Garland RTCS GME36-I14C, Master Series, RTCS GME36-I20C Installation, Operation And Maintenance Manual

Master Series Electric Induction Range
Induction Quad Cook-Top with Convection Oven Base
Installation, Operation and Maintenance Manual
models
GME36-I14C GME36-I20C
Original Instructions
Part Number 4533030 Rev 1 07/20177
Warning
n
Read this manual thoroughly before installing, operating, or performing maintenance on the equipment. Failure to follow instructions in this manual can cause property damage, injury or death.
This manual must always be available for reference at the place of operation.
This manual is intended for kitchen consultants, cabinet designers, fabricators, installers, owners and operators of our appliances.
Owners, consultants, fabricators and designers:
In order for the appliance to function safely and normally, you must read and understand all specific and critical requirements (such as location, ventilation, clearance) when designing the location and/or the cabinet for the appliance.
Installers, operators and staff:
For your safety and safety of the others, you must observe all safety instructions during installation, operation and maintenance of the equipment.
Should you require technical assistance, call your factory authorized service agent or distributor. Always have your model and serial number available when you call.
Your Factory Authorized Service Company and Contact Information
ABOUT THIS MANUAL
Throughout this manual, the induction appliance model indicated on the cover page is referred to as appliance, induction appliance or equipment.
A period (.) is used in this manual as the decimal separator.
Original measurements are in imperial. Measurements in
Original measurements are in metrics. Measurements in metrics are provided for reference.
imperial are provided for reference.
Not ALL models, options and accessories are available in all geographical regions. Please consult your equipment supplier for the availability of the specific products in your region.
WARRANTY
INSPECT THE SHIPMENT
Please visit our website at www.garland-group.com to
Thoroughly inspect the equipment upon delivery. review or download a copy of the Warranty Statement.
Immediately report to the delivery carrier, any damage that occurred during transportation and request for a written inspection report from a claim inspector.
Your shipment might include small packages of fasteners or silicone strips for installation. Keep all packages.
KEEP THE PACKING SLIP
The packing slip attached to the shipment contains detailed information on all components. Keep the packing slip for reference.
Your Equipment Supplier and Contact Information
Model Number
Serial Number
Date of Installation
Safety Notices
Safety Notices
DEFINITIONS
DANGER
Indicates a hazardous situation that, if not avoided, will result in death or serious injury. This applies to the most extreme situations.
Warning
n
Indicates a hazardous situation that, if not avoided, could result in death or serious injury.
Caution
,
Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
Notice
Indicates information considered important, and is used to address practices not related to physical injury. For example, messages relating to property damage.
NOTE: Indicates useful, extra information about the procedure you are performing.
Reference: ANZI Z535.6-2011
SAFETY SYMBOLS AND WARNINGS ON THE APPLIANCE
This symbol alerts you to a hazardous situation that WILL or COULD cause serious bodily harm or death. Be alert and implement relevant safety precautions.
DANGER - HIGH VOLTAGE
This dangerous voltage warning symbol indicates a risk of electric shock and hazards from dangerous voltage.
Electromagnetic Field
Warning
RISK OF FIRE OR ELECTRIC SHOCK! DO NOT OPEN!
To reduce the risk of fire or electric shock, do not remove or
open cover. No user-serviceable parts inside.
Refer servicing to qualified personnel.
DISCLAIMERS
DANGER
Disregarding any safety instructions may cause harm to people, the surroundings, and the equipment. The manufacturer and/or authorized representative are not responsible for any damages or personal injury caused by failure to observe any safety instructions. Risks involved when disregarding safety instructions include, but not limiting to:
Death or injury caused by electric shock.
Burn injury caused by contacting hot cooking surface, cookware, or oil and grease.
Damage to the equipment caused by using unsuitable cookware.
DANGER
Do not install or operate equipment and/or accessories that have been misused, abused, neglected, damaged, or altered from that of original manufactured specifications.
DANGER
Contact the manufacturer if you intend to make any changes on the equipment. For safety reasons, always use genuine parts and accessories approved by the manufacturer or authorized representative. Refer to the warranty documents for your equipment.
DANGER
Owners and operators are cautioned that maintenance and repairs must be performed by an authorized service agent using only genuine replacement parts. The manufacturer will have no obligation with respect to any product that has been improperly installed, adjusted, operated or not maintained in accordance with national and local codes and/or installation instructions provided with the product or any product that has its serial number defaced, obliterated or removed, and/or which has been modified or repaired using unauthorized parts or by unauthorized service agents.
DANGER
Improper installation, adjustment, alteration, service, or maintenance of this appliance or installation of a damaged appliance can result in DEATH, INJURY, EQUIPMENT DAMAGE, and void the warranty.
Part Number 4533030 Rev 1 07/2017 3
DANGER
All utility connections and fixtures must be maintained in accordance with local and national codes.
Safety Notices
Warning
n
Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance. Never use flammable oil soaked cloths or combustible cleaning solutions for cleaning.
Warning
n
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision concerning use of the appliance by a person responsible for their safety. Do not allow children to play with this appliance.
Warning
n
This product contains chemicals known to the State of California to cause cancer and/or birth defects or other reproductive harm. Operation, installation, and servicing of this product could expose you to airborne particles of glass-wool or ceramic fibers, crystalline silica, and/or carbon monoxide. Inhalation of airborne particles of glass-wool or ceramic fibers is known to the State of California to cause cancer. Inhalation of carbon monoxide is known to the State of California to cause birth defects or other reproductive harm.
Warning
n
Authorized Service Representatives are obligated to follow industry standard safety procedures, including, but not limited to, local/national regulations for disconnection / lock out / tag out procedures for all utilities including electric, gas, water and steam.
Notice
This appliance is not approved or authorized for home or residential use, but is intended for commercial applications only. The manufacturer and/or authorized representative will not provide service, warranty, maintenance or support of any kind other than in commercial applications.
NOTE: Proper installation, care and maintenance are essential for maximum performance and trouble-free operation of your equipment. Visit our website for manual updates, translations, or contact information for service agents in your area.
CORRECT DISPOSAL OF THIS PRODUCT
This marking shown on the product indicates that the product should not be disposed as household waste or regular commercial waste. Instead it shall be
handed over to the applicable collection point for the recycling of electrical and electronic equipment. By ensuring this product is disposed correctly, you will help prevent potential harm to the environment or human health, which could otherwise be caused by inappropriate waste handling of this product.
For more detailed information regarding recycling of the product, please contact your local city office or your waste disposal service.
DANGER
Induction appliances, sent for disposal, can be brought back into operation and their use must be avoided.
NOTE: The appliance is built with common electrical, electromechanical and electronic parts. No batteries are used.
NOTE: The owner and operator are responsible for the proper and safe disposal of the appliance.
Important
Additional Safety Notices are stated in the relevant sections throughout the manual.
Notice
Routine adjustments and maintenance procedures outlined in this manual are not covered by the warranty.
4 Part Number 4533030 Rev 1 07/2017
Safety Notices
Section 1 General Information
Section 2 Installation
Table of Contents
Definitions.................................................................................................................................................3
Safety symbols and Warnings on the Appliance ........................................................................3
Disclaimers ................................................................................................................................................3
Correct Disposal of This Product .......................................................................................................4
Description of Product .......................................................................................................7
Garland Induction ..................................................................................................................................7
Garland Convection Oven ...................................................................................................................7
Product Compliance ..............................................................................................................................7
Accessories ...............................................................................................................................................7
Serial Plate Location ..........................................................................................................8
Model Number ....................................................................................................................8
Serial Number .....................................................................................................................8
Main Features and Components .......................................................................................8
Section 3 Operation
Installation safety—Disclaimer .........................................................................................................9
Installation Safety—Clearance and Ventilation ...........................................................................9
Installation Safety—Electrical ............................................................................................................9
Personal Protection ............................................................................................................................10
Specifications ...................................................................................................................11
Dimensions ............................................................................................................................................ 11
Weights ................................................................................................................................................... 11
Operating Conditions ........................................................................................................................ 11
Installation Clearance ........................................................................................................................ 12
Electrical Specifications..................................................................................................................... 13
Installation Instructions ..................................................................................................13
Uncrating ................................................................................................................................................ 13
Legs .......................................................................................................................................................... 13
Casters ..................................................................................................................................................... 13
Location .................................................................................................................................................. 14
Ventilation .............................................................................................................................................. 14
Electrical Connection ......................................................................................................................... 14
Commissioning .................................................................................................................15
Function Test ..................................................................................................................... 16
IMPORTANT: Air Management System ................................................................... 16
Induction Cook-Top Function Test ................................................................................................ 16
Oven Function Test ............................................................................................................................. 16
Controls .............................................................................................................................19
Working with Induction Equipment ...............................................................................21
5
Part Number 4533030 Rev 1 07/2017
Operation Safety—Disclaimer ........................................................................................................ 17
Operation Safety—Personal Protection ...................................................................................... 17
Important Rules—Operation and Maintenance ...................................................................... 21
Section 4 Maintenance
Section 5 Troubleshooting
Table of Contents (continued)
Proper Induction Cookware ............................................................................................22
Condition ...............................................................................................................................................22
Material ................................................................................................................................................... 22
BOIL TEST ................................................................................................................................................ 22
Size of Pan .............................................................................................................................................. 23
Placing Pan On A Cook Zone ...........................................................................................23
Automatic Pan Detection, No Pan No Heat ....................................................................24
When Appliance Is Idle.....................................................................................................24
Working with Convection Oven ......................................................................................25
Oven Motor ........................................................................................................................................... 25
Load Size and Pans .............................................................................................................................25
Temperature Guidelines ................................................................................................................... 25
Best Practice .......................................................................................................................................... 25
Maintenance Safety—Disclaimer .................................................................................................. 26
Dangerous Electrical Voltage .......................................................................................................... 26
Maintenance Safety—Cleaning ..................................................................................................... 26
Personal Protection ............................................................................................................................27
Daily Cleaning and Maintenance ....................................................................................28
Glass Cleaning ...................................................................................................................................... 28
Visual Inspection of Silicone Seal .................................................................................................. 28
Stainless Steel ...................................................................................................................................... 28
Oven ......................................................................................................................................................... 28
Control knobs ....................................................................................................................................... 28
Weekly Cleaning and Maintenance ................................................................................29
Oven ......................................................................................................................................................... 29
Air Intake Filter ..................................................................................................................................... 29
Yearly Maintenance .......................................................................................................... 29
Dangerous Electrical Voltage .......................................................................................................... 30
When problem occurs ......................................................................................................30
Incident Record .................................................................................................................................... 30
Air System Troubleshooting ............................................................................................31
Convection Oven Troubleshooting .................................................................................31
Induction Cook-Top Troubleshooting ............................................................................ 32
Common Problems ............................................................................................................................. 32
Symptoms .............................................................................................................................................. 32
Boil Test for Induction Cookware ................................................................................................... 32
Troubleshooting Without Error Code / Flash Code ........................................................33
Troubleshooting — Error Code / Flash Code ............................................................................ 34
Incident Record ................................................................................................................35
Incident Record ................................................................................................................35
6 Part Number 4533030 Rev 1 07/2017
Section 1
General Information
Description of Product
ALL IN ONE, the Garland Master Series Induction Range is engineered to incorporate Garland Induction with Garland’s Convection Oven. Garland’s Induction cook tops with Boil Dry Protection and Automatic Pan Detection cook faster and are energy efficient. The well-crafted convection oven base is reliable, durable and functional.
GARLAND INDUCTION
The RTCS®/RTCSmp® Induction Technology monitors continuously in realtime, the energy supply, temperature of the cook zone, and the state of the components such as the induction coil. This monitoring system ensures the most efficient energy transfer, as well as maximizes safety:
Safety functions such as Automatic Pan Detection and Boil Dry Protection are therefore guaranteed.
The appliance generates power only when a pan is in contact with the cook zone surface.
When a malfunction occurs, the integrated fault diagnostic system reports the malfunction instantly.
Your induction appliance is versatile and suitable for many applications throughout the day, such as cooking, warming up, keeping warm, flambéing and roasting of food. All these applications are possible because:
Temperature control is instantaneous and precise. Instant energy transmission from inverter coil to the bottom of cookware, allows for fast startup time.
High power is possible for braising application and quick sauté.
High power also means you can heat up a large stockpot quickly (3.5kW coil or above).
NOTE: To guarantee the reliability and performance of the appliance, you must use the recommended types and sizes of pans with the appliance. See section 3 Operation.
GARLAND CONVECTION OVEN
Oven cavity is stainless steel and fully insulated.
Flat convection motor allows for flush mount at the back.
Backward inclined fan blade allows for efficient air flow and quiet operation.
Chrome plated, removable rack guides with one (1) oven rack.
Heat resistant, cool-to-the-touch oven door handle.
Off-Cook-Cool, 3-position convection fan control.
PRODUCT COMPLIANCE
Full certification pending, CSA.
The GME36 series Induction Range complies with the standards CSA 22.2 No. E60335– latest edition, the UL197 – latest edition and the NSF#4 – latest edition. The installation and connection of this appliance must comply with current codes. In Canada – The Canadian Electrical Code Part 1 and in the USA – The National Electrical Code.
EMC - FCC Part 18 Compliant *
Industry Canada Compliant ICES001 (CS1PR11)
Sanitary-NSF4
* WARNING FCC Notice: Part 18 This equipment has been tested and found to comply with the limits for industrial and commercial ISM equipment, pursuant to part 18 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the installation, operation and maintenance manual, may cause harmful interference to radio communications. Operation of these equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his/her own expense.
ACCESSORIES
Included with the appliance:
Description Part Number Quantity
Oven Rack 25-7/16” x 20” [646 x 508mm] Air Filter
16.16” x 3.38” x 0.38” [410 x 86 x 10mm]
Not included with the appliance:
Induction cooking equipment requires Induction Ready pans to operate. Please consult your equipment supplier for a list of our pan selection and prices.
4522409 1
4533038 1
Part Number 4533030 Rev 1 07/2017 7
General Information Section 1
Serial Plate Location
The serial plate specifies the model number, serial number, and electrical specifications of the appliance.
See illustration below for location.
WARNING-RISK OF FIRE
MOD.
ITEM
C
US
R
R
NSF
S/N
V
V
GARLAND COMMERCIAL RANGES LTD.,
Hz
MAX
kW
kW A
MISSISSAUGA, ONT., CANADA MADE IN CANADA
A
CAUTION - ATTENTION:
USE SUPPLY WIRE SUITABLE FOR
!
EMPLOYEZ LE FIL APPROPRIÉ D'ALIMENTATION COMME INDIQUÉ
USE COPPER WIRE ONLY FOR POWER SUPPLY CONNECTIONS
MIN AWG
MIN AWG
MINIMUM INSTALL CLEARANCE:
DISTANCE MINIMUM D'INSTALLATION:
NON-COMBUSTIBLE
COMBUSTIBLE
" "
SIDE/CÔTÉ
SIDE/CÔTÉ
°C
" "
REAR/ARRIÈRE REAR/ARRIÈRE
SUITABLE FOR COMBUSTIBLE FLOORS
POUR LES PLANCHERS COMBUSTIBLES
4527849 Rev. 2
Model Number
The model number is located on the serial plate. This manual covers the following models:
GME36-I14C, GME36-I20C
READING THE MODEL NUMBER
Example:
1 G Garland Brand 2 M Master Series 3 E Electric Equipment 4 36 Width, 36” model 5 I Garland Induction Range Top 6 14, 20 Four (4) 3.5kW or 5kW Hobs 7 C Garland Convection Oven
G M E 36 - I 20 C
2
3 6 74 5
1
Serial Number
The serial number is located on the serial plate.
READING THE SERIAL NUMBER
Example:
1 Year of manufacture: 2015 (15), 2016 (16), ... 2 Month of manufacture: 01, 02, 03, 04, ... 3 Factory Code: Garland (1001) 4 5-Digit Sequential Number
16 04 1001 00289
2
1
3 4
Main Features and Components
1
2
5
4
3
7
6
10
8
Direction of airflow—fresh air.
Direction of airflow—hot exhaust air.
Garland Induction Range Top
1. 4x 3.5kW or 5.0kW RTCSmp Induction hobs
2. Ceran® glass 6mm thick
3. Induction operation control with indicator lamp. Control switch has a 360o rotation, power levels from 1 to 12.
Garland Convection Oven
4. Oven operation control (in F or C, specified on order)
5. Off-Cook-Cool, 3-position convection fan control
6. Efficient and quiet 5kW electric convection oven
Air Management System
7. Indicator lamp for internal cooling fans
8. Removable, dishwasher-safe fresh air intake filter, hidden behind access panel. Filter must be inspected
and cleaned at least once a week.
9. Air system exhaust vent
Other Features
10. Integrated circuit breaker, for both induction and oven, hidden behind kick-plate.
11. 6-inch [152mm] adjustable legs. Option: Polyurethane (non-markings) swivel casters with front brakes or deck fasteners.
9
11
8 Part Number 4533030 Rev 1 07/2017
Section 2
Installation
INSTALLATION SAFETYDISCLAIMER
DANGER
Installation must be carried out by registered installation contractors only.
The contractors are responsible for interpreting all instructions correctly and performing the installation in compliance with all applicable national and local regulations.
The warning signs and serial plates on the equipment must strictly be followed.
Warning
n
This equipment is intended for indoor use only. Do not install or operate this equipment in outdoor areas.
INSTALLATION SAFETYCLEARANCE AND VENTILATION
DANGER
Risk of Fire or Shock or Equipment Failure
All minimum clearances must be maintained. Air intake vents and exhaust vents must not be blocked or be restricted by the installation.
Caution
,
This equipment must only be operated under an approved ventilation system in accordance with all applicable national and local regulations. Exceptions may apply.
INSTALLATION SAFETYELECTRICAL
DANGER
All electrical connections must be carried out by a certified electrical contractor, who is responsible for the correct rating and installation of the appliance. The contractor has to comply with all legal safety regulations and all applicable national and local electrical codes.
Warning
n
Markings and warning labels mounted directly on the equipment must be observed at all times and kept in a fully legible condition.
Warning
n
This equipment must be grounded.
Notice
Ensure the supply voltage and the line current match the specifications given on the serial plate affixed to the appliance. Wrong voltage will damage the appliance. A stable power supply must be provided.
Notice
Always refer to the serial plate on the appliance to verify the electrical data. When the data listed on the serial plate is different than that listed in this manual, contact the manufacturer or the authorized representative.
Caution
,
Where this appliance is to be positioned in close proximity to a wall, partitions, kitchen furniture, decorative finishes, etc., it is recommended that they be made of non-combustible material, if not, they shall be clad with suitable non-combustible heat-insulating material, and that the closest attention be paid to fire prevention regulations.
(P/N 2624300)
Caution
,
Do not position the air intake vent near steam or heat exhaust of another appliance.
Part Number 4533030 Rev 1 07/2017 9
Installation Section 2
PERSONAL PROTECTION
DANGER
All utilities (gas, electric, water and steam) must be OFF to all equipment and locked out of operation according to national/regional, as well as company approved practices during installation, maintenance and servicing. Always allow appliance to cool.
DANGER
Use appropriate safety equipment during installation, maintenance and servicing.
DANGER
Never stand, sit, or lean on the equipment! They are not designed to hold the weight of an adult, and may collapse or tip if misused in this manner.
DANGER
To avoid cardiac pacemaker malfunction, consult your physician or pacemaker manufacture about effects of electromagnetic field on your pacemaker.
Warning
n
Markings and warning labels mounted directly on the equipment must be observed at all times and kept in a fully legible condition.
Warning
n
Risk of burns from high temperatures. You may get burnt if you touch any of the parts during operation. Surfaces close to the cooking area including side panels may get hot enough to burn skin. Use extreme caution to avoid coming in contact with hot surfaces or hot grease. Wear personal protective equipment.
Caution
,
Use caution when handling metal surface edges of all equipment.
10 Part Number 4533030 Rev 1 07/2017
Section 2 Installation
REAR ELECTRICAL
CONNECTION
Specifications
DIMENSIONS
Measurements in inches and [mm].
4.5in
114mm
REAR ELECTRICAL
INLET
28.3in
720mm
4.1in
105mm
28.3in
720mm
47.9in [1216.88mm]
35.4in
900mm
WEIGHTS
Model Ship Weight
(approximate)
kg lb
GME36-I14C 200 440 45” x 45” x 45”
GME36-I20C 200 440 45” x 45” x 45”
Shipping Crate
Dimensions
33.4in
850mm
29.4in
748mm
6in
[152mm]
ADJUSTABLE LEG
5in Caster [127mm]
35.4in
900mm
4.0in
102mm
OPTIONAL
BOTTOM
ELECTRICAL INLET
OPERATING CONDITIONS
For the appliance to function properly, the following conditions must be maintained.
Maximum Tolerance of Nominal Supply Voltage
Supply frequency 50/60 Hz
Minimal Diameter of Induction Pan
+5 /-10 %
12cm [5”]
2.5in
64mm
Part Number 4533030 Rev 1 07/2017 11
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