Garland M-MST70, M-MST35 User Manual

INSTALLATION, OPERATING
& SERVICE INSTRUCTIONS
FOR MASTER SERIES
HEAVY DUTY GAS FRYERS
MODELS M/MST35 & M/MST70
WARNING:
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER
VICINITY OF THIS OR ANY OTHER APPLIANCE.
PLEASE READ ALL SECTIONS OF THIS MANUAL AND RETAIN FOR FUTURE REFERENCE. THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL COOKING EQUIPMENT AND MUST BE INSTALLED
BY PROFESSIONAL PERSONNEL AS SPECIFIED. IN THE COMMONWEALTH OF MASSACHUSETTS THIS PRODUCT MUST BE INSTALLED BY A LICENSED
PLUMBER OR GAS FITTER. APPROVAL NUMBER: G-1-07-05-28
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH.
READ THE INSTALLATION, OPERATION AND
MAINTENANCE INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR SERVICING
THIS EQUIPMENT.
For Your Safety:
Post in a prominent location, instructions to be followed in the event the user smells gas. is information shall be
obtained by consulting your local gas supplier.
Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent using genuine Garland replacement parts. Garland will have no obligation with respect to any product that has been improperly installed, adjusted, operated or not maintained in accordance with national and local codes or installation instructions provided with the product, or any product that has its serial number defaced, obliterated or removed, or which has been modified or repaired using unauthorized parts or by unauthorized service agents. For a list of authorized service agents, please refer to the Garland web site at http://www.garland-group.com. e information contained herein, (including design and parts specifications), may be superseded and is subject to change without notice.
Continuous product improvement is a Garland policy, therefore design and specifications are subject to change without notice.
GARLAND COMMERCIAL INDUSTRIES
185 East South Street Freeland, Pennsylvania 18224 Phone: (570) 636-1000 Fax: (570) 636-3903
Part # 1382677 (08/06) Page 1
Part # 1382677 (08/06) © 2005 Garland Commercial Industries, Inc.
GARLAND COMMERCIAL RANGES, LTD.
1177 Kamato Road, Mississauga, Ontario L4W 1X4 CANADA Phone: 905-624-0260 Fax: 905-624-5669
Enodis UK LTD.
Swallowfield Way, Hayes, Middlesex UB3 1DQ ENGLAND Telephone: 081-561-0433 Fax: 081-848-0041
IMPORTANT INFORMATION
WAR NING: is product contains chemicals known
to the State of California to cause cancer and/or birth defects or other reproductive harm. Installation and servicing of this product could expose you to airborne particles of glasswool/ceramic fibers. Inhalation of air­borne particles of glasswool/ceramic fibers is known to the State of California to cause cancer. Operation of this product could expose you to carbon monoxide if not adjusted properly. Inhalation of carbon monoxide is known to the State of California to cause birth defects or other reproductive harm.
KEEP AREA FREE FROM COMBUSTIBLES
NOTE: Before leaving the factory, the fryer was tested with oil in the frypot; therefore, it is necessary to clean the frypot before adding frying compound. Rinse the frypot with clean water, then put some fryer cleaner on a damp cloth, full strength, and wipe the entire frypot clean. Rinse it thoroughly and wipe dry. e fryer is now ready for use. If the fryer does not have a stainless steel frypot and is not to be used immediately after cleaning, coat the entire frypot surface with shortening or cooking oil to prevent rusting.
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TABLE OF CONTENTS
Important Information................2
Dimensions And Specifications,
Model M/MST35....................4
Dimensions And Specifications,
Model M/MST70....................5
Installation.........................6
Rating Plate .........................6
Pre-Installation Instructions.............6
Clearances .......................... 7
Gas Connections and Piping Sizing .......7
Frypot .............................7
Casters .............................7
Legs ...............................7
Ventilation and Air Supply..............8
Cleaning And Maintenance........... 13
Routine Care ....................... 13
Cleaning .............................13
Painted Finishes .....................13
Stainless Steel.......................14
Draining and Filtering Of Fryer Compound 14
Maintenance .......................... 14
Preventive Maintenance ............... 15
Trouble Shooting And Adjustments..... 15
Adjustments ........................ 15
Trouble Shooting .................... 15
ermostat Calibration ............... 16
Assembly Of Battery...................8
Assembly Instructions M-Series
Low Profile Backguard.................9
Assembly Instructions M-Series
Backguard ..........................9
Radiation Shield.....................10
Operation ........................ 10
Using the Fryer for the First Time ....... 10
Lighting Instructions ................. 11
Stand By........................... 11
Complete Shut Down................. 11
Safety Concerns ..................... 11
Optimum Operation Tips ............. 12
Suggestions for Quality Fried Food ......12
DIMENSIONS AND SPECIFICATIONS, MODEL M/MST35
3-1/2"
[89mm]
37-7/8"
[962mm]
33-3/8"
[848mm]
34-3/8"
[873mm]
13-1/8"
[333mm]
CLEARANCES
INSTALLATION ENTRY
Sides Rear Crated Uncrated
6"
(152mm)6"(152mm)
31-1/2"
[800mm]
29-1/4"
(746mm)
BACKGUARD
17-1/4"
(618mm)
46-3/4" [1187mm] With "BG"
SHIPPING
WEIGHT
220lb.
(100kg)
40-1/4"
30-1/4"
[768mm]
6"
[152mm]
17"
[432mm]
TOTAL INPUT
33-7/8"
[860mm]
OPERATING
PRESSURE
1-1/4" N.P.T. [32mm] GAS INLET
34"
[864mm]
ORIFICE
[1022mm]
With "LPBG"
BACKGUARD
Natural Propane NAT PRO NAT PRO
110,000 BTU/Hr
(32.23kW/Hr)
85,000 BTU/Hr
(24.91kW/Hr)
4.0" WC
(10mbar)
9.0" WC
(22mbar)
#51 1.05MM 1-1/4” N.P.T
Gas input ratings shown here are for installations up to 2,000 feet (610mm) above sea level.
Input must be derated for high altitude installations.
FRYING CAPACITY (per hour)
FRENCH FRIES FISH BREADED CHICKEN
Raw to Done Blanched to Done 3oz. (84g), Battered Raw to Done
60lb. (27kg) 80lb. (36kg) 60lb. (27kg) 28lb. (13kg)
63-3/4"
[1619mm]
With "DDBG"
BACKGUARD
MANIFOLD
PIPE SIZE
Part # 1382677 (08/06)Page 4
Part # 1382677 (08/06) Page 5
3-1/2"
[89mm]
34-3/8"
[873mm]
37-7/8"
[962mm]
33-3/8"
[848mm]
30-3/8"
[772mm]
6"
[152mm]
1-1/4"N.P.T.
[32mm]
GASINLET
63-3/4"
[1619mm]
W/"DDBG"
BACKGUARD
46-3/4"
[1187mm]
W/"BG"
BACKGUARD
40-1/4"
[1022mm]
W/"LPBG"
BACKGUARD
31-1/2"
[800mm]
33-7/8"
[860mm]
34"
[864mm]
19-5/8"
[498mm]
24"
[610mm]
DIMENSIONS AND SPECIFICATIONS, MODEL M/MST70
DIMENSIONS & SPECIFICATIONS
Width
Height (w/ NSF Legs)
Height (w/o NSF Legs)
Depth
Input-BTU (Natural Gas)
Shipping WT:(LB/KG)
Gas input ratings shown here are for installations up to 2,000 feet (610mm) above sea level Input must be derated for high altitude installations.
24"(612mm)
38" (965mm 36-3/8" (924mm) 30-3/8" (772mm)
125,000 (36.62 kW)
225(120.5)
Gas manifold pipe size: 1-1/4” N.P.T.
INSTILLATION NOTES
Combustible Wall Clearances ¹ Entry Clearances Manifold Operating Pres- Orifice
Sides: 6" (152mm)
Back: 6" (152mm)
Crated: 29-1/4" (997mm)
Uncrated: 17-1/4" (438mm)
Natural: 6" WC (15mbar)
Propane: 10" WC (25mbar)
NAT
#56
PRO
#66
¹NOTE: Installation clearance reductions are applicable only where local codes permits. NOTE: Data applies only to North America
PRODUCTION CHART: Frying Capacities (per hour)
French Fries Fish Breaded Chicken
Raw to Finish
70 lb (32 kg)
Blanced to Finish
95 lb (43 kg)
3 oz Battered
100 lb (45 kg)
Raw to Done
28 lb (13 kg)
INSTALLATION
e importance of proper installation of commercial gas cooking equipment cannot be over stressed. Proper performance of the equipment is dependent, in great part, on the compliance of the installation with the manufacturer’s specifications. In addition, compliance with the National Fuel Gas code ANSI Z .-/NFPA and/or Local code is required to assure safe and efficient operation.
Appliances shall be installed in a location in which the facilities for ventilation permit satisfactory combustion of gas and proper venting. Appliances shall be located so as not to interfere with proper circulation of air within the confined space. When buildings are so tight that
Part # 1382677 (08/06)Page 6
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INSTALLATION Continued
NOTE: is appliance is not recommended for residential installation.
Clearances
From Combustible material ” (mm) sides and rear. A clearance of .” to non combustible construction as sides & rear is acceptable. e fryer is suitable for installation on combustible floor.
Gas Connections and Piping Sizing
e size of the gas line is very important. If the line is too small, the gas pressure at the burner manifold will be low. is will cause slow recovery, delayed ignition, and pilot outage. Refer to the Gas Line Sizing Chart in the nation Fuel Codebook.
Before connecting new pipe to your GARLAND Fryer, the pipe must be thoroughly blown out to depose of all foreign particles. If these foreign particles get into the burner and controls they will cause improper and sometimes dangerous operation.
When using thread compound, use it sparingly and one on male threads. Use compound that is impervious to the action of Propane gases. Do not put any on the first two threads. is will prevent fouling the controls and clogging the pilot and main burner orifices.
Make sure that installer checks all plumbing with a soap solution for leaks. DO NOT USE A FLAME, MATCHES, CANDLES, or other ignition source in checking for leaks.
Casters
A. e installation shall be made with a connector
that complies with the standard for connectors for Movable Gas Appliances, ANSI Z21.69 or the Standard for Connectors for Movable Gas Appliances, CAN/CGS-6.16, and quick disconnect device that complies with the Standard for Quick Disconnects for Use with Gas Fuel, ANSI Z21.41, or the Standard for Quick Disconnects for Use with Gas Fuel, CAN/CGA-6.9.
B. e front casters of the unit are equipped with
brakes to limit the movement of the fryer without depending on the connector and any quick disconnect device or its associated piping to limit the appliance movement.
C. Please be aware, required restraint is attached to a
bracket on the fryer (connection point is located on the left rear caster of the fryer), and if disconnection of the restraint is necessary, be sure to reconnect the restraint after the fryer has been returned to its originally installed position.
NOTE: When installed, the fryer must be restrained to prevent tipping in order to avoid the splashing of hot liquid. e means of restraint may be the manner of installation, such as connection to a battery of appliances. Or installing the fryer in an alcove, or by separate means, such as adequate ties.
Legs
Raise front of the unit and block. Do not lay unit on its
Frypot
Before leaving the factory, the fryer was tested, and the thermostat was calibrated, with oil in the frypot; therefore, it is necessary to clean the frypot before adding frying compound. Rinse the frypot with clean water, then put some fryer cleaner on a damp cloth, full strength, and wipe the entire frypot clean. Rinse it thoroughly and wipe dry. e fryer is now ready for use. If the fryer doe not have a stainless steel frypot and is not to be used immediately after cleaning, coat the entire frypot surface with shortening or cooking oil to prevent rust.
back.. Position leg insert into leg retainer opening and tap up until it seats at collar flange. Repeat at rear of unit making sure all four legs are adjusted to same height. Legs can be adjusted to overcome an uneven floor.
CAUTION: ese types of GARLAND Fryers cannot be installed on a masonry base or without proper clearance from floor. Primary air is supplied to the ‘jet – type” burner from the front and mainly from the bottom of the fryer. If installed on a masonry base or directly on floor without the use of the factory supplied ” (mm) legs or casters, improper combustion will occur.
INSTALLATION Continued
Ventilation and Air Supply
One of the most important considerations is ventilation. e fryer must be installed so that products of combustions are removed efficiently, but so that the kitchen ventilation system does not produce drafts that interfere with proper burner operation. e fryer flue opening must NOT be placed close to the intake of the exhaust fan.
e fryer must never have its flue extended in a chimney fashion. is changes the combustion characteristics of the fryer. is will cause the fryer to be slow to recover, frequently cause delayed ignition, and sometimes cause pilot outage.
e ideal method of ventilating a fryer is the use of a properly designed canopy which should extend six inches (”) (mm)beyond all sides of the appliance and six feet (’) six inches (”) (mm) from the floor.
Many operators do not realize that the finest ventilation system will break down when it is not maintained properly. e duct system, the hood, and the filter bank must be cleaned on a regular basis and kept free of grease.
Adequate distances must be maintained from the flue outlet of the fryer to the lower edge of the filter bank. Filters should never be installed in the horizontal position. ey should be installed at an angle of  degrees, and a drip tray should be located beneath the lowest edge of the filter. NFPA Standard No. states that “A Minimum distance of ” (mm) should be maintained between the flue outlet and the lower edge of the grease filter.” We recommend that the MINIMUM DISTANCE BE ” (mm) FROM THE FLUE OUTLET TO THE BOTTOM EDGE OF THE FILTER WHEN THE APPLIANCE CONSUMES MORE THAN , B.T.U. PER HOUR.
A strong exhaust fan will create a vacuum in the room, for an exhaust system vent to work properly, replacement air must enter the room in which the vent is located.
All gas burners and pilots need sufficient air to operate and large objects should not be placed in front of this fryer which would obstruct the air flow through the front. A minimum of ” (mm) should be provided at
the front of the unit for servicing and proper operation. Air for combustion enters the unit below the cabinet at the base. Do not place anything around the base or under the fryer.
Assembly Of Battery
All heavy duty batteries equipment is aligned and fitted at the factory, from left to right and must be installed in this order. ere is a diagram provided with every heavy duty battery. All M/MST Fryers and M/MST Fryers may be installed to battery with other GARLAND  Series Ranges, sharing common manifold connections.
A. All such units should be placed in their respective
battery position. Detach valve panels to prevent damage, remove them from the area where the battery is being assembled.
B. Level each unit (if a range, to the oven rack) by
adjusting the six inch (6”/152mm) legs, or where legs are not used, adjust level with shims. Readjust legs, if required.
C. Connect units together by mating the unions at
each end of the manifold. (Adjoining units must have matching unions, unless the union parts are of the same specifications, a leak proof connection cannot be assured.) Hand tighten unions at this point.
D. e units should be fastened at the rear by inserting
5/16” bolts through the holes provided at the rear of the burner box sides. Install washer and nut and hand tighten. Be sure of proper unit alignment in the battery before final tightening of these bolts or unions. Improper tightening will cause “fanning” or “bowing” of batteried units.
e final tightening of the union should be accomplished by using a suitable spanner wrench. If such a wrench is not available, the GARLAND union collar has special ridges, and a cold chisel can be driven against these ridges to properly seat and seal the union.
Part # 1382677 (08/06)Page 8
Part # 1382677 (08/06) Page 9
INSTALLATION Continued
1
"X"
"X"
2
5
8
4
3
6
7
E. e manifold of this unit or the manifold of which
is a part of must be equipped with a certified pressure regulator suitable for battery application and adjustable for an outlet pressure at the manifold as specified on the rating place
Assembly Instructions M-Series Low Profile Backguard
1. Remove flue cap #6 by removing six (6) [#10] sheet metal screws.
2. Remove front panel #5 by lifting upward.
3. With back panel #4 still attached to the left #2 and right #3 uprights, drop uprights into the rectangular cutouts at the rear of the range #1.
4. Fasten uprights #2 and #3 to the range #1 with four (4) 5/16” -18 bolts and flat washers #7 and #8.
5. If unit is in a battery lineup, fasten adjacent units together at hole marked “X” with ¼” -20 bolts, nuts, and washers.
Assembly Instructions M-Series Backguard
1. Remove front panel #5 by lifting upward.
2. With back panel #4 still attached to the left #2 and right #3 uprights, drop uprights into the rectangular cutouts at the rear of the range.
3. Fasten uprights #2 and #3 to the range #1 with four (4) 5/16” -18 bolts and flat washers #6 and #7.
4. If unit is in a battery line up, fasten adjacent units together at hole marked “X” with ¼” -20 bolts and washers.
5. Install front panel #5 previously removed. Attach front panel #5 to range #1 with sheet metal screws.
6. Install front panel #5 previously remove
7. Install flue cap #6 previously removed
6
9
4
2 "X"
"X"
~
1
~
5
3
7
8
INSTALLATION Continued
FLUE RISER
BACK ALUMINIZED
SIDES AND FRONT
HEAT SHIELD
FIGURE 2
METHOD OF ATTACHING RADIATION SHIELD TO
BACKGUARD OR HIGH SHELF
FIGURE 1
Radiation Shield
is radiation shield must be in place when fryer is installed in other than fire resistive locations.
RADIATION SHIELD
REMOVE EXISTING #10 SHEET METAL SCREWS (2 REQ'D) FROM HIGH SHELF OR BACKGUARD TO INSTALL RADIATION SHIELD
IMPORTANT: e flue riser must be installed within the back guard. is rectangular riser fits over the collar of the flue collector box inside the fryer. Place the flue riser upright through opening in the back top and slide over collar. (See Figure .).
OPERATION
Using the Fryer for the First Time
Before lighting the pilot, fill the frypot with frying compound. en light the pilot according to the instructions inside the fryer compartment on the inner panel. If you are using a cooking oil, you may now turn the main burner on by turning the knob on the automatic gas valve. If you use a hydrogenated (solid) frying compound, it is wise to melt it in a stock pot on the range before putting it in the fryer. If this is not done, pack the frypot with the compound and turn the main burner on for a few seconds and turn it off for a few. See the lighting and shut-down instructions for “How to turn on the main burner once the pilot is lighted.”
Intervals of about three seconds on and ten seconds off are about right. Keep doing this until the shortening is melted. If any smoke is seen during this process, you are heating too fast and scorching the shortening, thus cutting down its useful life and possible damaging the frypot. Shortening level must cover the thermostat bulbs when fryer is in operation.
After turning the main burner on, set the thermostat at ° to check calibration of the thermostat. Let the burner cycle at least four times and suspend a deep fat fryer thermometer in the middle of the frypot about ” deep. When the burner just comes on after the fourth cycle, the reading on the thermostat should agree with the thermostat setting. If not, calibrate the thermostat
Part # 1382677 (08/06)Page 10
Part # 1382677 (08/06) Page 11
OPERATION Continued
according to the instructions in the Cleaning and Maintenance Section of this manual.
Lighting Instructions
For specific models see “Lighting Instructions” on the inside of fryer compartment.
(Frypot must be filled before lighting).
1 . Tu r n t h e r m o s t a t k n o b t o t h e f r y i n g t e m p e r a t u r e .  e
thermostat knob is located inside the compartment in the front of the frypot.
2. Open the fryer door and turn the combination safety valve knob to the PILOT position.
3. Push the knob in, light the pilot and continue to hold knob in for about sixty seconds after the flame has been lit.
4. Turn valve knob counter-clockwise to ON.
5. Main burners will now light and will be controlled automatically by the thermostat
NOTE: Fryer cannot be shut off at the thermostat.
ermostat used only to control temperatures.
Stand By
1. Turn fryer gas valve knob to “PILOT” position.
2. Put frypot cover in place.
Complete Shut Down
Turn gas valve knob clockwise to pilot position, DEPRESS knob, slightly clockwise, release knob and continue turning clockwise to OFF.
Safety Concerns
WARNING: e operator should be aware of the HAZARDOUS NATURE, inadvertent splashing and spilling etc., and RESULTANT CONSEQUENCES, personal burns, fires, slipping on spilled liquid etc., when moving the fryer with liquid in the vessel. If the fryer is to be moved, it is recommended that the liquid in the vessel be cooled to room temperature and removed from the vessel.
OFF
P
I
L
O
T
NO
AUTOMATIC VALVE KNOB
PILOT POSITION
T
O
L
I
P
OFF
AUTOMATIC VALVE KNOB
ON POSITION
NO
T
AUTOMATIC VALVE KNOB
OFF POSITION
NO
OFF
P
I
L
O
To assure you of maximum protection and performance your GARLAND Fryer is equipped with the best and most reliable controls and safety devices available. e operation thermostat will regulate frying compound temperatures to close tolerances in a range between ° and °.
If for any reason the pilot should be extinguished the combination safety valve will close off the gas flow to the main burners and pilot burner. As an additional safety feature this valve prevents gas from flowing to the main burners when the pilot is being ignited.
On all units, due to the high rate of heating, and high limit control device is provided as standard equipment. If for any reason the frying compound temperature exceed the maximum dial temperature the entire fryer will turn OFF at °F. If this should occur, have qualified service technician check the system. FOR NO REASON SHOULD THIS HIGH LIMIT DEVICE BE BY-PASSED!
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