Garland M, MS, MST, SRC, SR16 Operation Manual

INSTALLATION AND
OPERATION MANUAL
MASTER SERIES
INFRA-RED
SALAMANDER BROILER
M/MS/MST (SRC, SR16)
FOR YOUR SAFETY:
DO NOT STORE OR USE GASOLINE
OR OTHER FLAMMABLE VAPORS OR
LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER
APPLIANCE
WARNING:
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY,
OR DEATH. READ THE INSTALLATION,
OPERATING AND MAINTENANCE
INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR
SERVICING THIS EQUIPMENT
PLEASE READ ALL SECTIONS OF THIS MANUAL
AND RETAIN FOR FUTURE REFERENCE.
THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL COOKING EQUIPMENT AND MUST BE INSTALLED BY PROFESSIONAL
PERSONNEL AS SPECIFIED.
IN THE COMMONWEALTH OF MASSACHUSETTS
THIS PRODUCT MUST BE INSTALLED BY A
LICENSED PLUMBER OR GAS FITTER. APPROVAL NUMBER: G-1-07-05-28
For Your Safety: Post in a prominent location, instructions to be followed in the event the user smells gas. This information shall be obtained by consulting
your local gas supplier.
Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent using genuine Garland replacement parts. Garland will have no obligation with respect to any product that has been improperly installed, adjusted, operated or not maintained in accordance with national and local codes or installation instructions provided with the product, or any product that has its serial number defaced, obliterated or removed, or which has been modified or repaired using unauthorized parts or by unauthorized service agents. For a list of authorized service agents, please refer to the Garland web site at http://www.garland-group.com. The information contained herein, (including design and parts specifications), may be superseded and is subject to change without notice.
GARLAND COMMERCIAL INDUSTRIES
185 East South Street Freeland, Pennsylvania 18224 Phone: (570) 636-1000 Fax: (570) 636-3903
Part # 1382684 (01/08) © 2005 Garland Commercial Industries, Inc.
Part # 1382684 (01/08) Page 1
GARLAND COMMERCIAL RANGES, LTD.
1177 Kamato Road, Mississauga, Ontario L4W 1X4 CANADA Phone: 905-624-0260 Fax: 905-624-5669
Enodis UK LTD.
Swallow eld Way, Hayes, Middlesex UB3 1DQ ENGLAND Telephone: 081-561-0433 Fax: 081-848-0041
IMPORTANT INFORMATION
WARNING: This product contains chemicals known to the state of California to cause cancer and/or birth defects or other reproductive harm. Installation and servicing of this product could expose you to airborne particles of glass wool/ceramic fibers. Inhalation of airborne particles of glass wool/ceramic fibers is known to the state of California to cause cancer. Operation of this product could expose you to carbon monoxide if not adjusted properly. Inhalation of carbon monoxide is known to the state of California to cause birth defects or other reproductive harm.
Keep appliance area free and clear of combustibles.
Part # 1382684 (01/08)Page 2
TABLE OF CONTENTS
IMPORTANT INFORMATION. . . . . . . . . . . . . 2
DIMENSIONS AND SPECIFICATIONS . . . . . 4
Sux Denitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . 5
Product application . . . . . . . . . . . . . . . . . . . . . . . . . .5
Rating Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 6
Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Installation Instructions for
Range Mount Salamander . . . . . . . . . . . . . . . . . . . . 6
Wall Mounted Salamanders . . . . . . . . . . . . . . . . . .6
Statutory Regulations . . . . . . . . . . . . . . . . . . . . . . . . 6
Gas Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
M, MS Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Pilot Lighting Instructions . . . . . . . . . . . . . . . . 8
Main Burner Operation . . . . . . . . . . . . . . . . . . . 8
Shut Down. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
MST Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Operating Controls . . . . . . . . . . . . . . . . . . . . . . . 8
Lighting Instructions . . . . . . . . . . . . . . . . . . . . . 8
Shut Down. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
All Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Burner Ignition. . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Main burner Adjustments. . . . . . . . . . . . . . . . . 9
Burn o Period . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Operating Suggestions . . . . . . . . . . . . . . . . . . . 9
Energy Conservation . . . . . . . . . . . . . . . . . . . . . 9
Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . 9
Ventilation and Air Supply . . . . . . . . . . . . . . . . . . . . 7
Testing And Adjustments . . . . . . . . . . . . . . . . . . . . . 7
MAINTENANCE AND CLEANING . . . . . . . . 10
Daily . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Monthly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Exterior Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Stainless Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
SERVICING. . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Part # 1382684 (01/08) Page 3
DIMENSIONS AND SPECIFICATIONS
16 5/16"
[414mm]
34"
[864mm]
17 61/64"
[456mm]
16 13/16"
[427mm]
20 1/4"
[514mm]
PRODUCT MSR16 MRSC
Width: In(mm) 34(864) 34(864) Depth: In(mm) 20-1/4(514) 20-1/4(514
Height: In(mm) 35-5/8(965) 17(432)
INPUT:BTU/hr(kw)(Natural Gas) 28,000 (8.20) 28,000 (8.20)
Shipping Wt:(LB/KG) 170/78 135/61
INSTALLATION NOTES
Combustible Wall Clearances ¹ Entry Clearances Operating Pressure
Sides: 0"
Back: 0"
¹ For instillations in non-combustible locations only.
NOTE: Data applies only to North America Gas input ratings shown here are for installations up to 2,000 ft. (610m) above seal level. Specify altitudes over 2,000 ft. Commercial cooking equipment requires an adequate ventilation system. For additional information, refer to the
National Fire Protection Association's standard NFPA96. “Vapor Removal from Cooking equipment” (for North American only)
Please specify gas type when ordering.
Crated: 26-3/4" (680mm)
Uncrated: 21" (533mm)
Natural: 6" WC (15mbar)
Propane: 11" WC (28mbar)
Part # 1382684 (01/08)Page 4
DIMENSIONS AND SPECIFICATIONS continued
M/MS/MST SRC, SR16-280, SR16
SRC - Counter Top Version SR16-280 - Restaurant Range Mount Version SR16 - Heavy Duty Range Mount Version
Base Model Number
GAS TYPE
MODEL NUMBER
(M,MS,MST)(SRC, SR16) 47F 14,000 1.1mm 13,000
Sux Denitions
Natural Gas Propane
Orice Input (BTU/Hr) Orice Input (BTU/Hr)
INTRODUCTION
IMPORTANT: Read these instructions carefully before attempting to operate the appliance.
Garland/U.S. Range products are not approved or authorized for home or residential use, but are intended for commercial applications only. Garland / U.S. Range will not provide service, warranty, maintenance or support of any kind other than in commercial applications.
Your new equipment must be installed and adjusted by a competent person in accordance with the law. Failure to install appliances correctly could lead to prosecution. It is in your own interests and that of safety to ensure that the law is complied with. Your Garland dealer is well qualied to provide this service.
Like any other ne precision built piece of equipment, it should be given regular care and maintenance. Periodic inspections by your dealer or a qualied service company are recommended to check temperatures, burner adjustments and ensure moving parts are operative. Wherever possible avoid overheating idle equipment, as this is the primary cause for increased service cost.
“Regular Maintenance Ensures Peak Performance.”
Product application
The Garland infra-red salamander oers broiling for a wide variety of products such as steak, lobster, sh, onion soup, casseroles, garlic bread and hamburgers. The oven-re infra­red design provides for quick preheat and ecient, uniform production. The tilting rack feature allows for an easy view broiling.
Rating Plate
The rating plate is located behind the drip tray. In the event you have any questions concerning the installation, use care or service of this or any other Garland product, write or call our Product Service Department. When corresponding with the factory or your equipment dealer regarding service problems or replacement parts, be sure to refer to the particular unit by the correct model number (including prex and sux letters and numbers) and the serial or code number. The rating plate axed to the unit contains this information.
For proper operation, the Fuel information on the data plate of you new equipment must match your fuel supply.
Part # 1382684 (01/08) Page 5
INSTALLATION
~
1
"X"
"X"
2
8
4
3
6 7
5
GARLAND
Clearances
Models (M, MS, MST)(SRC, SR16) are for installation in non­combustible locations only with zero (0”) sides and rear clearance.
NOTE: Adequate clearance must be provided for servicing and proper operation.
Location
Counter salamanders should be installed on a rm, smooth and level base designed to withstand the weight of the fully laden appliance. Any openings in the wall behind or beside the appliance must be sealed.
Installation Instructions for Range Mount Salamander
4. If the range is in a battery line-up, fasten units together at the hole marked “X” with 1/4” x 20 bolts, nuts and washers.
5. Reattach the front panel (5) to the salamander with sheet metal screws previously removed.
Wall Mounted Salamanders
1. Each gas appliance must be located with respect to building construction and other equipment so as to permit access to the appliance, Such access and clearance may be necessary for servicing and cleaning.
2. Salamanders intended for wall mounting are shipped with the mounting kit already attached.
3. Provisions for gas connections, bottom or rear should be taken into consideration.
1. Remove the front panel (5) by removing two (2), sheet metal screws from the underside of the salamander.
2. With the back panel, (4), still attached to the uprights (2&3) drop the uprights into the rectangular openings at the rear of the range (1).
3. Fasten the uprights, (2 & 3) to the range with four, (4), 5/16” x 18 bolts and at washers. (6&7)
Statutory Regulations
When checking gas pressure be sure that all other equipment on the same gas line is on. A pressure regulator is supplied as standard equipment with Garland salamanders. Installation must conform to the National Fuel Gas Code ANSI Z223.1 or latest edition and/or local code to assure safe and ecient operation.
In Canada, the installation must comply with CAN/CGA-B149.1 Natural Gas Installation Code or CAN/CGA­B149.2 Propane Gas Installation Code, and local codes where applicable.
NOTE: The appliance must be isolated from the gas supply piping system by closing it individual manual shut-o (not supplied by the manufacturer) during any testing of the gas supply piping system at test pressures equal to or less than 1/2 PSIG (3.45 kPa).
Part # 1382684 (01/08)Page 6
INSTALLATION continued
Gas Supply
Before assembly and connection check the gas supply.
1. The type of gas for which the unit is equipped is stamped on the data plate located behind the drip tray. Connect a unit stamped “NAT” only to natural gas; connect those stamped “PRO” only to propane gas.
2. If it is a new installation have the gas authorities check the meter size and piping to assure that the unit is supplied with sucient amount of gas pressure required to operate the unit.
3. If it is an additional or replacement equipment have the gas authorities check the pressure to make certain that the existing meter and piping will supply fuel to the unit with not more than 1/2” water column pressure drop.
WARNING: Check gas connections for leaks. Use a soap solution or similar means. DO NOT USE AN OPEN FLAME.
NOTE: This appliance is not recommended for residential installation.
Ventilation and Air Supply
Proper ventilation is highly important for good operation. The ideal method of ventilation for a Salamander broiler is the use of a properly designed canopy hood, which should extend six (6”, 152 mm) beyond all sides of the appliance and six (6) feet six (6) inches (1981 mm) from the oor.
A strong exhaust fan will create a vacuum in the room. For an exhaust system to work properly, replacement air must enter the room in which the vent is located. The amount of air that is exhausted must equal the amount entering, (make-up air).
All gas burners and pilots need sucient air to operate and large objects should not be placed in front or on the top of the broiler, which would obstruct the airow though, the front of the broiler.
For your safety NEVER place any type of object on top of the salamander broiler or cheese meters. The top of the broiler will exceed 1000°F. It could cause severe burns or re and obstruct ventilation.
Testing And Adjustments
All ttings and pipe connections must be tested for leaks. Use approved gas leak detectors, soap solution or equivalent, checking over and around the ttings and pipe connections. DO NOT USE A FLAME! Accessibility to all gas lines and ttings require that valve panel(s), lower front panel(s) be removed. It may be necessary to remove or at least raise and secure top grates. All parts removed (including fasteners) should be stored safely for re-use.
Testing
1. Be sure all valves are in the “OFF” position
2. Turn on the main gas supply valve. Light all top section pilots.
3. Leak test all valves and ttings as described in the procedure above. Correct any leaks as required and recheck.
4. Shut o all gas valves.
All units are tested and adjusted at the factory. However, burners and pilots should be checked at installation and adjusted if necessary.
Part # 1382684 (01/08) Page 7
OPERATION
OFF
IGNITION
MAX
MIN
NOTE: Ensure the gas supply to the appliance is turned “ON”. During the initial ignition cycle, air must be purged from the gas line and thus it may take one to two minutes for the pilot burner to ignite.
M,MS Models
Pilot Lighting Instructions
1. The in-line service shut-o valve should be in the “ON” position.
2. With a lighted taper light the pilots which are located at the rear of the main burner.
3. The pilot ame should be approximately 7/8” (22 mm) long for proper ignition of the burners. The pilot adjustment valve is located by sliding the drip tray forward. The adjustment valves are located on the manifold pipe, which runs horizontally across the back of the unit, behind the drip tray, one is at the left rear and the other is at the right rear.
4. To adjust the pilot light, turn the brass screw counter­clockwise to increase the pilot ame, and clockwise to decrease the ame.
MST Models
Operating Controls
NOTE: No more than 7/8” (22 mm) pilot ame length should be required. Too high a setting will cause the ame to lift o or will create excessive carboning. Do not adjust the pilot ame lower than 7/8” (22mm) long because this can cause delayed ignition at the burner. The delayed ignition could cause the burner tiles to crack, in that case the burner would have to be replaced.
Main Burner Operation
1. Turn the main burner to the “MAX” position.
2. Immediately check ignition of the burner.
CAUTION: Should ignition fail after ve (5) seconds, turn the valve o and wait ve (5) minutes before trying again. The pilot gas is not interrupted automatically, it is the responsibility of the operator to check the ignition of the burners immediately after the burner valve has been turned on.
Shut Down
1. Turn all valves to the “OFF” position by rotating the knob clockwise 1/4 turn.
2. If the unit is to be shut down for an extended period of time close the inline gas valve.
Lighting Instructions
1. Push in the tap and turn it counter-clockwise to the Ignition Position “ ”
2. Holding the tap fully in, light the pilot with a match or taper.
Part # 1382684 (01/08)Page 8
OPERATION continued
3. When the pilot is lit, continue to hold the tap fully in for 20 seconds, then release it. IF the pilot goes out, wait for ve (5) minutes, and then repeat from step 1.
4. When the pilot is established, push the tap in again and turn it counter-clockwise to the full ame position “ ” thus lighting the main burner.
5. For low ame or simmer, push the tap in and turn it counter-clockwise to the low ame “ ” position.
6. To shut the burner o, turn the dial to the “ ” symbol and the safety device will disengage within 60 seconds.
Shut Down
1. Turn all valves to the “OFF” position by rotating the knob clockwise 1/4 turn.
2. If the unit is to be shut down for an extended period of time, close the inline gas valve.
All Models
Burner Ignition
When ignition has been accomplished, a blue ame will cover the surface of the ceramics for 10-15 seconds. This haze will disappear and the burner rod will glow red. After the burners have operated for several minutes turn the valve to “MIN”. The burner rods will no longer glow red and the ame travels back and forth on the face of the burner ceramics.
Main burner Adjustments
This adjustment has been factory pre-set however, with changing pressures this adjustment and pilot adjustment may need re-done after installation. This is not considered a manufacturing defect and is not warrantable.
Burn o Period
Many parts used in the manufacturing of commercial equipment have a thin protective coating of machine oil. This oil should be burned o before the equipment is used for food preparation.
After all start-up and safety checks have been completed, turn the burner valve to the “MAX” position. A Smoke (a bluish haze) will be produced. This process can take several hours and can be completed over a few days.
Operating Suggestions
1. Clean the racks as soon as possible after cooking with tomato or vinegar based products that have a high acid content. These foods can cause pitting of the rack surface.
2. Allow the salamander to preheat before adding product.
3. Drain and clean the drip tray frequently. Excessive oil drain o in the pan can cause spillover.
Energy Conservation
Do not waste energy by leaving controls at high temperature settings during idle periods. Lower setting will keep broiler warm and ready got the next use period. Reset burner valve knob as required for heavy load periods.
All Salamander are provided with a xed burner orice to provide 20,000 BTU/Hr at the “MAX” setting on natural gas supplied at 6.0” W/C pressure and 20,000 BTU/Hr at the “MAX” setting on propane gas supplied at 10.0” W/C.
The “MIN” setting is adjustable and should be set as follows:
1. Set the burner valve knob to “MIN”.
2. Insert a thin bladed screwdriver into the valve stem to engage the slot inside the stem. Turn Clockwise to decrease the rate and counter clock-wise to increase.
Proper adjustment is attained at the point where the burner rods no longer glow and the ame travels back and forth on the face of the ceramics.
Part # 1382684 (01/08) Page 9
Safety Precautions
It is the responsibility of the supervisor or equivalent person to ensure that users of this equipment wear suitable protective clothing and to draw attention to the fact that some parts will by necessity become very hot and will cause burns if touched accidentally.
For your safety never place any type of object on top of the salamander broiler. The top of the broiler will exceed 1000°F. It could cause severe burns and/or le and also obstruct ventilation.
MAINTENANCE AND CLEANING
A program of proper cleaning techniques will aid in continued trouble free operation of this or any quality equipment.
Daily
1. Remove and clean grid rack. Grid racks should be wiped clean while still warm, using a heavy cloth or other grease absorbing material to remove grease and burnt food before they burn into the grid. Remove burnt materials, such as carbonized grease or food, with a sti wire brush. DO NOT USE ANY TYPE OF STEEL WOOL. Small particles of steel may be left on the grid surface and get into food products. Grid racks should be washed thoroughly using a wire brush and a hot, mild detergent or soap solution. Rinse with clear, warm water.
2. With the rack removed clean the interior of the unit with a damp cloth.
3. Clean out the grease container.
Monthly
Lubricate valves and bearings as required. Due to the usual location of the broiler which is mounted above a range with open tops, the heat from the open top will cause the lubrication grease inside the valves to dry out. When you notice that the valves are becoming harder to turn, it is then time to have them greased. We suggest an authorized service agent who is familiar with the appliance and working with natural and propane gas, perform this type of work.
Exterior Cleaning
Establish a regular schedule. Any spills should be wiped o immediately.
Wipe exposed, cleanable surface when cool with a mild detergent and hot water. Stubborn residue spots may be removed with a lightweight non-metallic scouring pad. Dry thoroughly with a clean cloth.
Stainless Steel
Stainless steel should be cleaned using a mild detergent, a soft cloth and hot water. If it is necessary to use a non­metallic scouring pad, always rub in the direction of the grain in the metal to prevent scratching. Use a water based stainless steel cleaner (such as Drackett Twinkle), if you want a high shine. Wash a small area at a time and rinse the washed area with a clean sponge dipped into a disinfectant and wipe dry with a soft cloth before it can dry.
Use only stainless steel, wood or plastic tools to scrape o heavy deposits of grease or oil. Do not use ordinary steel scrapers or knives, as particles of iron may become embedded and rust. NEVER USE STEEL WOOL.
Part # 1382684 (01/08)Page 10
SERVICING
To ensure ecient and safe operation of the appliance it is recommended that servicing be carried out at regular interval, the frequency of which will vary, depending on the
SAFETY
It is essential that the instructions in this booklet are strictly followed for the safe and economical operation of the equipment. If it is known or suspected that a fault exists on the appliance then it must not be used until the fault has been rectied by a competent person.
installation. Servicing must be carried out by competent persons in accordance with the law.
Part # 1382684 (01/08) Page 11
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