authorized service or installation person.

WARNING: This appliance must be properly grounded.

Prior to installation, the four casters, supplied loose with the grill, must be securely located on the underside of the base. The casters  tted with a brake must be located at the front of the grill.

This appliance should be connected to a potential equalization system. A labeled equipotential bonding point is  tted to the rear of the grill.

It is recommended that this grill be connected to a residual current,, (earth leakage),, device with a tripping current not

exceeding 30mA. The leakage current of this grill will not exceed 5mA.

CAUTION: Prior to installation, check the electrical supply to ensure input voltage and phase match the equipment voltage rating and phase. See data plate located rear left side of grill and lower front panel.

Grill is to be located directly under ventilation system.

Once installed in the grill station underneath the ventilation system, the platens, in their highest position, must not interfere with the lower lip of the ventilation system hood. The raised position of each platen is adjusted by raising or lowering the upper of the two microswitches, (limit switches), in the rear of the grill. The lower microswitch position must not be adjusted.

Grill plate must be level front to back, side to side and diagonally. This leveling must be done with the unit under the hood and in it’s normal operational position to prevent warping of the grill plate.

NOTE: Fuses are installed to prevent damage in the event of

Part # 4526884 Rev 4 (10/08/10)Page 8

INSTALLATION

failure of the upper microswitch.

Installation shall be made with the gas connector that has been supplied loose with the grill. The quick disconnect  tting and gas shut o valve must be installed in the direction indicated on their outer body.

NOTE: When checking gas pressure, be sure that all other equipment on the same gas line is on.

The appliance and its individual shut-o valve must be disconnected from the gas supply piping system during any pressure testing of that system pressures in excess of ½ PSIG (3.45kPa, 14” WC).

Adequate clearance must be provided for servicing and proper operation.

National Codes Requirements:

The type of gas for which the grill is equipped is stamped on the data plate on the inside rear of the unit and on the lower front panel. Connect a grill stamped for Natural Gas only to Natural Gas.

The installation must conform to the National Fuel Gas Code ANSI Z223.1-1998 or latest edition, NFPA No. 54 – latest edition and National Electrical Code ANSI/NFPA 70-1990 or latest edition and/or local code to assure safe and e cient operation. In Canada, the installation must comply with CSA B149.1 and local codes where applicable

In Canada, electrical connection must comply with applicable sections of the Canadian Electrical Code, C22.1

- 1990, latest edition, “Safety Standard for Installation, Part 1” and C22.2- No. O-M 1982 latest edition , “General Requirements, Part 2”.

Gas Connections, and Pipe Sizing:

The size of the gas line is very important. If the line is too small, the gas pressure at the burner manifold will be low. This will cause slow recovery and delayed ignition. The incoming gas pressure line should be a minimum of 1-1/2". All grills require a 3/4" connection.

Before connecting new pipe the pipe must be blown out to dispose of any foreign particles. These particles will cause improper operation.

when pressure testing of that system at pressures in excess of 1/2 psi (3.45 kPa).

Check the data plate to determine the proper type of gas before connecting the quick disconnect or piping from the building gas supply.

An incoming gas pressure test nipple is provided on the incoming gas manifold for pressure checks.

Minimum incoming gas pressure for Natural Gas is 6" W.C. Maximum incoming gas pressure for Natural Gas is 13" W.C.

Minimum incoming gas pressure for Propane is 10" W.C. Maximum incoming gas pressure for Propane is 13" W.C.

Burner operating gas pressure can be checked at the outlet side of the gas valve at the pressure test point.

Burner manifold pressure for Natural Gas must be 3.2" W.C.; Burner pressure for Propane must be 3.5" W.C.

To adjust the burner pressure, remove the sealing screw from the pressure test nipple, connect a manometer, remove the sealing cap on the gas valve regulator, turn on the grill, adjust the screw in the regulator to give the correct pressure, turn o the grill, re t the regulator sealing cap, remove the manometer, replace the seal screw in the test nipple and test for gas leaks.

Gas pressures should be checked by the local Gas Company or an authorized service agency only.

Test all piping and connections for gas leaks. A rich soap solution should be used for this purpose. Never use a  ame.

Accessory Kit – Main Gas Inlet:

(Accessory kit part numbers 4524785 or 4525509 and also includes electrical supply lines, see next section).

Each griddle is supplied with an extended rear gas manifold kit., with the following parts.

DESCRIPTION PART DRAWING QTY.

3/4”x 3/4” 90 Degree Elbow

When using thread compound, use small amounts on male threads only. Use a compound that is not a ected by the chemical action of LP gases. Avoid applying compound to the  rst two threads to prevent clogging of the burner ori ces and control valve.

Have the installer check all gas plumbing with a soap solution for leaks. DO NOT USE matches, candles or other ignition sources in checking for leaks.

The grill must be disconnected from the gas supply system

Part # 4526884 Rev 4 (10/08/10) Page 9

Nipple Assembly

Manifold Support Bracket

8-32x0.375” PH PAN HD T/C

(self-tapping screws)

INSTALLATION continued

Installation of Kit:

1. Install the nipple assembly in the reduction elbow (3/4” NPT) connected to the manifold. (Figure A)

Figure A

2. Install the manifold support bracket over the nipple and leave the two screws loose. (Figure B)

1. Remove the left grease bucket support attached by two metal screws and the stainless steel left side body panel attached by  ve metal screws.

2. Remove the cord & plug and strain relief assembly from the accessory kit. Refer to photo D.

Photo D

Figure B

3. Adjust the manifold support bracket  ush with the rear gas support bracket. (Figure C)

Figure C

4. Tighten the two loose screws of the manifold support bracket onto the frame U-channel.

5. Lock the two brackets together using two screws. (Figure C)

6. ¾” 90 degree elbow is supplied, to be installed if required.

3. Remove the locknut from at the end of the cord. Refer to photo E.

Photo E

4. Insert loose wires and strain relief cord end through the hole at the bottom of the unit Refer to photo F and secure with locknut. Refer to photo E.

Accessory Kit – Electrical Supply Lines:

The accessory kit also contains electric power cord and plug and has a stain relief suited for each unit. See Plug Con guration in SPECIFICATIONS and Photo D

Installation of Cord And Plug With Strain Relief:

Part # 4526884 Rev 4 (10/08/10)Page 10

INSTALLATION continued

Note: see diagram below for connections to terminal block.

Photo F

5. Attached wire ends to terminal block as shown in next section and referenced in wiring diagrams at back of this manual.

6. Reinstall the side panel and grease bucket support with metal screws. The external electrical connection should appear as in photo G.

Wire leads from

Cord and Plug

3-PHASE

Green-Ground

White - Z

Black - Y

Red - X

SINGLE PHASE

Green-Ground

Black - Z

White - Y

Main Terminal

Block of Grill

Photo G

Electrical Connection Terminal Block Connection

All electrically operated appliances must be electrically grounded in accordance with local codes; or in the absence of local codes, with the latest edition of National Wiring Regulations. A wiring diagram is located behind the rear panel of the grill. For proper voltages, see rating plate in the circuit breaker box, or on the right-rear frame upright.

Red - X

Grease Bucket:

The griddle is supplied with two stainless steel side grease buckets that must be installed before the unit is used. Each bucket slides into position along stainless steel supports.

Appliances Equipped with Casters:

1. The installation shall be made with a connector that complies with the Standard for Connectors for Moveable Gas Appliances, ANSI Z21.69 or latest edition, addenda Z21.69a-1989, and a quick-disconnect device that complies with the Standard for Quick Disconnects for Use with Gas Fuel. ANSI Z21.41 or latest edition.

2. The front casters on the appliance are equipped with brakes to limit the movement of the appliance without placing any strain on the connector or quick-disconnect device or its associated piping.

3. Please be aware; required restraint is attached to a bracket (which is located on the rear caster closest to the gas connection), and if disconnection of the restraint is necessary; be sure to reconnect the device after the appliance has been returned to its original position

Part # 4526884 Rev 4 (10/08/10) Page 11

INSTALLATION continued

Appliances Equipped with Casters:

2. The front casters on the appliance are equipped with brakes to limit the movement of the appliance without placing any strain on the connector or quick-disconnect device or its associated piping.

Swivel Caster Installation

1. Carefully remove the top and side packaging leaving the grill on shipping pallet.

NOTE: CASTERS MUST BE THREADED INTO GRILL BASE LEAVING APPROXIMATELY ONE INCH OF EXPOSED THREAD. THIS IS THE STARTING POINT FOR LEVELLING THE GRILL AFTER IT IS IN POSITION.

Ventilation and Clearance:

One of the most important considerations for e cient grill operation is proper ventilation and air supply. Insure the grill is installed so the products of combustion are removed e ciently and the ventilation system does not produce drafts that interfere with proper burner operation.

Proper operation of exhaust fans (speed, rotation and adjustment) is essential. In addition to the exhaust system the make-up air system, (HVAC), for the kitchen is the air supply for the combustion air for the burners. Proper incoming air is essential for all gas operated equipment. Poor incoming make-up will cause ine cient burner operation, delayed ignition and possible burner failure.

Any ventilation system will break down if improperly maintained. The duct system, the hood, and the  lters must be cleaned on a regular basis and kept grease free.

The room containing the grill is required to have a permanent air vent. The minimum e ective area of the vent shall be 0.7 in.² per kW. Air vents shall be of such a size to compensate for the e ects of any extract fan in the premises.

DO NOT REMOVE THE TIES SECURING THE PLATEN ARMS TO THE GRILL TOWEL BAR.

2. Raise the grill vertically o the pallet to a comfortable working height and install the casters. DO NOT TIP THE GRILL ON ITS BACK OR SIDE. If a truck lift is used, be careful when inserting the lifting arms under the grill as the gas inlet elbow is protruding in the center of the base.

WARNING - GRILL WEIGHT IS APPROXIMATELY 800 LBS – USE CAUTION

3. Install the casters as shown below. The two casters with brakes go on the front, and the two without on the rear.

Changing to a di erent type of gas

Changing from one gas type to another must only be done by a Quali ed Gas Engineer and according to local regulations.

WITH BRAKE

WITHOUT BRAKE

Part # 4526884 Rev 4 (10/08/10)Page 12

GRILL CONTROLS

CANCEL/

RAISE PLATEN

BUTTON

MASTER

POWER

SWITCH

POWER

BUTTON

PROGRAM

"START COOK TIME COUNTDOWN" (flat grill cooking)

BUTTON TEMPERATURE

WHEN PUSHED SIMULTANEOUSLY:

OR "LOWER PLATEN" (two-sided cooking)

16-CHARACTER 2-LINE DISPLAY

ENTER BUTTON

DOWN ARROW BUTTON

BIG PAT

BUTTON

LED INDICATORS

UP ARROW BUTTON

PRODUCT BUTTONS

Master Power Switch:

Controls power to the grill and must be turned “ON” to start operation. The controller display will be active when the switch is “ON”.

LED Indicators:

There are two, (2), indicator lights, indicating the temperature status of each control’s heat zones; one, (1), on the upper platen, (top light), and one, (1), on the grill surface. Each light can display three, (3), di erent colors, indicating temperature status for the corresponding zone.

Red: The zone is too hot, (more than 79°F/45°C over the set temperature), or heat zone failure.

Amber: The zone is calling for heat.

Green: The zone is at or above the set temperature.

Display:

The controller display will contain information relevant to each operation in both cook and program modes.

Product Buttons (0-9):

Buttons 0-9 can be assigned to product items. Buttons 9 and 0 are used to move the cursor left or right when creating or modifying product names in “PROD NAME LIB” program mode.

Power Button:

After the main power switch is turned on, this button will put the control into cook mode. If pressed again, the control will go back to displaying “OFF.”

Program Button:

The primary function is to access Programming and Calibration of the grill. Push and hold for  ve (5) seconds. Display will ask for the code. After entering code,  ve programming features will be accessible “MENU ITEMS,” “SYSTEM INFO,” “SYSTEM SETUP,” “SERVICE MODE,” and “PRODUCT NAME LIB.”

Part # 4526884 Rev 4 (10/08/10) Page 13

+ 29 hidden pages