Garland SUMG-100 User Manual

Page 1
SUMMIT CONVECTION OVEN
MODEL: SUMG-100 (GAS)
Toll Free Phone, (US & Canada): (800) 427-6668
Toll Free Fax, (US & Canada): (800) 361-7745
http://www.garland-group.com
FORM # SUMG-100 Conv Oven (Rev3)
Page 2
Page 2 FORM # SUMG-100 Conv Oven (Rev 3)FORM # SUMG-100 Conv Oven (Rev 2)
Page 3
SUMMIT CONVECTION OVEN
MODEL: SUMG-100 (GAS)
Control Panel – IM200 – Solid State Controls W/Electro-Mechanical Timer .............................. Page 4
Oven Interior Components .........................................................................................................Page 8
Burner Section .......................................................................................................................... Page 10
Dependent Door Section (For Units Manufactured To April 14, 2005) ...................................... Page 12
Dependent Door Section (For Units Manufactured After April 14, 2005) ..................................Page 16
Dependent Door Section - Prison Package
(For Units Manufactured To April 14, 2005) .............................................................................. Page 20
Dependent Door Section - Prison Package
(For Units Manufactured After April 14, 2005) .......................................................................... Page 22
Main Exterior ............................................................................................................................Page 24
Parts Digital Photos .................................................................................................................. Page 27
Revision History ........................................................................................................................Page 30
Page 3FORM # SUMG-100 Conv Oven (Rev3)
Page 4
IM200 MANUAL CONTROL PANEL
MODELS: SUMG-100
IM200 Manual Control Panel
Page 4 FORM # SUMG-100 Conv Oven (Rev 3)
Page 5
US RANGE PARTS IDENTIFICATION
Control Panel - Model IM200
MODEL
ITEM PART # DESCRIPTION
QTY
1815001 Honeywell Ignition Module 1 Feb-03
1^
2
3^
4
5 1933406 Bracket-Controls/Ignition 1 14-Mar-03
6
7
8 1918501 Cover - Upper Control Panel - SS 1
9 1091100 Thumb Screw 1 10 1918998 Bracket - Upper Control Panel 1 11 1835905 Overlay Top Control Panel - Gas 1
12* 1949577 W/H-Mechanical Control Panel 1 14-Mar-03
13 1910901 Hi Limit Or Thermal dis Bracket 1 24-Feb-05 14 1955101 Temp. Switch – Thermal Discc. Cooling 1 24-Feb-05
1935601 Johnson Ignition Module, IPI 1 Mar-03
CK02-008 Ignition Module, IPI Kit 1 Mar-03
1804726 Wiring Harness Ignition 115/60 1 2-Jul-01 1949595 Wiring Harness Pilot Ignition 1 2-Jul-01 26-Mar-03 1949593 Wiring Harness Pilot Ignition 1 26-Mar-03 1842901 Flange Mount Oven Probe 1 2-May-01 1906002 Probe - Rtd, Flange Mount 1 2-May-01 1842902 Probe Interconnect Harness 1 2-May-01 1906003 Cable Asm - Probe Extension 1 2-May-01
1962401 Standoff-1/4X1 Aluminum 4 28-Mar-02 14-Mar-03 1962402 Standoff-1/4X1/2 Aluminum 2 14-Mar-03 1911301 Relay Bracket Slide 1 14-Mar-03 1911301 Relay Bracket Slide 2 14-Mar-03
Control-IM20,115V Gas USR
20 1908527 Overlay Control Panel - Mod 20, Mechanical 1
21^ 1955501 Power Control Board - Im200, 150-500 Deg F 1
22 1955701 Standoff-Nylon, 1/4X1/2X1 2
23* 1955801 Washer-Teflon,7/16 Od 2 24* 8001502 Nut W/L’Washer 6-32 Kep 6
25 1946690 Control Panel Assembly - IM200 1
26^ 1956001 Timer - 1 Hr, 115V W/Alarm 1
27 1955601 Potentiometer-IM200 150-500Deg 1 28 1765802 Fluted Knob W(2) Set Screws 2 29 1955401 Switch-Rocker,Dpdt On-Off-On 1 30 1955402 Switch-Rocker,Dpdt High/Low 1 31 1955403 Switch-Rocker,Spst Momentary 1
32
33
34^
35^ G03559-1 Transformer - Class 2, 120V-24V 1 37* 1949511 Wirring Diagram 115V 60HZ Gas - Mechanical
1006489 Green Pilot Light 120V 1 14-Mar-03 1936101 Indicator Lamp-Green, 120V 1 14-Mar-03 1270000 Amber Pilot Light 28V 1 14-Mar-03 1936103 Indicator Lamp-Amber, 28V 1 14-Mar-03 1671100 Polar Fan 115V 1 9-Sep-99 1918201 Polar Fan 115V 1 9-Sep-99
Control-IM20,208/240 Gas USR
20 1908527 Overlay Control Panel - Mod 20, Mechanical 1
21^ 1955501 Power Control Board - Im200, 150-500 Deg F 1
22 1955701 Standoff-Nylon, 1/4X1/2X1 2
23* 1955801 Washer-Teflon,7/16 Od 2 24* 8001502 Nut W/L’Washer 6-32 Kep 2
* NOT ILLUSTRATED ^ DIGITAL PHOTO AT THE END
RECOMMENDED STOCK PARTS
SUMG-100
FROM
DATE
UP TO
DATE
Page 5FORM # SUMG-100 Conv Oven (Rev3)
Page 6
US RANGE PARTS IDENTIFICATION
Control Panel - Model IM200
ITEM PART # DESCRIPTION
QTY
Control-IM20,208/240 Gas USR Continued
25 1946690 Control Panel Assembly - IM200 1 26 1956002 Timer - 1 Hr, 240V W/Alarm 1 27 1955601 Potentiometer-IM200 150-500Deg 1 28 1765802 Fluted Knob W(2) Set Screws 2 29 1955401 Switch-Rocker,Dpdt On-Off-On 1 30 1955402 Switch-Rocker,Dpdt High/Low 1 31 1955403 Switch-Rocker,Spst Momentary 1
32
33
34^
35 1636000 Transformer, 24 VAC 1 36 1028402 Ground Lug 1
37* 1949512 Wiring Diagram 208/240V Gas, Mechanical
* NOT ILLUSTRATED ^ DIGITAL PHOTO AT THE END
1006493 Pilot Light Green 240V 1 14-Mar-03 1936102 Indicator Lamp-Green, 250V 1 14-Mar-03 1270000 Amber Pilot Light 28V 1 14-Mar-03 1936103 Indicator Lamp-Amber, 28V 1 14-Mar-03 1971101 Polar Fan 230V 1 9-Sep-99 1918202 Polar Fan 230V 1 9-Sep-99
RECOMMENDED STOCK PARTS
SUMG-100
MODEL
FROM
DATE
UP TO
DATE
Page 6 FORM # SUMG-100 Conv Oven (Rev 3)
Page 7
NOTES
Page 7FORM # SUMG-100 Conv Oven (Rev3)
Page 8
INTERIOR OVEN COMPONENTS
MODELS: SUMG-100
Interior Oven Components
Page 8 FORM # SUMG-100 Conv Oven (Rev 3)
Page 9
US RANGE PARTS IDENTIFICATION
Oven Interior
MODEL
ITEM PART # DESCRIPTION
QTY
Interior-GCE (Ground Coat Enamel) STD Gas
1** 1921399 Panel - Cavity Back, Gas GCE 2** 1921599 Panel - Cavity Top, Standard Gas GCE 3** 1922399 Panel - Cavity Bottom, Standard GCE
Interior-SS (Stainless Steel) STD Gas
4** 1928101 Panel - Cavity Back, S/S 2** 1925601 Panel - Cavity Top, Standard SS CP 3** 1922301 Panel - Cavity Bottom,Standard SS 5** 1928203 Plate - Core Probe Patch 6** 1928204 Plate - Element Patch
Interior-CCE (Continuous Clean Enamel) STD Gas
4** 1928198 Panel - Cavity Back, CCE 2** 1925698 Panel - Cavity Top, Std CCE CP 3** 1922398 Panel - Cavity Bottom, Std CCE 5** 1928203 Plate - Core Probe Patch 6** 1928204 Plate - Element Patch
7 1922001 Rack Guide - 10 Position Standard 2
8
9 1765212 Rack Clip
10
11
20 1921801 Cover Light Box 1 21 1676901 Glass Duplate Toughened 22 1921902 Box Light 23 1025800 Lamp Socket Porcelain 24 1025900 Light Socket Gasket 25 1623900 Light Bulb 40W
30 1014500 Blower Inlet Cover 1
31a 1782598 Fan Cover Duct Right S/W 1 31b 1782599 Fan Cover Duct Left S/W 1
32 1802999 Fan Cover S/W 1 33 8004005 Allen Head Screws 4 34 1919198 Panel W/A - Combustion Chamber Bottom Std 1 35 1783901 Fire Plate Std 1 36 1025302 Blower Wheel Assembly 1 37 1916499 Motor Pocket Assembly 1
38
39
* 1949579 Wiring Harness Lights 2-Jul-01
* 1028800 Snap Bushing 1.000 DIA 2-Jul-01 * NOT ILLUSTRATED ** NOT FIELD REPLACEABLE (INTERNAL REFERENCE)
1922201 Rack - Standard 7-Oct-02 1922211 Rack - Standard 7-Oct-02
1784302 Oven Vent Cap - 60 - (Nat & Pro) 1 1784303 Oven Vent Cap - 80 - (Nat) 1 1785998 Fan Duct Restrictor 60K S/W 2 1785997 Fan Duct Restrictor 80K S/W - (Nat) 2
Common Parts
1686712 Motor 3/4 CAP 208 / 240V 1 1686711 Motor 3/4HP 115VOLT 2SPEED 1 1686799 Motor Assembly - 115V 60HZ 2SP 1 1686798 Motor Assembly - 208/240V 50/60HZ 2SP 1
RECOMMENDED STOCK PARTS
SUMG-100
FROM
DATE
UP TO
DATE
Page 9FORM # SUMG-100 Conv Oven (Rev3)
Page 10
OVEN BURNER
MODELS: SUMG-100
Burner Section
60/80K BTU
Page 10 FORM # SUMG-100 Conv Oven (Rev 3)
Page 11
US RANGE PARTS IDENTIFICATION
Burner Section
MODEL
ITEM PART # DESCRIPTION
QTY
4
5 1004845 Reducer Coupling 1/2 X 3/8 1 X X 6 1811101 Coupling 1/4 CC X 1/4 CC X X 7 1916101 Manifold 1 X X
8
9 1027499 Male Connector Assy 3/8 X 7/16 1 26-Mar-03 X X
10
11 1926601 Bracket - Pilot Mount 1 X X
12^
13 1949201 Tubing - Pilot 1 X X 14 1815002 Hi Tension Ignition Wire 1 26-Mar-03 X X
15*
16 1926201 Support - Burner Rest 1 X X 17 1004849 Bell Reducer 3/4 To 1/2 1 X X 18 1847602 Carry Over Bracket 2 X X 19 1026903 Union 1/2 Npt - Raw 1 X X 20 1004640 1/2 Close Nipple 1” Long 1 18-Feb-02 X X
21 1026733 1/2 NPT Street Elbow 90 Deg 1 X X 22 1918999 Bracket - Gas Valve Mount 1 X X 24 1038401 Hex Seal Bushing 1/2 X 3/8 1 X X 26 1949202 Tubing - Valve To Pilot X X
1095499 Straight Connector Assembly 3/8X7/16 CC 2 26-Mar-03 X X 1095499 Straight Connector Assembly 3/8X7/16 CC 1 26-Mar-03 X X
1804350 #50 - Natural Orifice 1804356 #56 - LPropane Orifice 1804348 Natural Orifice (.078”)
1916199 Tail Pipe – Std. 1 X X 1916198 Tail Pipe – Deep 1 X X
1814901 Honeywell Pilot Nat (60 & 80K) 1935802 Pilot Natural Type “B” Mount 1814902 Honeywell Pilot LP 1935801 Pilot Assembly, Propane .018 Bell
1803501 Inshot Burner 4 19-Dec-02 X X 4515130 Inshot Burner Assembly 4 19-Dec-02 X X
1004644 1/2”X 3” Nipple 1 18-Feb-02 X X
4 X 4 X 4 X
1 21-Mar-03 X 1 21-Mar-03 X 1 21-Mar-03 X 1 21-Mar-03 X
1935701 Valve-Gas, Dual W/Shut 4”WC (60 & 80K)
30^
1935702 Valve Gas, Dual W/Shut 10”WC 1806501 Redundant Valve W/Manual Shutoff 40/60K
FROM
DATE
22-Apr-03 X
19-Mar-03 X
1806502 Redundant Valve W/Manual Shutoff 40/60/80K
31a 02251-1 Pressure Test Spigot 1 X X 31b 1007300 1/8 Steel Pipe Plug 1 9-Sep-01 X X
32 1916001 Bracket - Burner Mount 2 X X 33 1934308 Tubing-Gas Valve-Manifold 1 26-Mar-03 X X 34 1919601 Cover - Burner Box Back 1 X X 35 1915401 Cover - Burner Box Front 1 X X 36 4420002 Adapter Bracket Inshot Burner 1 11-Apr-05 X X
40*
* 8003134 MSCR-TH-STL-PHIL 10-24x1/4 1 X
* 8003212 Mscr-Ph-Phil 6-32x1-1/2 Stl Zp 4 28-Mar-02 X X
* 8001502 Nut W/L’Washer 6-32 Kep 4 28-Mar-02 X X * NOT ILLUSTRATED ^ DIGITAL PHOTO AT THE END
1034611 Fuel Tag - L Propane X 1034610 Fuel Tag - Natural 80K BTU X
RECOMMENDED STOCK PARTS
SUMG-100
UP TO
DATE
22-Apr-03 X
19-Mar-03 X
NAT PRO
Page 11FORM # SUMG-100 Conv Oven (Rev3)
Page 12
DEPENDENT DOOR SYSTEM
MODELS: SUMG-100
Dependent Door System
CHAIN
LEFT
DOOR
RIGHT
DOOR
DOOR
SEALS
NEW
DOOR
SEALS
(no latch)
(no latch)
(w/ latch)
For unit manufactured up to April 14/05
Page 12 FORM # SUMG-100 Conv Oven (Rev 3)
Page 13
US RANGE PARTS IDENTIFICATION
Door Section - Units Manufactured Up To April 14, 2005
MODEL
ITEM PART # DESCRIPTION
QTY
1a 1924395 Handle - Door, Black 1 Feb-03 1b 1924396 Handle - Door, Black 1 Mar-03 2a 1923997 Panel - Left Door Liner Window 1 2b 1923996 Panel - Left Door Liner Solid 1
3 1923899 Frame W/A - Left Door 1
4 1010999 Oven Door Window (3/16” Glass) 1 5a 1924412 Seal Door Center (Left Door) 1 Jan-03 5b 1924411 Seal Door Center (Right Door) 1 Jan-03 6a 1923998 Panel - Right Door Liner (Solid) 1 6b 1923999 Panel - Right Door Liner (Window) 1 7a 1924003 Panel - Right Door (Solid) 1 7b 1924004 Panel - Right Door (Window) 1 8a 1924002 Panel - Left Door Window 1 8b 1924001 Panel - Left Door Solid 1
9 1923898 Frame W/A - Right Door 1 14-Apr-05
10* 1915917 Insulation - Right Door Solid 1
11 3077102 Nameplate - US Range, 7-5/8 1 12 1923499 Plate - Door Bushing 2 13 1923201 Spacer - Door Hinge 2
CK1757998 Latch Bench Assembly
14^
15 1925005 Door Catch Bracket 1 Jan-03
1915914 Insulation Left Door - Window
20*
21 1925001 Bracket Door Switch Right 1
22^
23 1925101 Cam - Door Switch 1 24 1949575 Wiring Harness Door Switches, Mech 1
25* 1028800 Snap Bushing 1.000 Dia 1
30 1015000 Turnbuckle 1/4-20 W/4” Take Up 2 31 1014200 Connecting Rod Right (long) – Not Sold Separately 2 32 1014201 Connecting Rod Left (short) – Not Sold Separately 2 33 1021100 Roller Chain #40 2 34 1021299 Connecting Link #40 Components 2
35A 1925013 Bracket - Door Stop L/H 1 per door 35B 4519740 Bracket - Door Stop R/H 1 per door 14-Apl-05
36* 1924402 Seal - Door Center 1 per door 12-Feb-01
37 38 39 40 8003208 Machine Screw-Pan Head Phillips Head 2 41 8001203 Hex Nut 2 42 8001502 Nut W/Lock Washer 2
43A 8003802 Set Screw Socket 10-32 X 1/4 2
43B* 8020203 FTSNF – 1/4 – 20 2
44
45
* NOT ILLUSTRATED ^ DIGITAL PHOTO AT THE END
1915916 Insulation Right Door Window 1915915 Insulation - Left Door Solid
4519715 Micro Switch Hi Temp
1924601 Seal - Door Left & Right 1924711 Seal - Door Top 1924712 Seal - Door Bottom
1924411
1924412
Center Right Seal From serial # 0301CJ0082 Center Left Seal From serial # 0301CJ0082
1 Jan-03
2
1 per door 1 per door 1 per door
1 Jan-03
1 Jan-03
RECOMMENDED STOCK PARTS
SUMG-100
FROM
DATE
UP TO
DATE
Page 13FORM # SUMG-100 Conv Oven (Rev3)
Page 14
US RANGE PARTS IDENTIFICATION
Door Section - Units Manufactured Up To April 14, 2005
ITEM PART # DESCRIPTION
46
64 4520166
* NOT ILLUSTRATED ^ DIGITAL PHOTO AT THE END
1928209
1924869
1924965
1924964
1924868
RECOMMENDED STOCK PARTS
Plate Door Handle From serial # 0301CJ0082
Door Chain Assembly Include Items: 30, 31, 32, 33, 34
Available kits
Door Left W/Window Include Items: 2, 8, 3, 20, 4, 1, 5a Door Right W/Window Include Items: 6b, 7b, 9, 20, 4, 11 Door - Right - Solid Include Items: 6, 7, 9, 10, 11, 5b Door - Left - Solid Include Items: 2b, 8b, 9, 20, 1, 5a
MODEL
SUMG-100
QTY
1 Jan-03
1 14-Apl-05
1 14-Apl-05
1 14-Apl-05
1 14-Apl-05
1 14-Apl-05
FROM
DATE
UP TO
DATE
Page 14 FORM # SUMG-100 Conv Oven (Rev 3)
Page 15
NOTES
Page 15FORM # SUMG-100 Conv Oven (Rev3)
Page 16
Chain
For Units Manufactured After April 14/05
Left Door
Right Door
Door
Switch
Section
Door Seals
DEPENDENT DOOR ASSEMBLIES
MODELS: SUMG-100 SUMMIT
Page 16 FORM # SUMG-100 Conv Oven (Rev 3)
Page 17
US RANGE PARTS IDENTIFICATION
Door Assemblies - Units Manufactured After April 14, 2005
MODEL
ITEM PART # DESCRIPTION
QTY
1 1924396 Door Handle - Black 1
1923997
2A
1923996
2B
3A 4520373 Weld Assembly Frame Left Door Extended Bearing Plate 1 14-Apr-05 3B 4520374 Weld Assembly Frame Right Door Extended Bearing Plate 1 14-Apr-05
4A
4B
5
6* 1925099 Bracket W/A - Door Hasp (Prison)
7 3077102 Nameplate US Range 7-5/8 Mounted on the R/H Door 1
8A
8B
10* 1925009 Plate - Door Hasp Back (Prison)
11 4520301 B/A Plate - Door Bushing Extended 2 14-Apr-05
12 1923201 Spacer - Door Hinge 2 18A 1949575 Wire Harness - Mechanical Door Switches 1 18B 4519715 Micro Switch Hi Temp - Hi Current 2 18C 1925101 Cam - Door Switch 1 Apr-00 18D 1925001 Bracket Door Switch Right 1 Apr-00 18E 8003802 Set Screw 10x24x3/8” 2 18F 8001203 Nut Hex Stl 8-32 2
18G* 8001502 Nut w/Washer 6-32 ksp 2
18H* 8003208 MSCR-PH-6 32x32 ST 2P 2
19
20 1014201 Connecting Door Rod - Short (Not sold separately) 2
21 1014200 Connecting Door Rod - Long (Not sold separately) 2
22 1015000 Turnbuckle 1/4-20 w/4” Take Up 2 23A 1021100 Roller Chain #40 2 23B
24
25
26
28
29
31
32* 8003603 Carriage Bolt 3/8-16 X 3/4 3 33* 1019800 Self Threading Pal Nut
* NOT ILLUSTRATED
1923998
1923999 Panel - Right Door Liner Window 1
1924001 Panel - Left Door Solid 1 1924002 Panel - Left Door Window 1 1924007 Panel - Left Door Solid (Prison) 1 1924011 Panel - Left Door Window (Prison) 1 1924003 Panel - Right Door Solid 1 1924008 Panel - Right Door Solid (Prison) 1 1924004 Panel - Right Door Window 1
1010999 Oven Door Window (3/16” Glass)
1915916 Insulation Right Door, W/Window 1 1915917 Insulation - Right Door, Solid 1 1915914 Insulation - Left Door, W/Window 1 1915915 Insulation - Left Door, Solid 1
4520166
1021299 Connecting Link #40 1924712 Seal - Door, Bottom 1924601 Seal - Door, Left & Right 1924711 Seal - Door Top 1924411 Center - Right Door Seal 1924412 Center - Left Door Seal
1925013 Bracket - Door Stop L/H 1 Apr-00 4519740 Bracket - Door Stop R/H 1 Apr-05
Panel - Left Door Liner Window Used in Prison Door Assembly Also Panel - Left Door Liner Solid Used in Prison Door Assembly Also Panel - Right Door Liner Solid Used in Prison Door Assembly Also
Door Chain Assembly Requires One Per Door
1
1
1
1 per door
1
4 1 Apr-00 2 Apr-00
1 1
RECOMMENDED STOCK PARTS
SUMG-100
FROM
DATE
Apr-00
UP TO
DATE
Page 17FORM # SUMG-100 Conv Oven (Rev3)
Page 18
US RANGE PARTS IDENTIFICATION
Door Assemblies - Units Manufactured After April 14, 2005
ITEM PART # DESCRIPTION
QTY
34* 8001210 Nut Hex 3/8-16 Stl 2P 3 35* 8000308 Washer - Flat 3/8x3/4 Stl 2P 3
Kits Door Assemblies - Units Manufactured After April 14, 2005
4520318 Door Left W/Window 1 14-Apr-05 4520319 Door Right W/Window 1 14-Apr-05 4520321 Door Right Solid 1 14-Apr-05 4520320 Door Left Solid 1 14-Apr-05
* NOT ILLUSTRATED
RECOMMENDED STOCK PARTS
MODEL
SUMG-100
FROM
DATE
UP TO
DATE
Page 18 FORM # SUMG-100 Conv Oven (Rev 3)
Page 19
NOTES
Page 19FORM # SUMG-100 Conv Oven (Rev3)
Page 20
DEPENDENT DOOR SYSTEM (PRISON)
MODELS: SUMG-100 SUMMIT
Dependent Door System
CHAIN
LEFT
DOOR
RIGHT
DOOR
DOOR
SEALS
NEW
DOOR
SEALS
(no latch)
(w/latch)
For Units Manufactured Up To April 14, 2005.
Page 20 FORM # SUMG-100 Conv Oven (Rev 3)
Page 21
US RANGE PARTS IDENTIFICATION
Door Section - Prison Package - Units Manufactured Up To April 14, 2005
MODEL
ITEM PART # DESCRIPTION
QTY
1 1924396 Handle - Door, Black 1
2A 1923997 Panel - Left Door Liner Window 1
2B* 1923996 Panel - Left Door Liner Solid 1
3 1923899 Frame W/A - Left Door 1 14-Apr-05 4 1010999 Oven Door Window (3/16” Glass) 1 5 1924412 Seal Door Center (Left Door) 1 12-Feb-01 6 1923998 Panel - Right Door Liner (Solid) 1 7 1924008 Panel - Right Door Solid (Prison) 1
8A 1924011 Panel - Left Door Window 1
8B* 1924007 Panel - Left Door Solid 1
9 1923898 Frame W/A - Right Door 14-Apr-05 11 3077102 Name Plate US Range 7-5/8 1 12 1923499 Plate - Door Bushing 2 14-Apr-05 13 1923201 Spacer - Door Hinge 2
14^ 15^ 1925005 Door Catch Bracket 1 Jan-03
20*
21 1925001 Bracket Door Switch Right 1
22^
23 1925101 Cam - Door Switch 1 24 1949575 Wiring Harness Door Switches, Mech 1
25* 1028800 Snap Bushing 1.000 Dia 1
30 1015000 Turnbuckle 1/4-20 W/4” Take Up 2 31 1014200 Connecting Rod Right (long) – Not Sold Separately 2 32 1014201 Connecting Rod Left (short) – Not Sold Separately 2 33 1021100 Roller Chain #40 2 34 1021299 Connecting Link #40 Components 2
35A 1925013 Bracket - Door Stop L/H Side 2 35B 4519740 Bracket - Door Stop R/H Side 1 14-Apr-05
37 38 39 44 45 46
50^ 1925099 Bracket W/A - Door Hasp 2 51^ 1925009 Plate - Door Hasp Back 2 52^ 8003603 Carriage Bolt 3/8-16 X 3/4 6
53 8000207 Lock Washer Split 3/8x11/64x3/32STLZP 6 54 8000308 Washer Flat 3/8x3/4 STL ZP 6 55 8001210 Nut Hex 3/8-16 STL ZP 6
64
* NOT ILLUSTRATED ^ DIGITAL PHOTO AT THE END
CK1757998 Latch Bench Assembly
1915914 Insulation Left Door - Window 1915915 Insulation - Left Door 1915917 Insulation - Right Door Solid
4519715 Micro Switch Hi Temp – Hi Current
1924601 Seal - Door Left & Right 1924711 Seal - Door Top 1924712 Seal - Door Bottom 1924411 Center Right Seal From serial # 0301CJ0082 1924412 Center Left Seal From serial # 0301CJ0082 1928209 Plate Door Handle From serial # 0301CJ0082
Available Kits
4520166 Door Chain Assembly Requires One Per Door
1924867 Door Left - Window (Prison) 1 14-Apr-05 1924966 Door Right - Solid (Prison) 1 14-Apr-05 1924866 Door Left - Solid (Prison) 1 14-Apr-05
1 Jan-03
2
2 1 1 1 Jan-03 1 Jan-03 1 Jan-03
1
RECOMMENDED STOCK PARTS
SUMG-100
FROM
DATE
UP TO
DATE
Page 21FORM # SUMG-100 Conv Oven (Rev3)
Page 22
Chain
For Units Manufactured After April 14/05
Left Door
Right Door
Door
Switch
Section
Door Seals
DEPENDENT DOOR ASSEMBLIES
MODELS: SUMG SUMMIT (PRISON)
Page 22 FORM # SUMG-100 Conv Oven (Rev 3)
Page 23
US RANGE PARTS IDENTIFICATION
Door Assemblies - Prison Package - Units Manufactured After April 14, 2005
MODEL
ITEM PART # DESCRIPTION
QTY
1 1924396 Door Handle - Black 1
2A
2B 1923998 Panel - Right Door Liner Solid 3A 4520373 Weld Assembly Frame Left Door Extended Bearing Plate 1 14-Apr-05
3B 4520374
4A
4B 1924008 Panel - Right Door Solid (Prison)
5 7 3077102 Nameplate US Range 7-5/8 Mounted on the R/H Door 1
8A
8B 1915915 Insulation - Left Door, Solid 1 11 4520301 B/A Plate - Door Bushing Extended 2 14-Apr-05 12 1923201 Spacer - Door Hinge 2
18A 1949575 Wire Harness - Mechanical Door Switches 1
18B 4519715
18C 1925101 Cam - Door Switch 1 Apr-00 18D 1925001 Bracket Door Switch Right 1 Apr-00 18E 8003802 Set Screw 10x24x3/8” 2
18F 8001203 Nut Hex Stl 8-32 2 18G* 8001502 Nut w/Washer 6-32 ksp 2 18H* 8003208 MSCR-PH-6 32x32 ST 2P 2
19
20 1014201 Connecting Door Rod - Short (Not sold separately) 2 21 1014200 Connecting Door Rod - Long (Not sold separately) 2
22 1015000 Turnbuckle 1/4-20 w/4” Take Up 2 23A 1021100 Roller Chain #40 2 23B 1021299 Connecting Link #40 4
24
25
26
28
29
31
32 8003603 Carriage Bolt 3/8-16 X 3/4 3
33 8000207 Lock Washer Split 3/8x11/64x3/32 Stlzp
34 8001210 Nut Hex 3/8-16 Stl 2P 3
35 8000308 Washer - Flat 3/8x3/4 Stl 2P 3
36 1925009 Plate - Door Hasp Back (Prison)
37 1925099 Bracket W/A - Door Hasp (Prison)
* NOT ILLUSTRATED ^ DIGITAL PHOTO AT THE END
1923997 Panel - Left Door Liner Window 1 1923996 Panel - Left Door Liner Solid
Weld Assembly Frame Right Door
Extended Bearing Plate 1924007 Panel - Left Door Solid (Prison) 1924011 Panel - Left Door Window (Prison)
1010999 Oven Door Window (3/16” Glass)
1915916 Insulation Right Door, W/Window 1 1915917 Insulation - Right Door, Solid 1
Micro Switch Hi Temp - Hi Current
200 Series Control Only
4520166
Door Chain Assembly
Requires One Per Door
1924712 Seal - Door, Bottom 1924601 Seal - Door, Left & Right
1 14-Apr-05
1 per door
2
1
1 Apr-00 2 Apr-00
1924711 Seal - Door Top 1924411 Center - Right Door Seal 1924412 Center - Left Door Seal
1925013 Bracket - Door Stop L/H 1 Apr-00 4519740 Bracket - Door Stop R/H 1 Apr-05
1 1
RECOMMENDED STOCK PARTS
SUMG-100
FROM
DATE
Apr-00
UP TO
DATE
Page 23FORM # SUMG-100 Conv Oven (Rev3)
Page 24
MAIN EXTERIOR
MODELS: SUMG-100
Main Exterior.dwg
Page 24 FORM # SUMG-100 Conv Oven (Rev 3)
Page 25
US RANGE PARTS IDENTIFICATION
Main Exterior
MODEL
ITEM PART # DESCRIPTION
QTY
Covers Side & Top - Stainless Steel & Prison Package
1 1917602 Cover - Top, SS 1 2 1920201 Cover - Body Side Left, SS 1 3 1918701 Cover - Body Side Right, SS 1 4 1920701 Cover - Main Top Trim 2
5
7 1925301 Cover - Upper Front Trim, SS 1 8 1925401 Cover - Lower Front Trim, SS 1 9 1921001 Cover - Main Back, STD SS 1
10
* 1028803 Snap Bushing 1.750 DIA 1 * 1739401 Label Warning Improper Instruction 1
1
2 1920202 Cover - Body Side Left, GG 1 3 1918702 Cover - Body Side Right, GG 1 5 1925902 Cover - Control Panel Right, GG USR 1
7 1925301 Cover - Upper Front Trim, SS 1 8 1925401 Cover - Lower Front Trim, SS 1 9 1921002 Cover - Main Back, STD GG 1
10
* 1028803 Snap Bushing 1.750 DIA 1 * 1739401 Label Warning Improper Installation 1
1 1917602 Cover - Top, SS 2 1920201 Cover - Body Side Left, SS 3 1918701 Cover - Body Side Right, SS 7 1925301 Cover - Upper Front Trim, SS 8 1925401 Cover - Lower Front Trim, SS
11 1925999 Cover W/A-Control Panel (Prison Package)
12^ 1925899 Cover W/A-Control Panel (Prison Package)
* 1928208 Plate - Closeout, Control Area * 1949302 MSCR - Tamper Resistance w/Pin 10-24 x 3/4 * 1949301 MSCR - Tamper Resistance w/Pin 10 x 3/4 * 1921089 Cover W/A-Standard Prison 1 11-Feb-02 * 1921098 Cover W/A-Back, Standard (Prison) 1 11-Feb-02
15 1029501 8’ Long Power Supply Cord 1 16 1775102 Caster Insert (Single Deck Only) 4
17
* NOT ILLUSTRATED ^ DIGITAL PHOTO AT THE END
1925901 Cover - Control Panel, RT SS USR 1 1925801 Cover - Control Panel Left USR 1
1927199 Leg W/A - Sing Deck, Caster SS 4 1927197 Leg W/A - Sing Deck, Foot SS 4 1927195 Leg W/A - Dbl Stack, Foot SS 4
Covers Side & Top & Back - GG
1917601 Cover - Top, GG W/TRIM 1 1917603 Cover - Top, Black No Trim Holes - GG 1
1925801 Cover - Control Panel Left USR 1
1927198 Leg W/A - Sing Deck, Caster GG 4 1927196 Leg W/A - Sing Deck, Foot GG 4 1927194 Leg W/A - Dbl Stack, Foot GG 4
Covers-prison Package
Common Parts
1926501 Caster - Single Deck 4 Apr-00 1926502 Caster - Single Deck w/Brake 4 Apr-00
RECOMMENDED STOCK PARTS
SUMG-100
FROM
DATE
UP TO
DATE
Page 25FORM # SUMG-100 Conv Oven (Rev3)
Page 26
US RANGE PARTS IDENTIFICATION
Main Exterior
ITEM PART # DESCRIPTION
QTY
Common Parts Continued
1926531 Heavy Duty Caster - Double Deck 4 Apr-00
18
19 1029426 3/8 BX Cable 26 Long 1
20* 1927898 Cover - External Terminal Block (208/240V 60HZ Gas) 1
21 1193900 Terminal Block 3 Pole (208/240V 60HZ Gas) 1
22* 1927898 Cover - External Terminal Block (208/240V 60HZ Gas) 1
23 1236100 1-1/2” Square Foot Insert 4 24 1949701 Flanged Foot Insert 4
* NOT ILLUSTRATED ^ DIGITAL PHOTO AT THE END
1926532 Heavy Duty Caster - Double Deck w/Brake 4 Apr-00 1926521 Lo Profile Caster - Double Deck 4 Apr-00 1926522 Lo Profile Caster - Double Deck w/Brake 4 Apr-00
RECOMMENDED STOCK PARTS
SUMG-100
MODEL
FROM
DATE
UP TO
DATE
Page 26 FORM # SUMG-100 Conv Oven (Rev 3)
Page 27
G03559-1 TRANSFORMER 24VAC
50/60HZ - CLASS 2
1918201 POLAR FAN 115V
1955501 POWER CONTROL BOARD 1956001 TIMER – 1HR. 115V
1906002 PROBE – FLANGE MOUNT CK02-008 IGNITION MODULE
Page 27FORM # SUMG-100 Conv Oven (Rev3)
Page 28
1935802 PILOT NATURAL TYPE “B”
MOUNT
1935801 PILOT ASSEMBLY PROPANE
1935701 VALVE GAS DUAL W/SHUT 4”
WC (60 & 80K)
PRISON PACKAGE CONVECTION OVEN
CK1757998 LATCH BENCH ASSEMBLY
Page 28 FORM # SUMG-100 Conv Oven (Rev 3)
Page 29
1925005 DOOR CATCH BRACKET 1955001 MICRO SWITCH HI-TEMP
15 AMP
Page 29FORM # SUMG-100 Conv Oven (Rev3)
Page 30
US RANGE PARTS IDENTIFICATION
Revision History
REV. # PAGE # ITEM # NOTE DATE
Parts List Book Released Nov 21/03
1 17, 18, 19 Rearranged Item Number Feb 06/04
4,5 13,14 Part Numbers Added
22 1955001 Replaced by 4519715
13
14 64 CK1138 Replaced By 4520166
2
3 10.11 36 Part Numbers Added Dec 20/05
16,17,18 3 New Pages Added – New Door Design
21
22,23 2 New Pages Added – New Prison Package Door Design
35B New Part Number Added 43B
11 Name Plate Added 22 Part #1955001 Replaced by 4519715
35B
64
Part Numbers Added
Nov 21/05
Page 30 FORM # SUMG-100 Conv Oven (Rev 3)
Page 31
NOTES
Page 31FORM # SUMG-100 Conv Oven (Rev3)
Page 32
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