Garland HO/IN 900 Parts Manual

1-844-724-CARE • 1-844-724-2273
www.mtwkitchencare.com
Induction RTCSmp Hold-Line
Countertop and Built-In Heat Retaining Units
Parts List
Built-In Hold-Line Models
HO/IN 1500
HO/IN 450/900/1350/1800
HO/IN 800/1600/2400/3200
Countertop Hold-Line Model
Document Number: G_EC_PL_INDUCSRTCSmp_HOLDLINE rev 02 Updated: 7/17
Rating Plate Location
HO 1500
HO/IN 1500
HO/IN 450/900/1350/1800
HO/IN 800/1600/2400/3200
Serial Number (S/N) Explained
The serial number of your unit is listed on the rating plate.
Example: IN 01 . 00014 . 1213
Date Code: MMYY Sequential Number. See NOTE below.
Last two(2) or three(3) digits of the product part number (Article Number) that can be found on the invoice and on the shipping slip.
BA = Base Line Series (Counter-top Glass Cook-tops)
IN = Built-In Series
WO = Counter Wok Series
MO = Module Line Series
HO = Hold Line Series
GR = Griddle Line Series
NOTE: non-RTCS / RTCS / RTCSmp models
A non-RTCS/RTCSmp unit has a 4-Digit Sequence Number.
A RTCS or RTCSmp unit has a 5-Digit Sequence Number.
A RTCSmp unit is indicated as such on the Rating Plate.
Nomenclature and Models
Series bUILT-IN Power (Watt) Models
HO =
Hold Line
2 Updated: 7/17 Garland Induction RTCSmp Hold-Line
IN = Built-In Line
1500 1800 3200
1500 HO 1500
HO/IN 1500 HO/IN 450/900/1350/1800 HO/IN 800/1600/2400/3200
Table of Contents
Rating Plate Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Serial Number (S/N) Explained . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Nomenclature and Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
REVISION HISTORY (Induction RTCSmp Hold-Line). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Built-In Hold-Line HO/IN 450/900/1350/1800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Built-In Hold-Line HO/IN 800/1600/2400/3200. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Built-In Hold-Line HO/IN 1500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Countertop Hold-Line HO 1500. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Repair Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Recommended Stock Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
REV
0
1
2
REVISION HISTORY (Induction RTCSmp Hold-Line)
MODEL
or page/item
99620161, 99980061 99620142, 99980060 99620121, 99980044 99620101, 99980045
ALL 1.8 / 3.2 KW
MODELS
P.5, P.7 13 Remove quantity as confusing. Qyt in description
HO/IN 1800/ 3200 5 98021723 replaced by 98021762 / 1739/ 1763/ 1747
HO/IN 3200GN P.7
ITEM# NOTES DATE BY
New Release 5JUNE/14 HH
Updated - serial number info, repair accessories Checked art. nr., from our system QAD: 99980060, use 99620141 for 120V HO/IN1800. 99620142, use for 230V HO/IN1800. 99980061, use 99620161 for 208V HO/IN3200 99620162, use for 230V HO/IN3200
15
Added photo for RJ45 cable 94900282. Other RJ45 cables used in other models are different.
Added notes on power module part#. No complete parts list for article no. 99620175
20NOV/14 HH
13JUL/17 HH
Updated: 7/17 3Garland Induction RTCSmp Hold-Line
Back
View
Built-In Hold-Line HO/IN 450/900/1350/1800
7
Front
View
6
20
2
1
12
3
13
5
4
9
21
10
8
11
13
Back
View
Front
View
14
22
15
Parts Breakdown - HO IN 1800 and 3200
4 Updated: 7/17 Garland Induction RTCSmp Hold-Line
Induction RTCSmp Built-In Hold-Line 1.8kW Models
models
HO/IN 450 (1 Generator, 1 Heat Retaining Plate, 1 Control)
HO/IN 900 (1 Generator, 2 Heat Retaining Plates, 2 Controls)
HO/IN 1350 (1 Generator, 3 Heat Retaining Plates, 2 Controls)
HO/IN 1800 (1 Generator, 4 Heat Retaining Plates, 2 Controls)
120V Induction Generator: 1.8kW 50/60Hz 1Phase 16A, Article No. 99620141
230V Induction Generator: 1.8kW 50/60Hz 1Phase 8A, Article No. 99620142
Item Description Part Number
1 Mains Line Filter 16A - CSA 39311602 1 1
Capacitor Board (Print I164b 1-4 / 1.8kW, 120V) 91164030 1
2
Capacitor Board (Print I164b 1-4 / 1.8kW, 230V) 91164010 1 3 Fuse T15A 34120159 1 2 4 Fuse T1A 34110019 1 1
^
+
+
Power Module, Complete (No parameters. Tech has to set parameters on
site. Use 98021762 / 98021739).
230V: Power Module, Complete with Parameters. HO/IN 1-4 1800 RTCSMP 5
230V 1N 1.8KW
120V: Power Module, Complete with Parameters. HO/IN 1-4 1800 RTCSMP
120V 1N, 1.8KW 6 RJ-45 Print 119 (Quantity = 2) 91119010 2 2
RTCSmp Hold-Line Board (Print I133) degree Fahrenheit 91133150 1 7
RTCSmp Hold-Line Board (Print I133) degree Celsius 91133100 1
Induction Coil #45.06, 120V 93045060 1 8
Induction Coil #45.04 93045040 1 9 Sensor Unit, Round Coil (3xPT1k) 94040130 1 1
Upper Part with Ceran Glass, Hold-Line, 322 x 322mm, Up to 4 Heat Plates
10
per unit.
11 Digital Display Board under Ceran Glass, Print I160c, One per Heat Plate 91160021 1 TO 4 1 TO 4 12 Axial Fan 24V DC 94090001 1 1 13 Print I161a D-Sub, Hold-Line, Qty=4 per Generator, Qty=1 per Heat Plate 91161020 14 Plastic Knob, Plain, One per Control, Up to 2 Controls per Unit. 39400004 1 TO 2 1 TO 2
RJ-45 Connecting Cable, Connect Control to Generator, 3-meter, 1 per
Operation Unit.
15
RJ-45 Connecting Cable, Connect Control to Generator, 3-meter, 1 per
Operation Unit.
Complete Generator Asm., RTCSmp HO/IN 1800, 120V 99620141 1
20
Complete Generator Asm., RTCSmp HO/IN 1800, 230V 99980060 1
Heat Retaining Plate Complete Assembly with Ceran Glass, RTCSmp Hold-
Line 1800, 120V
21
Heat Retaining Plate Complete Assembly with Ceran Glass, RTCSmp Hold-
Line 1800, 230V
Operation Unit/Control, RTCSmp Hold-Line 1800/3200, Qty=1 for every 2
22
Heat Plates
98021723
98021762 1
98021739 1
98300121 1 TO 4 1 TO 4
94900282 1 TO 2
38602080 1 TO 2
98300099 1 TO 4
98300066 1 TO 4
94030039 1 TO 2 1 TO 2
Qty
R/C*
120V 230V
R/C R/C
R/C
R/C
R/C
R/C
R/C
R R
R
R
C
^ Revised + New * R=Recommended Stock Part / C=Critical Part
Updated: 7/17 5Garland Induction RTCSmp Hold-Line
Back
View
Built-In Hold-Line HO/IN 800/1600/2400/3200
7
Front
View
6
20
2
1
12
3
13
5
4
9
10
8
21
14
22
15
11
Back
View
Front
View
13
Parts Breakdown - HO IN 1800 and 3200
6 Updated: 7/17 Garland Induction RTCSmp Hold-Line
Induction RTCSmp Built-In Hold-Line 3.2kW Models
models
HO/IN 800 (1 Generator, 1 Heat Retaining Plate, 1 Control)
HO/IN 1600 (1 Generator, 2 Heat Retaining Plates, 2 Controls)
HO/IN 2400 (1 Generator, 3 Heat Retaining Plates, 2 Controls)
HO/IN 3200 (1 Generator, 4 Heat Retaining Plates, 2 Controls)
208V Induction Generator: 3.2kW 50/60Hz 1Phase 16.2A, Article No. 99620161
230V Induction Generator: 3.2kW 50/60Hz 1Phase 15.0A, Article No. 99620162
Note: 230V HO/IN 3200-GN, 1Phase, 3.2kW, Article No. 99620175. - For Power Module (item#5), use part 98021763.
Item Description Part Number
1 Mains Line Filter 16A CSA/CE 39311602 1 1 2 Capacitor Board (Print I164b 1-4 / 3.2kW, 208V) 91164020 1 1 3 Fuse T15A 34120159 2 2 R/C 4 Fuse T1A 34110019 1 1 R/C
^
+
+
Power Module, Complete (No parameters. Tech has to set parameters on site. Use 98021763 / 98021747). 230V: Power Module, Complete with Parameters. HO/IN 3200-GN RTCSMP
5
230V 3.2KW 208V: Power Module, Complete with Parameters. HO/IN 1-4 3200-GN RTCSMP 208V 3.2KW
6 RJ-45 Print 119 (Quantity = 2, 1 per Control Switch) 91119010 2 2 R/C
RTCSmp Hold-Line Board (Print I133) degree Fahrenheit 91133150 1
7
RTCSmp Hold-Line Board (Print I133) degree Celsius 91133100 1 8 Induction Coil #43.01 30104303 1 1 9 Sensor Unit, HO/IN 3200 94040102 1 1 R/C
Upper Part with Ceran Glass, Hold-Line, 520 x 320mm, Up to 4 Heat Plates
10
per unit.
11 Digital Display Board under Ceran Glass, Print I160c, One per Heat Plate 91160021 1 TO 4 1 TO 4 12 Axial Fan 24V DC 94090001 1 1 R/C 13 Print I161a D-Sub, Hold-Line, Qty=4 per Generator, Qty=1 per Heat Plate 91161020 R
14 Plastic Knob, Plain, QTY=1 per Control, Up to 2 Controls per Unit. 39400004 1 TO 2 1 TO 2 R
RJ-45 Connecting Cable, Connect Control to Generator, 3-meter, 1 per
Operation Unit.
15
RJ-45 Connecting Cable, Connect Control to Generator, 3-meter, 1 per
Operation Unit.
Complete Generator Asm., RTCSmp HO/IN 3200, 208V 99620161 1
20
Complete Generator Asm., RTCSmp HO/IN 3200, 230V 99980061 1
Heat Retaining Plate Complete Assembly with Ceran Glass, RTCSmp Hold-
Line 3200, 208V
21
Heat Retaining Plate Complete Assembly with Ceran Glass, RTCSmp Hold-
Line 3200, 230V
Operation Unit/Control, RTCSmp Hold-Line 1800/3200, Qty=1 for every 2
22
Heat Plates
98021723
98021763 1 R/C
98021747 1 R/C
98300122 1 TO 4 1 TO 4
94900282 1 TO 2 R
38602080 1 TO 2 R
98300180 1 TO 4
98300070 1 TO 4
94030039 1 TO 2 1 TO 2 R
Qty
208V 230V
R/C*
^ Revised + New * R=Recommended Stock Part / C=Critical Part
Updated: 7/17 7Garland Induction RTCSmp Hold-Line
Built-In Hold-Line HO/IN 1500
14
13
23 24
22
15
10
25
15
8, 11
12
9B
9A
9C
2
4
16
1
7
5
17
3
6
Parts Breakdown Hold Line 1500
8 Updated: 7/17 Garland Induction RTCSmp Hold-Line
Induction RTCSmp Built-In Hold-Line 1.5kW Models
models
HO/IN 1500, 1.5kW, 120V, 50/60Hz, 1Phase, Article. No. 99620121
HO/IN 1500, 1.5kW, 230V, 50/60Hz, 1Phase, Article No. 99980044
Qty
Item Description Part Number
120V 230V
1 Fuse T1A 34110019 1 1 R/C 2 Fuse T15A 34120159 2 2 R/C
^
+
120V: Power Module, Complete, 1.5kW (No parameters. Technician has to set parameters on site. Use 98021738)
3
120V: Power Module, Complete, 1.5kW Already programmed with voltage specific parameters.
Power Module, Complete, 230V, 1.5kW 98021720 1 R/C 4 Fan, Hold-Line, RTCSmp 94090005 1 1 R/C 5 Digital Display Board (Print I160c) F1 91160021 1 1 6 Digital Display Board (Print I160c) F2 91160031 1 1 7 Relay Board, Hold-Line (Print I163a) 91163010 1 1
Mains Cable USA with Plug type 5/15A, 3x14 AWG 38614032 1 8
Mains Cable EU with Plug 38615030 1
9A Grease Filter 200x 150x 12mm (Air Intake Filter) 71000003 1 1 R 9B Filter Holder 77261030 1 1 9C Air Deflector 72300520 1 1 10 Foot Assembly, Adjustable 95000120 4 4 11 Screw Nut PG 13.5 39500001 1 1
12 Screwed Cable Gland PG 13.5 39500007 1 1 13 Housing with Glass, Hold-Line 98300109 1 1 14 Ceran Glass, 400x 800x 4mm 77408001 1 1 15 Sensor Unit 94040100 1 1 R/C
Coil Carrier with Coils 46.05/46.06, Hold-Line 120V 98104611 1
16
Coil Carrier with Coils 46.01/46.02, Hold-Line 230V 98104601 1
17 RTCSmp Hold-Line with IR Board (Print I133) 91133090 1 1 22 Operation Unit, RTCSmp Install Hold Line 94030039 2 2 R 23 Potentiometer with Connector 2 Pol. (metal) 94010001 2 2 R/C 24 Plastic Knob 39400004 2 2 R
Cable, RJ-45 Connection 3-meter, UTP 94900282 2 R
25
Cable, RJ-45 Connection 1-meter, UTP 38602083 2 R
98021724 R/C
98021738 1 R/C
R/C*
^ Revised + New * R=Recommended Stock Part / C=Critical Part
Updated: 7/17 9Garland Induction RTCSmp Hold-Line
18
19
Countertop Hold-Line HO 1500
14
13
15
10
15
Temperature
Control, Field 2
Air Exhaust Air Intake Filter
8, 11
12
Temperature
Control, Field 1
ON/OFF
Switch
9B
9A
9C
2
4
16
1
20 / 21
5
17
3
7
6
Parts Breakdown Hold Line 1500
10 Updated: 7/17 Garland Induction RTCSmp Hold-Line
Induction RTCSmp Built-In Hold-Line 1.5kW Models
models
HO 1500, 1.5kW, 120V, 50/60Hz, 1Phase, Article No. 99620101
HO 1500, 1.5kW, 230V, 50/60Hz, 1Phase, Article No. 99980045
Qty
Item Description Part Number
120V 230V
1 Fuse T1A 34110019 1 1 R/C 2 Fuse T15A 34120159 2 2 R/C
^
+
120V: Power Module, Complete, 1.5kW (No parameters. Technician has to set parameters on site. Use 98021738)
3
120V: Power Module, Complete, 1.5kW Already programmed with voltage specific parameters.
230V: Power Module, Complete, 1.5kW 98021720 1 R/C 4 Fan, Hold-Line, RTCSmp 94090005 1 1 R/C 5 Digital Display Board (Print I160c) F1 91160021 1 1 6 Digital Display Board (Print I160c) F2 91160031 1 1 7 Relay Board, Hold-Line (Print I163a) 91163010 1 1
Mains Cable USA with Plug type 5/15A, 3x14 AWG 38614032 1 8
Mains Cable EU with Plug 38615030 1
9A Grease Filter 200x 150x 12mm (Air Intake Filter) 71000003 1 1 R 9B Filter Holder 77261030 1 1 9C Air Deflector 72300520 1 1
10 Foot Assembly, Adjustable 95000120 4 4 11 Screw Nut PG 13.5 39500001 1 1 12 Screwed Cable Gland PG 13.5 39500007 1 1 13 Housing with Glass, Hold-Line 98300109 1 1 14 Ceran Glass, 400x 800x 4mm 77408001 1 1 15 Sensor Unit 94040100 1 1 R/C
Coil Carrier with Coils 46.05/46.06, Hold-Line 120V 98104611 1
16
Coil Carrier with Coils 46.01/46.02, Hold-Line 230V 98104601 1
17 RTCSmp Hold-Line with IR Board (Print I133) 91133090 1 1 18 Rotary Knob, 21mm Diameter, No Marking 39400008 2 2 R 19 Cover, Rotary Knob, No Marking 39400009 2 2 20 Potentiometer with Cable, F1, Hold-Line 94900145 1 1 R/C 21 Potentiometer with Cable F2, Hold-Line 94900146 1 1 R/C
98021724 R/C
98021738 1 R/C
R/C*
^ Revised + New * R=Recommended Stock Part / C=Critical Part
Updated: 7/17 11Garland Induction RTCSmp Hold-Line
Repair Accessories
Photo Description Part Number
IR Adapter Usage: To receive infrared signals from an induction cooker and communicate via a HyperTerminal, or equivalent, on a laptop or other mobile peripherals. Might require additional adapters (not provided).
USB- RS232 Adapter Usage: To connect an IR Adapter (98990001) to a computer/device that does not have any RS232 connector.
98990001
39800001
Heat Sink Compound P12. Usage: To mount IGBT or Print/Board onto a Heatsink.
Short Circuit (Service) Plug (RTCS only, Not for RTCSmp) Usage: To initialize CU sensors.
High Temperature Tape 16mm Usage, for example: To retain PTC(RTC) sensors; to be used as a temporary adhesive; to be used as a high temperature insulator for coil repair.
Silicone Glue PACTAN 7076 (for Installation) 70000015
Wire Punch Down Tool 79000024
Calibration or Test Plates: Use these plates to calibrate and verify pan detection settings. Calibration Plate, Ø 120mm, with Handle 79000120 Calibration Plate, Ø 100mm, with Handle 79000100 Calibration Plate, Ø 90mm, with Handle 79000090
70000020
94900096
70000022
Calibration Plate, Ø 70mm, with Handle 79000070
12 Updated: 7/17 Garland Induction RTCSmp Hold-Line
Recommended Stock Parts
Part Number Description
34120159 Fuse T15A 1 2 222222 34110019 Fuse T1A 1 1 111111
98021762
98021739
98021763
98021747
98021724 Power Module, Complete, 120V, 1.5kW 1 1 98021720 Power Module, Complete, 230V, 1.5kW 1 1
91119010 RJ-45 Print 119 2 2 2 2 94040130 Sensor Unit, Round Coil (3xPT1k) 1 1
94040102 Sensor Unit, HO/IN 3200 1 1 94040100 Sensor Unit 1 1
94090001 Axial Fan 24V DC 1 1 1 1
94090005 Fan, Hold-Line, RTCSmp 1 1 1 1
91161020
94900282 RJ-45 Cable, 3-meter, 1 per Operation Unit.
38602080 RJ-45 Cable, 3-meter, 1 per Operation Unit.
38602083 RJ-45 Cable, 1-meter, UTP 2
71000003 Grease Filter 200x 150x 12mm (Air Intake Filter) 1111
94030039 Operation Unit, RTCSmp Install Hold Line
94010001 Potentiometer with Connector 2 Pol. (metal) 2 2
94900145 Potentiometer with Cable, F1, Hold-Line 1 1 94900146 Potentiometer with Cable F2, Hold-Line 1 1
39400004 Plastic Knob, Plain, One per Control
39400008 Rotary Knob, 21mm Diameter, No Marking 2 2
Power Module, Complete. HO/IN 1-4 1800 RTCSMP 230V IN 1.8KW Power Module, Complete. HO/IN 1-4 1800RTCSMP 120V IN, 1.8KW Power Module, Complete. HO/IN 3200-GN RTCSMP 230V 3.2KW Power Module, Complete. HO/IN 1-4 3200-GN RTCSMP 208V 3.2KW
Print I161a D-Sub, Hold-Line, Qty=4 on Generator, Qty=1 on a Heat Plate
HO/IN1800 HO/IN3200 HO/IN1500 HO1500
120V 230V 208V 230V 120V 230V 120V 230V
1
1
1
1
11
1 TO
2
1 TO 21 TO 21 TO 21 TO
1 TO 21 TO 21 TO 21 TO
1 TO
2
1 TO
2
2
1 TO
2
22
2
22
2
Updated: 7/17 13Garland Induction RTCSmp Hold-Line
1-844-724-CARE • 1-844-724-2273
www.mtwkitchencare.com
www.garland-group.com
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