Garland MIR34L, IR36-280L, IR-280WL, IR36-380CL, IR60-280L Installation & Operating Manual

...
Page 1
INSTALLATION, OPERATING
& SERVICE INSTRUCTIONS
FOR GARLAND INFRA-RED SALAMANDER
BROILERS AND INFRA-RED CHEESE MELTERS
WARNING:
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER
FLAMMABLE VAPORS OR LIQUIDS IN THE
PLEASE READ ALL SECTIONS OF THIS MANUAL AND RETAIN FOR FUTURE REFERENCE. THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL COOKING EQUIPMENT AND MUST BE INSTALLED
BY PROFESSIONAL PERSONNEL AS SPECIFIED. IN THE COMMONWEALTH OF MASSACHUSETTS THIS PRODUCT MUST BE INSTALLED BY A LICENSED
PLUMBER OR GAS FITTER. APPROVAL NUMBER: G-1-07-05-28
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH.
READ THE INSTALLATION, OPERATION AND
MAINTENANCE INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR SERVICING
THIS EQUIPMENT.
For Your Safety:
Post in a prominent location, instructions to be followed in the event the user smells gas. is information shall be
obtained by consulting your local gas supplier.
Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent using genuine Garland replacement parts. Garland will have no obligation with respect to any product that has been improperly installed, adjusted, operated or not maintained in accordance with national and local codes or installation instructions provided with the product, or any product that has its serial number defaced, obliterated or removed, or which has been modified or repaired using unauthorized parts or by unauthorized service agents. For a list of authorized service agents, please refer to the Garland web site at http://www.garland-group.com. e information contained herein, (including design and parts specifications), may be superseded and is subject to change without notice.
Continuous product improvement is a Garland policy, therefore design and specifications are subject to change without notice.
GARLAND COMMERCIAL INDUSTRIES
185 East South Street Freeland, Pennsylvania 18224 Phone: (570) 636-1000 Fax: (570) 636-3903
Part # 1382669 (07/05) Page 1
Part # 1382669 (07/05) © 2005 Garland Commercial Industries, Inc.
GARLAND COMMERCIAL RANGES, LTD.
1177 Kamato Road, Mississauga, Ontario L4W 1X4 CANADA Phone: 905-624-0260 Fax: 905-624-5669
Enodis UK LTD.
Swallowfield Way, Hayes, Middlesex UB3 1DQ ENGLAND Telephone: 081-561-0433 Fax: 081-848-0041
Page 2
INTRODUCTION
WARNING:
is product contains chemicals known to the State of California to cause birth defects or other reproductive harm. Operation of this product could expose you to carbon monoxide if not adjusted properly. Inhalation of carbon monoxide is known to the State of California to cause birth defects or other reproductive harm.
Keep appliance area free and clear from combustibles
Units included in this manual are:
Salamander Models: MIR34L, IR36-280L,IR-280WL,
IR36-380CL, IR60-280L
Cheese Melter Models: GCM-2C, GCM-3C, GCM-6C,
GCM24-280G, CM36-280, GCM72-280, MCM34
Part # 1382669 (07/05)Page 2
Page 3
TABLE OF CONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . 2
Dimensions And Specifications,
Model MIR 34L . . . . . . . . . . . . . . . . . . . . . 4
Dimensions And Specifications,
Model IR-280L Series . . . . . . . . . . . . . . . . . 5
Dimensions And Specifications,
Cheese Melter . . . . . . . . . . . . . . . . . . . . . . . 6
General Information . . . . . . . . . . . . . . . . . . 7
Salamander Performance and Construction . . . . 7
Cheese Melter Performance and Construction . . 7
Rating Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Installation . . . . . . . . . . . . . . . . . . . . . . . . . 8
National Code Requirements . . . . . . . . . . . . . . . 8
Operation . . . . . . . . . . . . . . . . . . . . . . . . . 12
Pilot Lighting Instructions . . . . . . . . . . . . . . . . 12
Main Burner Operation . . . . . . . . . . . . . . . . . . 12
Burn off Period . . . . . . . . . . . . . . . . . . . . . . . . . 12
Energy Conservation . . . . . . . . . . . . . . . . . . . . 12
Shut Down Instructions . . . . . . . . . . . . . . . . . . 12
Main Burner Adjustments . . . . . . . . . . . . . . . . 12
Maintenance And Cleaning . . . . . . . . . . . 13
Daily . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Monthly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Exterior Cleaning . . . . . . . . . . . . . . . . . . . . . . . 13
Gas Connections . . . . . . . . . . . . . . . . . . . . . . . . 8
Pressure Regulators in Battery Installations. . . . . 8
Installation of Salamander to a Range. . . . . . . . . 9
Assembly Instructions Salamander/Cheese Melters
M-Series Salamanders/Cheese Melters . . . . . . . 9
Models IR60-280L, GCM60-280 . . . . . . . . . . 10
Models IR48-280L IR72-280L, GCM48-280,
GCM72-280 . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Models IR48-280L or GCM48-280 Mounting to
48” Range with one Full Size Oven . . . . . . . . . 10
Wall Mounted Salamanders, Cheese Melters or
Counter Mounted Salamander or
Cheese Melters . . . . . . . . . . . . . . . . . . . . . . . . . 11
Ventilation and Air Supply . . . . . . . . . . . . . . . . 11
Clearances: . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Part # 1382669 (07/05) Page 3
Page 4
DIMENSIONS AND SPECIFICATIONS, MODEL MIR 34L
3-1/2"
[89mm]
18"
[457mm]
3-1/2"
[89mm]
9”
[229mm]
1-3/8"
[35mm]
REARGAS
INLETON
”W"&"C"
MODELS
¾"
[19mm]
4-1/2"
[114mm]
3-1/4"
[83mm]
REARGAS
INLETON
"W"&"C
MODELS
1/2"N.P.T.
[13mm]
TOPGAS
INLET
34"
[864mm]
15"
[381mm]
7"
[178mm]
1-3/4"
[44mm]
34-1/2"
[876mm]
30-11/16"
[779mm]
INSTALLATION NOTES
Combustible Wall Clearances ¹ Entry Clearances Operating Pressure
Sides: 6" (152mm)
Back: 6" (152mm)
¹NOTE: Installation clearance reductions are applicable only where local codes permit.
Crated: 39 3/4" (997mm)
Uncrated: 34-3/4" (870)
Natural: 6" WC (15mbar)
Propane: 11" WC (28mbar)
Data applies only to North America Commercial cooking equipment requires an adequate ventilation system. For additional information, refer
to the National Fire Protection Association's standard NFPA96. (for North American only)
Gas input ratings shown here are for installations up to 2,000 ft. (610m) above sea level.
Specify altitudes over 2,000 ft.
Please specify gas type when ordering.
Part # 1382669 (07/05)Page 4
Page 5
DIMENSIONS AND SPECIFICATIONS, MODEL IR-280L SERIES
4-1/2"
1-3/4"
[44mm]
3-1/2"
[89mm]
1-3/8"
[35mm]
OPTIONAL
REAR
GAS
INLET
3-1/4"
[83mm]
OPTIONAL
REAR
GAS
INLET
1/2"N.P.T.
[83mm]
TOP GAS
INLET
18"
[457mm]
1-3/4"
[45mm]
9"
[229mm]
34"
[864mm]
15"
[381mm]
15"
[381mm]
30"
[762mm]
36"
[914mm]
Model Width
IR36-280L 36" (914mm) H286 200/91 29" (737mm) 21" (533mm)
IR48-280L
IR60-280L
IR72-280L
(36" broiler + 12"/305mm flue riser w/shelf)
(36" broiler + 24"/610mm flue riser w/shelf)
(36" broiler + 36"/914mm flue riser w/shelf)
48"(1219mm)
60" (1524mm)
72" (1829mm)
Use With H280
Series Model
H288 230/105 29" (737mm) 21" (533mm)
H284 & H287 260/118 29" (737mm) 21" (533mm)
H289 280/127 29" (737mm) 21" (533mm)
Shipping Wt.
Lbs./Kgs.
Entry Clearances: In (mm)
Crated Uncrated
Note Salamander Broiler on Left Side. Right Side Optional
Operating Pressure Installation Clearances Total Input Orifice
Natural Propane Sides Rear
6"WC (15mbar) 11"WC (28mbar) 6"(152mm) 6"(152mm) #48F #55F
40,000 BTU/HR (11.7Kw)
NAT PRO
Gas input ratings shown for installations up to 2000 ft., (610m), above sea level. Please specify altitudes over 2000 ft.
For use on noncombustible floors
Commercial cooking equipment requires an adequate ventilation system. For additional information, refer to the National Fire Protection Association's standard NFPA96.
This product is not approved for residential use.
Part # 1382669 (07/05) Page 5
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DIMENSIONS AND SPECIFICATIONS, CHEESE MELTER
20"
[508mm]
17-3/8"
[441mm]
31-1/4"
[794mm]
8-3/8”
[213mm]
5-13/32" [137mm]
3-1/2"
[89mm]
15-1/2"
[394mm]
37-3/8"
[949mm]
37-3/8"
[949mm]
15-1/2"
[394mm]
3-1/2"
[89mm]
2-1/4"
[57mm]
19"
[483mm]
2"
[51mm]
34"
[864mm]
1/2"N.P.T.[13mm]
TOPGASINLET
19"
483mm]
1/2"N.P.T.
[13mm]
TOPGAS
INLET
2-1/4"
[57mm]
2"
[51mm]
24"
[610mm]
17-3/8"
[441mm]
20"
[508mm]
5-13/32
[137mm]
8-3/8"
[213mm]
21-1/4"
[540mm]
Model Width Depth Height
GCM 24-280 24" (610,mm) 19" (483mm) 37-1/4" (946mm)
GCM 36-280 36" (314mm) 19" (483mm) 37-1/4" (946mm)
MCM 34 34" (864mm) 19" (483mm) 37-1/4" (946mm) 24"(610mm 20"(508mm)
Note: Data applies only to North America
Operating Pressure Installation Clearances Input: Natural and Propane Orifice
Natural Propane Sides Rear
6" WC (15 mbar) 11" WC (28 mbar) 6" (152mm) 6" (152mm)
NOTE: Installation clearance reductions are applicable
Model Shipping Wt. (Lbs./Kg)
GCM 34 180/82
GCM 36-280 180/82
GCM 60-280 220/100
GCM 72-280 240/109
only where local codes permit
Commercial cooking equipment requires an adequate ventilation system. For additional information, refer to the National Fire Protection Association's standard NFPA96.
Gas input ratings shown for installations up to 2000 ft., (610m), above sea level. Please specify altitudes over 2000 ft.
Please specify gas type when ordering.
This product is not approved for residential use
Entry Clearances: All Models
Crated Uncrated
15,000 BTU/Hr (4.39 Kw) per Burner
30,000 BTU/Hr (8.79 Kw) Total
Nat #50F
Pro #57F
Part # 1382669 (07/05)Page 6
Page 7
GENERAL INFORMATION
e range-mounted, gas Infra-Red Salamander Broiler and Infra-Red Cheese Melter is designed as M Series and H/P Series Models for perfect match and fit. e range-mounted, gas Infra-Red Cheese Melter Broiler is designed as  Series and H/P Series Models for perfect match and fit. Ideal for preparing melted cheese dishes, casseroles, au gratin dishes, soufflés, Mexican food and other ethnic foods.
Garland/U.S. Range products are not approved or authorized for home or residential use, but are intended for commercial applications only. Garland / U.S. Range will not provide service, warranty, maintenance or support of any kind other than in commercial applications.
Salamander Performance and Construction
Two Hi-Low gas valves provide individual control of the () atmospheric-type , BUT gas infra-red burners for the Salamander. “LO” position is adjustable for most field gas pressure situations. Fast preheat and uniform production is provided by the high-efficiency, infra­red burners. Unique atmospheric design eliminates the need for fans and filters. Heat is directed downward to the large - square inch plus – heavy duty broiling rack. Rack is easily removed from spring balanced rack assembly. Rack assembly rolls out for ease of loading and unloading. Rack assembly raises and lowers with positive locking in three positions. Full-width grease deflector attached to the underside of the rack assembly channels hot drippings to a large capacity drain pan even when rack assembly is rolled out. e rack assembly and drain pan are easily removed for cleaning. e MIRL is ” wide and is supported by heavy-formed brackets with stainless steel back-splash. Front and sides of salamander are stainless steel.
IR- is ” wide, supported by heavy-formed brackets. Salamander front & back-splash is stainless steel with black baked enamel sides.
IR-L has a finished width of ” which includes a ” wide shelf. Salamander front and back-splash is stainless steel with black baked enamel sides.
Cheese Melter Performance and Construction
Twenty-four inch wide model has a single atmospheric type, , BTU gas infra-red burner. irty-four and thirty six inch wide models each have two () atmospheric type, , BTU has infra-red burners. Burners are individually controlled by three () position three () heat valves (HI, LO, OFF). Fast preheat and uniform production is provided by the high-efficiency, infra-red burners. Unique atmospheric design eliminates the need for fans and filters. Heat is directed downward to the large heavy chrome-plated rack. Sturdy chrome-plated rack guides support the rack, which is adjustable to three () positions. Rack and rack guides are easily removed for cleaning.
H/P Series and  Series range mounted cheese melters are securely supported by heavy formed brackets.
H/P Series and  Series cheese melters are standard with stainless steel fronts. Backsplash and remainder of exterior are finished in black baked enamel. Pressure regulator is standard.
Rating Plate
When corresponding with the factory or your local authorized factory service center regarding service problems or replacement parts, be sure to refer to the particular unit by the correct model number (including the prefix and suffix letters and numbers) and the warranty serial number. e rating plate affixed to the unit contains this information.
We suggest installation, maintenance and repairs should be performed by your local authorized service agency listed in your information manual pamphlet.
In the event you have any questions concerning the installation, use, care or service of the product, write or call our Product Service Department.
is product has been certified as commercial cooking equipment and must be installed by professional personnel as specified.
Part # 1382669 (07/05) Page 7
Page 8
INSTALLATION
National Code Requirements
e importance of the proper installation of Commercial Gas Cooking Equipment cannot be over stressed. Proper performance of the equipment is dependent, in great part, on the compliance of the installation with the manufacturer’s specifications. Installation must conform to local codes or, in the absence of local codes, with the National Fuel code, ANSI Z., Natural Gas Installation Code, CAN/GCA-B. or the Propane Installation Code, CAN/CGA-B., as applicable.
Gas Connections
Before assembly and connection, check gas supply.
A. e type of gas for which the unit is equipped is
stamped on the data plate located on the lower front frame, simply remove the drip pan for easy access. Connect a unit stamped “NAT” only to natural gas; connect those stamped “PRO” only to propane gas.
B. If it is a new installation, have gas authorities
check meter size and piping to assure that the unit is supplied with sufficient amount of gas pressure required to operate the unit.
C. If it is additional equipment or replacement have
a qualified gas technician check the gas pressure to make certain that existing gas facilities (meter piping, etc.) will deliver the BTU’s of gas required at the unit with no more than ½” water column pressure drop. When checking pressure, be certain that other equipment on the same gas line is on at full rate.
NOTE: When checking pressure, be sure that all other equipment on the same gas line is on. A pressure regulator is supplied with Garland Infra-Red Broilers. Regulator is preset at deliver gas at pressure shown on the rating plate.
D. e appliance and its individual shut off (supplied
by others) must be disconnected from the gas supply
piping system during any pressure testing of that system at pressures in excess of ½” psi (3.45 kPa).
E. e appliance must be isolated from the gas supply
piping system by closing its individual manual shut off valve (supplied by others) during any pressure testing of the gas supply piping system at test pressures equal to or less than ½ psi (3.45 kPa).
F. Gas supply connection is made in back lower left
hand corner of unit. A readily accessible approved type of hand valve should be installed on each supply line. Test for leaks – DO NOT USE ANY
OPEN FLAME.
G. A pressure tap plug is supplied with the units and it
is installed on the manifold. e drip pan must be removed to use the pressure tap. e gas pressure must be checked when the unit is installed, to insure that the unit gas pressure is the same as specified on the rating plate. If necessary, pressure adjustments must be made at the pressure regulator, supplied on each Infra-Red Broiler.
NOTE: the pressure regulator is located at the top rear of the salamander.
H. If it is completely new installation, have gas lines,
meter size piping and piping installed and checked by a qualified gas technician.
I. Make certain that the new piping, joints and
connections have been made in a clean manner and have been purged, so that the piping compound, chips, etc, will not clog pilots, valves and/or controls. Use pipe joint sealant that is resistant to liquefied petroleum gas.
WARNING Check gas connections for leaks. Use a soap solution or similar means. DO NOT USE AN OPEN FLAME!
Note: is appliance is not recommended for residential installation.
Pressure Regulators in Battery Installations
1. Must have a maximum regulation capacity for the total connected load.
Part # 1382669 (07/05)Page 8
Page 9
INSTALLATION Continued
Upright
Burner Box Side
1/4" x 3/4" Type "B" Washer Hex Head SMS 4 Req'd
~
1
"X"
"X"
2
8
4
3
6
7
5
GARL
AN
D
2. e pressure regulator(s) installed must be listed by a nationally recognized agency.
3. e pressure regulator(s) must have a pressure adjustment range to allow adjustment to the manifold pressure on the appliance rating plate.
4. Unless the manifold pressure on all connected appliances is the same, a separate regulator must be supplied for each appliance(s) having different manifold pressures.
5. Gas supply lines may be connected at right, left or both ends of a battery or at the tee connections on spreader plates. If five (5) or more units are placed in a battery, more that one (1) supply line should be used. A readily accessible, approved type of hand shut off valve (supplied by others) should be installed on each supply line.
CAUTION: Local codes may require that the pressure regulator be externally vented. is is to be supplied by others.
Assembly Instructions Salamander/Cheese Melters
M-Series Salamanders/Cheese Melters
1. Remove front panel #5 by removing two (2) sheet metal screws from under side of salamander/cheese melter and pushing front panel downward.
2. With back panel #4 still attached to the left #2 and right #3 uprights drop uprights into the rectangular cutouts at the rear of the range
3. Fasten uprights #2 and #3 to the range #1 with four (4) 5/16” -18 bolts and flat washers #6 and #7.
4. If unit is in a battery line up, fasten adjacent units together at hole marked “X” with ¼” -20 bolts, nuts and washers.
5. Install front panel #5 previously removed. Attach front panel #5 to salamander/cheese melter with two (2) sheet metal screws
Installation of Salamander to a Range
Model IR-L. GCM-. GCM-
1. e back of the range must be easily accessible
2. Position the salamander on rear of the range slipping uprights into burner box sides.
3. Securely fasten using hardware shown.
Part # 1382669 (07/05) Page 9
Page 10
INSTALLATION Continued
Upright
Burner Box Back
Stabilizer Bracket Mounting Bracket
Mounting Bracket
Top
Bottom
Upright
Burner Box Side
Stabilizer Bracket
1/4" x 3/4" Type "B" Washer Hex Head (8 Req'd
)
# 10 x 3/4"
Phillips Truss
Head
1/4" 20 x 3/4" Hex
Head Self Tapping
Screws (2 ea. Side)
&
1/4 x 2/4 Washer
(2 ea. Side)
End Support Bracket
Center Support
Use Existing # 10 Sheet Metal Screws
From Back Flange
Back Flange
Rear View
Remove Oven Flue for H/P288 Double Ovens Only
Models IR60-280L, GCM60-280
1. Back of range must be easily accessible.
2. Fasten mounting bracket to burner box back as shown using four (4) of #10 x ½” type “A” truss head SMS, Phillips.
3. Position salamander on rear of range slipping uprights into burner box sides and mounting bracket.
4. Make sure front panel is in front of stabilizer bracket.
5. Securely fasten using hardware shown.
Models IR48-280L or GCM48-280 Mounting to 48” Range with one Full Size Oven
Models IR48-280L IR72-280L, GCM48-280, GCM72-280
1. Back of range must be easily accessible.
2. Position salamander on rear of range slipping uprights into burner box sides.
3. Make sure front panel is in front of stabilizer bracket on 72” range.
1. Back of range must be easily accessible.
2. If mounting to a double oven, remove oven flue from left side looking at rear of unit.
3. Place salamander in place and fasten securely, using hardware shown.
4. Re-install oven flue
4. Securely fasten hardware shown.
Part # 1382669 (07/05)Page 10
Page 11
INSTALLATION Continued
Wall Mounted Salamanders, Cheese Melters or Counter Mounted Salamander or Cheese Melters
1. Clearance from combustible construction must be six inches (6’) minimum at rear and six inches (6”) minimum at sides.
Each gas appliance shall be located with respect to
building construction and other equipment so as to permit access to the appliance. Such access and clearance my be necessary for service and cleaning.
2. All models ending with suffix “C” must be fastened to the counter top.
3. All models ending with suffix “W” are mounted to a vertical surface using the mounting kit as shown below. e salamanders are shipped with the wall mounting kit already attached to the appliance.
4. Provisions for gas connections, bottom or rear, should be taken into consideration at time of installation.
Ventilation and Air Supply
Proper ventilation is highly important for good operation. e ideal method of ventilation a Salamander Broiler is the use of a properly designed canopy hood which should extend six inches (”) beyond all sides of the appliance and six () feet six () inches from the floor.
A strong exhaust fan will create a vacuum in the room, for an exhaust system to work properly, replacement air must enter the room in which the vent is located. the amount of air which is exhausted must equal the amount entering, (make-up air).
All gas burners and pilots need sufficient air to operate and large objects should not be placed in front or on top of the broiler which would obstruct the air flow through the front of the broiler.
FOR YOUR SAFETY never place any type of object on top of the salamander broiler or cheese melters. e top of the broiler will exceed º F. It could cause severe burns or fire and obstruct ventilation
Clearances:
From Combustible material ” sides and rear. A clearance of .” to non combustible construction as sides & rear is acceptable, for the Salamander, e Cheese melter is not suitable for installation on a combustible floor.
Part # 1382669 (07/05) Page 11
Page 12
OPERATION
Pilot Lighting Instructions
1. e in-line service shut-off valve should be in the “ON” position.
2. With a lighted taper you can now light in the pilots which are located at the rear of the main burner.
3. Pilot flame should be approximately 7/8” long for proper ignition of the burners. e pilot adjustment valve can be located by sliding the drip tray forward. Adjustment valves are located on the manifold pipe which runs horizontal across the back of the unit, behind the drip tray, one is at the left rear and the other at the right rear.
To adjust the pilot light, turn the brass screw
counter-clock-wise to increase the pilot flame, and clock-wise to decrease the pilot flame.
NOTE: No more than /” pilot flame length should be required. Too high a setting will cause the fame to lift off or will create excessive carboning. Do not adjust the pilot flame lower than /” long because this can cause delayed ignition at the burner. e delayed ignition could cause the burner tiles to crack; in that case the burner would have to be replaced.
Main Burner Operation
Turn main burner knob to the “MAX” position immediately check ignition.
Burn off Period
Many parts used in the manufacturing of commercial equipment have a thin, protective coating of machine oil. is oil should be burned off before the equipment is used for food preparation.
After all start-up and safety checks have been completed, turn burner valve to the “MAX” position. Smoke (a bluish haze) will be produced. is process can take several hours and can be completed over a few days
Energy Conservation
Do not waste energy by leaving controls at high temperature settings during idle periods. Lower settings will keep broiler warm and ready for next use period. Reset burner valve knob as required for heavy load periods
Shut Down Instructions
Turn main burner valve knobs to the “OFF” position. If the unit is to be shut down for an extended period of time, close the manual in-line service valve off, (manual in-line service valve is not factory supplied).
FOR YOUR SAFETY never place any type of object on top of the salamander broiler or cheese melters. e top of the broiler will exceed º F. It could cause severe burns and/or fire and also will obstruct ventilation.
CAUTION Should ignition fail after five seconds, turn valve off and wait five minutes before trying again. Pilot gas is not interrupted automatically. It is the responsibility of the operator to check the ignition of burners immediately after the burner valve has been turned on.
When ignition has been accomplished, a blue flame will cover the surface of the ceramics for - seconds. e haze will disappear and the burner rod will glow red. After the burners have operated for several minutes turn the valve to “MIN.” e burner rods will no longer glow red and the flame travels back and forth on the face of the burner ceramics.
Main Burner Adjustments
All Salamanders are provided with a fixed burner orifices to provide , BTU/HR at the “MAX” setting on propane gas supplied at .” W/C. All Cheese Melters are provided with a fixed burner orifices to provide , BTU/HR at the “MAX” setting on natural gas supplied at a .” W/C pressure and , BTU/HR at the “MAX” setting on propane gas supplied at .” W/C.
e “MIN” setting is adjustable and should be set as follows:
1. Set the burner valve knob to “MIN” setting and remove the knob.
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OPERATION Continued
2. Insert a thin bladed screwdriver into the valve stem to engage the slot inside the stem. Turn clockwise to decrease the rate and counter-clockwise to increase.
Proper adjustment is attained at the point where the burner rods no longer glow and the flame travels back and forth on the face of the ceramics.
MAINTENANCE AND CLEANING
A program of proper cleaning techniques will aid in continued trouble free operation of this or any quality equipment
Daily
Grid racks should be wiped daily while still warm, using a heavy cloth or other grease absorbing material to remove grease and burnt food before they burn into the grid. Remove burnt materials, such as carbonized grease or food, with a stiff wire brush. DO NOT USE ANY TYPE OF STEEL WOOL. Small particles may be left on the grid surface and get into food products. Grid racks should be washed thoroughly using a wire brush and a hot, mild detergent or soap solution. Rinse with clear, warm water.
Monthly
is adjustment has been factory pre-set, however, with changing pressures this adjustment and pilot adjustment may need to be re-done after installation.
is is not considered a manufacturing defect and is not warrantable.
Exterior Cleaning
Establish a regular schedule. Any spills should be wiped off immediately.
1. Wipe exposed, clean-able surface when cool with a mild detergent and hot water. Stubborn residue spots may be removed with a light weight non­metallic scouring pad. Dry thoroughly with a clean cloth.
2. Stainless steel should be cleaned using a mild detergent, a soft cloth and hot water. If it is necessary to use a non-metallic scouring pad, always rub in the direction of the grain in the metal to prevent scratching. Use a water based stainless steel cleaner (such as Drackett Twinkle), if you want a high shine.
Lubricate valves and bearings as required. Due to the usual location of the broiler that is mounted above a range with open tops, the heat from the open top will cause the lubrication grease inside the valves to dry out. When you notice that the valve is becoming harder to turn it is then time to have them greased. We suggest an Authorized Service Agent who is familiar with the appliance and working with natural and propane gas, to perform this type of work.
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NOTES
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NOTES
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