Garland U60-6R24RR Installation Manual

INSTALLATION AND
OPERATION MANUAL
US RANGE U SERIES GAS
RESTAURANT RANGES
All 24, 36, 48, & 60-inch wide models.
Français . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 17
Españo. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Página 33
FOR YOUR SAFETY:
DO NOT STORE OR USE GASOLINE
OR OTHER FLAMMABLE VAPORS OR
LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER
APPLIANCE
PLEASE READ ALL SECTIONS OF THIS MANUAL
AND RETAIN FOR FUTURE REFERENCE.
THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL COOKING EQUIPMENT AND MUST BE INSTALLED BY PROFESSIONAL
PERSONNEL AS SPECIFIED.
WARNING:
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY,
OR DEATH. READ THE INSTALLATION,
OPERATING AND MAINTENANCE
INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR
SERVICING THIS EQUIPMENT
Users are cautioned that maintenance and repairs must be performed by a Garland/US Range authorized service agent using genuine Garland/US Range replacement parts. Garland/US Range will have no obligation with respect to any product that has been improperly installed, adjusted, operated or not maintained in accordance with national and local codes or installation instructions provided with the product, or any product that has its serial number defaced, obliterated or removed, or which has been modified or repaired using unauthorized parts or by unauthorized service agents. For a list of authorized service agents, please refer to the Garland web site at http://www.garland-group.com. The information contained herein, (including design and parts specifications), may be superseded and is subject to change without notice.
IN THE COMMONWEALTH OF MASSACHUSETTS
THIS PRODUCT MUST BE INSTALLED BY A
LICENSED PLUMBER OR GAS FITTER.
For Your Safety: Post in a prominent location, instructions to be followed in the event the user smells gas. This information shall be obtained by consulting
your local gas supplier.
GARLAND COMMERCIAL INDUSTRIES
Part # 4523341 Rev 2 (03/04/10) © 2007 Garland Commercial Industries, Inc.
Part # 4523341 Rev 2 (03/04/10) Page 1
GARLAND COMMERCIAL RANGES, LTD.
1177 Kamato Road, Mississauga, Ontario L4W 1X4 CANADA Phone: 905-624-0260 Fax: 905-624-5669
Enodis UK LTD.
5E Langley Business Centre Station Road, Langley SL3 8DS Great Britain Phone: 01753 485900 Fax: 01753 485901
IMPORTANT INFORMATION
WARNING: This product contains chemicals known to the state of california to cause cancer and/or birth defects or other reproductive harm. Installation and servicing of this product could expose you to airborne particles of glass wool/ceramic fibers. Inhalation of airborne particles of glass wool/ceramic fibers is known to the state of california to cause cancer. Operation of this product could expose you to carbon monoxide if not adjusted properly. Inhalation of carbon monoxide is known to the state of california to cause birth defects or other reproductive harm.
Keep appliance area free and clear of combustibles.
Part # 4523341 Rev 2 (03/04/10)Page 2
TABLE OF CONTENTS
IMPORTANT INFORMATION. . . . . . . . . . . . . 2
DIMENSIONS AND SPECIFICATIONS . . . . . 4
Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Gas Pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Gas Inlet Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Individual Burner Input Rates . . . . . . . . . . . . . . . . . 4
Base Model Designations & Total Input Rates . . 5
INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . 6
Rating Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 6
Siting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Appliances Equipped With Casters . . . . . . . . . . . . 6
Appliances Equipped With Legs . . . . . . . . . . . . . . 7
Installing Shelf To Backguard . . . . . . . . . . . . . . . . .7
Backguard With High Shelf, Salamander
Or Cheesemelters Mounting Instructions . . . . .7
Ventilation Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Statutory Regulations . . . . . . . . . . . . . . . . . . . . . . . . 7
Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Electrical Connections (Where Applicable) . . . . 8
Installation Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Final Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Open Top burners . . . . . . . . . . . . . . . . . . . . . . . . . .10
Ovens (Standard) . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Convection Ovens . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Hot Top Sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Thermostat Controlled Griddles . . . . . . . . . . . . . 11
Valve Controlled Griddles . . . . . . . . . . . . . . . . . . . 12
Griddle/Broiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Range Shut down . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
PRODUCT APPLICATION INFORMATION 13
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Open Burners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
MAINTENANCE AND CLEANING . . . . . . . . 13
Seasoning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Griddle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Cast Iron top Grates . . . . . . . . . . . . . . . . . . . . . 13
Stainless Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Oven Interior (Porcelain Enamel) . . . . . . . . . . . . .14
Interior Cleaning of Standard Aluminized
Steel Interior Surfaces . . . . . . . . . . . . . . . . . . . . . . .14
Open Top Burners . . . . . . . . . . . . . . . . . . . . . . . . . .14
Cast Iron Top & Grates . . . . . . . . . . . . . . . . . . . . . . . 15
Hot tops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
TESTING AND ADJUSTMENT . . . . . . . . . . . . 9
Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Griddle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Wiring Diagrams. . . . . . . . . . . . . . . . . . . . . .49
Part # 4523341 Rev 2 (03/04/10) Page 3
DIMENSIONS AND SPECIFICATIONS
Clearances
Clearances Applicable For All Models
Surface Sides Rear
Combustible Wall Minimum 14” (356mm) 6” (152mm)
Non-Combustible Wall Minimum 0” 0”
Gas Pressures
Gas
Natural 7” WC (17.5 mbar) 4.5” WC (11.25 mbar)
Propane 11” WC (28 mbar) 10” WC (25 mbar)
Minimum Supply
Pressure
Manifold Operating
Pressure
Gas Inlet Size
Model Width Connection
24” (610mm) &
36” (914mm)
48” (1219mm) &
60” (1524mm)
3/4” NPT
Rear Gas Connection
1” NPT
Rear Gas Connection
Individual Burner Input Rates
Input BTU/HR
Burner
Open Top 32,000 26,000 Hot Top Burner (In lieu of 2 open top burners) 18,000 18,000 Griddle Burner (In lieu of 2 open top burners) 18,000 18,000 Raised Griddle Broiler (Consists of 3 burners) 33,000 33,000 Oven Burner Standard or Convection 38,000 32,000 Space Saver Oven 32,000 28,000 Rates are for installations up to 2000’ (610m) above sea level
Natural
Gas
Propane
Gas
Part # 4523341 Rev 2 (03/04/10)Page 4
DIMENSIONS AND SPECIFICATIONS continued
Base Model Designations & Total Input Rates
Input BTU/Hr
Model # Description
U24-4S 24” (610mm) nominal size unit, 4 open burners, storage base 128,000 104,000 U24-4L 24” (610mm) nominal size unit, 4 open burners, space saver oven 160,000 132,000 U36-6S 36” (914mm) nominal size unit, 6 open burners, storage base 192,000 156,000 U36-6R 36” (914mm) nominal size unit, 6 open burners, standard oven 230,000 188,000 U36-6C 36” (914mm) nominal size unit, 6 open burners, convection oven 230,000 188,000 U48-8SS 48” (1219mm) nominal size unit, 8 open burners, storage base 256,000 208,000 U48-8RS 48” (1219mm) nominal size unit, 8 open burners, standard oven, storage base 294,000 240,000
U48-8CS
U48-8LL 48” (1219mm) nominal size unit, 8 open burners, 2 space saver ovens 320,000 264,000 U60-10SS 60” (1524mm) nominal size unit, 10 open burners, storage base 320,000 260,000 U60-10RS 60” (1524mm) nominal size unit, 10 open burners, standard oven, storage base 358,000 292,000
U60-10CS
U60-10CR
U60-10RR 60” (1524mm) nominal size unit, 10 open burners, 2 standard ovens 396,000 324.000 U60-10CC 60” (1524mm) nominal size unit, 10 open burners, 2 convection ovens 396,000 324,000
U60-6R24SS
U60-6R24RS
U60-6R24CS
U60-6R24CR
U60-6R24RR
U60-6R24CC
Rates are for installations up to 2000’ (610m) above sea level
48” (1219mm) nominal size unit, 8 open burners, convection oven, storage base
60” (1524mm) nominal size unit, 10 open burners, convection oven, storage base
60” (1524mm) nominal size unit, 10 open burners, standard oven, convection oven
60” (1524mm) nominal size unit, 6 open burners, 24” (610mm) raised griddle/broiler, storage base
60” (1524mm) nominal size unit, 6 open burners, 24” (610mm) raised griddle/broiler, standard oven, storage base
60” (1524mm) nominal size unit, 6 open burners, 24” (610mm) raised griddle/broiler, convection oven, storage base
60” (1524mm) nominal size unit, 6 open burners, 24” (610mm) raised griddle/broiler, standard oven, convection oven
60” (1524mm) nominal size unit, 6 open burners, 24” (610mm) raised griddle/broiler, 2 standard ovens
60” (1524mm) nominal size unit, 6 open burners, 24” (610mm) raised griddle/broiler 2 convection ovens
Natural
Gas
294,000 240,000
358,000 292,000
396,000 324,000
225,000 189,000
263,000 221,000
263,000 221,000
301,000 253,000
301,000 253,000
301,000 253,000
Propane
Gas
Part # 4523341 Rev 2 (03/04/10) Page 5
INTRODUCTION
1. Check crate for possible damage sustained during transit. Carefully remove unit from crate and again check for damage. Any damage to the appliance must be reported to the carrier immediately.
2. The wires for retaining packing material must be removed from units. Any protective material covering stainless steel parts must also be removed.
3. All equipment is supplied with 6” (152mm) legs unless specied to be dais for cove base mounting, casters or deck mount anged feet. Units 48” (1219mm) and 60” (1524mm) wide have legs factory mounted. Base mounting is required when range is being installed on a combustible oor.
INSTALLATION
This product has been certied as commercial cooking equipment and must be installed by professional personnel as specied. THIS APPLIANCE IS NOT RECOMMENDED FOR RESIDENTIAL INSTALLATION.
We suggest installation, maintenance and repairs should be performed by your local Garland/US Range authorized service agency.
Siting
4. The type of gas and supply pressure that the equipment was set-up for at the factory is noted on the rating plate and on the packaging. This type of gas supply must be used.
5. Do not remove permanently axed labels, warnings or rating plates from the appliance, for this may invalidate the manufacturer’s warranty.
Rating Plate
All burner input rates are shown on the rating plate, which is located behind the lower front drop down panel under the oven door.
Appliances Equipped With Casters
1. The installation shall be made with a connector that complies with the Standard for Connectors for Moveable Gas Appliances, ANSI Z21.69/CSA 6.16, Addenda Z21.69B-2006/CSA 6.16B-2006 (or latest edition), and a quick-disconnect device that complies with the Standard for Quick Disconnects for Use with Gas Fuel, ANSI Z21.41/ CSA 6.9, Addenda Z21.41A-2005/CSA 6.16A-2005 (or latest edition)
The oor on which the appliance is to be sited must be capable of adequately supporting the weight of the appliance and any ancillary equipment. Units with ovens must be tted with legs if installed on a combustible oor. Adequate clearance must be provided for servicing and proper operation.
2. The front casters of the appliance are equipped with brakes to limit the movement of the appliance without placing any strain on the connector or quick disconnect device or its associated piping.
3. Please be aware that required restraint is attached to a cut out hole in side panel, and if disconnection of the restraint is necessary, be sure to reconnect the device after the appliance has been returned to its original position.
Part # 4523341 Rev 2 (03/04/10)Page 6
INSTALLATION Continued
Appliances Equipped With Legs
1. Raise the front of the appliance and block. Do not lay the appliance on its back.
2. Legs are threaded to be easily screwed into the holes provided on the bottom of the range.
3. Once legs have been attached and secured they can be adjusted to level the appliance and compensate for uneven ooring.
Installing Shelf To Backguard
Note: Shelf may be installed before or after installing the backguard to the range.
1. Loosen 4 bolts on the front of the backguard approximately 1/4” (6mm).
2. Align the 4 slotted holes on the back of the shelf with the 4 bolts on the backguard.
3. Slide the shelf downward until the 4 bolts are engaged in the slotted portion of the keyhole.
4. Tighten the 4 bolts to secure the shelf.
5. On 60” units only, install a sheet metal screw though the hole in the underside of the shelf into the backguard and tighten.
3. For the backguard or high shelf, place on the rear of the range, slipping the support brackets into the openings in the main body sides.
4. Securely fasten the support brackets to the burner box sides with (4)sheet metal screws provided.
Upright
Main Body Side
Sheet Metal Screws (4 Req'd)
Ventilation Air
The following notes are intended to give general guidance. For detailed recommendations, refer to the applicable code(s) in the country of destination.
Proper ventilation is critical for optimum performance. The ideal method of ventilating open-top equipment is the use
MOUNTING
BOLTS
BACKGUARD
SHELF
SHEETMETAL SCREW
Backguard With High Shelf, Salamander Or Cheesemelters Mounting Instructions
1. Rear of the range must be easily accessible
2. Please refer to the installation instructions included with the salamander or cheesemelter for further instructions on these units.
Part # 4523341 Rev 2 (03/04/10) Page 7
of a properly designed canopy that should extend six inches (152 mm), beyond all sides of the appliance(s) and six feet, six inches (1981mm) above the oor.
A strong exhaust will create a vacuum in the room. For an exhaust vent to work properly, replacement air must be equal to the amount of air exhausted. An imbalance between exhaust and replacement air can cause degradation in the appliance’s performance.
All gas burners and pilots need sucient air to operate. Large objects should not be placed in front of the appliance(s) that would obstruct the ow of air into the front
Statutory Regulations
The installation of this appliance must be carried out by a competent person and in accordance with the relevant regulations, codes of practice and the related publications of the country of destination.
INSTALLATION Continued
The installation must conform to the National Fuel Gas Code ANSI Z223.1, or latest edition, NFPA No.54- latest edition/or local code to assure safe and ecient operation. In Canada, the installation must comply with CSA B149.1 and local codes.
Gas Connection
The local gas authority should be consulted at the installation planning stage in order to establish the availability of an adequate supply of gas and to ensure that the meter is adequate for the required ow rate. The pipe work from the meter to the appliances must be an appropriate size.
All xed (non-mobile) appliances MUST be tted with an accessible upstream gas shut o valve as a means of isolating the appliance for emergency shut o and for servicing. A union or similar means of disconnection must be provided between the gas-cock and the appliance.
A manually operable valve must be tted to the gas supply to the kitchen to enable it to be isolated in an emergency. Wherever practical, this shall be located either outside the kitchen or near to an exit in a readily accessible position.
Where it is not practical to do this, an automatic isolation valve system shall be tted which can be operated from a readily accessible position near to the exit.
At locations where the manual isolation valve is tted or the automatic system can be reset a notice MUST be posted stating:
“ALL DOWNSTREAM BURNER AND PILOT VALVES MUST BE TURNED OFF PRIOR TO ATTEMPTING TO RESTORE THE SUPPLY. AFTER EXTENDED SHUT OFF, PURGE BEFORE RESTORING GAS.”
Electrical Connections (Where Applicable)
IMPORTANT- This appliance must be electrically grounded in accordance with local codes, or in the absence of local codes with the National Electrical Code.
For ease of attaching the supply line, there is a removable cover on the terminal box.
Permanent connection to the electrical service must comply with local codes, or in the absence of local codes, with the national electrical code.
Installation Notes
Before assembly and connection check gas supply.
A. The type of gas for which the unit is equipped is stamped
on the data plate located behind the lower front panel. Connect a unit stamped “NAT” only to natural gas; connect one stamped “PRO” only to propane gas.
B. If it is a new installation have the gas authorities check
meter size and piping to assure that the unit is supplied with necessary amount of gas pressure required to operate the unit.
C. If it is additional or replacement equipment have the gas
authorities check pressure to make certain that existing meter and piping will supply fuel to the unit with no more than 0.15 Kpa pressure drop.
D. Make certain new piping and connections have been
made in a clean manner and have been purged so that piping compound, chips, etc. will not clog pilots, valves or burners. Use pipe joint compound approved for natural and liqueed petroleum gases.
NOTE: Gas pressure should be checked when the unit is installed and all other equipment on the same line is on. The operating gas pressure must be the same as that specied on the rating plate. If necessary, pressure adjustment may be made at the pressure regulator supplied with the appliance.
The appliance and its individual shut-o valve must be disconnected from the gas supply piping system during any pressure testing of that system where pressures are in excess of 1/2 PSIG (3.45kPa.)
Final Preparation
220/240 Volt Convection Oven Models
When the appliance is ordered and equipped for 220/240 volt operation, the supply line must be connected to the wiring terminations located inside the terminal box at the rear of the appliance.
NOTE: Your new range has a plastic coating to help protect the nish from scratches during shipping. This protective plastic lm should be peeled o prior to starting the range.
Part # 4523341 Rev 2 (03/04/10)Page 8
TESTING AND ADJUSTMENT
Testing
All ttings and pipe connections must be tested for leaks. Use approved gas leak detectors, soap solution or equivalent, checking over and around all the ttings and pipe connections. DO NOT USE A FLAME! Accessibility to all gas lines and ttings require that valve panel(s) lower front panel(s), and/or oven rack(s) be removed. It may be necessary to remove, or at least raise and securely prop griddle(s), hot top(s), and/or top grate(s). All parts removed, (including fasteners), should be stored safely for re­installation.
1. Be sure that all valves and thermostats are in the “OFF” position.
2. Turn on the main gas supply valve. Light all top section pilots.
3. Leak test all valves and ttings as described at the beginning of this section. Correct any leaks as required and recheck.
4. Light the oven pilot.
5. Set the oven thermostat to maximum. Leak test all valves and ttings as described at the beginning of this section. Correct any leaks as required and recheck.
6. Shut o all valves and set thermostat dials to “OFF” or lowest position. All units are tested and adjusted at the factory, however, burners and pilots should be checked upon installation and adjusted if necessary.
CAUTION: Gas will ow to the top section burners even if top section pilots are not lit, except for thermostat controlled griddles. Gas will not be interrupted. It is the responsibility of the operator to conrm the proper ignition of each burner as it is turned on. Should ignition fail to occur 4 seconds after turning a burner on, turn the burner o, wait 5 minutes, and try again.
Part # 4523341 Rev 2 (03/04/10) Page 9
OPERATION
Caution: In the event that a binding malfunction valve or thermostat control is observed DO NOT light the pilots or continue operation until an authorized service technician has inspected the appliance. Failure to do so may result in injury.
Open Top burners
Lighting
1. Light pilots adjacent to each burner.
2. Turn valve completely on. Burner ame should be 1/2” (13mm) high, stable and blue in color. It should also impinge on the bottom of a pot placed on the burner grate.
CAUTION: Should burner ignition fail within 4 seconds, turn the burner valve o and repeat steps 1 through 2. If ignition continues to fail, consult your factory authorized service agency.
Ovens (Standard)
Lighting
5. If pilot burner fails to light or does not stay lit, wait 5 minutes and repeat steps 2 through 4.
6. Replace hearth and close kick panel, then turn oven thermostat to desired cooking temperature.
7. To shut down main burner turn control knob (gure 1) to “ ” position.
Shut Down
If pilot shut down is required loosen the set screw on the knob and remove the outer temperature thermostat knob by carefully pulling it o. Then push in and turn the inner control knob (gure 2) to position. The system will disengage within 60 seconds.
Figure 2
1. Lower front kick panel below oven door, raise oven hearth bottom for easy access to oven pilot.
2. Turn oven control knob (gure 1) to “ ” position and then push in to engage the ow of gas through the safety device to the pilot.
Figure 1
3. While holding knob in, light pilot with a match/BBQ lighter or use the spark ignition (if provided) to spark ignite pilot.
4. Continue to hold knob in for 15 seconds after ignition, then release. Pilot should remain lit.
Convection Ovens
The forced air range oven consists of a food preparation chamber completely sealed from the combustion area. This eliminates the possibility of contamination from ue products and permits an ecient method of circulating the heated air within the cooking chamber.
During the cooking process in a conventional oven, a vapor barrier and a layer of “cool” air covers the exposed area of the product. In a forced air oven, the fan pushes the heated air over and around the product, sweeping away the vapor barrier and cool air, permitting faster heat penetration. This action permits the use of lower temperatures and shorter cooking times.
The rule of thumb for determining the cooking temperature is to reduce the set temperature by approximately 80°F, (28°C), from that which you would set in a conventional oven. The product be checked at a point midway in the time required in a conventional oven.
Part # 4523341 Rev 2 (03/04/10)Page 10
OPERATION continued
Lighting
1. Lower front kick panel below oven door.
2. Push and hold in oven thermostat control valve knob (gure 1) and turn it counter clockwise to the ignition
position “ ”.
3. While holding knob fully in depress the red igniter button and observe that the pilot ame is lit.
4. When the pilot is lit, continue to hold the valve knob fully in for 10 seconds, then release it. If the pilot goes out, wait for ve (5) minutes, then repeat step 2 to 4.
Start Up
1. Set the power switch to the “COOK” position.
2. Turn the thermostat to the desired setting.
Cool down
1. Turn the oven valve knob to the “ ” position this will prevent the main oven burner from cycling on. (gure 1).
2. Turn the thermostat to its lowest setting.
3. Open the oven door.
A. When the motor is operating, it cools itself internally by
air entering the rear of the motor case, provided proper clearance has been allowed.
B. Since the blower wheel is in the oven cavity it is at the
same temperature as the oven. If the motor is stopped while the oven is hot, the heat from the blower wheel is conducted down the shaft and into the armature of the motor. This action could shorten motor life.
C. We recommend, at the end of the bake or roasting
period, when the oven will be idle for any period of time or before shutting down completely, that the doors be left open, and by use of the cool-down position on the fan switch, the fan continues to run for at least 20 minutes. The “FAN” should never be turned “OFF” when the oven is “HOT”.
Hot Top Sections
1. Raise or remove hot top plate section(s). Each burner has one pilot located at the front left side of the burner.
2. Light pilots. The pilot burner should be adjusted to provide for rapid ignition of the burner.
3. Turn the burner valve on. A sharp blue ame should be approximately 1/4-inch, (6mm), high.
4. Set the power switch to the “COOL DOWN” position.
5. Once the oven has cooled turn the power switch to o and close the oven door.
Shut Down
1. If pilot shut down is required loosen the set screw on the knob and remove the outer temperature thermostat knob by carefully pulling it o. Then push in and turn the inner control knob (gure 2) to position. The system will disengage with 60 seconds.
2. Power switch should be in the o position.
Operating Suggestions
The motor in your range convection oven is maintenance free since it is constructed with self-lubricating sealed ball bearings. It is designed to provide durable service when treated with ordinary care. We have a few suggestions to follow for the care of your motor.
4. Replace hot top sections.
Thermostat Controlled Griddles
See griddle seasoning before use.
1. For general thermostat griddle lighting instructions please refer to the section entitled “OVEN (STANDARD)” above. (Steps 2 though 7)
2. Pilots should be lit though the front panel with an extend match. If necessary the front panel of the range can be removed to allow the griddle plates to be raised at the front, block securely.
3. Light pilots located at the front left side of each burner
4. The sensing bulbs must be fully inserted into their individual holders, which are located on the underside of the griddle. To check griddle burner ame set the thermostat to its maximum setting and then return to pilot.
Part # 4523341 Rev 2 (03/04/10) Page 11
OPERATION continued
5. If the griddle has been raised to light the pilots, lower carefully into position, being very careful not to leave any part of the capillary tube in the burner compartment. Replace the front panel of the range.
Valve Controlled Griddles
See griddle seasoning before use.
1. Pilots should be lit though the front panel with an extend match. If necessary the front panel of the range can be removed to allow the griddle plates to be raised at the front, block securely..
2. Light pilots located at the front left side of each burner.
3. Turn burner valves completely on. Burners should have 1/2-inch to 5/8-inch, (13mm to 16mm), stable blue ame.
4. If the griddle has been raised, lower carefully into position and replace the front panel of the range.
Griddle/Broiler
(Models U60-6R24RR, U60-6R24SS, U60-6R24RS, U60-6R24CC, U60-6R24CR & U60-6R24CS)
1. Eight (8) ceramic bricks are supplied with each range. These ceramics are to be placed in the burner section of the griddle / broiler before it is put into operation.
2. Each burner has a ange on each side which will serve as a rest for a pair of ceramics. Position two ceramics between each pair of burners with the projections facing downward. Place two ceramics between the outside burner on each side, using the side lining ledges as the outer support.
3. Light the pilots located in the broiler section.
4. Turn the burner valves completely on. Burners should exhibit a 5/16-inch stable blue ame.
NOTE: If burners need adjustment contact an authorized licensed gas technician.
Range Shut down
1. Turn all valves to the “OFF” position.
2. If the unit is to be shut down for an extended period of time, close the in-line gas valve.
See griddle seasoning before use.
Before turning on main gas supply, be sure all burner valves are in the “OFF” position.
Part # 4523341 Rev 2 (03/04/10)Page 12
PRODUCT APPLICATION INFORMATION
General
The range is the workhorse of the kitchen because of its versatility. Most frequently used in small applications, such as cafes, schools, church kitchens, rehouses, and small nursing homes where demands are less taxing. As a general rule of thumb, one four to six burner range with a hot top will be adequate for a restaurant seating 30 to 35.
The top of the range is designed for exibility and the preparation of numerous dierent types of products. It may be equipped with two, or even three dierent types of tops and burners, depending on the menu needs. An operation that cooks to order, or uses the range primarily as back-up will nd that open burners will suit most of their needs.
Preparation of soups, stocks, or sauces is done on a hot top where slow, even cooking is desirable.
Heating larger quantities of food can be done more eciently than heating small quantities. Pots and pans should be covered whenever possible to reduce energy consumption.
High acid sauces, such as tomato should be cooked in stainless steel rather than aluminum to avoid chemical reaction. Light colored sauces such as Alfredo may be discolored by the use of aluminum, especially if stirred with a metal spoon or whip. Saltwater shellsh may pit aluminum pots if they are frequently used for this purpose.
NOTE: Many parts of the commercial range are raw steel. Hot tops, griddles, springs, door hooks etc., can react with the moisture forming rust. This occurrence is normal and not considered a defect. Clean with a stainless steel or ber pad. A light coating of cooking oil may be applied.
Open Burners
The most traditional uses of open burners are sautéing, pan frying, and small stock pot work. Short-term cooking is the most ecient use for the open burner. Pans should cover as much of the grate as possible to minimize heat loss. The maximum stock pot size to be used on an open burner is 12 inches, (305 mm), diameter. Open burners should be turned o when not in use to conserve energy. Leaving a ame burning is of no advantage since the heat is instantaneous.
MAINTENANCE AND CLEANING
Seasoning
Griddle
A. Remove all factory applied protective material by
washing with hot water, mild detergent or soap solution.
B. Apply a thin coat of cooking oil to the griddle surface,
about one ounce per square foot of griddle surface. Spread over the entire griddle surface with a cloth to create a thin lm. Wipe o any excess oil with a cloth.
C. Light all burners, set at the lowest possible setting. Some
discoloration will occur when heat is applied to steel.
D. Heat the griddle slowly for 15 to 20 minutes. Then wipe
away oil. Repeat the procedure 2 to 3 times until the griddle has a slick, mirror like nish. Do this until you have reached the desired cooking temperature.
IMPORTANT: Do not set to a high position (on valve control) or 450° (on thermostat control) during “break-in” period
NOTE: Steel griddle surface will tone (blue discoloration) from heat. This toning will not diminish function or operation and it is not a defect.
The griddle will not require reseasoning if it is used properly. If the griddle is over heated and product begins to stick to the surface it may be necessary to repeat the seasoning process again. If the griddle is cleaned with soap and water it will be necessary to reseason the griddle surface.
Cast Iron top Grates
First, remove the cast iron top grates from the range. Wash the cast iron top grates thoroughly with a mild soap and warm water. Dry the cast-iron top grates thoroughly with a clean cloth. Immediately after drying, season the top grates lightly with a non-toxic oil, (Liquid vegetable oil or Pam spray oil) WARNING; DO NOT SEASON THE TOP GRATES WHILE ON THE RANGE TOP! Seasoning grates on the range top over an open ame could cause a ash re. After seasoning, replace the top grates onto the range. Turn all the range top sections “ON LOW”. Allow the top sections to burn in this manner
Part # 4523341 Rev 2 (03/04/10) Page 13
MAINTENANCE AND CLEANING Continued
for at least 20 minutes before using pots or pans on the top grates. SEASONING OF THE TOP GRATES WILL BE REQUIRED WHENEVER THEY HAVE BEEN CLEANED. FAILURE TO SEASON GRATES WILL CAUSE RUSTING.
Stainless Steel
For routine cleaning just wash with a hot water and detergent solution. Wash just a small area at a time or the water will evaporate leaving the chemicals behind causing streaking.
Rinse the washed area with a clean sponge dipped in a sanitizing solution and wipe dry with a soft clean cloth before it can dry.
Use a paste (of water and a mild scouring powder) if you have to, but never rub against the grain. All stainless steel has been polished in one direction. Rub with the polish lines to preserve the original nish. Then thoroughly rinse as before.
To prevent ngerprints there are several stainless steel polishes on the market that leave an oily or waxy lm. Do not use on surfaces that will be in contact with food.
Stainless steel may discolor if overheated. These stains can usually be removed by vigorous rubbing with a scouring powder paste.
Use only stainless steel, wood or plastic tools if necessary to scrape o heavy deposits of grease and oil. Do not use ordinary steel scrapers or knives, as particles of the iron may become imbedded and rust. STEEL WOOL SHOULD NEVER BE USED.
Interior Cleaning of Standard Aluminized Steel Interior Surfaces
The oven sides and top linings are formed of heavy gauge steel with an aluminum fused into its surface to provide for the reectance of heat back to the food being prepared and to virtually eliminate the possibility of rust formation. Establish a regular cleaning schedule or wipe o on the same day when spillovers occur.
1. Cool down oven.
2. Remove oven racks.
3. Lift rack guides on either side of oven o of holders, pull the top away from the cavity wall, when it’s cleared the clips push down and remove. Racks and guides may be run through dishwasher while oven cavity is being cleaned.
4. Use a concentrated detergent on a plastic pad to remove burned on soil. Do Not Use Steel Wool, Oven Cleaner Or Abrasive Powders. These will remove the aluminum. Rinse with warm water on a soft cloth. Be sure to remove all traces of detergent. Any discoloration, which may remain after the soil build-up has been removed, will not aect the performance of the oven.
5. To reinstall reverse procedure. Place the bottom of the rack guide against the cavity wall. Keeping the top pulled away from the wall lift up. Push the top of the rack guide against the wall and push down locking it into place.
Open Top Burners
Either a typical bleach solution or hot water can be used to sanitize stainless steel.
Oven Interior (Porcelain Enamel)
NOTE: Disconnect line cord (if applicable from power supply before cleaning or servicing.
1. Before cleaning oven interior, remove all oven racks and guides (if “RC” base). Oven racks and guides can be cleaned with a mild soap and warm water or run through dish washer.
2. The porcelain interior can be cleaned with oven cleaners such as “Easy O, or “Dow Oven Cleaner”.
Follow product manufacturer’s instructions for proper use.
Cleaning of the range top burner is a simple procedure, and, if done at regular intervals will prolong the life of the range and ensure good ame characteristics.
1. The most common problem with open burner ranges is spillage. Once the burner ports are partially plugged with food, the air-to-gas mixture is disturbed and results in an inecient burner.
2. Wipe any spills as they occur.
3. Grids and trays should be removed daily, washed, rinsed and dried thoroughly.
4. Use a wire brush to clean the ports of the burners. Ignite and check for clogged holes.
Part # 4523341 Rev 2 (03/04/10)Page 14
MAINTENANCE AND CLEANING Continued
5. If any clogged holes are apparent, the burner should be lifted out and brushed inside and out with a small Venturi brush. Each port on the burner itself should be cleaned with a properly sized wire or thumb drill. Wash with soap and hot water if grease is observed on the burners. Dry thoroughly.
6. When reinstalling the open top burner head be sure the burner ports are lined up correctly to the pilot. On the cast burner head there is an extended nger with port openings, when this is in line with the pilot, the burner is installed correctly.
EXTENDED FINGER PILOT
Hot tops
While the surface is still slightly warm, wipe down with a clean burlap cloth. Burnt on spillage should be scraped o. If necessary, remove the plate and wash in a sink with soap and hot water. Dry thoroughly. In damp climates, wipe down with a light coating of oil to prevent rusting. Avoid excessive use of water as this could damage the surface and the controls below.
NOTE: Steel griddle and hot top surface will “tone” (blue/ brown discoloration) from heat. This toning will not diminish function or operation and is not a defect.
Griddle
To produce evenly cooked, browned griddle products, keep griddle free from carbonized grease. Carbonized grease on the surface hinders the transfer of heat from the griddle surface to food product. This results in uneven browning and loss of cooking eciency, and worst of all, carbonized grease tends to cling to grilled foods, giving them a highly unsatisfactory and unappetizing appearance. To keep the griddle clean and operating at peak performance, follow these simple instructions:
7. If an abnormal ame appears around the edges, it is usually a sign of grease dirt in the throat of the burner. Remove the burner venturi (main body that the burner heads sit on) to access the air shutter opening. Remove grease and dirt from the air shutter area carefully. Do not adjust the shutter setting. The air shutter allows the proper amount of air to mix with the ow of gas coming in from your valve/thermostat orice and should not be adjusted unless by a licensed gas tter
Cast Iron Top & Grates
Cast iron top and grate(s) can be cleaned with mild soap and warm water. For baked on material, a wire brush can be used. Dry thoroughly. Lightly coat with vegetable oil to help prevent rust from forming.
A. AFTER EACH USE clean griddle thoroughly with a grill
scraper or spatula. Wipe o any excess debris left from cooking process.
B. ONCE A DAY clean griddle surface with a grill brick and
grill pad. Remove grease container and clean thoroughly, in the same manner as any ordinary cooking utensil.
C. ONCE A WEEK clean griddle surface thoroughly. If
necessary, use a grill stone or grill pad over the griddle surface. Rub with grain of the metal while still warm. A detergent may be used on the plate surface to help clean it, but care must be taken to be sure it is thoroughly removed. After removal of detergent, the surface of the plate should be covered with a thin lm of oil to prevent rusting. To remove discolorations, use a non-abrasive cleaner. Before re-using, the griddle must be reseasoned. Keep griddle drain tube to grease container clear at all times.
CAUTION This griddle plate is steel, but the surface is relatively soft and can be scored or dented by careless use of spatula.
Be careful not to dent, scratch, or gouge the plate surface. This will cause food to stick in those areas. Also, note, since this is a steel griddle if a light coating of oil is not always present rust will develop on exposed and uncoated areas.
Part # 4523341 Rev 2 (03/04/10) Page 15
Part # 4523341 Rev 2 (03/04/10)Page 16
INSTRUCTIONS
D’INSTALLATION ET
D’UTILISATION
LES CUISINIÈRES DE
RESTAURANT À GAZ
US RANGE SÉRIE U
Tous des 24, 36, 48, et 60 pouce les modèles larges.
POUR VOTRE SÉCURIT:
NE PAS STOCKER NI UTILISER D’ESSENCE
OU D’AUTRES VAPEURS OU LIQUIDES
INFLAMMABLES À PROXIMITÉ DE CET
APPAREIL OU DE TOUT AUTRE APPAREIL
MANUEL ET LE CONSERVER POUR S’Y REPORTER ULTÉRIEUREMENT.
CE PRODUIT A ÉTÉ HOMOLOGUÉ EN TANT QU’ÉQUIPEMENT PROFESSIONNEL DE CUISSON
ET DOIT ÊTRE INSTALLÉ PAR DU PERSONNEL PROFESSIONNEL TEL QUE SPÉCIFIÉ.
AVERTISSEMENT
LIRE TOUTES LES SECTIONS DU PRÉSENT
UNE INSTALLATION, DES RÉGLAGES, DES
MODIFICATIONS, DES RÉPARATIONS OU UN
ENTRETIEN MAL FAITS PEUVENT CAUSER
DES DOMMAGES MATÉRIELS, DES BLES-
SURES OU LA MORT. LIRE SOIGNEUSE-
MENT LES INSTRUCTIONS D’INSTALLATION,
D’UTILISATION ET D’ENTRETIEN
AVANT D’INSTALLER OU DE RÉPARER
L’ÉQUIPEMENT.
L’attention des utilisateurs est attirée sur le fait que l’entretien et les réparations doivent être effectués par un agent d’entretien autorisé par Garland/US Range utilisant des pièces de rechange d’origine Garland/US Range. Garland/US Range n’aura aucune obligation en ce qui concerne n’importe quel produit mal installé, réglé, utilisé ou qui n’aurait pas été entretenu conformément aux codes nationaux et locaux ou aux instructions d’installation fournies avec le produit ou n’importe quel produit dont le numéro de série aurait été mutilé, oblitéré ou supprimé ou qui aurait été modi é ou réparé avec des pièces non autorisées ou par des agents d’entretien non autorisés. Pour obtenir la liste des agents de service autorisés, consulter le site web de Garland à : http://www.garland-group.com. Les renseignements contenus dans le présent document (y compris la conception et les spéci cations des pièces) peuvent être remplacés ou modi és sans préavis.
DANS L’ÉTAT DU MASSACHUSETTS, CE PRODUIT DOIT ÊTRE INSTALLÉ PAR UN PLOMBIER OU UN
MONTEUR D’INSTALLATION AU GAZ.
Pour votre sécurité Placer dans un endroit bien en vue les instructions à suivre en cas d’odeur de gaz détectée par l’utilisateur. Cette information peut être obtenue auprès du fournisseur de gaz local
.
GARLAND COMMERCIAL INDUSTRIES
Pièce nº 4523341 Rev 2 (03/04/10) © 2007 Garland Commercial Industries, Inc.
Pièce 4523341 Rev 2 (03/04/10) Page 17
GARLAND COMMERCIAL RANGES, LTD.
1177 Kamato Road, Mississauga, Ontario L4W 1X4 CANADA Téléphone : 905-624-0260 Télécopieur : 905-624-5669
Enodis UK LTD.
5E Langley Business Centre Station Road, Langley SL3 8DS Great Britain Téléphone : 01753 485900 Télécopieur : 01753 485901
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