Garland S18SF User Manual

INSTALLATION AND
OPERATION MANUAL
GARLAND
S18-F AND S18-SF SERIES
RESTAURANT FRYERS
NRTL/C
FOR YOUR SAFETY:
DO NOT STORE OR USE GASOLINE
OR OTHER FLAMMABLE VAPORS OR
LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER
APPLIANCE
PLEASE READ ALL SECTIONS OF THIS MANUAL
AND RETAIN FOR FUTURE REFERENCE.
THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL COOKING EQUIPMENT AND MUST BE INSTALLED BY PROFESSIONAL
PERSONNEL AS SPECIFIED.
WARNING:
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY,
OR DEATH. READ THE INSTALLATION,
OPERATING AND MAINTENANCE
INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR
SERVICING THIS EQUIPMENT
INSTALLATION AND ELECTRICAL CONNECTION
MUST COMPLY WITH CURRENT CODES:
IN CANADA - THE CANADIAN ELECTRICAL
CODE PART 1 AND / OR LOCAL CODES.
IN USA – THE NATIONAL ELECTRICAL CODE
ANSI / NFPA – CURRENT EDITION.
ENSURE ELECTRICAL SUPPLY CONFORMS WITH ELECTRICAL CHARACTERISTICS SHOWN ON
THE RATING PLATE.
Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent using genuine Garland replacement parts. Garland will have no obligation with respect to any product that has been improperly installed, adjusted, operated or not maintained in accordance with national and local codes or installation instructions provided with the product, or any product that has its serial number defaced, obliterated or removed, or which has been modified or repaired using unauthorized parts or by unauthorized service agents. For a list of authorized service agents, please refer to the Garland web site at http://www.garland-group.com. The information contained herein, (including design and parts specifications), may be superseded and is subject to change without notice.
GARLAND COMMERCIAL INDUSTRIES
185 East South Street Freeland, Pennsylvania 18224 Phone: (570) 636-1000 Fax: (570) 636-3903
GARLAND COMMERCIAL RANGES, LTD.
1177 Kamato Road, Mississauga, Ontario L4W 1X4 CANADA Phone: 905-624-0260 Fax: 905-624-5669
Part # P157 Rev 2 (01/06/10) © 2004 Garland Commercial Industries, Inc.
Part # P157 Rev 2(01/06/10) Page 1
IMPORTANT INFORMATION
WARNING: This product contains chemicals known to the state of California to cause cancer and/or birth defects or other reproductive harm. Installation and servicing of this product could expose you to airborne particles of glass wool/ceramic fibers. Inhalation of airborne particles of glass wool/ceramic fibers is known to the state of California to cause cancer.
Part # P157 Rev 2 (01/06/10)Page 2
TABLE OF CONTENTS
IMPORTANT INFORMATION..........................................2
DIMENSIONS AND SPECIFICATIONS ..................................4
Exterior Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
INTRODUCTION.....................................................5
General Information .............................................................5
Safety ...........................................................................5
Rating Plate ......................................................................5
Product Information .............................................................6
INSTALLATION......................................................6
Unpacking .......................................................................6
Siting ............................................................................6
Clearances .......................................................................7
Appliances Equipped With Legs ..................................................7
Appliances Equipped With Casters ................................................7
Ventilation .......................................................................7
Electrical Supply .................................................................7
Single and Three Phase Connection ...............................................7
Commissioning ..................................................................7
Preparation Before Use ...........................................................8
OPERATION.........................................................8
Filling the Tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Operating Instructions ...........................................................8
High Temperature Cuto/Reset ...................................................8
Operating Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Operation Safety .................................................................9
Suggestions for Quality Fried Products ............................................9
MAINTENANCE AND CLEANING.....................................10
Frying Compound ..............................................................10
Stainless Steel ..................................................................10
Enamelled / Painted Surfaces ....................................................10
Thermostat Calibration ..........................................................10
Servicing .......................................................................11
Precautions .....................................................................11
Part # P157 Rev 2(01/06/10) Page 3
DIMENSIONS AND SPECIFICATIONS
North American (60 cycle) Electrical Loading:
Model
S18F 12 58 50 34 34 34 28.9 28.9 28.9
S18SF 16 77 66.7 49 38 49 41.8 41.8 32.5
Model
220/380V 240/415V XYZXYZ
S18F 10.1 12 46.2 50 15.4 15.4 15.4 16.7 16.7 16.7
S18SF 13.4 16 61.1 66.7 17.2 26.7 17.2 18.8 29.2 18.8
Total
kW
Total kW
208v/1Ø 240V/1Ø
Export (50 cycle) Electrical Loading:
220/380V/ 1Ø240/415V/ 1Ø220/380/3Ø 240/415V/3Ø
Nominal Amperes Per Line
Nominal Amperes Per Line
208V/3Ø 240V/3Ø
XYZXYZ
DAIS Installation:
FRYER
MAX
2-/12"
[64mm]
Frying area is 13” (330mm) wide x 15-1/2” (394mm) deep.
34-1/2"
[877mm]
43-3/4"
[1111mm]
37-3/4"
[959mm]
Installation Clearances: Clearance to combustible surfaces Sides: 1” (25mm) Rear: 1-1/2” (38mm) NOTE: Many local codes exist, and it is the
responsibility of the Owner and the Installer to comply with those codes.
Production Capacity (per hour)
Model French Fries
S18F
S18SF
Frozen to Done
50 lbs. /23kg
Frozen to Done
60 lbs./ 27kg
REAR ELECTRICAL CONNECTION
6"
[152mm]
28-7/8"
[733mm]
6"
[152mm]
18"
[457mm]
Frying area is 13" (330mm) wide x 15-1/2" (394mm) deep
Part # P157 Rev 2 (01/06/10)Page 4
DIMENSIONS AND SPECIFICATIONS continued
Exterior Dimensions
Model Height* Width Depth Weight
S18-(F,SF) 37-3/4” (959mm) 18” (457mm) 34-1/2” (876mm) 140Lb/64Kg
* Height from front rail to oor
NOTE: Height Dimensions specied with 6” (152mm) legs.
INTRODUCTION
You have purchased the nest Commercial cooking Equipment available. Like any ne precision built piece of equipment it should be given regular care and maintenance. The following instructions should be read carefully as the manufacturer can not be held responsible for any damage to property or persons caused by incorrect installation or operation of the equipment.
General Information
1. Check the crate for possible damage sustained during transit. Carefully remove the unit from the crate and again check for damage. Any damage to the unit must be reported to the carrier immediately.
2. Any protective material covering stainless steel parts must be removed.
3. All fryers are shipped from the factory with legs or casters tted unless specially ordered without.
4. The type of voltage supply that the equipment was manufactured for at the factory is noted on the data plate and on the packaging. This type of supply must be used.
5. Do not remove permanently axed labels, warnings or data plates from the appliance, for this may void approvals and creates a safety hazard.
Safety
A qualied person must make the installation of these products in accordance with the local codes of the country of destination.
Always follow these safety precautions when operating the fryer.
The unit must only be operated by qualied persons. DO
NOT operate without reading this manual.
DO NOT operate the product unless it has been properly
installed and earthed.
DO NOT operate the product unless all service and access panels are in place and fastened properly.
DO NOT attempt to repair or replace any part of this product unless all main power supplies have been disconnected.
WARNING: to avoid serious personal injury: Use extreme caution in setting up, operating and cleaning this product to avoid coming in contact with hot surfaces or hot oil. Suitable protective clothing should be worn to prevent the risk of burns.
NOTE all warning labels and markings on the product, which call attention to further dangers and necessary precautions.
WARNING: this appliance must not be cleaned with a water jet.
This manual pertains to fryers. The reader/operator must interpret its contents to applicable needs. If there is any question of interpretation of any of the literature pertaining to Garland fryers, please contact your Authorized Service Agency or our Customer Service Department at the phone number listed on the front of this manual.
Part # P157 Rev 2(01/06/10) Page 5
Rating Plate
For proper operation, the information on the data plate of your new equipment must match your electrical supply. The data plate is readily accessible, located on the inside of the cabinet door. It contains all of the pertinent information required by the installer.
INTRODUCTION continued
When corresponding with the factory or your equipment dealer regarding service problems or replacement parts, be sure to refer to the particular unit by the correct model number, including prex and sux letters and numbers and serial number. The rating plate axed to the unit contains this information.
INSTALLATION
The Garland S18 series deep fat fryer complies with the standards CSA C22.2 No. 109 – latest edition, the UL197 – latest edition and the NSF#4 – latest edition. The installation & connection of this appliance must comply with current codes. In Canada – the Canadian Electric Code Part 1 and in the USA – The National Electrical Code.
Product Information
The deep fat fryer is one of the more versatile products in today’s kitchen. Its ability to cook a variety of products in large quantities makes it the most common & economical choice. The Garland restaurant series fryer is designed to be installed free standing or in battery with Garland S, SS, SU680 series ranges.
Cooking larger quantities of food can be done more eciently than small quantities. Product is cooked directly in the oil using the lift out wire baskets supplied.
Unpacking
1. Carefully remove the unit from the crate. All packing material must be removed from the unit. The protective material covering the stainless steel must be removed immediately after the unit is installed.
Your new equipment must be installed and adjusted by a competent person as required by the local electrical authorities. Failure to install appliances correctly could lead to prosecution. It is in your own interests and that of safety to ensure that the law is complied with.
Your Garland Dealer is well qualied to provide this service. Periodic inspections by your dealer or a qualied service company are recommended to check temperatures and to ensure moving parts are operative. Wherever possible avoid overheating idle equipment, as this is the primary cause for increased service cost.
2. Do not remove permanently axed labels, warnings or data plates from the appliance, for this may void approvals and creates a safety hazard.
Siting
The fryer should be installed on a rm smooth and level oor designed to withstand the weight of the appliance and any ancillary equipment. (Refer to dimensions and specications section for weights). Once in position check that the equipment is level, the fryer must be level front to back, side to side and diagonally. This leveling must be done with the unit under the hood and in it’s normal operational position. Adjust if necessary.
If the fryer is to be dais or cove mounted, the base on which it is to be set should be level. If it is not, the fryer must be shimmed to level.
Part # P157 Rev 2 (01/06/10)Page 6
INSTALLATION continued
Clearances
The space in which the appliance is to be sited must include the minimum installation clearances to combustible surfaces as indicated in the following table.
CLEARANCE TO COMBUSTIBLE MATERIAL
Location All Models
Top * Left Hand Side 1” (25mm) Right Hand Side 1” (25mm) Rear 1.5” (38mm) Type of Floor or Base Combustible * NOTE Equipment must be installed
under a ventilation canopy
Adequate clearance must be provided for servicing, ventilation & proper operation. The product must be kept free from combustible material.
Appliances Equipped With Legs
All Fryers are shipped from the factory with legs installed unless otherwise specied. When the fryer is specied for dais or cove mounting it is shipped less legs. Legs must be adjusted to a minimum height of 6” (152mm) in order to comply with NSF standards.
Appliances Equipped With Casters
1. The front casters on the unit are equipped with brakes to limit the movement of the fryer without depending on the electrical connection.
2. A restraint can be attached to the unit near the electrical connection. If the restraint is disconnected be sure to reconnect it after the fryer has been returned to its original installed position.
Any ventilation system will break down if improperly maintained. The duct system, the hood, and the lters must be cleaned on a regular bases and kept clean.
Electrical Supply
CAUTION: Prior to installation check the electrical supply to ensure input voltage and phase match the equipment voltage rating and phase. See data plate located inside of the cabinet door.
The supply entrance is located at the rear. The supply terminal block is accessible from the front. The electrical supply must be adequate for the voltage, phase & current marked on the rating plate.
NOTE: A means of disconnection from the supply having a contact separation of at least 3 mm in all poles must be incorporated in the xed wiring.
This equipment is intended to be installed with xed permanent wiring
WARNING: This appliance must be earthed.
Single and Three Phase Connection
Unless otherwise noted all fryers are shipped from the factory for three phase connection. A wiring diagram is attached to the rear of each fryer. Visually check all the electrical connections. The fryer is wired at the factory as specied on the order. If it is necessary to change the phasing, refer to the wiring diagram.
Commissioning
Ensure all circuit breakers located in the lower compartment are set to the ‘ON’ (1) position.
1. Ensure that all controls are in the o position and turn on the main electrical supply.
Ventilation
The area in which the appliance is installed must be adequately ventilated to provide air for removal of steam, heat generated by the appliance, etc. These products are intended to be installed under a ventilation hood. The use of a mechanical extract system should be considered and conform to local codes.
Proper operation of exhaust fans (proper speed, rotation and adjustment) is essential. In addition a make-up air system (HVAC) for the kitchen to supply fresh air is recommended.
Part # P157 Rev 2(01/06/10) Page 7
2. Operate the fryer in accordance with the operating instructions.
3. Check that the product functions correctly and that the voltage supply to the unit does not drop by more than 5% when all sections are operated simultaneously.
When the operation has been check, hand the instructions to the user or purchaser for retention and instruct them in the ecient and safe operation of the appliance.
INSTALLATION continued
Preparation Before Use
After the fryer has been properly installed and checked for operation, it will be necessary to clean the protective coating from the tank as follows:
1. Turn the power service disconnect switch o.
2. Remove baskets from the fry tank.
3. Lift the element handle until the heating elements are in full raised position.
OPERATION
Filling the Tank
4. Lift the tank out of the fryer for cleaning. If a special fry tank cleaner is used, carefully follow the manufacture’s instructions for use. A soap, vinegar or baking soda solution may be used for cleaning the tank. Rinse the tank thoroughly with clean, hot water and dry completely.
5. Replace the tank in the fryer. If the tank has the optional drain valve, make sure that this valve is tightly closed.
6. With the circuit breakers and toggle switch on the fryer in the “OFF” position, turn on the power at the service disconnect box.
Operating Instructions
Once the tank and elements have been cleaned the tank can be lled with oil.
1. If Liquid frying compound is used, ll the tank to the ‘Full’ mark stamped on the inside of the tank. Do not over ll the tank.
2. If hydrogenated or solid frying compound is used, measure 30 lbs (13.6 kg). Pack the compound rmly around the heating unit. The elements must be completely covered with compound. Start the fryer and set the thermostat to 250°F (121°C). Operate at this temperature until the compound is completely melted. Operating at higher temperatures can scorch the frying compound.
3. For optimum frying compound life, it has been recommended by the manufactures of the compound limit the maximum operating temperature to 375°F (190°C) on S18F models and 350°F (177°C) on S18SF models.
The S18 series fryers are equipped with a temperature limiting safety system. To start the fryer operating:
1. Turn the thermostat to the “OFF” position.
2. Lift the toggle switch to the start position (momentarily up).
3. Release the switch. It will return to the run position. The green indicator lamp should be illuminated.
4. Turn the thermostat dial to the desired temperature.
High Temperature Cuto/Reset
Your Garland Fryer is equipped with a protective secondary thermostat. If the operating thermostat fails to control the temperature, the secondary (Hi-Limit) thermostat will take over. It will cut o power to the heating elements if the frying compound reaches a temperature greater than 430°F (221°C). The system cannot be reset until the frying compound drops in temperature by approximately 50°F (28°C). Repeating the starting procedure can reset the system.
Part # P157 Rev 2 (01/06/10)Page 8
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