Garland M60XR, M60XRC, M60XS, M60XT, M100XRC Operation Manual
...
INSTALLATION AND
OPERATION MANUAL
MASTER SERIES
INFRA-RED & CERAMIC
BROILER
FOR YOUR SAFETY:
DO NOT STORE OR USE GASOLINE
OR OTHER FLAMMABLE VAPORS OR
LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER
APPLIANCE
PLEASE READ ALL SECTIONS OF THIS MANUAL
AND RETAIN FOR FUTURE REFERENCE.
THIS PRODUCT HAS BEEN CERTIFIED AS
COMMERCIAL COOKING EQUIPMENT AND
MUST BE INSTALLED BY PROFESSIONAL
PERSONNEL AS SPECIFIED.
WARNING:
IMPROPER INSTALLATION, ADJUSTMENT,
ALTERATION, SERVICE OR MAINTENANCE
CAN CAUSE PROPERTY DAMAGE, INJURY,
OR DEATH. READ THE INSTALLATION,
OPERATING AND MAINTENANCE
INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR
SERVICING THIS EQUIPMENT
Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent
using genuine Garland replacement parts. Garland will have no obligation with respect to any product that has been
improperly installed, adjusted, operated or not maintained in accordance with national and local codes or installation
instructions provided with the product, or any product that has its serial number defaced, obliterated or removed,
or which has been modified or repaired using unauthorized parts or by unauthorized service agents.
For a list of authorized service agents, please refer to the Garland web site at http://www.garland-group.com.
The information contained herein, (including design and parts specifications), may be superseded and is subject
to change without notice.
IN THE COMMONWEALTH OF MASSACHUSETTS
THIS PRODUCT MUST BE INSTALLED BY A
LICENSED PLUMBER OR GAS FITTER.
For Your Safety:
Post in a prominent location, instructions to be
followed in the event the user smells gas. This
information shall be obtained by consulting
your local gas supplier.
GARLAND COMMERCIAL INDUSTRIES
185 East South Street
Freeland, Pennsylvania 18224
Phone: (570) 636-1000
Fax: (570) 636-3903
Part # 4515576 Rev 1 (01/21/10) © 2004 Garland Commercial Industries, Inc.
Part # 4515576 Rev 1 (01/21/10) Page 1
GARLAND COMMERCIAL RANGES, LTD.
1177 Kamato Road, Mississauga, Ontario L4W 1X4
CANADA
Phone: 905-624-0260
Fax: 905-624-5669
IMPORTANT INFORMATION
WARNING:
This product contains chemicals known to the state of California to cause cancer and/or birth defects
or other reproductive harm. Installation and servicing of this product could expose you to airborne
particles of glass wool/ceramic fibers. Inhalation of airborne particles of glass wool/ceramic fibers
is known to the state of California to cause cancer. Operation of this product could expose you to
carbon monoxide if not adjusted properly. Inhalation of carbon monoxide is known to the state of
California to cause birth defects or other reproductive harm.
Keep appliance area free and clear of combustibles.
Part # 4515576 Rev 1 (01/21/10)Page 2
TABLE OF CONTENTS
IMPORTANT INFORMATION..........................................2
SPECIFICATIONS ....................................................4
Technical Specications ..........................................................4
Electrical Supply .................................................................4
Individual Burner Input Ratings ...................................................4
Model Designations ..............................................................4
Clearances .......................................................................4
GENERAL INFORMATION ............................................5
STATUTORY REGULATIONS ..........................................5
INSTALLATION......................................................6
Siting ............................................................................6
Ventilation Air ...................................................................6
Gas Connection ..................................................................6
Electrical Connection ............................................................6
Installation Notes ................................................................6
Appliances Equipped With Casters ................................................7
Appliances Equipped With Legs ..................................................7
Testing & Adjustment ............................................................7
FDO Heavy Duty Oven control ....................................................7
OPERATION.........................................................9
Broiler Section ...................................................................9
Cast Iron Burner With Ceramic Tile - M60X.....................................9
Infra-Red Burners -M100XM, M110XM .........................................9
Ovens ..........................................................................10
Standard Ovens .............................................................10
Convection Ovens (RC) ......................................................10
PRODUCT APPLICATION ...........................................11
Broiler ..........................................................................11
Convection Ovens ..............................................................11
CARE & CLEANING .................................................12
Stainless Steel ..................................................................12
Oven Interior (Porcelain Enamel) .................................................12
Broiler Section ..................................................................12
General Cleaning............................................................12
M110XM ....................................................................13
M100X (R/RC/S/TM)..........................................................13
Instructions For Removal Of Grid Rack &
Grid Rack Frame.............................................................13
WIRING DIAGRAM .................................................14
Part # 4515576 Rev 1 (01/21/10) Page 3
SPECIFICATIONS
Technical Specications
MINIMUM SUPPLY
PRESSURE
Natural Gas: 7” w.c. Natural Gas: 6” w.c.
Propane: 11” w.c. Propane: 10” w.c.
MANIFOLD
OPERATING PRESSURE
Electrical Supply
120V 60Hz, 1A – Infra-Red Burner Models.
120V 60Hz, 4.4A - Models with Infra-Red Burners and a
Convection Oven Base.
Individual Burner Input Ratings
Natural Gas
Burner
Cast Iron Burner With
Ceramic Tile
Infra-Red 70,000 # 50
Oven 40,000 # 33
Burner
Cast Iron Burner With
Ceramic Tile
Infra-Red 70,000 # 56
Oven 35,000 # 50
Input BTU/Hr
per Section
80,000 # 35
Propane
Input BTU/Hr
per Section
80,000 # 48
Orice Size
DMS
Orice Size
DMS
Model Designations
Model
Number
M60XR Cast Iron Burner With
M60XRC Cast Iron Burner With
M60XS Cast Iron Burner With
M60XT Cast Iron Burner With
M100XR Infra-Red Standard Oven
M100XRC Infra-Red Convection Oven
M100XS Infra-Red Storage
M100XT Infra-Red Counter Top or
M110XM Infra-Red —
Broiler Burner Base
Standard Oven
Ceramic Tile
Convection Oven
Ceramic Tile
Storage
Ceramic Tile
Counter Top or
Ceramic Tile
Modular Stand
Modular Stand
Clearances
INSTALLATION CLEARANCES
Model Number Sides Rear
M60XR 6” (152mm) 6” (152mm)
M60XRC 6” (152mm) 6” (152mm)
M60XS 6” (152mm) 6” (152mm)
M60XT 6” (152mm) 6” (152mm)
M100XR 6” (152mm) 6” (152mm)
M100XRC 6” (152mm) 6” (152mm)
M100XS 6” (152mm) 6” (152mm)
M100XT 6” (152mm) 6” (152mm)
M110XM 6” (152mm) 6” (152mm)
Part # 4515576 Rev 1 (01/21/10)Page 4
GENERAL INFORMATION
1. Check crate for possible damage sustained during transit.
Carefully remove unit from crate and again check for
damage. Any damage to the appliance must be reported
to the carrier immediately.
2. The wires for retaining the burners and other packing
material must be removed from units. Any protective
material covering stainless steel parts must also be
removed.
3. All equipment is shipped from the factory with legs
tted, unless otherwise specied. Where the range is to
be mounted on a dais or cove base, it is shipped without
legs. Legs must be tted to the oven where it is installed
on a combustible oor.
STATUTORY REGULATIONS
4. The type of gas and supply pressure that the equipment
was set-up for at the factory is noted on the data plate
and on the packaging. This type of gas supply must be
used.
5. Garland/U.S. Range products are not approved or
authorized for home or residential use, but are intended
for commercial applications only. Garland / U.S. Range
will not provide service, warranty, maintenance
or support of any kind other than in commercial
applications.
6. Do not remove permanently axed labels, warnings or
data plates from the appliance, for this may invalidate the
manufacturer’s warranty.
The installation of this appliance must be carried out by
a competent person and in accordance with the relevant
regulations, codes of practice and the related publications of
the country and destination.
The installation must conform to the National Fuel Gas Code
ANSI Z223.1-latest edition, NFPA No. 54 – latest edition and
National Electrical Code ANSI/NFPA 70-latest edition and/or
local code to assure safe and ecient operation. In Canada,
the installation must comply with CSA B149.1 and local
codes where applicable.
In Canada, electrical connections must comply with
applicable sections of the Canadian Electrical Code, C22.1 latest edition.
Part # 4515576 Rev 1 (01/21/10) Page 5
INSTALLATION
Siting
The oor on which the appliance is to be sited must be
capable of adequately supporting the weight of the
appliance and any ancillary equipment.
Units with ovens must be tted with legs if installed on a
combustible oor.
Ventilation Air
The following notes are intended to give general guidance.
For detailed recommendations, refer to the applicable
code(s) in the country of destination.
Proper ventilation is highly essential for optimum
performance. The ideal method of ventilating open-top
equipment is the use of a properly designed canopy which
should extend six inches (152mm), beyond all sides of the
appliance(s) and six feet, six inches (1981mm) above the
oor.
A strong exhaust will create a vacuum in the room. For an
exhaust vent to work properly, replacement air must enter
the room. The amount of air that enters must be equal to the
amount exhausted.
All gas burners and pilots need sucient air to operate. Large
objects should not be placed in front of the appliance(s) that
would obstruct the ow of air into the front.
Gas Connection
The local gas authority should be consulted at the
installation planning stage in order to establish the
availability of an adequate supply of gas and to ensure
that the meter is adequate for the required ow rate. The
pipe work from the meter to the appliances must be of an
appropriate size.
All xed (non-mobile) appliances MUST be tted with a
manual gas-cock upstream of the appliance to provide a
means of isolation for servicing or cleaning purposes. A
union or similar means of disconnection must be provided
between the gas-cock and the appliance.
A manually operable valve must be tted to the gas supply
to the kitchen to enable it to be isolated in an emergency.
Wherever practical, this shall be located either outside the
kitchen or near to an exit in a readily accessible position.
Where it is not practical to do this, an automatic isolation
valve system shall be tted which can be operated from a
readily accessible position near to the exit.
At locations where the manual isolation valve is tted or
the automatic system can be reset, a notice MUST be tted
stating:
“ALL DOWNSTREAM BURNER AND PILOT VALVES MUST
BE TURNED OFF PRIOR TO ATTEMPTING TO RESTORE THE
SUPPLY. AFTER EXTENDED SHUT OFF, PURGE BEFORE
RESTORING GAS SUPPLY.”
Electrical Connection
(Models with Infra-Red Burners and/or Convection Oven
Bases)
IMPORTANT – This appliance must be electrically grounded
in accordance with local codes.
Installation Notes
Before assembly and connection check gas supply.
A. The type of gas for which the unit is equipped is stamped
on the data plate located behind the lower front panel.
Connect a unit stamped “NAT” only to natural gas;
connect one stamped “PRO” only to propane gas.
B. If it is a new installation have the gas authorities check
the meter size and piping to assure that the unit is
supplied with the necessary amount of gas pressure
required for operation.
C. If it is additional or replacement equipment have the
gas authorities check the pressure to make certain that
existing meter and piping will supply fuel to the unit with
not more than 1/2” water column pressure drop.
NOTE: When checking gas pressure be sure that all other
equipment on the same gas line is on.
The appliance and its individual shut-o valve must be
disconnected from the gas supply piping system during any
pressure testing of that system with pressures in excess of
1/2 PSIG (3.45kPa).
Adequate clearance must be provided for servicing and
proper operation.
THIS APPLIANCE IS NOT RECOMMENDED FOR RESIDENTIAL
INSTALLATION.
Part # 4515576 Rev 1 (01/21/10)Page 6
INSTALLATION Continued
Appliances Equipped With Casters
1. The installation shall be made with a connector that
complies with the Standard for Connectors for Moveable
Gas Appliances, ANSI Z21.69/CSA 6.16, Addenda Z21.69B2006/CSA 6.16B-2006 (or latest edition), and a quickdisconnect device that complies with the Standard for
Quick Disconnects for Use with Gas Fuel, ANSI Z21.41/
CSA 6.9, Addenda Z21.41A-2005/CSA 6.16A-2005 (or
latest edition).
2. The front casters on the appliance are equipped with
brakes to limit the movement of the appliance without
placing any strain on the connector or quick-disconnect
device or its associated piping.
3. Please be aware that the required restraint is attached to
a bracket (which is located on the rear caster closest to
the gas connection) and if disconnection of the restraint
is necessary, be sure to reconnect the device after the
appliance has been returned to its original position.
Appliances Equipped With Legs
1. Raise the front of the appliance an block. Do not lay the
appliance on its back.
1. Be sure that all valves and thermostats are in the “OFF”
position.
2. Turn on the main gas supply valve. Light all broiler pilots.
3. Leak test all valves and ttings as described at the
beginning of this section. Correct any leaks as required
and recheck.
4. Light the oven pilot.
5. If the range is equipped with an oven on/o valve
separate from the thermostat, turn this valve on. If
the oven thermostat dial has an “OFF” position the
thermostat is its own on/o valve.
6. In either case, now set the thermostat to 500°F (260°C).
Leak test all valves and ttings as described at the
beginning of this section. Correct any leaks as required
and recheck.
7. Shut o all valves and set thermostat dials to “OFF” or
lowest position.
All units are tested and adjusted at the factory, however,
burners and pilots should be checked upon installation and
adjusted if necessary.
2. Position leg insert in leg retainer opening and tap upward
until the insert seats at the collar ange.
3. Repeat leg insert installation for the other legs and adjust
all four legs to the same height.
4. Legs can be further adjusted to level the appliance and to
compensate for uneven ooring.
Testing & Adjustment
All ttings and pipe connections must be tested for
leaks. Use approved gas leak detectors, soap solution or
equivalent, checking over and around all the ttings and
pipe connections. DO NOT USE A FLAME! Accessibility to
all gas lines and ttings require that valve panel(s), lower
front panel(s), and/or oven rack(s) be removed. It may be
necessary to remove, or at least raise and securely prop
griddles, hot top, and/or top grates. All parts removed,
(including fasteners), should be stored safely for reinstallation.
CAUTION: Gas will ow to the top section burners even
if the broiler section pilots are not lit. Gas will not be
interrupted. It is the responsibility of the operator to
conrm the proper ignition of each burner as it is turned
on. Should ignition fail to occur 5 seconds after turning
a burner on, turn the burner o, wait 5 minutes, and try
again.
FDO Heavy Duty Oven control
The model FDO oven thermostat is a precision-made
instrument, carefully set at the factory to accurately control
oven temperatures from 150° to 500°F, (66° to 260°C). All
adjustments are accessible from the front of the appliance
after moving the dial. To remove the dial, grasp the outer
edges and pull straight out.
By-Pass Adjustment
The Robertshaw FDO snap/throttle thermostat requires that
the by-pass ame be properly adjusted. To adjust proceed as
follows:
Part # 4515576 Rev 1 (01/21/10) Page 7
INSTALLATION Continued
Calibration
Plate
By-pass Flame
Adjuster
Calibration
Indicator Mark
Dial
Lock Screws
Stop
MODEL
FDO
0
5
3
0
0
0
5
4
5
0
0
4
3
0
0
5
5
0
1
5
0
3
0
0
5
0
2
1. Ensure pilot ame is lit and adjusted.
2. Turn oven temperature control to 200°F, (93°C), and allow
the oven to heat for three minutes.
3. Turn, the oven temperature control to the lowest
position, then turn slowly counter-clockwise until the
audible “click” is heard.
4. Making sure the oven temperature control dial is not
disturbed, turn the by-pass ame adjusting screw
clockwise to decrease, or counter-clockwise to increase
the ame on the burner to the lowest possible stable
ame. When properly adjusted, the by-pass ames will
cover the entire length of the burner.
1. Place the thermocouple of the test instrument or reliable
mercury thermometer in the center of the oven.
2. Turn the oven temperature control knob to 400°F, (204°C),
and allow the oven to cycle at least three times.
3. Continue to monitor the oven temperature, recording
the readings at 5 minute intervals until three successive
readings are within 5°F, (2°C), of each other.
If the temperature does not read within 15°F, (8°C), of the dial
setting, recalibrate as follows.
1. Remove the oven temperature control dial, making sure
the setting is not disturbed.
2. Hold the calibration plate, (located directly behind the
control dial), and loosen the two calibration lock screws
until the plate can be rotated independently of the
control.
3. Turn the calibration plate until the temperature indicated
on the plate corresponds with the reading on the test
instrument. Hold the plate in place and tighten the
screws rmly.
4. Repeat step 3 in the previous section, checking the
temperature to ensure the adjustment has been made
properly.
5. Replace the temperature control dial.
NOTE: If adjustment of the calibration plate is prevented by
the position of the lock screws, the screws can be moved to
other holes that have been tapped for them.
Calibration Instructions
Field calibration is seldom necessary and should not
be resorted to unless experience with cooking results
undoubtedly indicate that the control is not maintaining
the temperature for which the dial is set. To check oven
temperatures when calibrating, use only a reliable mercury
thermometer, or preferably an oven pyrometer. To check
calibration, proceed as follows:
Part # 4515576 Rev 1 (01/21/10)Page 8
OPERATION
Broiler Section
Cast Iron Burner With Ceramic Tile - MX
Initial Operation:
When all gas connections have been inspected, proceed as
follows to put the unit into operation:
1. Open gas service valve located in your supply line.
2. With a lighted taper, light the broiler pilots located at the
front of the unit. There is one pilot per burner.
3. Pilot adjustment valves can be found on the manifold,
behind the control panel. The valves may be accessed
through holes in the control panel.
4. The pilot ame should be adjusted to provide a ame
7/8”(22mm) to 1”(25mm) in length.
Operation:
1. Turn the broiler valve to HIGH.
2. Immediately check ignition of the burners.
These special burners operate in a manner similar to that
of a conventional gas burner except that the radiation
surfaces consist of a series of ceramic blocks each containing
numerous small gas ports. These ceramic blocks are
connected utilizing a special compound that also seals all
seams of the radiating surface. The gas ame appears as a
red glow covering the entire ceramic surface.
A special wire mesh has been provided as an outside
surface beneath the ceramics to further increase the burner
eciency. This mesh will provide for additional infra-red
energy.
Initial Operation:
1. Connect electrical supply.
2. Open gas service valve located in your supply line.
3. With a lighted taper, light the broiler pilots located at the
front of the unit. There is one pilot per pair of burners.
4. Pilot adjustment valves can be found on the manifold,
behind the control panel. The valves may be accessed
through holes in the control panel.
3. When ignition has been accomplished a blue ame will
cover the length of the burner.
4. Flames will ow upward over ceramic radiant bricks and
will glow red.
Shut-Down:
1. Turn all valves to the “OFF” position.
2. If the unit is to be shut down for an extended period of
time, close the in-line gas valve.
Infra-Red Burners -MXM, MXM
The GARLAND® Infra-Red Broiler is a direct radiant heavy
duty gas broiler utilizing four (4) extremely ecient gas
burners in each broiling section. The infra-red burners
provide for high speed broiling with rapid searing of product
so that natural juices and avor will be sealed in.
5. The pilots should be adjusted so that ame extends 1/2”
to 3/4” (12mm to 25mm) beyond the pilot shield.
Operation:
1. Switch on (1) the main power switch.
2. Turn the broiler valve to HIGH.
3. Immediately check ignition of the burners.
4. When ignition has been accomplished a blue ame will
cover the surface of the ceramics for 10-15 seconds.
5. The haze will disappear and the ceramics will glow red.
Shut-Down:
1. Turn all valves to the “OFF” position.
2. Switch o (0) the main power switch.
3. If the unit is to be shut down for an extended period of
time, close the in-line gas valve.
Part # 4515576 Rev 1 (01/21/10) Page 9
OPERATION Continued
CAUTION: Should burner ignition fail within 5 seconds,
turn the burner valve o and repeat steps 1 through 5. If
ignition continues to fail, consult your factory authorized
service agency.
Ovens
Standard Ovens
Lighting:
1. Push in the main / pilot gas valve and turn it counterclockwise to the IGNITION position.
2. Lower the front kick panel.
3. Holding the oven gas valve fully in, press the red piezo
igniter button several times.
4. When the pilot burner is lit, continue holding in the oven
gas valve for 20 seconds, then release it. If the pilot goes
out, wait ve minutes and try again.
5. When the pilot ame is established, push the gas
valve in again and turn it counter-clockwise to the full
ON position, then set the thermostat to the desired
temperature.
Shut-Down:
1. Turn all valves to the OFF position and the safety device
will disengage within 60 seconds.
2. If the unit is to be shut down for an extended time, close
the in-line gas valve.
Re-lighting:
Convection Ovens (RC)
Lighting:
Same as standard oven.
Start-Up:
1. Activate the power switch to COOK position.
2. Turn oven valve ON.
3. Turn thermostat to desired setting.
Cool Down:
1. Turn thermostat and oven valve OFF.
2. Open door.
3. Activate power to the COOL DOWN position.
The motor on your range convection oven is maintenance
free since it is constructed with self-lubricating sealed ball
bearings. It is designed to provide durable service when
treated with ordinary care. We have a few suggestions to
follow on the care of your motor.
A When the motor is operating, it cools itself internally by
air entering the rear of the motor case, provided proper
clearance has been allowed.
B. Since the blower wheel is in the oven cavity it is at the
same temperature as the oven. If the motor is stopped
while the oven is hot, the heat from the blower wheel is
conducted down the shaft and into the armature of the
motor. This action could shorten the motor life.
1. Turn all gas valves o.
2. Wait ve minutes.
3 Follow procedure under “Lighting” at left.
C. We recommend, at the end of the bake or roasting
period, when the oven will be idle for any period of time
or before shutting down completely, that the doors be
left open, and by use of the cool down position on the fan
switch, the fan continues to run for at least 20 minutes.
Note: The convection oven motor should never be turned
“OFF” during cooking or when the oven is “HOT”.
Part # 4515576 Rev 1 (01/21/10)Page 10
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