Garland GI-MO/DU 7000, GI-MO/DU 14000, GI-MO/DU 10000, GI-MO/QU 14000, GI-MO/QU 20000 Installation, Operation And Maintenance Manual

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Page 1

Induction Designer Series

Module-Line Built-In Models

Installation, Operation and Maintenance Manual

models

GI-MO/DU 7000 GI-MO/DU 10000 GI-MO/DU 14000

GI-MO/QU 14000 GI-MO/QU 20000 GI-MO/QU 21000 GI-MO/QU 24000 GI-MO/QU 28000

Original Instructions

Part Number 4532415 Rev 5 12/15

Page 2

READ THIS MANUAL

Warning

Read this manual thoroughly before installing, operating, or performing maintenance on the equipment. Failure to follow instructions in this manual can cause property damage, injury or death.

This manual must always be available for reference at the place of operation.

This manual is intended for kitchen consultants, cabinet designers, fabricators, installers, owners and operators of our appliances.

Owners, consultants, fabricators and designers:

In order for the induction appliance to function safely and normally, you must read and understand all specific and critical requirements when designing the location and the counter for the appliance.

Installers, operators and staff:

For your safety and safety of the others, you must observe all safety instructions during installation, operation and maintenance of the equipment.

Should you require technical assistance, call your factory authorized service agent or distributor. Always have your model and serial number available when you call.

Your Factory Authorized Service Agent

ABOUT THIS MANUAL

Throughout this manual, the induction appliance model indicated on the cover page is referred to as appliance, induction appliance or equipment.

A period (.) is used in this manual as the decimal separator.

Original measurements are in metrics. Measurements in imperial are provided for reference.

Not ALL models, options and accessories are available in all geographical regions. Please consult your local equipment supplier for the availability of the specific products in your region.

INSPECT THE SHIPMENT

Thoroughly inspect the equipment upon delivery. Immediately report to the delivery carrier, any damage that occurred during transportation and request for a written inspection report from a claim inspector.

Your shipment might include small packages of fasteners or silicone strips for installation. Keep all packages.

KEEP THE PACKING SLIP

The packing slip attached to the shipment contains detailed information on all components. Keep the packing slip for reference.

Service Agent Telephone Number

Your Local Equipment Supplier

Supplier Telephone Number

Model Number

Serial Number

Date of Installation

Page 3

Safety Notices

DEFINITIONS

DANGER

Indicates a hazardous situation that, if not avoided, will result in death or serious injury. This applies to the most extreme situations.

Warning

Indicates a hazardous situation that, if not avoided, could result in death or serious injury.

Caution

Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.

Notice

Indicates information considered important, and is used to address practices not related to physical injury. For example, messages relating to property damage.

NOTE: Indicates useful, extra information about the procedure you are performing.

Reference: ANZI Z535.6-2011

SAFETY SYMBOLS AND WARNINGS ON THE APPLIANCE

This symbol alerts you to a hazardous situation that WILL or COULD cause serious bodily harm or death. Be alert and implement relevant safety precautions.

DANGER - HIGH VOLTAGE

This dangerous voltage warning symbol indicates a risk of electric shock and hazards from dangerous voltage.

Electromagnetic Field

Warning

RISK OF FIRE OR ELECTRIC SHOCK! DO NOT OPEN!

To reduce the risk of fire or electric shock, do not remove or

open cover. No user serviceable parts inside.

Refer servicing to qualified personnel.

CAUTION ATTENTION

DISCONNECT FROM SUPPLY CIRCUIT BEFORE OPENING

DISCLAIMERS

DANGER

Disregarding any safety instructions may cause harm to people, the surroundings, and the equipment. Garland is not responsible for any damages or personal injury caused by failure to observe any safety requirements. Risks involved when disregarding safety precautions include, but not limiting to:

• Death or injury caused by electric shock.

• Burn injury caused by contacting overheated cooking surface, cookware, or oil and grease.

• Damage to the equipment caused by using unsuitable cookware.

DANGER

Do not install or operate equipment and/or accessories that have been misused, abused, neglected, damaged, or altered from that of original manufactured specifications.

DANGER

Contact the manufacturer if you intend to make any changes on the equipment. For safety reasons, always use genuine parts and accessories approved by the manufacturer or authorized representative. Refer to the warranty documents for your equipment.

DANGER

Owners and operators are cautioned that maintenance and repairs must be performed by an authorized service agent using only genuine replacement parts. The manufacturer will have no obligation with respect to any product that has been improperly installed, adjusted, operated or not maintained in accordance with national and local codes and/or installation instructions provided with the product or any product that has its serial number defaced, obliterated or removed, and/or which has been modified or repaired using unauthorized parts or by unauthorized service agents.

DANGER

Improper installation, adjustment, alteration, service, or maintenance of this appliance or installation of a damaged appliance can result in DEATH, INJURY, EQUIPMENT DAMAGE, and void the warranty.

DANGER

All utility connections and fixtures must be maintained in accordance with local and national codes.

Part Number 4532415 Rev 5 12/15 3

Page 4

Safety Notices

Warning

Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance. Never use flammable oil soaked cloths or combustible cleaning solutions for cleaning.

Warning

This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision concerning use of the appliance by a person responsible for their safety. Do not allow children to play with this appliance.

Warning

This product contains chemicals known to the State of California to cause cancer and/or birth defects or other reproductive harm. Operation, installation, and servicing of this product could expose you to airborne particles of glass-wool or ceramic fibers, crystalline silica, and/or carbon monoxide. Inhalation of airborne particles of glass-wool or ceramic fibers is known to the State of California to cause cancer. Inhalation of carbon monoxide is known to the State of California to cause birth defects or other reproductive harm.

your area.

CORRECT DISPOSAL OF THIS PRODUCT

This marking shown on the product indicates that the product should not be disposed as household waste or regular commercial waste. Instead it shall be

handed over to the applicable collection point for the recycling of electrical and electronic equipment. By ensuring this product is disposed correctly, you will help prevent potential harm to the environment or human health, which could otherwise be caused by inappropriate waste handling of this product.

For more detailed information regarding recycling of the product, please contact your local city office or your waste disposal service.

DANGER

Induction appliances, sent for disposal, can be brought back into operation and their use must be avoided.

NOTE: The appliance is built with common electrical, electromechanical and electronic parts. No batteries are used.

NOTE: The owner and operator are responsible for the proper and safe disposal of the appliance.

Warning

Authorized Service Representatives are obligated to follow industry standard safety procedures, including, but not limited to, local/national regulations for disconnection / lock out / tag out procedures for all utilities including electric, gas, water and steam.

Notice

This appliance is not approved or authorized for home or residential use, but is intended for commercial applications only. The manufacturer and/or authorized representative will not provide service, warranty, maintenance or support of any kind other than in commercial applications.

Notice

Routine adjustments and maintenance procedures outlined in this manual are not covered by the warranty.

NOTE: Proper installation, care and maintenance are essential for maximum performance and trouble-free operation of your equipment. Visit our website www.mtwkitchencare.com for manual updates, translations, or contact information for service agents in

4 Part Number 4532415 Rev 5 12/15

Page 5

Safety Notices

Table of Contents Section 1

General Information

Section 2 Installation

Table of Contents

Definitions.................................................................................................................................................3

Safety symbols and Warnings on the Appliance ........................................................................3

Disclaimers ................................................................................................................................................3

Correct Disposal of This Product .......................................................................................................4

Description of Product .......................................................................................................7

Application .........................................................................................................................7

Compliances .......................................................................................................................7

Components and Features ................................................................................................8

Serial Plate Location ..........................................................................................................9

Model Number ....................................................................................................................9

Marketing Identifier ........................................................................................................... 9

Serial Number ................................................................................................................... 10

Accessories ........................................................................................................................10

Important Installation Safety and Electrical Requirements ................................................. 11

Installation safety—Disclaimer ...................................................................................................... 12

Installation Safety—Clearance and Ventilation ........................................................................ 12

Installation Safety—Electrical ......................................................................................................... 12

Personal Protection ............................................................................................................................13

Exploded View of a Typical Installation ..........................................................................14

Planning for Installation ..................................................................................................15

Cabinet Requirements .....................................................................................................15

Typical Applications .........................................................................................................17

Specifications ...................................................................................................................21

Component charts and connection diagrams .......................................................................... 21

Dimensions: induction generator IN/MO 7000, IN/MO 10000, IN/MO 7000FL ............. 21

Dimensions: induction generator IN/MO 14000FL ................................................................. 22

Dimensions: Control Unit ................................................................................................................. 23

Dimensions: Mounting Frames ...................................................................................................... 24

Cut-Out Dimensions: Counter-top ................................................................................................ 27

Cut-out Dimensions: Holes and Studs for Control / Operation unit ................................. 27

Installation Clearance ........................................................................................................................ 28

Installation distance between components .............................................................................. 28

Electrical Specifications..................................................................................................................... 29

Electrical Cables ................................................................................................................................... 30

Operating Conditions ........................................................................................................................ 30

Orientation of Coil Carrier, Glass and Frame for Installation ................................................31

Installation Instructions ..................................................................................................32

Installing the Induction Generator ............................................................................................... 32

Installing the Control Unit ................................................................................................................32

Installing the Operation Unit (Power Switch) ...........................................................................32

Installing The Mounting Frame, Glass and Coil Carrier .......................................................... 33

Electrical Installation .......................................................................................................................... 37

Function Test .................................................................................................................... 38

Part Number 4532415 Rev 5 12/15

Page 6

Section 3 Operation

Section 4 Maintenance

Table of Contents (continued)

Installation Appendix B: Power Supply Cable Wiring Diagrams ..................................44

Wiring Diagram: Module-Line and Built-In Dual Cook-Top, 208V, 400V. ......................... 44

Wiring Diagram: MO/QU 14kW/20kW, Round coils. 208V, 400V.........................................45

Wiring Diagram: MO/QU, 21kW/24kW, Flat+Round coils. 208V, 400V. ............................46

Wiring Diagram: MO/QU, 28kW, Flat coils. 208V, 400V. ..........................................................47

Installation Appendix A: Component Charts and Connection Diagrams ....................39

Chart 1, Module-Line Round Coil Dual Models ........................................................................ 39

Chart 2, Module-Line Round Coil Quad Models ...................................................................... 40

Chart 3, Module-Line Full Coil Dual Models .............................................................................. 41

Chart 4, Module-Line FULL Coil Quad Models .......................................................................... 42

Chart 5, Module-Line Round+FULL Coil Quad Models ......................................................... 43

Operation Safety—Disclaimer ........................................................................................................ 48

Operation Safety—Personal Protection ...................................................................................... 48

Important Rules—Operation and Maintenance ............................................................ 50

Types of Induction Coil In Your Equipment ....................................................................51

Proper Induction Cookware ............................................................................................51

Condition ...............................................................................................................................................51

Round bottom Wok pans.................................................................................................................. 51

Material ................................................................................................................................................... 52

BOIL TEST: Testing the Performance of Cookware ................................................................... 52

Size of Pan .............................................................................................................................................. 52

Placing Pan On A Cook Zone ...........................................................................................53

Power Control ...................................................................................................................55

Power Level Settings .......................................................................................................................... 55

Automatic Pan Detection, No Pan No Heat ....................................................................56

Indicator Lamp Signals ....................................................................................................56

When Appliance Is Idle.....................................................................................................56

Maintenance Safety—Disclaimer .................................................................................................. 57

Dangerous Electrical Voltage .......................................................................................................... 57

Maintenance Safety—Cleaning ..................................................................................................... 57

Personal Protection ............................................................................................................................58

Daily Cleaning and Maintenance ....................................................................................59

Glass Cleaning ...................................................................................................................................... 59

Stainless Steel case ............................................................................................................................. 59

Visual Inspection of Silicone Seal .................................................................................................. 59

Weekly Cleaning and Maintenance ................................................................................59

Air intake filters .................................................................................................................................... 59

Yearly Maintenance ..........................................................................................................59

Section 5 Troubleshooting

Dangerous Electrical Voltage .......................................................................................................... 60

Common Problems ...........................................................................................................60

Symptoms .........................................................................................................................60

Boil Test ............................................................................................................................. 60

Troubleshooting Without Error Code / Flash Code ........................................................61

Troubleshooting — Error Code / Flash Code ..................................................................61

Wearable Parts List ...........................................................................................................63

6 Part Number 4532415 Rev 5 12/15

Page 7

Section 1

General Information

Description of Product

Built with a robust construction, our induction appliances are compact and powerful with the revolutionary RTCS® or RTCSmp® Technology (Realtime Temperature Control System).

The RTCS®/RTCSmp® Technology monitors continuously in realtime, the energy supply, temperature of the cook zone, and the state of the components such as the induction coil. This monitoring system ensures the most efficient energy transfer, as well as maximizes safety:

• Safety functions such as Pan Detection and Boil Dry Protection are therefore guaranteed.

• The appliance generates power only when a pan is in contact with the cook zone surface.

• When a malfunction occurs, the integrated fault diagnostic system reports the malfunction instantly.

The unique RTCSmp® Module-Line are engineered for building the most flexible kitchen operation. The ModuleLine Family offers a wide selection of cooking surfaces: dual or quad cook zones with round, full or a combination of round and full induction coils. In addition, griddle, braising pan, and wok cooking options are also available.

The components are compact and low profile. The induction generator can be installed up to 3 meters or 10 feet away from the cooking surface or away from the high heat area of the island suite. All power and communication connections can be connected conveniently through plug connections.

Application

The RTCS®/RTCSmp® induction appliances are designed to be incorporated into a custom-built counter or an island suite. See section 2 Installation.

You can use your appliance for many applications throughout the day, such as cooking, warming up, keeping warm, flambéing and roasting of food. All these applications are possible because:

• Temperature control is instantaneous and precise. Instant energy transmission from inverter coil to the bottom of cookware, allows for fast startup time.

• High power is possible for braising application and quick sauté.

• High power also means you can heat up a large stockpot quickly (3.5kW coil or above).

• Cooking surface fitted with full coils: Several large or small pans can be placed on one cook zone at the same time. A small pot engages only 3.5kW power and a large pot engages the full 7.0kW power.

• Cooking surface fitted with round coils: One pan is used for each cook zone.

Compliances

• North American models:

ETL recognized* in compliance with UL 197, CSA C22.2 No.109, NSF-4. Complies with FCC part 18, ICES-001

*See section 2 Installation.

• CE models comply with the latest European Norms: EN 60335-1, EN 60335-2-36, EN 62233 (EMC/EMV)

Part Number 4532415 Rev 5 12/15 7

Page 8

General Information Section 1

Components and Features

1. Coil Carrier Sheet (Induction Coil and Sensor Assemblies)

Multiple versions available: round coil (RU) or full coil (FL) in single, dual, quad, or combined RU+FL configurations.

1.2

1.1

1.4

1.3

1.1 Cable connectors for coil and sensor cables.

1.2 Induction coil and sensor assembly.

1.3 Full coil (FL): Rectangular in shape. Each cook-zone consists of two coils. More than one pan can be placed on a single cook zone at the same time.

1.4 Round coil (RU): Round coils have higher power density. Each cook zone consists of one coil. Only one pan can be placed on a single cook zone.

4. Operating Unit

4.3

4.14.2

4.1 Rotary power switch, allows for continuously variable power adjustment. Dial is marked 0 to 12 power levels.

4.2 Indicator lamp

4.3 1-meter [39.4”] long cable, to connect to the Control Unit.

5. Control unit

• Communication and diagnostic hub for the induction equipment.

• Mounting brackets are provided.

• 2 versions available: IN/MO7000/10000, IN/MO7000/14000

5.2

2. Ceran® Glass-Top

• 6mm thick. 5 sizes available:

• Dual: 360x360x6mm; 650x375x6mm; 720x360x6mm

• Quad: 650x650x6mm; 720x720x6mm

• Included: silicone gaskets (not shown) for installation.

• Glass-top pattern matches the corresponding coil version underneath: Round coil (2.1, below) or full coil (2.2, below).

2.1 2.2

3. Installation Frame

• Installation frame is provided to mount both the coil carrier sheet and glass-top.

• 5 sizes available.

5.1

5.1 Cable connectors.

5.2 Service interface, provides service technician a wireless connection to diagnose problems.

6. Induction generator

• 4 versions available: IN/MO7000FL, IN/MO14000FL, IN/MO7000, IN/MO10000

6.3

6.2

6.1

6.1 Cable connectors.

6.2 Fresh air intake.

6.3 Hot air exhaust vent. Refer to the dimensional drawing.

6.4 Power supply connection.

Power supply cable is NOT INCLUDED.

6.4

8 Part Number 4532415 Rev 5 12/15

Page 9

Section 1 General Information

Serial Plate Location

7. Cable Kit

• Cable kit voltage versions: 208V or 400V

• Standard, 2.5-meter cable kit, includes:

• Coil Cable, 2.5-meter [98”]

• CAN/BUS RJ-45 Cable, 3-meter [118”]

• Sensor Cable, 1-meter [39”]

• Fan Cable is included where applicable.

• Options, 4-meter cable kit, includes:

• Coil Cable, 4-meter [157.5”]

• CAN/BUS RJ-45 Cable, 5-meter [197”]

• Sensor Cable, 1-meter [39”]

• Fan Cable is included where applicable.

• Option, 6-meter cable kit, includes:

• Coil Cable, 6-meter [236.2”]

• CAN/BUS RJ-45 Cable, 7-meter [276.6”]

• Sensor Cable, 1-meter [39”]

• Fan Cable is included where applicable.

• There are different cable kits for Round coil (RU) components and Full coil (FL) components.

• RU cable kit descriptions: IN/MO7000/10000-

360 or IN/MO7000/10000

• FL cable kit descriptions: IN/MO7000FL-360 or

IN/MO14000

The serial plate specifies the model number, serial number, and electrical specifications of the appliance.

See illustration below for location.

Model Number

The model number is located on the serial plate.

NOTE: The model number on the serial plate is the model number of the induction generator.

This manual covers the following models:

IN/MO 7000 IN/MO 7000FL

IN/MO 10000 IN/MO 14000FL

READING THE MODEL NUMBER

Example:

1 Product Series 1 IN = Built-In Line 2 Product Series 2 MO = Module Line 3 Power (Watt) 7000, 10000 4 Type of Induction Coil Standard, Round Coil

IN/MO 7000

IN/MO 7000FL

FL = Full Coil (Rectangular)

3 4

Marketing Identifier

Marketing identifier is used when specifying the product on specification sheet and other marketing literature. This product is identified as:

Dual Models Quad Models

MO/DU 7000-360/650/720 MO/QU 14000-650/720

MO/DU 10000-360/650/720 MO/QU 20000-650/720

MO/DU 7000-360FL MO/QU 21000-720

MO/DU 14000-360/650/720FL MO/QU 24000-720

MO/QU 28000-650/720FL

READING THE MARKETING IDENTIFIER

Example:

1 Product Series MO = Module Line 2 Multi-Zone DU = Dual Cook Zones

3 Power (Watt) 7000, 10000, 14000, 20000,

4 Glass Size, length (mm) 360, 650, 720 5 Type of Induction Coil Standard, Round Coil

MO/DU 7000-650FL

3 4

QU = Quad Cook Zones

21000, 28000

FL = Full Coil (Rectangular)

Part Number 4532415 Rev 5 12/15 9

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General Information Section 1

Serial Number Accessories

The serial number is located on the serial plate.

READING THE SERIAL NUMBER

Example:

1 Type of induction appliance:

2 Last two(2) or three(3) digits of the appliance article number

3 A sequential number:

4 Month of manufacture: 01, 02, 03, 04, ... 5 Year of manufacture: 2014 (14), 2015 (15), ...

BA01 . 00014 . 1214

BA = Base Line Series (Counter-Top Cook-Top) IN = Built-In Series WO = Counter Wok Series MO = Module Line Series HO = Hold Line Series GR = Griddle Line Series

or part number that can be found on the invoice or the packing slip.

• A 4-digit sequence number indicates that the appliance is not RTCS® nor RTCSmp®.

• A 5-digit sequence number indicates that the appliance is either a RTCS® or RTCSmp® appliance.

• A RTCSmp® appliance is marked as such on the serial plate.

3 4 5

Induction cooking equipment requires Induction Ready pans to operate. Consult your equipment supplier for a list of our pan selection and prices.

10 Part Number 4532415 Rev 5 12/15

Page 11

Section 2

Installation

IMPORTANT INSTALLATION SAFETY AND ELECTRICAL REQUIREMENTS

Warning

Safety and Electrical Requirements

This appliance component requires additional features and components to comply with appliance and electrical standards.

It is the responsibility of the customer and installer to interpret and comply with all applicable national and regional health codes, safety and electrical standards in your jurisdiction.

This product requires the addition of:

• A suitable non-flammable electrical enclosure; a means to conceal and protect components and wiring.

• Grounding and bonding to the enclosure.

• An appliance rating plate that includes end manufacturer information.

• Investigation by local electrical authority. Warning, caution labels and other markings required by electrical

and safety standards could be provided by local authority.

Depending on the application and configuration of this product(s), consider the addition of:

• Field supply connection terminals (terminal block).

• Branch circuit protection (breakers).

• Fans, ventilation or cooling systems and controls.

Warning

The induction appliance is designed to be installed into a custom built counter or an island suite.

The appliance includes a number of components that have to be installed separately. Customers are responsible for providing proper installation mounting for the components.

Read ALL SECTIONS carefully, comply with all requirements listed and ensure inspection is done by qualified personnel.

Part Number 4532415 Rev 5 12/15 11

Page 12

Installation Section 2

INSTALLATION SAFETYDISCLAIMER

DANGER

Installation must be carried out by registered installation contractors only.

The contractors are responsible for interpreting all instructions correctly and performing the installation in compliance with all applicable national and local regulations.

The warning signs and serial plates on the equipment must strictly be followed.

Warning

This equipment is intended for indoor use only. Do not install or operate this equipment in outdoor areas.

Warning

To avoid instability, the installation area must be capable of supporting the combined weight of the equipment and food product. The equipment must be level side to side and front to back.

Caution

Consultants, fabricators and designers must consult their counter-top suppliers when designing an appropriate support structure and clearance for the counter-top and the installation.

Notice

Induction equipment that is not installed correctly will have warranty voided.

INSTALLATION SAFETYCLEARANCE AND VENTILATION

DANGER

Risk of Fire or Shock or Equipment Failure

All minimum clearances must be maintained. Air intake vents and exhaust vents must not be blocked or be restricted by the installation.

Caution

This equipment must only be operated under an approved ventilation system in accordance with all applicable national and local regulations. Exceptions may apply.

Notice

The maximum ambient temperature for the induction appliance to operate must not exceed 40°C [104°F].

Failure to provide adequate ventilation will cause the appliance to overheat, to reduce power, or to shutdown.

NOTE: Always maintain enough space between and around the equipment for maintenance and service.

INSTALLATION SAFETYELECTRICAL

DANGER

All electrical connections must be carried out by a certified electrical contractor, who is responsible for the correct rating and installation of the appliance. The contractor has to comply with all legal safety regulations and all applicable national and local electrical codes.

Warning

Markings and warning labels mounted directly on the equipment must be observed at all times and kept in a fully legible condition.

Warning

This equipment must be positioned so that the plug is accessible unless other means for disconnection from the power supply, such as circuit breaker or disconnect switch, is provided.

Warning

CE Induction Appliance only: If ground fault current protective switches are used, they must be provided with selective activation and designed for a minimum fault current of 30mA.

Notice

Ensure the supply voltage and the line current match the specifications given on the serial plate affixed to the appliance. Wrong voltage will damage the appliance. A stable power supply must be provided.

Notice

Always refer to the serial plate on the appliance to verify the electrical data. When the data listed on the serial plate is different than that listed in this manual, contact the manufacturer or the authorized representative.

12 Part Number 4532415 Rev 5 12/15

Page 13

Section 2 Installation

Notice

All cables must be routed, protected and tension free.

PERSONAL PROTECTION

DANGER

All utilities (gas, electric, water and steam) must be OFF to all equipment and locked out of operation according to national/regional, as well as company approved practices during installation, maintenance and servicing. Always allow appliance to cool.

DANGER

Use appropriate safety equipment during installation, maintenance and servicing.

DANGER

Never stand, sit, or lean on the equipment! They are not designed to hold the weight of an adult, and may collapse or tip if misused in this manner.

DANGER

To avoid cardiac pacemaker malfunction, consult your physician or pacemaker manufacture about effects of electromagnetic field on your pacemaker.

Warning

Markings and warning labels mounted directly on the equipment must be observed at all times and kept in a fully legible condition.

Warning

Risk of burns from high temperatures. You may get burnt if you touch any of the parts during operation. Surfaces close to the cooking area including side panels may get hot enough to burn skin. Use extreme caution to avoid coming in contact with hot surfaces or hot grease. Wear personal protective equipment.

Caution

Use caution when handling metal surface edges of all equipment.

Part Number 4532415 Rev 5 12/15 13

Page 14

Installation Section 2

Exploded View of a Typical Installation

Shown below, model MO/QU. For a complete list of components, see the components chart for your specific model. Tube of silicone sealant (part number 70000015) shown for installation is not provided.

Glass cooktop

Mounting Frame (for typical installation on 1.5 - 3mm [16 - 10 gauge] thick counter-tops]

Coil Carrier Sheets (Induction Coil and Sensor Assembly)

Induction Generator

Control Unit

Operating Unit

14 Part Number 4532415 Rev 5 12/15

Page 15

Section 2 Installation

Planning for Installation

The induction appliance is designed to be installed into a custom built counter or an island suite. You

must plan ahead for the location, ventilation and electrical requirements for the induction appliance.

See sections:

• Electrical safety at the beginning of this chapter.

• Cabinet Requirements on page 15

• Specifications on page 21

At the design stage, it is important to consult your electrical contractor to ensure your cabinet design

and installation will meet all applicable electrical and safety codes. See sections:

• Electrical safety at the beginning of this chapter.

• Electrical Specifications on page 29

• Electrical Installation on page 37

Your custom built counter or island suite must have proper support structure for the countertop,

the appliance and cooking vessels. The support structure will depend on the installation method, the countertop material and thickness. See sections:

• Typical Applications on page 17

We recommend consulting a mechanical contractor to advise on the structure, ventilation

methods and the overall design. See sections:

• Cabinet Requirements on page 15

• Typical Applications on page 17

• Specifications on page 21

The equipment includes a number of components that have to be installed separately. Ensure

you understand the clearance requirements and installation methods. See sections:

• Exploded View of a Typical Installation on page 14

• Specifications on page 21

• Installation Instructions on page 32

An exploded view of a typical installation is provided. It is very important to seal all installation gaps with

silicone sealant to prevent water ingress.

• Exploded View of a Typical Installation on page 14

• Installation Instructions on page 32

Cabinet Requirements

Read and understand all installation safety instructions at the beginning of Section 2 Installation.

PLACE THE INDUCTION APPLIANCE AWAY FROM

1

HEAT AND MOISTURE

• Similar to other electronic equipment, induction equipment is sensitive to moisture and high heat.

Recommendations

• Do not position the air intake vent near steam or heat exhaust of another appliance.

• Never place your induction equipment next to any grease generating, heat generating or steam emitting equipment, such as oven, deep fryer, pasta cooker, steamer and water bath.

• Never install or place your induction equipment near or on a hot surface.

• Isolate and protect the electronic equipment and wiring with a separate compartment. Install heat shield such as an insulated wall or air gap.

PROVIDE ADEQUATE VENTILATION AND MANAGE

2

AIRFLOW

• Maximum ambient temperature for the induction appliance to operate must not exceed 40°C [104°F].

• Minimum opening for fresh air supply required per induction generator: total sum of 6500mm2 [10.08 square inches].

• Opening for exhaust should be at least as big as the intake vent. Minimum, a total sum of 6500mm [10.08 square inches] per induction generator.

• Fresh air intake and hot exhaust vents must not be blocked or restricted by the installation.

• Ensure the appliance does not pull in hot ambient air or steam from another appliance.

• The intake air and exhaust air must not mix. Hot exhaust must not be pulled back into the appliance through the fresh air intake opening.

• Air intake filter, custom built or provided, must be easily accessible for weekly inspection or cleaning.

Recommendations

• Install fresh air filter on the cabinet.

• Install louvered opening or ventilation gaps to aid air movement and to allow hot exhaust to escape.

• Depending on the air path and the amount of natural air movement, install ventilation fan on the

Part Number 4532415 Rev 5 12/15 15

Page 16

Installation Section 2

cabinet to pull quickly hot exhaust away from the electronic equipment. As an alternative, provide a separate exhaust air plenum.

NOTE: In a situation that when ventilation fan cannot be installed on the cabinet, you must provide ventilation gaps with size of minimum 323 square centimeters [50 square inches] per dual built-in appliance.

NOTE: Additional air filters, ventilation fans, cooling controls, and air ducts are the responsibility of the customer and installer.

PREVENT WATER INGRESS

3

• Any ingress of water will damage the electronic equipment.

Recommendations

• Consider cleaning method and how it might impact your cabinet design.

• All mating surfaces and installation gaps between the countertop and the appliance must be bonded and sealed properly with silicone.

• Design and construct ventilation gaps in such a ways that they would prevent water ingress.

Examples below shown that bent flanges are created behind louvered openings (Example 1) or ventilation gaps (Example2) to deflect water splashes.

Example 1.

Example 2.

ELIMINATE FIRE HAZARDS

4

• Comply with all ventilation and installation clearances.

• Keep the appliance away from combustible materials, vapors or liquids.

• Final cabinet construction and installation must comply with all applicable national and local electrical and safety codes.

PROVIDE SAFE DISCONNECT FROM POWER

5

SUPPLY

• The appliance is intended to be permanently connected to fixed wiring. Other means for

disconnection from power supply, such as circuit breaker or disconnect switch, must be accessible. Consult your local authorities or your electrical contractor for details.

PROVIDE SERVICE CLEARANCE

6

• Provide enough space and service access for technicians to perform maintenance and service.

16 Part Number 4532415 Rev 5 12/15

Page 17

Section 2 Installation

Typical Applications

In this section you will find examples of the most common installations for the induction appliance.

A quad model is shown in the illustrations as an example. When multiple appliances are installed into the same counter, special attention must be paid to the ventilation and electrical requirements. Use the list of features below as your design guideline to ensure a proper cabinet is used for the application and installation.

IMPORTANT DESIGN FEATURES

Install the Induction Generator in a separate compartment away from heat and moisture. Ensure to have adequate ventilation:

The air intake vent is located at the front and the intake air is filtered by an air filter mounted on the cabinet.

The exhaust vent is located at the back of the generator. Consider to create a baffle to prevent the exhaust air from mixing with the fresh intake air. As an alternative, create an exhaust air plenum.

In each of the application example, a baffle is placed behind the generator and the exhaust is vented into a separate channel or chamber and then outside the cabinet. Distance between the exhaust openings and any obstruction is minimum 40mm [1.57”].

Louvered openings of ventilation fan allow exhaust to escape.

Louvered openings or ventilation gap facilitate proper air-flow.

Safe electrical environment:

An enclosed compartment protects the electronic appliance and wiring from the environment.

Personnel are also protected from the electronics and the electrical cables.

It is important that the coil cables are routed separately from other communication and power cables.

The appliance is intended to be permanently connected to fixed wiring. Other means for disconnection from power supply, such as circuit breaker or disconnect switch, must be accessible. NOTE: National and local electrical codes dictate the electrical requirements. Consult your local authorities or your electrical contractor for details.

Supply inlet / conduit opening shown.

Flexible configuration:

The control unit can be installed in multiple orientations. See Cut-out Dimensions: Holes and Studs for Control / Operation unit on page 27

The generator can be installed up to 3-meter [10fee] from the cooktop. See Electrical Cables on page

30.

Water-tight environment:

Mating surfaces between the appliance and coutertop are sealed with silicone (not shown, see Installation Instructions on page 32).

Design and construct ventilation gaps that could prevent water ingress (not shown, see Cabinet Requirements on page 15).

Part Number 4532415 Rev 5 12/15 17

Page 18

Installation Section 2

APPLICATION EXAMPLE 1

• The equipment is built into a large, enclosed compartment. There is ample of space for installation and service.

descriptions of items 1 to 10 in illustration.

• For minimum fresh air intake and exhaust openings for each generator, see Electrical Cables on page 30

• See Important Design Features on page 17 for the

min. 40mm [1.57”]

Indicates the direction of airflow for fresh air. Indicates the direction of airflow for exhaust air.

Application Example 1: Equipment Built Into A Large Compartment.

18 Part Number 4532415 Rev 5 12/15

Page 19

Section 2 Installation

APPLICATION EXAMPLE 2

• The equipment is built into a small, enclosed compartment of a counter with an open base. The compact profile of the appliance is ideal for a front of house cooking station.

• The generators are enclosed in a small electrical compartment. It is important to ensure that there

is adequate ventilation to maintain an operating temperature of below 40°C [104°F]. For minimum fresh air intake and exhaust openings for each generator, see Electrical Cables on page 30

• See Important Design Features on page 17 for the descriptions of items 1 to 10 in illustration.

min. 40mm [1.57”]

Indicates the direction of airflow for fresh air. Indicates the direction of airflow for exhaust air.

Application Example 2: Equipment Built Into A Counter With An Open Base.

Part Number 4532415 Rev 5 12/15 19

Page 20

Installation Section 2

APPLICATION EXAMPLE 3

• This is an application of a low profile design, combined with additional functionalities such as cold or dry storage base. The induction appliance and wiring are isolated and protected in the upper compartment.

• The generators are enclosed in a small electrical compartment. It is important to ensure that there

is adequate ventilation to maintain an operating temperature of below 40°C [104°F]. For minimum fresh air intake and exhaust openings for each generator, see Electrical Cables on page 30

• See Important Design Features on page 17 for the descriptions of items 1 to 8 in illustration.

min. 40mm [1.57”]

Application Example 4: Equipment Built Into A Counter With Other Built-In Functionalities.

Indicates the direction of airflow for fresh air. Indicates the direction of airflow for exhaust air.

20 Part Number 4532415 Rev 5 12/15

Page 21

Section 2 Installation

Specifications

COMPONENT CHARTS AND CONNECTION DIAGRAMS

See Installation Appendix A: Component Charts and Connection Diagrams on page 39

DIMENSIONS: INDUCTION GENERATOR IN/MO 7000, IN/MO 10000, IN/MO 7000FL

Measurements in mm and [inch].

minimum 40 [1.57]

600 [23.62]

[1.57]

153 [6.02] 173 [6.81]

[1.02]

65.5

[2.58]

600 [23.62]

158 [6.22] 101 [3.98]101 [3.98]

Indicates the direction of airflow

1 Distance to obstruction, minimum 40mm or 1.57”

2 Fresh air supply

3 Air exhaust

4 Mains power connection

5 CAN/BUS connection

6 Fan cable connection (IN/MO 7000FL only)

7 Coil connection, induction field 1 + 2

360 [14.17]

Part Number 4532415 Rev 5 12/15 21

Page 22

Installation Section 2

DIMENSIONS: INDUCTION GENERATOR IN/MO 14000FL

Measurements in mm and [inch].

minimum 40 [1.57]

600 [23.62]

40 [1.57]

23 [0.91]

40 [1.57]

153 [6.02]

173 [6.81]

158 [6.22] 101 [3.98]101 [3.98]

131

[5.16]

600 [23.62]

[2.09]

360 [14.17]

Generator

MASTER

Generator

SLAVE

Indicates the direction of airflow

1 Distance to obstruction, minimum 40mm or 1.57”

2 Fresh air supply

3 Air exhaust

4 Mains power connection Induction Field-1

5 CAN/BUS connection Induction Field-1+2

6 Fan cable connection Induction Field-1+2

7 Coil connection Induction Field-1

8 Mains power connection Induction Field-2

9 Coil connection Induction Field-2

22 Part Number 4532415 Rev 5 12/15

Page 23

Section 2 Installation

789

DIMENSIONS: CONTROL UNIT

Measurements in mm and [inch].

45 [1.77]

[0.98]

15 [0.59]15 [0.59]

13 [0.51]

20 [0.79]

8 [0.31]

[0.91]

85 [3.35] 30 [1.18]

200 [7.87]

66 [2.60]

13 [0.51]

254 [10.00]

[2.95]

47 [1.85]

A Detail A. Dimensions of mounting bracket (Brackets provided).

1 Potentiometer/LED connection Induction Field-1

2 Sensor Connection Induction Field-1

3 Digital Display (Optional) Induction Field-1

4 Potentiometer/LED connection Induction Field-2

5 Sensor Connection Induction Field-2

6 Digital Display (Optional) Induction Field-2

7 CAN/BUS Connection

8 Service interface, provides service technician a wireless connection to diagnose problems.

9 OPTIONAL: Energy Management Interface (EMI)

13 [0.51]

10 [0.39]

15 [0.59]

Part Number 4532415 Rev 5 12/15 23

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Installation Section 2

DIMENSIONS: MOUNTING FRAMES

IMPORTANT: Factory supplied frames are intended for installations on counter-tops 1.5mm to 3mm thick [16- to 10-gauge].

NOTE: For counter-top thickness of 20mm to 30mm [1”] or stone countertop installation, please contact Factory for assistance.

NOTE: Countertop cut-out dimensions, noted in the drawings, include 4mm gap per side for silicone sealant.

Dimensions: Mounting Frame for Glass Size 360x360mm

(8x)

(4x)

Measurements in mm and [inch].

1 Counter-top cut-out dimension

2 Hole for installing the mounting frame

3 M4 threaded hole, to level the glass-top

4 Holding rail, to support the coil carrier sheet

5 M4 threaded hole, to level the coil carrier sheet

24 Part Number 4532415 Rev 5 12/15

Page 25

Section 2 Installation

Dimensions: Mounting Frame for Glass Size 360x720mm

(10x)

(6x)

Dimensions: Mounting Frame for Glass Size 375x650mm

Measurements in mm and [inch].

1 Counter-top cut-out dimension

2 Hole for installing the mounting frame

3 M4 threaded hole, to level the glass-top

4 Holding rail, to support the coil carrier sheet

5 M4 threaded hole, to level the coil carrier sheet

(6x)

(10x)

Measurements in mm and [inch].

1 Counter-top cut-out dimension

2 Hole for installing the mounting frame

3 M4 threaded hole, to level the glass-top

4 Holding rail, to support the coil carrier sheet

5 M4 threaded hole, to level the coil carrier sheet

Part Number 4532415 Rev 5 12/15 25

Page 26

Installation Section 2

Dimensions: Mounting Frame for Glass Size 650x650mm

(12x)

Measurements in mm and [inch].

1 Counter-top cut-out dimension

2 Hole for installing the mounting frame

3 M4 threaded hole, to level the glass-top

4 Holding rail, to support the coil carrier sheet

5 M4 threaded hole, to level the coil carrier

sheet

Dimensions: Mounting Frame for Glass Size 720x720mm

(12x)

Measurements in mm and [inch].

1 Counter-top cut-out dimension

2 Hole for installing the mounting frame

3 M4 threaded hole, to level the glass-top

4 Holding rail, to support the coil carrier sheet

5 M4 threaded hole, to level the coil carrier sheet

26 Part Number 4532415 Rev 5 12/15

Page 27

Section 2 Installation

CUTOUT DIMENSIONS: COUNTERTOP

See Dimensions: Mounting Frames on page 24

CUTOUT DIMENSIONS: HOLES AND STUDS FOR CONTROL / OPERATION UNIT

Use the dimensional guide below to create holes and studs to mount the control unit and the operation units. Mount the units either together on the same panel or on separate panels.

Mounting brackets are provided to install the control unit. Note that the control unit can be mounted in different orientations (see X and Y versions in the drawings below).

Measurements in mm and [inch].

30 [1.18]

M4 / M5

X X

min.

125 [4.92] 155 [6.1]

27 [1.06]

min.

8.2 [0.32]

5 [1.2]

10.2 [0.4]

5 [1.2]

38 [1.50]

without EMI

226 [8.96]

101 [3.98]

min.

with EMI

min.

30 [1.18]

57 [2.24]

with EMI

14 [0.55]

28 [1.10]

14 [0.55]

1 Operation Unit

2 Control Unit (with or without EMI. EMI is optional)

3 Studs or welded bolts, to mount the control unit. Size, M4 or M5 studs or bolts.

4 Mounting brackets can be inserted into the locations as shown. Two brackets are shown as an example.

A Detail A. Holes required for mounting the operation unit.

X Detail X. Locations for studs/bolts for the corresponding mounting versions shown.

Y Detail Y. Locations for studs/bolts for the corresponding mounting versions shown.

Part Number 4532415 Rev 5 12/15 27

Page 28

Installation Section 2

INSTALLATION CLEARANCE

Induction

Generator

Control

Unit

Components Dimension a

Minimum clearance,

cable bend/ cable

connection

127mm [5”] 40mm [1.57”] 10mm [0.39”]

Dimension b

Minimum clearance,

air exhaust and fresh

air intake

Dimension c —

Minimum body

clearance, all

sides

70mm [2.75”] -- 38mm [1.5”]

Coil Carrier

Sheet

127mm [5”] -- 100mm [3.94”]

Operation

Unit

12.7 mm [0.5”] --

INSTALLATION DISTANCE BETWEEN COMPONENTS

For standard cable lengths and other options, see Electrical Cables on page 30

Component 1 Component 2 MAXIMUM Distance Allowed between Components 1 & 2

Control Unit

Coil Carrier

Control Unit

Operating Unit

800mm [31.5”]

3-meter [10-feet]

Induction Generator

Coil Carrier

28 Part Number 4532415 Rev 5 12/15

Page 29

Section 2 Installation

ELECTRICAL SPECIFICATIONS

Model - DUAL Voltage

(50-60Hz)

Power # Circuits Conductor

Size

# Coils* #Cook-

MO/DU 7000-360FL 208 V AC 3Φ 7000W(2x3500 W) 22A 1 AWG 10 2 FL 1

400 V AC 3Φ 7000W(2x3500 W) 11A 1 1.5mm

440 V AC 3Φ 7000W(2x3500 W) 10A 1 1.5mm

2 FL 1

MO/DU 7000 208 V AC 3Φ 7000W(2x3500 W) 22A 1 AWG 10 2 RU 2

400 V AC 3Φ 7000W(2x3500 W) 11A 1 1.5mm

440 V AC 3Φ 7000W(2x3500 W) 10A 1 1.5mm

2 RU 2

MO/DU 10000 208 V AC 3Φ 10000W(2x5000 W) 30A 1 AWG 8 2 RU 2

400 V AC 3Φ 10000W(2x5000 W) 16A 1 2.5mm

440 V AC 3Φ 10000W(2x5000 W) 15A 1 2.5mm

2 RU 2

MO/DU 14000 FL 208 V AC 3Φ 14000W(4x3500 W) 22A 2 AWG 10 4 FL 2

400 V AC 3Φ 14000W(4x3500 W) 11A 2 1.5mm

440 V AC 3Φ 14000W(4x3500 W) 10A 2 1.5mm

Model - QUAD Voltage

(50-60Hz)

Power # Circuits Conductor

Size

4 FL 2

# Coils* #Cook-

MO/QU 14000 208 V AC 3Φ 14000W(4x3500 W) 22A 2 AWG 10 4 RU 4

400 V AC 3Φ 14000W(4x3500 W) 11A 2 1.5mm

440 V AC 3Φ 14000W(4x3500 W) 10A 2 1.5mm

4 RU 4

MO/QU 20000 208 V AC 3Φ 20000W(4x5000 W) 30A 2 AWG 8 4 RU 4

400 V AC 3Φ 20000W(4x5000 W) 16A 2 2.5mm

440 V AC 3Φ 20000W(4x5000 W) 15A 2 2.5mm

MO/QU 21000 208 V AC 3Φ 21000W(RU: 2x3500W + FL: 4x3500 W)

22A

400 V AC 3Φ 21000W(RU: 2x3500W + FL: 4x3500 W)

11A

440 V AC 3Φ 21000W(RU: 2x3500W + FL: 4x3500 W)

10A

MO/QU 24000 208 V AC 3Φ 24000W(RU: 2x5000W + FL: 4x3500 W)

30A

400 V AC 3Φ 24000W(RU: 2x5000W + FL: 4x3500 W)

16A

440 V AC 3Φ 24000W(RU: 2x5000W + FL: 4x3500 W)

15A

3 AWG 10 2 RU +

3 1.5mm

3 (1x) AWG 8

(2x) AWG 10

3 (1x) 2.5mm

(2x) 1.5mm

3 (1x) 2.5mm

(2x) 1.5mm

4 RU 4

4 FL

2 RU + 4 FL

2 RU +

4 FL

2 RU +

4 FL

MO/QU 28000 FL 208 V AC 3Φ 28000W(8x3500 W) 22A 4 AWG 10 8 FL 4

400 V AC 3Φ 28000W(8x3500 W) 11A 4 1.5mm

440 V AC 3Φ 28000W(8x3500 W) 10A 4 1.5mm

8 FL 4

Zones

* RU = round coil, FL = Full/rectangular coil

3Φ = Three Phase

Part Number 4532415 Rev 5 12/15 29

Page 30

Installation Section 2

ELECTRICAL CABLES

Cable Kit

• Cable kit voltage versions: 208V or 400V

• Standard, 2.5-meter cable kit, includes:

• Coil Cable, 2.5-meter [98”]

• CAN/BUS RJ-45 Cable, 3-meter [118”]

• Sensor Cable, 1-meter [39”]

• Fan Cable is included where applicable.

• Options, 4-meter cable kit, includes:

• Coil Cable, 4-meter [157.5”]

• CAN/BUS RJ-45 Cable, 5-meter [197”]

• Sensor Cable, 1-meter [39”]

• Fan Cable is included where applicable.

• Option, 6-meter cable kit, includes:

• Coil Cable, 6-meter [236.2”]

• CAN/BUS RJ-45 Cable, 7-meter [276.6”]

• Sensor Cable, 1-meter [39”]

• Fan Cable is included where applicable.

• There are different cable kits for Round coil (RU) components and Full coil (FL) components.

• RU cable kit descriptions: IN/MO7000/10000-

360 or IN/MO7000/10000

• FL cable kit descriptions: IN/MO7000FL-360 or

IN/MO14000

OPERATING CONDITIONS

For the appliance to function properly, the following conditions must be maintained.

Maximum Tolerance of Nominal Supply Voltage

Network Impedance (Zmax.)

Supply frequency 50/60 Hz

Ingress Protection class IP X0 (Protection by customer is

Maximum Ambient Temperature

Maximum Relative Air Humidity

Induction Generator, Maximum Fan Air Flow

Temperature Regulator Potentiometer 10 kOhm

Indicator Lamp 24VDC / max. 40mA (Green)

Induction cooking pan bottom diameter

Amperage Nominal Value — 400V, 3Φ

Amperage Nominal Value — 208V, 3Φ

+6 /-10 %

0.25Ω

required.)

In Storage,

-4°F to +158°F [-20°C to +70°C]

In Operation, + 41°F to +104°F [+5°C to +40°C]

In Storage, 10% to 90%

In Operation, 30% to 90%

120m3 per hour [70.63 cfm]

Minimum opening for fresh air supply: total sum of 6500mm [10.08 square inches] per generator.

Minimum opening for exhaust: total sum of 6500mm inches] per generator

Minimum, 12cm [5”]

10A for the 7kW generator (4 x

1.5mm

)

15A for the 10kW generator (4 x

2.5mm

) 2 x 10A for the 14kW generator (2 x (4 x 1.5mm

20A for the 7kW generator (4x AWG

10) 29A for the 10kW generator (4x AWG 8) 2 x 20A for the 14kW generator (2 x (4 x AWG 10))

))

[10.08 square

3Φ = Three Phase

30 Part Number 4532415 Rev 5 12/15

Page 31

Section 2 Installation

ORIENTATION OF COIL CARRIER, GLASS AND FRAME FOR INSTALLATION

Mounting Frame

The mounting frame has a set of retaining rails that are hinged at the BACK of the frame. The rails support the coil carrier sheet. When installing the coil carrier sheet, the rails can be dropped down at the FRONT.

When you plan the layout and installation, ensure that the installers will have enough space at the FRONT of the frame to insert the coil carrier sheets. More details in Installation Instructions on page 32.

Quad-Models Only:

• The orientation of the frame must match the orientation of the glass and the coil carrier sheets.

• Correct orientation ensures that:

• The sensors are located at the correct positions to

monitor the temperature and the pan properly.

• The induction coils sit within the perimeter of the

edged patterns on the glass. Pans will be heated evenly.

• Installers and service technicians can identify with

ease each induction field location, the corresponding connectors and components for each induction field.

• Follow the chart below to incorporate the correct placement into your kitchen design and installation.

Part Number 4532415 Rev 5 12/15 31

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Installation Section 2

Installation Instructions

INSTALLING THE INDUCTION GENERATOR

• The generator can be installed up to 3.05 meters or 10 feet away from the induction coils/glass-top. The distance is restricted by the lengths of the cables.

• The generator can be installed horizontally or vertically. Do not obstruct the rating plate.

• Use brackets to secure the generator to the cabinet. Brackets and fasteners for installation are not provided. (Examples, below)

INSTALLING THE CONTROL UNIT

• Cut-out dimensions, see Cut-out Dimensions: Holes and Studs for Control / Operation unit on page 27.

• Mount the unit onto a non-combustible surface.

• Mounting brackets are provided.

• The unit can be mounted in a number of orientations. See X and Y versions in Cut-out Dimensions: Holes and Studs for Control / Operation unit on page 27

• Maximum distance allowed between the control unit and other components. See Electrical Cables on page 30 and Installation distance between components on page 28.

• Do not block the service interface. See Dimensions: Control Unit on page 23

• Fasteners for installation are not provided.

INSTALLING THE OPERATION UNIT POWER SWITCH

• Cut-out dimensions, see Cut-out Dimensions: Holes and Studs for Control / Operation unit on page 27.

• Mount the unit onto a non-combustible surface.

• The unit must be mounted UPRIGHT onto the back of a panel.

• Thickness of panel for mounting the unit, typical thickness = 1.5mm [16 gauge]. Maximum thickness = 3mm [12 gauge]. This restriction ensures a proper grip on the knob.

• The knob and indication lamp must not be obstructed by installation.

• Use two (2) M4 screws to secure each switch to the panel. The screws prevent the switch from rotating. Failure to perform this installation step will cause the switch to dislodge or rotate during operation.

• Fasteners for installation are not provided.

32 Part Number 4532415 Rev 5 12/15

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Section 2 Installation

INSTALLING THE MOUNTING FRAME, GLASS AND COIL CARRIER

IIMPORTANT: Factory supplied frames are intended for installations on counter-tops 1.5mm to 3mm thick [16- to 10-gauge].

NOTE: For counter-top thickness of 20mm to 30mm [1”] or stone countertop installation, please contact Factory for assistance.

Partition

When installing two coil carrier sheets on the same frame, you must install a non-magnetic steel partition plate in between them. This plate isolates the magnetic fields and prevents the fields from interfering each other.

Order of Installation

1. Mounting frame

2. Silicone gaskets

3. Glass-top

4. Coil carrier sheet

NOTE: Coil and sensor assembly will be compressed by about 5mm after installation.

55mm

50mm

+/- 2mm

Part Number 4532415 Rev 5 12/15 33

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Installation Section 2

min 1.5 [0.06]

1. To install the Mounting Frame:

i. Counter-top cut-out dimension, see dimensional

drawing of the mounting frame.

ii. Use the pre-drilled Ø8mm holes on the frame as the

locational guide, install studs / mounting bolts (size M5) onto the underside of the counter-top.

min 1.5

[0.06]

iii. Fasten the frame securely.

iii

2. To install the silicone gaskets:

i. Clean surfaces:

BEFORE applying any silicone adhesive, CLEAN glass, silicone gaskets, frame, and tops with isopropyl alcohol or equivalent.

ii. Apply a line of silicone adhesive PACTAN onto the

flange on the frame. Silicone adhesive PACTAN is not provided (part number = 70000015).

iii. Place the silicone gaskets (provided) onto the flange.

iv. Then apply another line of silicone adhesive onto the

silicone gasket.

iii

34 Part Number 4532415 Rev 5 12/15

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Section 2 Installation

min 1.5 [0.06]

3. To install the glass:

i. Examine the Ceran® glass before installation.

ii. Then lower the glass carefully onto the silicone stripe.

NOTE: Orient the glass-top correctly in relation to the frame and coil carrier sheet.

NOTE: When installing multiple glass-tops side by side, orient the logos the same direction. Consult the designer or plan for details.

Align the edges of the glass with the edges of the counter-top opening.

iii. Level the glass-top. Insert screws (not provided, size

iii

M4) into the threaded holes and level the glass-top by adjusting the screws.

iv. To provide a water tight seal, apply silicone sealant

completely around, filling any gaps between the glass and the counter-top surface.

Measurements in mm [inch]

NOTE: Allow enough time for the silicone to cure per manufacturer’s instructions before installing the coil carrier sheet (Step 4).

4. Installing the Coil Carrier Sheet

NOTE: Before installation, check the kitchen plan and coil layout (orientation) to ensure the plug connectors on the coil carrier sheet are oriented correctly for wiring and maintenance.

NOTE: The coils and temperature sensors on the coil carrier sheet must be compressed against the bottom of the glass evenly. Specifically, a constant pressure of 5mm to the Ceran® glass allows the sensors to work properly. You MUST

follow the instructions to set the correct compression.

To install the coil carrier sheet:

i. Loosen the two screws to free the retaining rails. The

rails are hinged at the hooks at the back.

ii. Guided by the retaining rails, carefully insert the back

end of the coil carrier sheet into the frame. The coil and sensor connectors should be facing the front. The retaining rails provide additional support to the coil carrier sheet.

iii. While holding the coil carrier sheet together with the

retaining rails, swing the rails back into the original position and tighten the screws.

Part Number 4532415 Rev 5 12/15 35

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Installation Section 2

iv. Measure the protrusion of the bolts of the coil

carrier sheet. The bolts must protrude 5mm from the bottom of the coil carrier sheet.

v. Measure the distance between the underside of the

coil carrier sheet to the Ceran® glass. The distance must be 50mm +/- 2mm.

50mm

+/- 2mm

vi. When you do not obtain the measurements in (i)

and (ii), insert screws (not provided, size M4) into the threaded holes on the retaining rails. Tighten or loosen the M4 screws until you get the correct measurements.

5mm

See Electrical Installation on page 37 to connect the components.

36 Part Number 4532415 Rev 5 12/15

Page 37

Section 2 Installation

ELECTRICAL INSTALLATION

Warning

If using a Circuit Breaker (Fault circuit Interrupter—FI switch), when switching a generator to a three-phase mains supply, make sure that it can temporarily dissipate generated power, caused by the asymmetry, which

Connecting the Components

Notice

THE COIL, SENSOR AND COMMUNICATION (RJ45) CABLES MUST BE ROUTED SEPARATELY AND MUST NOT REST ON ONE ANOTHER.

could result in activation of a Circuit Breaker (FI switch).

When selecting the Circuit Breaker (FI switch), make sure a frequency range of approx. 20 kHz can be generated by the generator DC and AC. We recommend the selection of a Circuit Breaker (FI switch) suitable for these requirements.

To manage electromagnetic interference, dress and tie excess cable length in a serpentine or S-pattern. DO NOT COIL THE CABLES.

Notice

When using a Circuit Breaker (FI switch) for personal safety, the activating current for the Circuit Breaker (FI switch) should conform to the safety standards and regulations of the specific country.

Warning

The electrician must equip the generator with a power supply cable in accordance with the applicable regulations. Ensure the mains cable connection is absolutely correct.

NOTE: Ensure ALL cables are connected correctly to the correct induction field.

Branch circuit protection / FI switch

Best practice: When multiple cooking appliances are installed into the same counter, install a circuit breaker box or a FI switch box to protect the individual circuit.

Indicates the direction of airflow.

NOTE: Ensure the insertion tongues of the RJ-45 cables (CAN/BUS) are fully engaged into the ports.

Warning

Ensure the control knobs are in the 0 (OFF) position BEFORE connecting the appliance to the electrical supply.

ON-Position

Any position other than “0” is pointing to the Indicator lamp. The lamp is on.

OFF-Position

“0” is pointing to the Indicator lamp. The lamp is off.

2. Remove all objects from the glass-top.

3. Review Installation Appendix A: Component Charts and Connection Diagrams on page 39 and connect the components.

4. Review Installation Appendix B: Power Supply Cable Wiring Diagrams on page 44 and connect the generator to power supply.

5. Test the operation of the equipment. See Function Test on page 38

Part Number 4532415 Rev 5 12/15 37

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Installation Section 2

Function Test

• Read and understand all installation safety instructions regarding Personal Protection.

• Observe also ALL operation safety requirements in section 3 Operation.

Testing procedure:

1. Examine the cookware for induction cooking:

• Pans must be induction ready. See details in section 3 Operation.

• Minimum pan size: Pan must have bottom diameter larger than 12cm [5”]. Otherwise, the pan will not be heated. This is a safety feature. The sensors do not detect pan smaller than this minimum size.

2. Put some water in an induction pan and place it in the center of the cook-zone.

3. Turn the control knob to a ON-position. The indicator lamp illuminates and the water is heated.

ON-Position

Any position other than “0” is pointing to the Indicator lamp. The lamp is on.

OFF-Position

“0” is pointing to the Indicator lamp. The lamp is off.

4. Remove the pan away from the cook-zone.

NOTE: When power transmission to the pan bottom stops, the indicator lamp blinks.

5. Place the pan back on the cook-zone. The heating process resumes.

NOTE: The indicator lamp illuminates continuously again when energy is being transferred to the pan.

6. Turn the control knob to the OFF/“0”-position. The heating process stops; the indicator lamp goes off.

If the appliance does not function as expected despite using quality induction pans, refer to section 5 Troubleshooting.

To test the efficiency of a pan for induction cooking, refer to section 5 Troubleshooting.

38 Part Number 4532415 Rev 5 12/15

Page 39

Section 2 Installation

Installation Appendix A: Component Charts and Connection Diagrams

CHART 1, MODULELINE ROUND COIL DUAL MODELS

Model Glass (mm) Mounting

MO/DU7000-360

(2x) 360x360x6

MO/DU10000-

360

Installation

Diagram:

MO/DU7000-360

MO/DU1000-360

MO/DU7000-650

MO/DU7000-720

MO/DU10000-

650

MO/DU10000-

720

Installation

Diagram:

MO/DU7000-650

MO/DU7000-720

MO/DU1000-650

MO/DU1000-720

(2x) 360x360x6

O-F1

O-F2

F1, F2=Induction Field 1, Field 2 | P=Electrical Power Connection | S=Sensor Connection | RU=Round Coil Connection | O=Potentiometer and

(1x) 650x375x6

(1x) 720x360x6

(1x) 650x375x6

(1x) 720x360x6

O-F1

O-F2

F1, F2=Induction Field 1, Field 2 | P=Electrical Power Connection | S=Sensor Connection | RU=Round Coil Connection | O=Potentiometer and

Generator Coil Carrier

Frame

(2x)

(1x) IN/MO 7000

(2x) (1x) IN/MO

10000

CAN/BUS

S-F2

S-F1

Indicator Lamp Connection | CAN/BUS=communication connection | *=Splitter(included)

(1x)

(1x) IN/MO 7000

(1x)

(1x) IN/MO 7000

(1x)

S-F1

(1x) IN/MO

10000

(1x) IN/MO

10000

CAN/BUS

RU-F1+F2

S-F2

Indicator Lamp Connection | CAN/BUS=communication connection

Sheet (mm)

(2x) 344x355,

3.5kW x2

(2x) 344x355,

5.0kW x2

RU-F1+F2

(1x) 319x624,

3.5kW x2

(1x) 354.5x689,

3.5kW x2

(1x) 319x624,

5.0kW x2

(1x) 354.5x689,

5.0kW x2

Control Unit Operation

(1x) IN/MO

7000/10000

(1x) IN/MO

7000/10000

F1 F2

P-F1+F2

(1x) IN/MO

7000/10000

(1x) IN/MO

7000/10000

(1x) IN/MO

7000/10000

(1x) IN/MO

7000/10000

P-F1+F2

Unit

(2x)

Cable Kit

(Standard)

(1x) IN/MO

7000/10000-360

(1x) IN/MO

7000/10000-360

(1x) IN/MO

7000/10000

(1x) IN/MO

7000/10000

(1x) IN/MO

7000/10000

(1x) IN/MO

7000/10000

Part Number 4532415 Rev 5 12/15 39

Page 40

Installation Section 2

CHART 2, MODULELINE ROUND COIL QUAD MODELS

Model Glass (mm) Mounting

Frame

MO/QU14000-

650

(1x) 650x650x6

MO/QU14000-

720

(1x) 720x720x6

MO/QU20000-

650

(1x) 650x650x6

MO/QU20000-

720

(1x)

Generator Coil Carrier

Sheet (mm)

(2x) 319x624,

(2x) IN/MO 7000

(2x) IN/MO

10000

3.5kW x4

(2x) 354.5x689,

3.5kW x4

(2x) 319x624,

5.0kW x4

Control Unit Operation

Unit

(4x)

(2x) IN/MO

7000/10000

(4x)

(2x) IN/MO

7000/10000

(4x)

(2x) IN/MO

7000/10000

(4x)

Cable Kit

(Standard)

(2x) IN/MO

7000/10000

(2x) IN/MO

7000/10000

(2x) IN/MO

7000/10000

(2x) IN/MO

7000/10000

Installation

Diagram:

MO/QU14000-650

MO/QU14000-720

MO/QU20000-650

MO/QU20000-720

(1x) 720x720x6

O-F1

O-F2

O-F3

O-F4

F1, F2, F3, F4=Induction Field 1, Field 2... | P=Electrical Power Connection | S=Sensor Connection | RU=Round Coil Connection |

(1x)

RU-F3+F4

(2x) 354.5x689,

5.0kW x4

(2x) IN/MO

7000/10000

P-F1+F2

P-F3+F4

(2x) IN/MO

10000

CAN/BUS

RU-F1+F2

S-F2

S-F1

CAN/BUS

S-F4

S-F3

O=Potentiometer and Indicator Lamp Connection | CAN/BUS=communication connection

40 Part Number 4532415 Rev 5 12/15

Page 41

Section 2 Installation

CHART 3, MODULELINE FULL COIL DUAL MODELS

Model Glass (mm) Mounting

Frame

MO/DU7000-

360FL

(1x) 360x360x6 (1x)

Installation

Diagram:

MO/DU7000-

360FL

F1=Induction Field 1 | P=Electrical Power Connection | S=Sensor Connection | FL=Full Coil Connection | O=Potentiometer and Indicator Lamp

MO/DU14000-

360FL

(2x) 360x360x6

Installation

Diagram:

MO/DU14000-

360FL

MO/DU14000-

650FL

(1x) 650x375x6

MO/DU14000-

720FL

(1x) 720x360x6

Installation

Diagram:

MO/DU14000-

650FL

MO/DU14000-

720FL

O-F1

F1, F2=Induction Field 1, Field 2 | P=Electrical Power Connection | S=Sensor Connection | FL=Full Coil Connection | O=Potentiometer and

O-F1

O-F2

F1, F2=Induction Field 1, Field 2 | P=Electrical Power Connection | S=Sensor Connection | FL=Full Coil Connection | O=Potentiometer and

(2x)

(1x)

Generator Coil Carrier

Control Unit Operation

Sheet (mm)

(1x) IN/MO

7000FL

CAN/BUS

S-F1

Connection | CAN/BUS=communication connection

(1x) IN/MO

14000FL

S-F1

CAN/BUS

S-F2O-F2

Indicator Lamp Connection | CAN/BUS=communication connection

(1x) IN/MO

14000FL

(1x) IN/MO

14000FL

S-F1

CAN/BUS

P-F2

S-F2

Indicator Lamp Connection | CAN/BUS=communication connection

FL-F1

P-F2

FL-F1

(1x) 344x355,

3.5kW x2

(2x) 344x355,

3.5kW x4

FL-F2

(1x) 319x624,

3.5kW x4

(1x) 354.5x689,

3.5kW x4

F1+F2

P-F1

FL-F2

P-F1

(1x) IN/MO

7000/14000

(1x) IN/MO

7000/14000

(1x) IN/MO

7000/14000

(1x) IN/MO

7000/14000

Cable Kit

Unit

(1x)

(2x)

(Standard)

(1x)

IN/MO 7000FL-

360

(1x) IN/MO14000

Part Number 4532415 Rev 5 12/15 41

Page 42

Installation Section 2

CHART 4, MODULELINE FULL COIL QUAD MODELS

Model Glass (mm) Mounting

Frame

MO/QU28000-

650FL

(1x) 650x650x6

MO/QU28000-

720FL

(1x) 720x720x6

Installation

Diagram:

MO/QU28000-

650FL

MO/QU28000-

720FL

O-F1

O-F2

(1x)

Generator Coil Carrier

(2x) IN/MO

14000FL

(2x) IN/MO

14000FL

CAN/BUS

S-F2

P-F2

Sheet (mm)

(2x) 319x624,

3.5kW x8

(2x) 354.5x689,

3.5kW x8

FL-F1

FL-F2

Control Unit Operation

(2x) IN/MO

7000/14000

(2x) IN/MO

7000/14000

F1+F2

P-F1

Unit

(4x)

Cable Kit

(Standard)

(2x) IN/MO

14000

(2x) IN/MO

14000

S-F1

O-F3

O-F4

F1, F2, F3, F4=Induction Field 1, Field 2... | P=Electrical Power Connection | S=Sensor Connection | FL=Full Coil Connection | O=Potentiometer

CAN/BUS

S-F4

S-F3

and Indicator Lamp Connection | CAN/BUS=communication connection

P-F4

F3+F4

P-F3

FL-F3

FL-F4

F3 F4

42 Part Number 4532415 Rev 5 12/15

Page 43

Section 2 Installation

CHART 5, MODULELINE ROUND+FULL COIL QUAD MODELS

Model Glass (mm) Mounting

MO/QU21000-

720

(1x) 720x720x6

MO/QU24000-

720

(1x) 720x720x6

Installation

Diagram:

MO/QU21000-720

MO/QU24000-720

O-F1

O-F2

Frame

(1x)

S-F1

IN/MO 14000

Generator Coil Carrier

Sheet (mm)

(1x) IN/MO

10000

(1x) IN/MO

14000FL

(1x) IN/MO

10000

(1x) IN/MO

14000FL

CAN/BUS

FL-F1

P-F2

(1x) 354.5x689,

3.5kW x2

(1x) 354.5x689,

3.5kW x4

(1x) 354.5x689,

5.0kW x2

(1x) 354.5x689,

3.5kW x4

F1+F2

FL-F2

Control Unit Operation

(1x) IN/MO

7000/10000

(1x) IN/MO

14000

(1x) IN/MO

7000/10000

(1x) IN/MO

14000

P-F1

Unit

(4x)

Cable Kit

(Standard)

(1x) IN/MO

7000/10000

(1x) IN/MO

14000

(1x) IN/MO

14000

(1x) IN/MO

7000/10000

S-F3

S-F2

S-F4

CAN/BUS

P-F3+F4

RU-F3+F4

O-F3

IN/MO 7000/10000

O-F4

F1, F2, F3, F4=Induction Field 1, Field 2... | P=Electrical Power Connection | S=Sensor Connection | FL=Full Coil Connection | RU=Round Coil

Connection | O=Potentiometer and Indicator Lamp Connection | CAN/BUS=communication connection

F2 F3 F4

Part Number 4532415 Rev 5 12/15 43

Page 44

Installation Section 2

Installation Appendix B: Power Supply Cable Wiring Diagrams

WIRING DIAGRAM: MODULELINE AND BUILTIN DUAL COOKTOP, 208V, 400V.

208V

L2 L3

208V

L1L2L3

GND L1(X) L2(Y) L3(Z)

400V

L1L2

400V

GND L1(X) L2(Y) L3(Z)

44 Part Number 4532415 Rev 5 12/15

Page 45

Section 2 Installation

WIRING DIAGRAM: MO/QU 14KW/20KW, ROUND COILS. 208V, 400V.

L1L2L3

208V

GND L1(X) L2(Y) L3(Z)

L1L2L3

208V

400V

L1L2L3

GND L1(X) L2(Y) L3(Z)

400V

L1L2L3

L2L3E

Part Number 4532415 Rev 5 12/15 45

Page 46

Installation Section 2

WIRING DIAGRAM: MO/QU, 21KW/24KW, FLAT+ROUND COILS. 208V, 400V.

L1L2L3

208V

GND L1(X) L2(Y) L3(Z)

L1L2L3

208V

L1L2L3

L2L3E

L1L2L3

400V

GND L1(X) L2(Y) L3(Z)

400V

L1L2L3

46 Part Number 4532415 Rev 5 12/15

Page 47

Section 2 Installation

WIRING DIAGRAM: MO/QU, 28KW, FLAT COILS. 208V, 400V.

L1L2L3

L1 L2L3

208V

GND L1(X) L2(Y) L3(Z)

L1L2L3

208V

L1L2L3

400V

L2L3E

L1L2L3

GND L1(X) L2(Y) L3(Z)

L2L3E

400V

Part Number 4532415 Rev 5 12/15 47

Page 48

Section 3

Operation

OPERATION SAFETYDISCLAIMER

DANGER

The on-site supervisor is responsible for ensuring that operators are made aware of the inherent dangers of operating this equipment.

DANGER

Risk of fire/shock/equipment failure. All minimum clearances must be maintained. Do not obstruct vents or openings.

Warning

This equipment is intended for indoor use only. Do not install or operate this equipment in outdoor areas.

Notice

The reliability of the appliance can only be guaranteed when it is used properly. The appliance must always be operated within the limits and/or the operating conditions provided in this manual.

Notice

Avoid dropping any hard objects onto the equipment. Damages to the heating surface will shortened the life cycle of the equipment or incur high service costs.

Notice —Models with Glass-Top

Use Only Induction Suitable Cookware

Use only induction suitable cookware with proper sizes and made of proper material. The induction suitable cookware must be in good condition without any uneven, arched or partially detached bottoms.

Using unsuitable cookware can cause the appliance to fail prematurely, void your warranty, or incur high service costs.

Notice —Induction Griddles / Braising Pans

NEVER heat any cooking pan on the griddle plate or in the braising pan. Heating cooking pan with these equipment will damage these equipment. Heat only food products on the griddle plate or in the braising pan.

OPERATION SAFETYPERSONAL PROTECTION

Notice

Induction appliances are more powerful, heat up pans quicker, and cook food faster than conventional cooking equipment. Your induction appliance will require different use and care than other conventional equipment.

Do not operate the equipment without reading this manual and understanding all safety requirements.

DANGER

If any part of the appliance is cracked or broken, Stop and Immediately Turn Off the appliance. Only if it

is possible and safe, disconnect the equipment from main power supply. Do not touch any parts inside the appliance.

Disconnect electric power at the main power disconnect for all equipment being serviced.

Failure to disconnect the power at the main power supply disconnect could result in serious injury or death. The power switch DOES NOT disconnect all incoming power.

Contact an authorized service agency for assistance.

DANGER

Do not operate any appliance with a damaged or pinched cord or a damaged plug. All repairs must be performed by a qualified service company.

DANGER

Keep power cord AWAY from HEATED surfaces. DO NOT immerse power cord or plug in water. DO NOT let power cord hang over edge of table or counter.

DANGER

To avoid cardiac pacemaker malfunction, consult your physician or pacemaker manufacture about effects of electromagnetic field on your pacemaker.

DANGER

Never stand, site, or lean on the equipment! They are not designed to hold the weight of an adult, and may collapse or tip if misused in this manner.

48 Part Number 4532415 Rev 5 12/15

Page 49

Section 3 Operation

Cooking with Induction Glass-Tops Models

Warning

Short Cook Time

Induction appliances cook food faster than conventional cooking equipment. To avoid overheating and burning, check the cooking process frequently. Never leave the appliance unattended during operation.

Caution

Metallic objects are heated up very quickly when placed on the cook zone during operation. To avoid injury,

DO NOT place any objects such as closed cans, aluminum objects (aluminum foils), cutlery, jewelry, or watches on the appliance.

DO NOT place any object such as paper, cardboard, or cloth on the cooking surface, because this creates a fire hazard.

DO NOT place credit cards, phone cards, tapes, or any objects that are sensitive to magnetism on the appliance.

DO NOT use the appliance for storage. DO NOT place any paper products, cooking utensils, cutlery, plastic vessels or food on the appliance.

Notice

Do not use the cooktop for food preparation such as cutting and chopping.

Warning

Never Leave An Empty Pan On Cooktop

Induction appliances heat up empty pans very quickly. Never operate the appliance with an empty pan. Do not pre-heat pan. Always put food products, water or oil into the pan before turning on the appliance. Failure to do so will result in irreparable damage.

Notice

Broil-Dry Protection

Cook zones are monitored by temperature sensors. The sensors can detect overheating at the base of a cooking pan.

When an overheated pan (overheated oil, empty pan) is detected, the appliance stops transferring energy to the pan immediately. You must turn off the appliance and let it cool down before re-starting the appliance.

Caution

Do Not Touch Overheated Appliance

To avoid burn injuries, do not touch the appliance when a pan is overheated and take all the necessary precautions when removing the overheated pan.

Warning

Steam can cause serious burns. Always wear some type of protective covering on your hands and arms when removing lids or pans from the appliance. Lift the lid or pan in a way that will direct escaping steam away from your face and body.

Cooking with Induction Griddles/Braising Pans

Caution

Induction Griddles / Braising Pans

A suitable grease-collecting means must be in place before operating appliance.

Part Number 4532415 Rev 5 12/15 49

Page 50

Operation Section 3

Important Rules—Operation and Maintenance

Follow these simple rules to ensure reliable and repeatable performance of your induction equipment:

Keep kitchen temperature below 40°C [105°F].

1

40oC/104oF

C/41oF

40oC/104oF

C/41oF

Never place your induction equipment next to any

2

grease generating or heat generating equipment.

Use only pans that fits the glass. Do not use

4

oversized pans.

Never pre-heat the pan. Place the pan on the cook

5

zone only when you are ready to cook.

Clean the intake filter at least once a week or as

3

often as required.

50 Part Number 4532415 Rev 5 12/15

Do not use dented pans because it will cause

6

damages to the electronics.

Page 51

Section 3 Operation

Types of Induction Coil In Your Equipment

Your induction appliance is equipped with either Round Coil (RU) or Full Coil (FL) or both, depending on the model.

The pattern edged on the glass indicates the type of induction coil installed beneath the glass.

ROUND COIL

This pattern indicates that there is one round coil equipped beneath the glass.

One coil in one cook zone, controlled by one power switch.

FULL COIL

This pattern indicates that there are two (2) full coils (rectangular in shape) equipped beneath the glass.

Two coils in one cook zone, controlled by one power switch.

Proper Induction Cookware

CONDITION

• Pans with layer separation (outward and inward bubbles), arching or partially detached bottoms must be replaced.

• When these pans are used, the sensors under the glasstop cannot detect temperature correctly. These pans will overheat the sensors and eventually will damage the sensors and the generator. (Below, examples of good and bad pans in cross-sections.)

Full Coil (Flexi-Hob) Advantage

A cook zone equipped with Full Coils (Flexi-Hob Technology) enables the power to be reduced automatically by half when small pans are placed on one or the other side of a single cook zone.

When a small pan is placed on one side of the cook zone, only one of the two Full Coils is engaged to provide energy to heat the pan.

Both Full Coils are engaged:

• when a large pan is placed on a cook zone, or

• when small pans are placed on both sides of a single cook zone.

ROUND BOTTOM WOK PANS

• For models with Ceran® Glass Wok Bowls:

Notice -Wok Equipment

Use Wok Pans with Correct Contour

The wok pans used must be the correct contour to the Ceran® glass bowl. To reduce premature failures such as overheating, wok pans should not touch the glass but only sit onto the upper flange.

To guarantee the correct contour, we offer a selection of wok induction pans. Please consult your equipment supplier for details.

Part Number 4532415 Rev 5 12/15 51

Page 52

Operation Section 3

MATERIAL

• USE cookware made of conductive and magnetic

materials. If the pan bottom attracts a magnet, the pan is suitable for induction cooking. Look for cookware that is labeled suitable for induction or with an induction compatible symbol.

• DO NOT USE cookware made of aluminum, copper,

glass, ceramics or conventional stainless steel.

• NOTE—Aluminum inserts on bottom:

Cookware base inserted with areas of aluminum reduces the magnetic area for induction cooking. The appliance may supply less energy to the cookware or have difficulties in detecting the pan.

• NOTE—Non-magnetic cookware with a small magnetic base:

The exposed non-magnetic metal on the base may affect the induction field and subsequently, less energy may be suppled to the cookware.

SIZE OF PAN

• MINIMUM SIZE: The bottom of pan must have a minimum diameter of 12cm [5”] (below, dotted lines).

Otherwise, the pan will not be heated. This is a safety feature such that the sensors do not detect small metal objects, such as jewelery, and transmit energy to heat up the small object.

Round Coil Cook Zone Full Coil Cook Zone

• DO NOT USE OVERSIZED PAN! The bottom of the pan must fit the glass. When a hot, oversized pan covers the silicone seal underneath, the heat from the pan may dry out the silicone overtime. When the silicone seal drys out and breaks, liquid can penetrate into the appliance and damage the electronics.

(A dual cook-top is shown as an example.)

BOIL TEST: TESTING THE PERFORMANCE OF COOKWARE

• For procedure and guideline, see section 5 Troubleshooting.

52 Part Number 4532415 Rev 5 12/15

Page 53

Section 3 Operation

Placing Pan On A Cook Zone

• PAN MUST FIT THE GLASS! The best pan to use is the

one with a bottom that fits the coil (below, dotted lines).

ROUND COIL:

FULL COIL:

Each cook zone of our appliances is equipped with the latest RTCS® or RTCSmp® sensors. These sensors monitor temperature and cookware continuously in realtime.

To obtain optimal results from the sensors, you must always place pan in the center of the cook zone. Otherwise, the bottom of the pan is heated unequally and the food inside the pan may burn.

ROUND COIL COOK ZONE

• PLACE MAXIMUM ONE PAN PER COOK ZONE.

• ALWAYS PLACE PAN IN THE CENTER OF A COOK ZONE.

Part Number 4532415 Rev 5 12/15 53

Page 54

Operation Section 3

FULL COIL FLEXIHOB COOK ZONE

There are two coils in a single cook zone. Multiple small pans can be placed on either side of a single cook zone.

• You may place one small or multiple small pans per

side of a cook zone.

DUAL / QUAD COOK ZONES ROUND OR FULL COILS

Notice

Pans and pots must not cover more than one cookzone. Otherwise, electronic components of the induction appliance can be damaged.

• When one large pan is used, always place pan in the center of a cook zone.

54 Part Number 4532415 Rev 5 12/15

Page 55

Section 3 Operation

POWER

Power Control

Set the desired power level by turning the control knob and the appliance is immediately ready for operation.

• Power level (1) = lowest power

• Power level (9) = highest power for BH models only

• Power level (12) = highest power

When the indicator lamp shines continuously, energy is being supplied to the bottom of the cookware.

ON-Position

Any position other than “0” is pointing to the Indicator lamp. The lamp is on.

OFF-Position

“0” is pointing to the Indicator lamp. The lamp is off.

POWER LEVEL SETTINGS

The Power Diagrams (below) show that the difference in power output between two higher power levels is much larger than that between two lower power levels.

This power level and output relationship provides a fine simmer-rate control in the low power range, and an instant response in the high power range.

POWER DIAGRAM 1: POWER LEVEL 0 TO 12

OUTPUT

100%

90%

80%

70%

60%

50%

40%

30%

20%

10%

0123456789 10 11 12

P O W E R LEVEL

The settings from (1) to (9) span the lower 50% of the total Power Output; the settings from (10) to (12) cover the 50% to 100% output range.

POWER DIAGRAM 2: POWER LEVEL 0 TO 9

(BH models only)

POWER OUTPUT

100%

90%

80%

70%

60%

50%

40%

30%

20%

10%

123456 7 8 9

P O W E R LEVEL

The settings from (1) to (7) span the lower 50% of the total Power Output; the settings from (8) to (9) cover the 50% to 100% output range.

Part Number 4532415 Rev 5 12/15 55

Page 56

Operation Section 3

Automatic Pan Detection, No Pan No Heat

When a temperature or power level is selected, the appliance supplies energy only when a pan is placed in the cook zone.

When you remove the pan from the cook zone, the appliance stops power supply immediately. If the pan is put back in the cook zone, power supply resumes.

NOTE: Pan with a bottom diameter smaller than 12cm or 5” is not detected by the system.

Indicator Lamp Signals

PAN DETECTION MODE: The appliance is in Pan Detection

mode when it is ON but without any pan sitting on the surface of the cook zone. The indicator lamp flashes.

As soon as a pan is put in the cook zone, the heating process is engaged and the indicator lamp stops flashing and remains bright. However, the indicator lamp will keep flashing if the appliance is unable to detect the pan or an unsuitable pan is used.

When Appliance Is Idle

Best Practice:

When the induction appliance is not in use, always put the control knob in the 0 (OFF) position.

Notice

Switch the appliance OFF if you take the cookware away for a while. This will prevent the heating process to start automatically and unintentionally when a pan is placed back on the heating area. If any person needs to use the induction appliance, he/she will have to turn the appliance ON intentionally.

56 Part Number 4532415 Rev 5 12/15

Page 57

Section 4

Maintenance

MAINTENANCE SAFETY—DISCLAIMER

DANGER

It is the responsibility of the equipment owner to perform a Personal Protective Equipment Hazard Assessment to ensure adequate protection during maintenance procedures.

Warning

A good maintenance of the appliance requires regular cleaning, care and servicing. The site-supervisor and the operator must ensure all components relevant to safety are in perfect working order at all times.

NOTE: Cleaning tools and supplies are not provided.

DANGEROUS ELECTRICAL VOLTAGE

DANGER

Do not open the appliance. Maintenance and servicing work other than cleaning as described in this manual must be done by an authorized service personnel.

DANGER

If any part of the appliance is cracked or broken, Stop and Immediately Turn Off the appliance. Only if it

is possible and safe, disconnect the equipment from main power supply. Do not touch any parts inside the appliance.

Disconnect electric power at the main power disconnect for all equipment being serviced.

Failure to disconnect the power at the main power supply disconnect could result in serious injury or death. The power switch DOES NOT disconnect all incoming power.

Contact an authorized service agency for assistance.

MAINTENANCE SAFETY—CLEANING

Warning

Never use a high-pressure water jet for cleaning or hose down or flood interior or exterior of the equipment with water. Ensure that no liquid can enter into the equipment.

Warning

Allow heated equipment / glass surface to cool down before attempting to clean, service or move.

Warning

When cleaning the exterior, care should be taken to avoid front power switch and the electrical cords. Keep water and cleaning solutions away from these parts.

Caution

Do not use caustic cleaners on any part of the equipment. Use mild, non abrasive soaps or detergents, applied with a sponge or soft cloth.

Caution

Ensure to remove all residues of cleaning agents from the cooking surfaces. Use a clean moist cloth to wipe off any such surfaces.

Caution

Using commercial cleaning fluids or chemicals: Read the directions for use and precautionary statements before use. Pay attention to the concentration of cleaner and the length of time the cleaner remains on the foodcontact surfaces or equipment surfaces.

Notice

Inspect and Clean Fresh Air Intake Filter

We strongly recommend using air intake filters in all installations to protect the equipment from grease particles. A dirty, blocked air intake filter blocks the air vent and can cause damages to the electronic components. Inspect, clean or replace the air intake filters at least once a week or as often as necessary.

Warning

Inspect Silicone Seal

When the silicone seal is broken, water penetration could cause the appliance to fail, and any malfunction could cause personal harm.

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Maintenance Section 4

PERSONAL PROTECTION

DANGER

Use appropriate safety equipment during installation, maintenance and servicing.

DANGER

Never stand, sit, or lean on the equipment! They are not designed to hold the weight of an adult, and may collapse or tip if misused in this manner.

DANGER

To avoid cardiac pacemaker malfunction, consult your physician or pacemaker manufacture about effects of electromagnetic field on your pacemaker.

Warning

Markings and warning labels mounted directly on the equipment must be observed at all times and kept in a fully legible condition.

Warning

Caution

Use caution when handling metal surface edges of all equipment.

58 Part Number 4532415 Rev 5 12/15

Page 59

Section 4 Maintenance

Daily Cleaning and Maintenance

GLASS CLEANING

NOTE: The cleaning of Ceran® glass is identical to cleaning other similar glass surfaces. You may use any regular glass cleaning products available from a hardware store.

You may use a razor blade scraper or a non-scratching sponge to remove tough residues. When scraping, place your razor blade scraper at an angle of about 20o to 30o from the glass. Then wipe clean the glass with a cleaning product.

Weekly Cleaning and Maintenance

AIR INTAKE FILTERS

Notice

Inspect and Clean Fresh Air Intake Filter

Yearly Maintenance

Best Practice: Have the induction appliance examined once

a year by an authorized technician.

20o - 30

STAINLESS STEEL CASE

1. For any appliance with stainless steel case or rim, clean the stainless steel surface using a soft cloth with a mild detergent and/or a food-safe liquid cleaner designed to clean stainless steel.

2. Wipe dry with a soft clean cloth.

VISUAL INSPECTION OF SILICONE SEAL

Inspect the silicone seal around the glass perimeter or the joint between the appliance and the counter surface. Call for service immediately if you notice:

• Cracks on the silicone seal.

• The silicone seal comes away from the glass/housing or moves when you press down on the seal.

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Section 5

Troubleshooting

DANGEROUS ELECTRICAL VOLTAGE

DANGER

If any part of the appliance is cracked or broken, Stop and Immediately Turn Off the appliance. Only if it

is possible and safe, disconnect the equipment from main power supply. Do not touch any parts inside the appliance.

Disconnect electric power at the main power disconnect for all equipment being serviced.

Failure to disconnect the power at the main power supply disconnect could result in serious injury or death. The power switch DOES NOT disconnect all incoming power.

Contact an authorized service agency for assistance.

DANGER

Do not open the appliance. Maintenance and servicing work other than cleaning as described in this manual must be done by an authorized service personnel.

Warning

Markings and warning labels mounted directly on the equipment must be observed at all times and kept in a fully legible condition.

NOTE: If a problem arises during operation of your induction appliance, follow the Troubleshooting Charts before calling service. Routine adjustments and maintenance procedures are not covered by the warranty.

Common Problems

One or more of the following conditions may affect the function or cause the induction equipment to fail:

• Using unsuitable cookware such as non-induction pans, oversized pans, or damaged pans.

• High ambient temperature.

• Inadequate ventilation causing hot air to re-enter through the air intake slots.

• Dirty air intake filter.

• Empty pan is left on the hob when the appliance is ON.

Symptoms

• When a malfunction occurs, the appliance may be in one of the following states:

• The appliance switches off immediately.

• The appliance continues to operate in a power reduction mode.

• The appliance continues to operate normally.

• Appliance equipped with an indicator lamp or a digital display, see section Troubleshooting Chart — Error Code /

Flash Code.

• Appliance without an indicator lamp / digital display, or the lamp is malfunction, see section Troubleshooting

Without Error Code / Flash Code.

• NOTE:

The cooling fan starts when the ambient temperature in the control area exceeds 55ºC [130ºF].

At heat sink temperature higher than 70ºC [160ºF], the controller automatically reduces power to keep the appliance in normal operating conditions. The cooker runs in a non-continuous mode. This mode can be heard.

Boil Test

To test the efficiency of a pan for induction cooking, perform a boil test.

This test is not applicable to griddles and braising pans. NEVER heat any cooking pan on a griddle plate or in a braising pan.

(Test for 3.5kW or 5.0kW Induction Coil)

Perform a boil test to verify the performance of a pan for induction cooking.

• Add one liter of cold water into the pan (optimal when use pan with bottom diameter of 24cm) and bring it to boil. Compare the total boil time to the guideline below:

• 3.5kW Coil, approx. 140 seconds

• 5.0kW Coil, approx. 85 seconds

If time to boil exceeds the above guideline, then the pan is not suitable for achieving optimal efficiency. Please contact your supplier to purchase suitable induction pans.

If the induction appliance does not function as expected despite using quality induction pans, refer to the troubleshooting charts.

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Section 5 Troubleshooting

Troubleshooting Without Error Code / Flash Code

Symptom Possible Cause Action

Pan does not heat up on glass-top. No heat to griddle or braising pan. Indicator lamp is OFF (dark). Digital display is OFF (dark).

Pan does not heat up and indicator lamp blinks continuously. If Indicator lamp blinks at intervals, see next section. (Not applicable to griddles or braising pans.)

Poor heating, indicator lamp / digital display is ON

Appliance does not react to control knob positions

Power/heating level seems to be reduced, fan is working

Power/heating level seems to be reduced, fan does not work

After a long period of continuous operation, the power/heating level seems to be reduced Small metallic objects (e.g. spoon) are heated up in the cook zone.

No power supply. Check incoming power supply (Example, power

cable plugged into the wall socket). Check kitchen

main fuse box. Control knob is in OFF-position. Turn control knob to an ON-position. Defective equipment Put knob in OFF-position. Only if possible and safe,

disconnect the appliance from the power supply.

Contact an authorized service agency. Pan is too small. Use a suitable pan with bottom diameter larger than

12cm[5”]. Pan is not placed in the center of the hob; pan is not detected by sensor. Unsuitable pan. Select only induction-ready cookware. Defective equipment Put knob in OFF-position. Only if possible and safe,

Air-cooling system is obstructed. Verify that air vents are not obstructed. Ensure the

Unsuitable pan. (Not applicable to griddles or braising pans.) Ambient temperature is too high. The cooling system is not able to keep the appliance in normal operating conditions. One phase is missing (for equipment with three phase supply only).

Defective equipment Put knob in OFF-position. Only if possible and safe,

Defective control switch. Put knob in OFF-position. Only if possible and safe,

Air-cooling system is obstructed. Internal fan is dirty.

Defective fan or fan control. Put knob in OFF-position. Only if possible and safe,

Overheated induction coil; cooking area is too hot. Overheated pan. Pan is empty. Pan detection function is defective. Put knob in OFF-position. Only if possible and safe,

Move the pan to the center of the hob.

disconnect the appliance from the power supply.

Contact an authorized service agency.

fresh air filter is clean.

Select various induction-ready cookware for

induction cooking. Then compare the results.

Verify that no hot air is taken in by the fan.

Reduce the ambient temperature. The intake air

temperature must be lower than 40°C [104°F].

Check incoming power supply (Example, power

cable plugged into the wall socket). Check kitchen

main fuse box.

disconnect the appliance from the power supply.

Contact an authorized service agency.

disconnect the appliance from the power supply.

Contact an authorized service agency.

Verify that air vents are not obstructed. Ensure the

fresh air filter is clean.

Contact an authorized service agency.

disconnect the appliance from the power supply.

Contact an authorized service agency.

Switch the appliance off. Safely remove pan, if any.

Wait until the appliance has cooled down before

turning it ON again.

disconnect the appliance from the power supply.

Contact an authorized service agency.

Troubleshooting — Error Code / Flash Code

• Appliance equipped with an indicator lamp:

The indicator lamp flashes to signal a specific problem. To find the possible cause, count the number of short flashes after each long flash.

Example: “— …. — ….” The lamp gives a long flash for 0.6 seconds. Then it gives 4 short flashes (indicated by the dots in the example). The sequence repeats until the error is canceled.

• Appliance equipped with a digital display:

The display may show an error code, example: E04.

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Troubleshooting Section 5

Number of Flashes

(Indicator Lamp)

...... Normal Operation. Normal Operation.

— . — . — . “ E01

1 “

2 “

— .. — .. — .. “

3 “— ... — ... — ... “

4 “

— .... — .... — .... “

5 “

— ..... — ..... — ..... “

6 “

— ...... — ...... — ...... “

7 “

— ....... — ....... — ....... “

Error Code

( Display)

Unsuitable induction cooking pan. Internal wiring/coil connection malfunction. (1)

E02 Unsuitable induction cooking pan. Coil/

software overcurrent. (1)

E03 Air-cooling system obstructed. Fan mal-

function. Internal heat sink overheated. (1)

E04

E17 E18

E27 E28

E41 E42 E43

E44 E45 E46

E05 Power switch/potentiometer error. (1) Contact your authorized service agency.

E06

E30

E29

E47

Overheated cook zone. Overheated pan detected. Sensor failure. Overheated or defective sensor. (1)

NOTE: Errors E41 to E46, griddles and braising pans may continue to operate.

Ambient temperature too high (the cooling system is not able to keep the induction appliance in normal operating conditions). Internal component overheated. (1)

Generator component failure. Problem with control wiring. Warning from overheated pan / cooking empty sensor or coil connection failed. (1)

Problem Action

Check pan material. Contact an authorized service agency.

Check pan material. Contact an authorized service agency. Let appliance cool down. Verify that air vents are not obstructed. Check and clean air filter. Contact an authorized service agency. Let appliance and/or pan cool down. Check pan material. Verify that air vents are not obstructed. Check and clean air filter. Contact an authorized service agency.

Let appliance cool down. Verify that air vents are not obstructed. Check and clean air filter. Verified that no hot air is taken in by the fan. Reduce the ambient temperature. The intake air temperature must be lower than 40°C [104°F]. Contact an authorized service agency. Let equipment/ pan cool down. Check food in the pan or empty pan. Contact an authorized service agency.

NOTE: E47 on griddles/braising pans indicates that griddle plate is too hot.

8 “

— ........ — ........ — ........ “

10 “

— .......... — .......... — .......... “

No flash code E11 Multi-Line model only: 24V Voltage too

No flash code E12

No flash code E19

No flash code E22 Griddle only. RTCS/CU sensor defect. (1) Contact an authorized service agency.

(1) The appliance switches off immediately.

(2) The appliance continues to operate in a power reduction mode.

(3) The appliance continues to operate normally.

E21

E24 E25 E26

E10 Internal electronic failure. (1) or (2) Contact an authorized service agency.

E13

E20

Sensor error from heat sink or CPU. Board overheated. Ambient temperature beyond normal operating range. (1)

low. (1).

Power reduction. Warning of high heat sink temperature. Cook zone temperature too high. Sensor warning of high temperature. (2) Warning of high internal temperature. (2)

Verify that air vents are not obstructed. Check air filter. Reduce ambient temperature. Contact an authorized service agency.

Contact your authorized service agency to check power connection, 24V, power board and display. Let equipment/ pan cool down. Check pan material. Verify that air vents are not obstructed. Check and clean air filter. Verified that no hot air is taken in by the fan. Reduce ambient temperature. The intake air temperature must be lower than 40°C [104°F]. Contact an authorized service agency.

62 Part Number 4532415 Rev 5 12/15

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Section 5 Troubleshooting

Wearable Parts List

Photo Part Number Description

70000015 Silicone Seal PACTAN 7076, 310ml. For installation and water-

tight seal.

Part Number 4532415 Rev 5 12/15 63

Page 64

GARLAND

1177 KAMATO ROAD, MISSISSAUGA, ONTARIO, CANADA. L4W1X4

888-442-7526

WWW.GARLAND-GROUP.COM

Every new piece of Manitowoc Foodservice equipment comes with KitchenCare™ and you choose the level of service that meets your operational needs from one restaurant to multiple locations.

StarCare – Warranty & lifetime service, certied OEM parts, global parts inventory, performance audited

ExtraCare – CareCode, 24/7 Support, online/mobile product information

LifeCare – Install & equipment orientation, planned maintenance, KitchenConnect™, MenuConnect

Talk with KitchenCare™ • 1-844-724-CARE • www.mtwkitchencare.com

To learn how Manitowoc Foodservice and its leading brands can equip you, visit our global web site at www.manitowocfoodservice.com, then discover the regional or local resources available to you.

Part Number 4532415 Rev 5 12/15

Garland GI-MO/DU 7000, GI-MO/DU 14000, GI-MO/DU 10000, GI-MO/QU 14000, GI-MO/QU 20000 Installation, Operation And Maintenance Manual

Specifications and Main Features

Frequently Asked Questions

User Manual