Garland UIRCM36C Installation Manual
INSTALLATION AND
OPERATION MANUAL
U.S. RANGE U SERIES
INFRA-RED CHEESEMELTER
Français . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 17
Españo. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Página 35
DO NOT OBSTRUCT THE FLOW OF COMBUSTION
FOR YOUR SAFETY:
DO NOT STORE OR USE GASOLINE
OR OTHER FLAMMABLE VAPORS OR
LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER
APPLIANCE
WARNING:
IMPROPER INSTALLATION, ADJUSTMENT,
ALTERATION, SERVICE OR MAINTENANCE
CAN CAUSE PROPERTY DAMAGE, INJURY,
OR DEATH. READ THE INSTALLATION,
OPERATING AND MAINTENANCE
INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR
SERVICING THIS EQUIPMENT
AND VENTILATION AIR TO THIS APPLIANCE.
PLEASE READ ALL SECTIONS OF THIS MANUAL
AND RETAIN FOR FUTURE REFERENCE.
THIS PRODUCT HAS BEEN CERTIFIED AS
COMMERCIAL COOKING EQUIPMENT AND MUST
BE INSTALLED BY PROFESSIONAL
PERSONNEL AS SPECIFIED.
IN THE COMMONWEALTH OF MASSACHUSETTS
THIS PRODUCT MUST BE INSTALLED BY A
LICENSED PLUMBER OR GAS FITTER.
For Your Safety:
Post in a prominent location, instructions to be
followed in the event the user smells gas. This
information shall be obtained by consulting your
local gas supplier.
Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent using genuine
Garland replacement parts. Garland will have no obligation with respect to any product that has been improperly installed,
adjusted, operated or not maintained in accordance with national and local codes or installation instructions provided
with the product, or any product that has its serial number defaced, obliterated or removed, or which has been modified
or repaired using unauthorized parts or by unauthorized service agents. For a list of authorized service agents, please refer
to the Garland web site at http://www.garland-group.com. The information contained herein, (including design and parts
specifications), may be superseded and is subject to change without notice.
GARLAND COMMERCIAL RANGES, LTD.
1177 Kamato Road, Mississauga, Ontario, CANADA L4W 1X4
905-624-0260 | fax 905-624-5669 | www.garland-group.com
phone
Part # 4526028 (05/07/14) © 2008 Garland Commercial Ranges, Ltd.
USA Sales, Parts and Service 1-800-424-2411
Canadian Sales 1-888-442-7526
Canada or USA Parts/Service 1-800-427-6668
International Sales and Service www.ManitowocFoodservice.com
IMPORTANT INFORMATION
WARNING:
This product contains chemicals known to the State of California to cause cancer and/or birth
defects or other reproductive harm. Installation and servicing of this product could expose you
to airborne particles of glass wool/ceramic fibers. Inhalation of airborne particles of glass wool/
ceramic fibers is known to the State of California to cause cancer. Operation of this product could
expose you to carbon monoxide if not adjusted properly. Inhalation of carbon monoxide is known
to the State of California to cause birth defects or other reproductive harm.
Keep appliance area free and clear of combustibles.
Page 2
Part # 4526028 (05/07/14)
TABLE OF CONTENTS
IMPORTANT INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Uncrating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Rating Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Statutory Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
DIMENSIONS AND SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . 5
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Cheesemelter Performance and Construction . . . . . . . . . . . . . . . . . . . . . . . .6
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
National Code Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Gas Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Optional Inter-Connect Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Installation Of A Cheesemelter To A Range . . . . . . . . . . . . . . . . . . . . . . . . . .10
Model UIRCM36 – 36” Ranges. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Model UIRCM48 – 48” Ranges. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Model UIRCM60 – 60” Ranges. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Wall Or Counter Mounted Cheesemelter . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Model UIRCM36C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Pilot Lighting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Main Burner Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Burn o Period. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Energy Conservation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Shut Down Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Main Burner Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
MAINTENANCE AND CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Daily . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Monthly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Exterior Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Part # 4526028 (05/07/14)
Page 3
INTRODUCTION
Units included in this manual are:
Cheesemelter Models:
UIRCM36C, UIRCM36, UIRCM48, UIRCM60
All units are shipped completely assembled with the
pressure regulator packed inside the unit drip tray. Units are
inspected at the factory prior to shipment.
The appliance should be given regular care and
maintenance. Periodic inspections by your dealer or a
quali ed service agency are recommended.
This product has been certi ed as commercial cooking
equipment and must be installed by professional personnel
as speci ed.
Uncrating
Check the crate for possible damage during transit. Carefully
remove the unit from the crate and again check for damage.
If damage has occurred, report it to the carrier immediately.
Shipping wire, or ties for retaining the packaging material
must be removed from the units, as well as any protective
material covering stainless steel.
DO NOT remove any permanently a xed label warnings or
the rating plate from the appliance, as this may invalidate the
manufacturer’s warranty.
The type of gas and supply pressure that the equipment was
set-up for at the factory are indicated on the rating plate and
packaging. The type of gas and pressure speci ed must be
supplied to the unit.
Rating Plate
The rating plate is a xed to the cheesemelter front panel
and is located underneath the removable drip tray.
When corresponding with the factory or your local
authorized factory service center regarding service problems
or replacement parts, be sure to refer to the particular unit
by the correct model number (including the pre x and su x
letters and numbers) and the warranty serial number. The
rating plate contains this information.
The rating plate also contains the gas type and supply
pressure, as well as listing the input rating of all burners.
In the event you have any questions concerning the
installation, use, care or service of the product, write or call
our Product Service Department.
Statutory Regulations
The installation of this appliance must be carried out by
a competent person and in accordance with the relevant
regulations, standards, codes of practice and the related
publications of the Country of destination.
Page 4
Part # 4526028 (05/07/14)
DIMENSIONS AND SPECIFICATIONS
Model Description Width
Use
With U
Series
Model
Shipping
Information
Entry Clearances
Cu Ft lbs/Kg Crated Uncrated
UIRCM36C Counter/Wall Mount 34" (864mm) N/A 21 170/77 31" (787mm) 21" (533mm)
UIRCM36 Range Mount 35-1/2" (900mm) U36
UIRCM48
*UIRCM60
Center Mounted Cheesemelter
W/Extended Flue On Both Sides
Cheesemelter With 24"
(610 mm) Flue Riser And Shelf
47-1/4" (1200mm) U48
59-1/16" (1500mm) U60
38.2
60.6
60.6
200/91 31" (787mm) 21" (533mm)
230/105 31" (787mm) 21" (533mm)
260/118 31" (787mm) 21" (533mm)
* Note: for range models, cheesemelters are standard on right but available on the left as an option.
For raised griddle/broiler models, cheesemelters are only available on left side of the range.
Model Combustible Clearances Manifold Operating Pressure Input: Natural and Propane
Counter For use in non-combustible locations only Natural Propane Per Burner Total
Range
Mount
Sides 6"(152mm) Back 6"(152mm)
6"WC
(15mba r)
10" WC
(25mbar)
15,000 BTU/H
(4.39 kW)
30,000 BTU/H
(8.79kW)
NOTE: Installation clearance reductions are applicable only where local codes permit
Gas input ratings shown here are for installations up to 2,000 ft. (610m) above sea level. Specify altitudes over 2,000 ft.
Garland/U.S. Range products are not approved or authorized for home or residential use, but are intended for commercial
applications only. Garland / U.S. Range will not provide service, warranty, maintenance or support of any kind other than in
commercial applications
24-1/16"
[611mm]
WALL MOUNT
50-17/32"
[1283mm]
34-1/4"
[870mm]
WALL MOUNT
RANGE/WALL
MOUNT MODEL
35-7/16"
[900mm]
RANGE MOUNT
2-29/32"
[74mm]
TOP & REAR GAS
CONNECTION
31-1/4"
[794mm]
WIDTH OF OPENING
1/2" NPT
STANDARD TOP GAS
CONNECTION
20-29/32"
20"
[531mm]
[508mm]
RANGE
TOP GAS
CONNECTION
1-9/16"
[40mm]
MAX. OPENING
MOUNT
7-3/8"
[187mm]
FROM TOP
OF RACK
15"
[381mm]
COOKING DEPTH
27-7/16"
[545mm]
WALL MOUNT
MODEL HEIGHT
29-3/32"
[739mm]
1/2" NPT
STANDARD TOP GAS
CONNECTION
COUNTER
MODEL
34"
[864mm]
16-7/8"
[428mm]
TOP GAS
CONNECTION
1-9/16"
[40mm]
20-5/16"
[516mm]
COUNTER
MODEL
HEIGHT
21-3/16"
[538mm]
77-31/32"
[1980mm]
OVERALL
HEIGHT
13-21/32"
[347mm]
19"
[482mm]
CLEARANCE TO
COOKING SURFACE
17-27/32"
[453mm]
1/2"NPT
OPTIONAL
REAR GAS
CONNECTION
57-3/8"
[1457mm]
OPTIONAL
REAR GAS
CONNECTION
HEIGHT
Part # 4526028 (05/07/14)
Page 5
GENERAL INFORMATION
The range-mounted, gas Infra-Red cheesemelter is designed
for a perfect match and t to the U.S. Range U series Range.
Garland/U.S. Range products are not approved or authorized
for home or residential use, but are intended for commercial
applications only. Garland/U.S. Range will not provide
service, warranty, maintenance or support of any kind other
than in commercial applications.
Cheesemelter Performance and Construction
Two Hi-Low gas valves provide individual control of the (2)
atmospheric-type 15,000 BTU/Hr gas infra-red burners for
the cheesemelter. The “LO” position is adjustable for most
eld gas pressure situations. Fast preheat and uniform
production is provided by the high-e ciency, infra-red
burners. The unique atmospheric design eliminates the need
for fans and lters. Heat is directed downward onto the large
heavy chrome-plated rack. Sturdy chrome-plated rack guides
support the rack, and can be adjustable to four (4) positions.
The rack and rack guides are easily removed for cleaning.
Models UIRCM36 and UIRCM48 cheesemelters are 36”
(900mm) and 48” (1200 mm) wide respectively and are
supported by heavy-formed brackets to mount to the range.
Model UIRCM60 mounts to a 60” (1500mm) wide U Series
range and includes a 24” (600mm) wide shelf.
Model UIRCM36C is a counter unit and comes equipped with
4” (102mm) stainless steel legs, it may be mounted to a wall
with an optional wall mounting kit.
All cheesemelter models have a stainless steel top and sides.
Stainless steel bottoms and heat shields are standard on
range match models, optional on model UIRCM36C.
INSTALLATION
This product has been certi ed as commercial cooking
equipment and must be installed by professional personnel
as speci ed. THIS APPLIANCE IS NOT RECOMMENDED FOR
RESIDENTIAL INSTALLATION.
We suggest installation, maintenance and repairs be
preformed by your local Garland/US Range authorized
service agency.
National Code Requirements
The importance of the proper installation of Commercial
Gas Cooking Equipment cannot be over stressed. Proper
performance of the equipment is dependent, in great part,
on the compliance of the installation with the manufacturer’s
speci cations. Installation must conform to local codes
or, in the absence of local codes, with the National Fuel
Gas Code, NFPA54 / ANSI Z223.1 or latest edition, Natural
Gas Installation Code, CAN/CSA-B149.1 or the Propane
Installation Code, CAN/CSA-B149.2 or latest editions, as
applicable.
Page 6
Part # 4526028 (05/07/14)
INSTALLATION Continued
Gas Connections
All xed (non mobile) appliances MUST be tted with a
manual gas cock upstream of the appliance to provide a
means of isolation for servicing or cleaning purposes. A
union or similar means of disconnection must be provided
between the gas cock and the appliance.
A manually operable valve must be tted to the gas supply
to the kitchen to enable it to be isolated in an emergency.
Whenever practical, this shall be located either outside the
kitchen or near an exit in a readily accessible position.
Where it is not practical to do this, an automatic isolation
valve system shall be tted which can be operated from a
readily accessible position or near to the exit.
At locations where the manual isolation valve is tted or
the automatic system can be reset, a notice MUST be tted
stating:
“ALL DOWNSTREAM BURNER AND PILOT VALVES MUST
BE TURNED OFF PRIOR TO ATTEMPTING TO RESTORE THE
SUPPLY. AFTER EXTENDED SHUT OFF, PURGE BEFORE
RESTORING GAS.”
C. The appliance and its individual shut o (supplied by
others) must be disconnected from the gas supply piping
system during any pressure testing of that system at
pressures in excess of 1/2” psi (3.45 kPa).
D. The appliance must be isolated from the gas supply
piping system by closing its individual manual shut o
valve (supplied by others) during any pressure testing of
the gas supply piping system at test pressures equal to or
less than1/2 psi (3.45 kPa).
E. The gas supply connection is made either at the top left
rear or lower rear right corner, depending on how the
unit was ordered. A readily accessible approved type of
hand valve should be installed on each supply line. Test
for leaks – DO NOT USE ANY OPEN FLAME.
F. The gas pressure must be checked when the unit is
installed, to insure that the unit gas pressure is the same
as speci ed on the rating plate. If necessary, pressure
adjustments must be made at the supplied pressure
regulator.
NOTE: the pressure regulator is located at the top left rear or
bottom right rear of the cheesemelter.
Before assembly and connection, check gas supply.
A. The type of gas for which the unit is equipped is stamped
on the rating plate located on the lower front panel
simply remove the drip tray for easy access. Connect a
unit stamped “NAT” only to natural gas; connect those
stamped “PRO” only to propane gas.
B. If it is additional equipment or a replacement have a
quali ed gas technician check the gas pressure to make
certain that existing gas facilities (meter piping, etc.)
will supply gas to the unit with no more than 1/2” water
column pressure drop.
NOTE: When checking pressure, be sure that all other
equipment on the same gas line is on. A pressure regulator
is supplied with Garland Infra-Red cheesemelters. The
regulator is preset to deliver gas at the pressure shown on
the rating plate.
G. If it is a completely new installation, have a quali ed gas
technician check meter size and piping to ensure that
the unit is supplied with a su cient amount of gas at the
speci ed pressure for unit operation.
H. Make certain that the new piping, joints and connections
have been made in a clean manner and have been
purged, so that the piping compound, chips, etc, will not
clog pilots, valves and/or controls. Use pipe joint sealant
that is resistant to lique ed petroleum gas.
WARNING Check gas connections for leaks. Use a soap
solution or similar means. DO NOT USE AN OPEN FLAME!
Part # 4526028 (05/07/14)
Page 7
INSTALLATION Continued
Optional Inter-Connect Kit
The gas supply of the range mounted salamanders may be inter-connected with the supply of the range, so both units
The gas supply of the range mounted cheesemelters (Models UIRCM36, UIRCM48 & UIRCM60) may be inter-connected with
are supplied from a single gas connection. The supply gas piping should be a minimum of 1” (25mm) diameter to ensure
the supply of the range, so both units are supplied from a single gas connection. The supply gas piping should be a minimum
enough gas capacity is available at the speci ed pressure to supply the total combined input rating of both appliances. The
of 1” (25mm) diameter to ensure enough gas capacity is available at the speci ed pressure to supply the total combined input
components comprising the optional inter-connect kit are shown below.
rating of both appliances. The components comprising the optional inter-connect kit are shown below.
Optional Interconnect Gas Kit #4531606 - Version 1, Connecting to a 36in Range
5
TO INLET OF SALAMANDER/
8
CHEESEMELTER MANIFOLD
REGULATOR - 6.0"w.c. NATURAL GAS
OR 10.0"w.c. PROPANE GAS
(SUPPLIED WITH SALAMANDER/
CHEESEMELTER)
CUT TUBING (ITEM 15 - 4531608) TO SIZE AS REQUIRED
TO SUIT SALAMANDER/CHEESEMELTER TOP OR REAR
MANIFOLD INLET CONNECTION
15
SUPPLIED WITH RANGE
3
5
SUPPLIED WITH RANGE
2
ATTACH SUPPORT CLAMP (ITEM 7 - 2640800)
TO SUPPORT BRACKET ( ITEM 6 - 2640700)
WITH (2)#10-24 SELF-TAPPING SCREWS (ITEM 12
F32 - NOT SHOWN) PROVIDED.
MARK HOLE LOCATIONS AND MOUNT
SUPPORT BRACKET (ITEM 6 - 2640700) TO RANGE
BACK WITH (2)#10-16 TEKS SELF-DRILL/TAP
SCREWS (ITEM 11 - F67 - NOT SHOWN) PROVIDED.
13
9
3
14
REGULATOR - 4.5" w.c. NATURAL GAS
OR 10.0" w.c. PROPANE GAS
(SUPPLIED WITH RANGE)
1
2
4
2
10
7
1" NPT GAS SUPPLY
CONNECTION
ITEM DESCRIPTION QUANTITY 36”
4.5” W.C 3/4”NPT, Regulator Natural Gas, supplied with Range 1
3/4” ISO 7-1, Regulator Natural Gas, supplied with Range 1
1
10” W.C 3/4”NPT, Regulator Propane Gas, supplied with Range 1
3/4” ISO 7-1, Regulator Propane Gas, supplied with Range 1
2 Nipple, 3/4” NPT x 1/2” (one supplied with range) 3
3 Elbow, 90deg, 3/4” NPT (one supplied with range) 2
4 Union, 3/4” NPT 2
5 3/4”CC x 3/4” NPT Straight Fitting 2
6 Bracket, Pipe Support 1
7 Clamp, Pipe Support Bracket 1
8 Reducing Elbow, 90deg, 3/4” NPT x 1/2” NPT 1
9 Nipple, 3/4” NPT x 6.5” 1
10 Reducing Tee, 3/4” NPT x 3/4” NPT x 1” 1
11 Screw, #10-16 x 1/2” Hex, Washer Head, Teks Self-Drill/Tap (not shown) 2
12 Screw, #10-24 x 1/2” Pan Head, Self-Tap, Type F (not shown) 2
6” W.C 3/4” NPT, Regulator Natural Gas, supplied with Salamander/Cheesemelter 1
13
10” W.C 3/4” NPT, Regulator Propane Gas, supplied with Salamander/Cheesemelter 1
14 Nipple, 3/4” NPT x 3.5” 1
15 Tubing 3/4” 1
TO INLET OF RANGE
MANIFOLD
6
Page 8
Part # 4526028 (05/07/14)
INSTALLATION Continued
Optional Interconnect Gas Kit #4531606 - Version 2, Connecting to a 48in or 60in Range
NOTE: CUT TUBING (ITEM 18 - 4531608) TO SIZE AS REQUIRED
TO SUIT SALAMANDER/CHEESEMELTER TOP OR REAR
MANIFOLD INLET CONNECTION
18
15
10
9
17
3
7
4
REGULATOR - 4.5"w.c.
NATURAL GAS OR 10.0"w.c.
PROPANE GAS (SUPPLIED
WITH RANGE)
4
8
4
11
TO INLET OF SALAMANDER/
CHEESEMELTER MANIFOLD
FOR LEFT-MOUNTED SALAMANDER/CHEESEMELTER
SUBSTITUTE COMPONENTS SHOWN FOR ITEM 17 CIRCLED IN ADJACENT VIEW
TO INTER-CONNECT TUBING ( ITEM 18 - 4531608)
17
10
6
MARK HOLE LOCATIONS AND MOUNT
SUPPORT BRACKET (ITEM 9 - 4531602 ) TO RANGE
BACK WITH (2) #10-16 TEKS SELF-DRILL/TAP
SCREWS (ITEM 14 - F67 - NOT SHOWN) PROVIDED.
ATTACH SUPPORT CLAMP (ITEM 10 - 2640800)
TO SUPPORT BRACKET (ITEM 9 - 4531602)
WITH (2) #10-24 SELF-TAPPING SCREWS (ITEM 1
F32 - NOT SHOWN) PROVIDED
9
12
TO OUTLET OF SALAMANDER/
CHEESEMELTER REGULATOR
16
13
ATTACH SUPPORT CLAMP (ITEM 10 - 2640800)
TO SUPPORT BRACKET (ITEM 9 - 4531602)
WITH (2) #10-24 SELF-TAPPING SCREWS (ITEM 1
F32 - NOT SHOWN) PROVIDED
MARK HOLE LOCATIONS AND MOUNT
SUPPORT BRACKET (ITEM 9 - 4531602) TO
BACK WITH (2) #10-16 TEKS SELF-DRILL/TAP
SCREWS (ITEM 14 - F67 - NOT SHOWN) PROVIDED.
17
6
5
6
REGULATOR - 6.0"w.c.
NATURAL GAS OR 10.0"w.c.
PROPANE GAS (SUPPLIED
WITH SALAMANDER/CHEESEMELTER)
SUPPLIED WITH
RANGE
SUPPLIED WITH
RANGE
2
TO INLET OF RANGE
MANIFOLD
1" NPT GAS SUPPLY
CONNECTION
ITEM DESCRIPTION
QUANTITY
48” / 60”
1 Screw, #10-24 x 1/2” Pan Head, Self-Tap, Type F (not shown) 4
4.5” W.C 1”NPT, Regulator Natural Gas, supplied with Range 1
1” ISO 7-1, Regulator Natural Gas, supplied with Range 1
2
10” W.C 1”NPT, Regulator Propane Gas, supplied with Range 1
1” ISO 7-1, Regulator Propane Gas, supplied with Range 1
6” W.C 3/4” NPT, Regulator Natural Gas, supplied with Salamander/Cheesemelter 1
3
10” W.C 3/4” NPT, Regulator Propane Gas, supplied with Salamander/Cheesemelter 1
4 Nipple, 1” NPT x 2” (one supplied with range) 3
5 Nipple, 3/4” NPT x 6.5” 1
6 Elbow, 90deg, 3/4” NPT 3
7 Elbow, 90deg, 1” NPT (supplied with range) 1
8 Union, 1” NPT 1
9 Bracket, Pipe Support 48/60 2
10 Clamp, Pipe Support Bracket 2
11 Reducing Tee, 1” NPT x 1” NPT x 3/4” 1
12 Nipple, 3/4” NPT x 22.75” 1
13 Nipple, 3/4” NPT x 2” 1
14 Screw, #10-16 x 1/2” Hex, Washer Head, Teks Self-Drill/Tap (not shown) 4
15 Nipple, 3/4” NPT x 3.5” 1
16 Reducing Elbow, 90deg, 3/4” NPT x 1/2” NPT 1
17 3/4”CC x 3/4” NPT Straight Fitting 2
18 Tubing 3/4” 1
Part # 4526028 (05/07/14)
Page 9
INSTALLATION Continued
Installation Of A Cheesemelter To A Range
NOTE: The back of the range must be easily accessible.
Model UIRCM – ” Ranges
DETAIL
I
2. Install the left and right support brackets (part # 4523226
and 4523227) by re-inserting the 2 screws removed in
step 1 and one additional screw (on both sides of the
range).
INSERTED
SCREWS
DETAIL I
36" RANGE
Figure 1 – With area detail de ned for 36 inch range.
1. Remove screws from back of oven (on both sides of
range) as shown:
REMOVE
2 SCREWS
(BOTH SIDES)
DETAIL I
3. Slide the cheesemelter down into the support brackets
installed in step 2, see gure 1.
4. Once the cheesemelter is in place, fasten it to the unit on
both sides of the range with the provided #14B x 5/8 hex
washer head tapping screws.
PROVIDED
#14B x 5/8 HEX
WASHER HEAD
TAPPING SCREWS
DETAIL I
Page 10
Part # 4526028 (05/07/14)
INSTALLATION Continued
Model UIRCM – ” Ranges
DETAIL
II
DETAIL
I
48" RANGE
Figure 2 – With area detail de ned for 48 inch ranges.
1. Remove screws (a total of 10) from back of oven on both
sides of the range (detail I) and center (detail II) as shown
for each range model:
REMOVE
2 SCREWS
REMOVE
2 SCREWS
DETAIL II 48" RANGES
WITH STANDARD OVEN AND STORAGE
REMOVE
2 SCREWS
(IF REQUIRED)
REMOVE
2 SCREWS
IF REQUIRED
DETAIL II 48" RANGES
WITH CONVECTION OVEN AND STORAGE
REMOVE
2 SCREWS
REMOVE
2 SCREWS
BOTH SIDES
DETAIL I
48" RANGES WITH
STANDARD OR CONVECTION OVENS
AND STORAGE
REMOVE
2 SCREWS
(BOTH SIDES)
DETAIL I
FOR 48" RANGES
WITH 2 SPACE SAVER OVENS
REMOVE
1 SCREW
(BOTH SIDES)
REMOVE
1 SCREW
(BOTH SIDES)
REMOVE
2 SCREWS
DETAIL II
FOR 48" RANGES
WITH 2 SPACE SAVER OVENS
2. For all 48” ranges install the left and right support
brackets (part # 4523226 and 4523227) by re-inserting
the 2 screws removed in step 1 and one additional screw
(on both sides of the range).
INSERTED
SCREWS
DETAIL I
ALL 48" RANGES
Part # 4526028 (05/07/14)
Page 11
INSTALLATION Continued
3. Slide the cheesemelter down into the support brackets
installed in step 2, see gure 2. NOTE: On ranges with
space saver ovens, the center post must slide into the
center channels built into the back of the unit.
4. Once the cheesemelter is in place, fasten it to the unit on
both sides of the range with the provided #14B x 5/8 hex
washer head tapping screws.
PROVIDED
#14B x 5/8 HEX
WASHER HEAD
TAPPING SCREWS
DETAIL I
ALL 48" RANGES
5. For center support, (detail II) re-insert screws removed in
step 1 or provided sheet metal screws as shown in detail
II and III, inserting screws for detail III through clearance
in back panel.
FOR 48" RANGES WITH
STANDARD OR CONVECTION OVENS
AND STORAGE
INNER
CLEARANCE
SCREWS
REMOVED
IN STEP 1
HOLE
DETAIL III
HOLES
CLEARANCE
HOLE
FOR 48" RANGES WITH
2 SPACE SAVER OVENS
INNER
CLEARANCE
HOLE
SCREWS
REMOVED
IN STEP 1
3 PROVIDED
SHEET METAL
SCREWS
2 SCREWS
REMOVED
IN STEP 1
6. Re-insert screws removed in step 1 though clearance hole
in back panel as shown:
CLEARANCE
HOLE
REMOVED
SCREW
DETAIL IV
ALL 48" RANGES
DETAIL III
HOLES
CLEARANCE
HOLE
DETAIL II
Page 12
PROVIDED
SHEET METAL
SCREW
2 SCREWS
REMOVED
IN STEP 1
DETAIL II
Part # 4526028 (05/07/14)
INSTALLATION Continued
Model UIRCM – ” Ranges
DETAIL
I
1. Remove screws from back of oven on both sides of the
range (detail I) and center (detail II) as shown:
DETAIL
II
REMOVE
2 SCREWS
FROM BOTH SIDES
DETAIL I
ALL 60" MODELS
60" RANGE
Figure 3 – With area detail de ned for 60 inch range.
NOTE: Instructions are for mounting the cheesemelter on
the right side, for mounting on the left side follow the same
directions except use references 1, 2, 3, & 4 (to the left of
detail II see below) in lieu of A, B, C, D for detail II in the
following steps.
DETAIL
II
12
34
AB
CD
REMOVE
2 SCREWS
IF REQUIRED
REMOVE
2 SCREWS
IF REQUIRED
WITH CONVECTION OVEN
2. Install the left and right support brackets (part # 4523226
and 4523227) using the 2 screws removed in step 1
(detail I) and one additional screw on both sides of the
range, and center support bracket (part # 4523282) with
the four screws removed in step 1 (detail II).
A
CD
DETAIL II
FOR 60" RANGES
WITH STANDARD OVEN
ABB
CD
DETAIL II
FOR 60" RANGES
REMOVE
2 SCREWS
IF REQUIRED
REMOVE
2 SCREWS
IF REQUIRED
Part # 4526028 (05/07/14)
INSERTED
SCREWS
DETAIL I
ALL 60" MODELS
Page 13
INSTALLATION Continued
Wall Or Counter Mounted Cheesemelter
Model UIRCMC
4 INSERTED
SCREWS
DETAIL II
FOR 60" RANGES
WITH STANDARD OVEN
4 INSERTED
SCREWS
DETAIL II
FOR 60" RANGES
WITH CONVECTION OVEN
3. Slide the cheesemelter down into the support brackets
installed in step 2, see gure 3.
4. Once the cheesemelter is in place, fasten it to the unit on
both sides of the range with the provided #14B x 5/8 hex
washer head tapping screws (detail I) and the center to the
support bracket using 4 of the provided screws (detail II).
PROVIDED
#14B x 5/8 HEX
WASHER HEAD
TAPPING SCREWS
1. Clearance from combustible construction must be six
inches (6”, 152mm) minimum at the rear and six inches
(6”, 152mm) minimum at both sides.
The appliance shall be located with respect to building
construction and other equipment so as to permit access
to the appliance. Such access and clearance may be
necessary for service and cleaning.
2. Counter models are furnished with 4” (102mm) legs.
Level the unit with a carpenter’s level and make minor
adjustments with the threaded leg feet. Ensure that the
counter top can support the weight of the appliance
prior to installation and is comprised of non-combustible
material.
3. Provisions for gas connections, top or rear, should be
taken into consideration at time of installation.
4. If the unit is to be mounted on a non-combustible wall
contact the local authorities for local codes.
5. Position, level, and mark location of the assembled wall
mount kit.
6. Drill wall (locating studs if necessary) to accept suitable
fastening devices.
7. Drill the angle iron bars of the wall mounting kit to match
those drilled in the wall.
8. Install wall mounting kit to wall.
9. Install and secure cheesemelter with bolts supplied.
Page 14
DETAIL I
ALL 60" RANGES
4 PROVIDED
SCREWS
DETAIL II
ALL 60" RANGES
Part # 4526028 (05/07/14)
INSTALLATION Continued
Ventilation and Air Supply
Proper ventilation is highly important for good operation.
The ideal method of ventilation for a cheesemelter is the use
of a properly designed canopy hood which should extend six
inches (6”, 152mm) beyond all sides of the appliance and six
(6) feet six (6) inches (1981mm)from the oor.
A strong exhaust fan will create a vacuum in the room. For
an exhaust system to work properly, replacement air must
enter the room in which the vent is located. The amount
of air which is exhausted must equal the amount entering,
(make-up air).
All gas burners and pilots need su cient air to operate and
large objects should not be placed in front or on top of the
cheesemelter which would obstruct the air ow through the
front of the cheesemelter.
The following notes are intended to give general guidance.
For detailed recommendations, refer to the applicable
code(s) in the country of destination.
OPERATION
NOTE 1: The room containing the appliance is required to
have a permanent air vent. The minimum e ective area of
the vent is related to the maximum rated heat input of the
appliance and shall be 4.5 cm² per kW (2.04 X 10-4 in² per
BTU/H) in excess of 7 kW. (23,900 BTU/H).
NOTE 2: Air vents should be of such a size to compensate for
the e ects of any extract fan in the premises.
FOR YOUR SAFETY never place any type of object on top of
the cheesemelter . The top of the cheesemelter will exceed
1000° F (538° C). It could cause severe burns and/or re
and also will obstruct ventilation.
Clearances
Clearance must be 6” (152mm) at the sides and rear from
combustible material. A clearance of 0.0” to noncombustible
construction at the sides & rear is acceptable, for the
cheesemelter.
This appliance is for use on non-combustible oors/counters
only.
Pilot Lighting Instructions
1. The in-line service shut-o valve should be in the “ON”
position.
2. With a lighted taper you can now light the pilots which
are located at the rear of the main burner.
Note: The pilots should be all operational and inspected by a
licensed technical gas technician prior to operating the unit.
3. The Pilot ame should be approximately 7/8” long for
proper ignition of the burners.
NOTE: No more than 7/8” pilot ame length should be
required. Too high a setting will cause the ame to lift o or
will create excessive carbon deposits. Do not adjust the pilot
ame lower than 7/8” long because this can cause delayed
ignition at the burner. The delayed ignition could cause the
burner tiles to crack; in that case the burner would have to
be replaced. If the pilot ame does not seem to be within
speci cations, have an authorized technician inspect the
unit.
Main Burner Operation
Turn main burner knob to the “MAX” position and
immediately check ignition.
CAUTION Should ignition fail after ve seconds, turn valve
o and wait ve minutes before trying again. Pilot gas is
not interrupted automatically. It is the responsibility of the
operator to check the ignition of burners immediately after
the burner valve has been turned on.
When ignition has been accomplished, a blue ame will
cover the surface of the ceramics for 10-15 seconds. The haze
will disappear and the burner rod will glow red. After the
burners have operated for several minutes turn the valve to
“MIN.” The burner rods will no longer glow red and the ame
travels back and forth on the face of the burner ceramics.
Burn o Period
Many parts used in the manufacturing of commercial
equipment have a thin, protective coating of machine oil.
This oil should be burned o before the equipment is used
for food preparation.
After all start-up and safety checks have been completed,
turn burner valve to the “MAX” position. Smoke (a bluish
haze) will be produced. This process can take several hours
and can be completed over a few days.
Part # 4526028 (05/07/14)
Page 15
OPERATION Continued
Energy Conservation
Do not waste energy by leaving controls at high temperature
settings during idle periods. Lower settings will keep
cheesemelter warm and ready for next use period. Reset
burner valve knob as required for heavy load periods.
Shut Down Instructions
Turn main burner valve knobs to the “OFF” position. If the
unit is to be shut down for an extended period of time, close
the manual in-line service valve (manual in-line service valve
is not factory supplied).
FOR YOUR SAFETY never place any type of object on top of
the cheesemelter. The top of the cheesemelter will exceed
1000° F. It could cause severe burns and/or re and also
will obstruct ventilation.
MAINTENANCE AND CLEANING
Main Burner Adjustments
All cheesemelters are provided with xed burner ori ces
to provide 15,000 BTU/HR at the “MAX” setting on Natural
Gas supplied at 6.0” WC (15 mbar) pressure or propane gas
supplied at 10.0” WC (25 mbar) pressure.
Proper adjustment is attained at the point where the burner
rods no longer glow and the ame travels back and forth on
the face of the ceramics.
This adjustment has been factory pre-set, however, with
changing pressures this adjustment and pilot adjustment
may need to be re-done after installation.
This is not considered a manufacturing defect and is not
warrantable.
NOTE : Burner adjustments should only be done by an
authorized service technician.
WARNING if gas odors are detected, the gas supply must
be turned “OFF” at the main shut-o valve and the local gas
company or authorized service agency contacted for service.
A program of proper cleaning techniques will aid in
continued trouble free operation of this or any quality
equipment.
Daily
The rack and rack guides should be wiped daily while still
warm, using a heavy cloth or other grease absorbing material
to remove grease and burnt food before they burn into the
grid. Remove burnt materials, such as carbonized grease
or food, with a sti wire brush. DO NOT USE ANY TYPE OF
STEEL WOOL. Small particles may be left on the rack surface
and get into food products. The rack should be washed
thoroughly using a wire brush and a hot, mild detergent or
soap solution. Rinse with clear, warm water.
Monthly
Lubricate valves and bearings as required. Due to the usual
location of the cheesemelter that is mounted above a range
with open tops, the heat from the open top will cause the
lubrication grease inside the valves to dry out. When you
notice that the valve is becoming harder to turn it is then
time to have them greased. We suggest an Authorized
Service Agent who is familiar with the appliance and working
with natural and propane gas, to perform this type of work.
Exterior Cleaning
Establish a regular schedule. Any spills should be wiped o
immediately.
1. Wipe exposed, cleanable surface when cool with a mild
detergent and hot water. Stubborn residue spots may be
removed with a light weight non-metallic scouring pad.
Dry thoroughly with a clean cloth.
2. Stainless steel should be cleaned using a mild detergent,
a soft cloth and hot water. If it is necessary to use a nonmetallic scouring pad, always rub in the direction of the
grain in the metal to prevent scratching. Use a water
based stainless steel cleaner (such as Drackett Twinkle), if
you want a high shine.
Page 16
Part # 4526028 (05/07/14)
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