Garland RTCSmp Installation Manual

Induction Designer Series

RTCSmp® Compact Line Dual/Quad Cook-Tops

Installation, Operation and Maintenance Manual

This manual is updated as new information and models are released. Visit our website for the latest manual.

Part Number 4532879 1/15

Safety Notices

DEFINITIONS

DANGER

Indicates a hazardous situation that, if not avoided, will result in death or serious injury. This applies to the most extreme situations.

Warning

Indicates a hazardous situation that, if not avoided, could result in death or serious injury.

Caution

Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.

Notice

Indicates information considered important, but not hazard-related (e.g. messages relating to property damage).

NOTE: Indicates useful, extra information about the procedure you are performing.

DESCRIPTIONS OF SAFETY SYMBOLS AND WARNINGS ON UNIT

This symbol alerts you to a hazardous situation that WILL or COULD cause serious bodily harm or death. Be alert and implement relevant safety precautions.

DANGER - HIGH VOLTAGE

This dangerous voltage warning symbol indicates a risk of electric shock and hazards from dangerous voltage.

Electromagnetic Field

Warning

RISK OF FIRE OR ELECTRIC SHOCK! DO NOT OPEN!

To reduce the risk of fire or electric shock, do not remove or

open cover. No user serviceable parts inside.

Refer servicing to qualified personnel.

CAUTION ATTENTION

DISCONNECT FROM SUPPLY CIRCUIT BEFORE OPENING

DISCLAIMERS

DANGER

Disregarding any safety instructions may cause harm to people, the surroundings, and the equipment. Garland is not responsible for any damages or personal injury caused by failure to observe any safety requirements. Risks involved when disregarding safety precautions include, but not limiting to:

• Death or injury caused by electric shock.

• Burn injury caused by contacting overheated cooking surface, cookware, or oil and grease.

• Damage to the equipment caused by using unsuitable cookware.

DANGER

This product has been certified as commercial cooking equipment and must be installed by professional personnel as specified.

DANGER

Do not install or operate equipment that has been misused, abused, neglected, damaged, or altered/ modified from that of original manufactured specifications.

DANGER

Contact Manitowoc Foodservice if you intend to make any changes on the equipment. For safety reasons, always use genuine parts and accessories approved by Manitowoc. Refer to the warranty documents for your equipment.

DANGER

Owners and operators are cautioned that maintenance and repairs must be performed by an authorized service agent using only genuine Garland replacement parts. Garland will have no obligation with respect to any product that has been improperly installed, adjusted, operated or not maintained in accordance with national and local codes and/or installation instructions provided with the product or any product that has its serial number defaced, obliterated or removed, and/or which has been modified or repaired using unauthorized parts or by unauthorized service agents.

Safety Notices

DANGER

Improper installation, adjustment, alteration, service, or maintenance of this appliance or installation of a damaged appliance can result in DEATH, INJURY, EQUIPMENT DAMAGE, and void the warranty. NEVER install damaged appliances, equipment, or accessories.

ALWAYS have installation and service performed by trained and authorized personnel.

DANGER

All utility connections and fixtures must be maintained in accordance with local and national codes.

Warning

Do Not Store Or Use Gasoline Or Other Flammable Vapors Or Liquids In The Vicinity Of This Or Any Other Appliance. Never use flammable oil soaked cloths or combustible cleaning solutions, for cleaning.

Warning

Warning labels mounted directly on the equipment must be observed at all times and kept in a fully legible condition.

Warning

Read this manual thoroughly before operating, installing or performing maintenance on the equipment. Failure to follow instructions in this manual can cause property damage, injury or death.

This manual must always be available for reference at the place of operation.

Warning

This product contains chemicals known to the State of California to cause cancer and/or birth defects or other reproductive harm. Operation, installation, and servicing of this product could expose you to airborne particles of glass-wool or ceramic fibers, crystalline silica, and/or carbon monoxide. Inhalation of airborne particles of glass-wool or ceramic fibers is known to the State of California to cause cancer. Inhalation of carbon monoxide is known to the State of California to cause birth defects or other reproductive harm.

Notice

Routine adjustments and maintenance procedures outlined in this manual are not covered by the warranty.

NOTE: Proper installation, care and maintenance are essential for maximum performance and trouble-free operation of your equipment. Visit our website www.mtwkitchencare.com for manual updates, translations, or contact information for service agents in your area.

NOTE: Throughout this manual, the induction unit type indicated on the front cover is referred to as “induction unit” or “unit” or "equipment".

Warning

This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision concerning use of the appliance by a person responsible for their safety. Do not allow children to play with this appliance.

Safety Notices

CODE

Warning

Authorized Service Representatives are obligated to follow industry standard safety procedures, including, but not limited to, local/national regulations for disconnection / lock out / tag out procedures for all utilities including electric, gas, water and steam.

PERSONAL PROTECTION

DANGER

All utilities (gas, electric, water and steam) must be OFF to all equipment and locked out of operation according to national/regional, as well as company approved practices during servicing. Always allow unit to cool.

DANGER

Use appropriate safety equipment during installation and servicing.

DANGER

Never stand on the unit! They are not designed to hold the weight of an adult, and may collapse or tip if misused in this manner.

CORRECT DISPOSAL OF THIS PRODUCT

This marking shown on the product indicates that the product should not be disposed as household waste or regular commercial waste. Instead it shall be

handed over to the applicable collection point for the recycling of electrical and electronic equipment. By ensuring this product is disposed correctly, you will help prevent potential harm to the environment or human health, which could otherwise be caused by inappropriate waste handling of this product.

For more detailed information regarding recycling of the product, please contact your local city office or your waste disposal service.

DANGER

Induction units, sent for disposal, can be brought back into operation and their use must be avoided.

NOTE: The unit is built with common electrical, electromechanical, and electronic parts. No batteries are used.

NOTE: The owner and operator are responsible for the proper and safe disposal of the unit.

DANGER

Keep power cord AWAY from HEATED surfaces. DO NOT immerse power cord or plug in water. DO NOT let power cord hang over edge of table or counter.

DANGER

To avoid cardiac pacemaker malfunction, consult physician or pacemaker manufacture about effects of electromagnetic field on pacemaker.

Warning

Use caution when handling metal surface edges of all equipment.

Warning

Risk of burns from high temperatures. You may get burnt if you touch any of the parts during cooking. Surfaces close to the cooking surface including side panels may get hot enough to burn skin. Use extreme caution to avoid coming in contact with hot surfaces or hot grease. Wear personal protective equipment.

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Safety Notices

Table of Contents Section 1

General Information

Section 2 Installation

Definitions.................................................................................................................................................3

Descriptions of safety symbols and Warnings on Unit .............................................................3

Disclaimers ................................................................................................................................................3

Code ............................................................................................................................................................5

Personal Protection ...............................................................................................................................5

Correct Disposal of This Product .......................................................................................................5

Nomenclature and Model Numbers .................................................................................9

Warranty Information ........................................................................................................ 9

Packing Slip ........................................................................................................................9

Serial Plate Location ..........................................................................................................9

Compliances .......................................................................................................................9

Components .....................................................................................................................12

Overview: Critical Information on Design and Installation ..........................................12

Critical Requirements ......................................................................................................13

Summary of Operating Conditions ............................................................................................... 13

Electrical compartment .................................................................................................................... 13

Installation Clearance ........................................................................................................................ 14

Location Requirements ..................................................................................................................... 16

Ventilation Requirements.................................................................................................................16

Mounting Structure Design and Installation .................................................................17

Two Methods of Installation ............................................................................................................ 17

General Design Criteria ..................................................................................................................... 18

Critical Dimension for Compression ............................................................................................. 19

Dimensions: SH/DU/IN/CL, Version 555 ...................................................................................... 20

Dimensions: SH/DU/IN/CL, Version 610 ...................................................................................... 21

Dimensions: SH/DU/IN/CL, Version 655 ...................................................................................... 22

Glass Installation Guidelines and Instructions .............................................................. 23

Glass Installation Guidelines ........................................................................................................... 23

Countertop Cut-out Dimensions ................................................................................................... 23

Glass Installation Instructions ......................................................................................................... 24

Operating Unit Installation .............................................................................................25

Dimensions: Operating Unit RTCSmp Built-In Compact Line ........................................... 25

Air Intake Kit (P/N 95000085) ..........................................................................................26

Components ......................................................................................................................................... 26

installing the air intake kit ................................................................................................................ 26

Electrical Installation .......................................................................................................27

Electrical Specifications..................................................................................................................... 28

Connecting the Components ......................................................................................................... 29

Function Test .................................................................................................................... 30

Part Number 4532879 1/15

Section 3 Operation

Section 4 Maintenance

Section 5 Troubleshooting

Table of Contents (continued)

Proper Induction Cookware ............................................................................................32

Condition Of Cookware .................................................................................................................... 32

Material of Cookware ......................................................................................................................... 32

BOIL TEST: Performance of Cookware ..........................................................................................32

Size of Cookware ................................................................................................................................. 33

Proper Placement of Cookware on Dual/Quad Cook-Tops ...........................................33

Power Control ...................................................................................................................34

Power Diagram ..................................................................................................................................... 34

No Pan No Heat .................................................................................................................34

When Unit Is Idle ..............................................................................................................34

Important Rules on Maintenance ...................................................................................36

Daily Cleaning and Maintenance ....................................................................................36

Weekly Cleaning and Maintenance ................................................................................37

Yearly Maintenance .......................................................................................................... 37

Common Causes for Induction Unit Failure ...................................................................39

Symptoms .........................................................................................................................39

Boil Test: Performance of Cookware ............................................................................... 39

Troubleshooting Chart Without Error Code / Indicator Lamp Flash Code ...................40

Troubleshooting Chart With Error Code / Indicator Lamp Flash Code .........................41

Wearable Parts List ...........................................................................................................42

8 Part Number 4532879 1/15

Section 1

General Information

Nomenclature and Model Numbers

Series Style Built-In Function Power (Watt) Length (mm) Coil Style Model Number**

SH =

Slim Hob

* A quad unit consists of two dual units underneath one piece of glass, for a total of four cook-tops. ** A “3500” dual unit consists of two 3500Watts coils; a “5000” dual unit consists of two 5000Watts coils.

DU = Dual IN CL=

Compact Line Quad* (Two dual units)

7000 (2x 3500) 10000 (2x 5000)

555 610 655

RU =

Round Coil

SH/DU/IN/CL 3500-555 RU SH/DU/IN/CL 3500-610 RU SH/DU/IN/CL 3500-655 RU SH/DU/IN/CL 5000-555 RU SH/DU/IN/CL 5000-610 RU SH/DU/IN/CL 5000-655 RU

Warranty Information

Visit www.garland-group.com to view and download a copy of your warranty.

Packing Slip

The packing slip attached to the shipment contains detailed information on all components. Please retain this packing slip for future reference.

Serial Plate Location

The serial plate is affixed to the side of the housing, near the electrical connectors at the front. Important information such as the unit’s model number, serial number, and electrical specifications can be found on the serial plate.

Compliances

• North American models:

ETL recognized* in compliance with UL 197, CSA C22.2 No.109, NSF-4. Complies with FCC part 18, ICES-001

*see section “Installation” on page 11

• CE models comply with the latest European Norms:

EN 60335-1, EN 60335-2-36, EN 62233 (EMC/EMV)

Part Number 4532879 1/15 9

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Section 2

Installation

Warning

Safety and Electrical Requirements

This appliance component requires additional features and components to comply with appliance and electrical standards.

It is the responsibility of the customer and installer to interpret and comply with all applicable national and regional health codes, safety and electrical standards in your jurisdiction.

This product requires the addition of:

• A suitable non-flammable electrical enclosure; a means to conceal and protect components and wiring.

• Grounding and bonding to the enclosure.

• An appliance rating plate that includes end manufacturer information.

• Investigation by local electrical authority. Warning, caution labels and other markings

required by electrical and safety standards could be provided by local authority.

Depending on the application and configuration of this product(s), consider the addition of:

• Field supply connection terminals (terminal block).

• Branch circuit protection (breakers).

• Fans, ventilation or cooling systems and controls.

Warning

Installation must be carried out by registered installation contractors only. The contractors are responsible for interpreting all instructions correctly and performing the installation in compliance with national and local regulations. The warning signs and serial plates on the equipment must strictly be followed.

Warning

The unit is designed for custom built counter or island suite. Customers are responsible to provide proper installation mounting for the components.

Read ALL SECTIONS carefully, comply with all requirements listed and ensure inspection is done by qualified personnel.

Warning

To avoid instability the installation area must be capable of supporting the combined weight of the equipment and product.

The equipment must be level side to side and front to back.

Warning

This equipment is intended for indoor use only. Do not install or operate this equipment in outdoor areas.

Caution

This equipment must only be operated under an approved hood system in accordance with local regulations in force.

Notice

Induction equipment that is not installed correctly will have warranty voided.

NOTE: Always maintain enough space between and around the equipment in the cabinet for maintenance and service.

Part Number 4532879 1/15 11

Installation Section 2

Components

RTCSmp Compact-Line Generator (with Coils and Sensors)

x1 for dual model x2 for quad model

Three Versions (lengths): 555mm, 610mm, 655mm.

Operation Unit

x2 for dual model x4 for quad model

Plastic knob, LED lamp and cable are pre-assembled.

Glass Cook-Top

Dual version, two cook zones. Quad version, four cook zones.

Silicone gasket (not shown) is included for installation.

Air Intake Kit for Compact-Line Unit

Kit Part Number 95000085 x1 for dual model x2 for quad model

Silicone sealant is provided in the kit for glass installation.

Overview: Critical Information on Design and Installation

Warning

The unit is designed for custom built counter or island suite. Customers are responsible to provide proper installation mounting for the components.

Read ALL SECTIONS carefully, comply with all requirements listed and ensure inspection is done by qualified personnel.

Refer to “Mounting Structure Design and Installation” on page

Install

Procedure

Component to

Typical Installation

Step 1Glass-Top “Two Methods of Installation” on page 17

Step 2Compact

Line

Generator

Step 3Operation

Unit

Step 4Air Intake

Kit

Step 5Electrical “Electrical compartment” on page 13

Step 6Test “Function Test” on page 30

Refer to the

requirements

sections below for

“Countertop Cut-out Dimensions” on page 23

Orientation of Glass-top for Quad Model, and Thickness of Glass (final installed dimension), refer to “Glass Installation

Guidelines” on page 23

“Glass Installation Instructions” on page 24

“Electrical compartment” on page 13

“Location Requirements” on page 16

“Ventilation Requirements” on page 16

“Installation Clearance” on page 14

“Mounting Structure Design and Installation” on page 17

Technical drawings page 20

“Critical Dimension for Compression” on page 19

“Installation Clearance – Components” on page 14

“Operating Unit Installation” on page 25

“Air Intake Kit (P/N 95000085)” on page 26

“Electrical Specifications” on page 28

“Electrical Installation” on page 27

12 Part Number 4532879 1/15

Section 2 Installation

Critical Requirements

SUMMARY OF OPERATING CONDITIONS

Max. Tolerance of Nominal Supply Voltage

Supply frequency 50/60 Hz

Ingress Protection class IP X0 (Protection by customer is

Minimal Diameter of Induction Pan

Maximum Ambient Temperature

Maximum Relative Air Humidity

Clearance from Materials Min. 1.18” / 30mm

Maximum Air Flow 70.63cfm/120m

+6 /-10 %

required.)

5” (12cm)

In Storage > -4°F to +158°F (-20°C to +70°C)

In Operation >+ 41°F to +104°F (+5°C to +40°C)

In Storage > 10% to 90%

In Operation > 30% to 90%

per hour

Minimum opening: total sum of

10.075in

FRONT

/6500mm2 is required.

ELECTRICAL COMPARTMENT

To protect the induction unit and wiring, we recommend isolating the generator, the coil carrier sheets, and the wires in separate electrical compartments inside the cabinet (Figure B, below).

The illustration below shows a simplified representation of an installation.

Notice

To ensure reliability of the induction unit, the custom built counter / island suite / compartments must have sufficient ventilation for the exhaust.

The in-take air and exhaust air must not mix. Depending on the air path and the amount of natural air movement, it is highly recommended to install a fan or fans on the cabinet to pull hot exhaust air away from the electronic equipment, or to provide a separate exhaust air plenum.

Failure to provide adequate ventilation will cause the induction unit to overheat, to reduce power, or to shutdown.

Figure BFigure A

FRONT

A. (Figure A)

All components are installed inside one single compartment and the wires are exposed.

B. (Figure B)

The interior space of the cabinet is divided. The unit and wiring are protected inside the upper compartment. Extra storage space can also be created.

C. Fresh air intake (Air intake kit provided).

D. Hot air exhaust openings.

E. Air exhaust vents/fans installed on the cabinet.

NOTE: Additional fans and cooling controls are the responsibility of the customer and installer.

F. Clearance. See section “Installation Clearance” on

page 14

G. Built-In Compact Line induction generator.

H. Power switch cable (x2), length= 1m / 39.4inch, to

connect the operation unit (power switch) to the induction generator.

I. Main power cable (not provided).

Part Number 4532879 1/15 13

Installation Section 2

INSTALLATION CLEARANCE

DANGER

Risk of fire/shock/equipment failure. All minimum clearances must be maintained. Do not obstruct vents or openings.

Installation Clearance – Components

Compact Line

Cable Bend /

Connection

Clearance

(minimum)

73mm / 2.88” 30mm / 1.18” 200mm / 7.88”

Air Vents

Clearance

(minimum)

Induction

Module

Clearance

(minimum)

(measured from

below glass;

glass shown)

Clearance

(minimum)

40±1mm /

1.58±0.005”

(from below

glass to

underside of

coil carrier,

glass shown)

Operation Unit 63.5mm / 2.5“ - - -

Installation Clearance – Quad Models

The gap required between two dual compact units is restricted by the glass size. This gap can be measured from center to center of coils, or simply from edge of one unit to the next as shown in the illustration.

Unit Length Glass Size Distance “y”

555mm 600 x 600mm

(23.62” x 23.62”)

610mm 650 x 650mm

(25.60” x 25.60”)

655mm 720 x 720

(28.35” x 28.35”)

320mm

(12.60”)

320mm

(12.60”)

360mm

(14.17”)

14 Part Number 4532879 1/15

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