Garland HO IN1500 Installation Manual

OPERATION MANUAL
GARLAND INDUCTION
TEMPERATURE CONTROLLED
Model: HO IN 1500
BUILT-IN HOLD-LINE
with RTCSmp TECHNOLOGY
Real-time Temperature Control System
multi-point sensing
CE models comply with the latest European Norms:
EN 60335-1, EN 60335-2-36, EN 62233 (EMC/EMV)
North American models: ETL listed in compliance with UL 197, CSA C22.2 No.109, NSF-4 Complies with FCC part 18, ICES-001
WARNING
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY, OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT
PLEASE READ ALL SECTIONS OF THIS MANUAL AND RETAIN FOR FUTURE REFERENCE.
THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL COOKING EQUIPMENT AND MUST BE INSTALLED BY PROFESSIONAL PERSONNEL AS SPECIFIED
INSTALLATION AND ELECTRICAL CONNECTION
MUST COMPLY WITH CURRENT CODES: IN CANADA – THE CANADIAN ELECTRICAL CODE PART 1 AND / OR LOCAL CODES. IN USA – THE NATIONAL ELECTRICAL CODE ANSI / NFPA – CURRENT EDITION.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE
Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent using only genuine Garland replacement parts. Garland will have no obligation with respect to any product that has been improperly installed, adjusted, operated or not maintained in accordance with national and local codes and/or installation instructions provided with the product or any product that has its serial number defaced, obliterated or removed, and/or which has been modified or repaired using unauthorized parts or by unauthorized service agents. For a list of authorized service agents and/or genuine replacement parts, please visit our website at www.garland-group.com for USA and Canada. For international customers, please visit www.manitowocfoodservice.com. The information contained herein, including design and part specifications, may be superseded and is subject to change without notice.
Visit our Video Gallery at
www.Garland-Group.com
Part # 4532288 Rev 3 (6/11/14) © 2013 Garland Commercial Ranges Limited
Installation and Operation Manual RTCSmp Built-In Temperature Controlled Hold-Line
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WARRANTY
Our warranty statements for induction products are available on-line. Please visit our website at www.garland-group.com/minisite/service to download the latest revision. If you might have any questions, please contact Garland.
UNPACKING and PACKING SLIP
The packing slip attached to the shipment contains detailed information of all components. Please retain this packing slip for future reference.
USING THIS MANUAL
This manual contains important information regarding safety, installation, operation, maintenance, and troubleshooting. They must be read entirely and carefully by the installers and operators before the equipment is installed and taken into operation. This manual must always be available for reference at the place of operation.
Throughout this manual, the induction unit type “RTCSmp Heat Retaining Hold-Line” is referred to as “induction unit”.
DESCRIPTION OF WARNING SYMBOLS
This symbol alerts you to a hazardous situation that WILL or COULD cause serious bodily harm or death. Be alert and implement relevant safety precautions.
CAUTION
CONTACTS
Garland Commercial Ranges Ltd. | 1177 Kamato Road, Mississauga, Ontario, Canada. L4W 1X4 T: 1-905-624-0260 | F: 1-905-624-5669 | www.garland-group.com
USA Sales, Parts and Service 1-800-424-2411 Canadian Sales 1-888-442-7526 Canada or USA Parts/Service 1-800-427-6668 International Sales and Service www.ManitowocFoodservice.com
This dangerous voltage warning symbol indicates a risk of electric shock and hazards from dangerous voltage.
his symbol alerts a hazardous situation, which if not avoided, COULD cause minor to moderate personal injury or property damage. The relevant safety precautions MUST be implemented at all times.
Electromagnetic field.
Risk of fire or electric shock
To reduce the risk of fire or electric shock,
do not remove or open cover.
No user serviceable parts inside.
Refer servicing to qualified personnel.
Warning
Do not open
2 Part # 4532288 Rev 3 (6/11/14)
Table of Contents RTCSmp Built-In Temperature Controlled Hold-Line
WARRANTY ..................................................................................................................................... 2
UNPACKING and PACKING SLIP .................................................................................................... 2
USING THIS MANUAL ..................................................................................................................... 2
DESCRIPTION OF WARNING SYMBOLS ......................................................................................... 2
CONTACTS ...................................................................................................................................... 2
1Safety Requirements .............................................................................................................. 4
1.1Risk Involved By Disregarding Safety Information ............................................................................................... 4
1.2Safety Instructions for Operator .................................................................................................................................. 4
1.3Improper Use of the Equipment ................................................................................................................................. 5
1.4Unauthorized Modification and Use of Spare Parts ............................................................................................. 5
1.5Pan Detection .................................................................................................................................................................... 5
1.6Cooking Zone Monitoring ............................................................................................................................................ 6
2Components and Features ..................................................................................................... 7
2.1Application ......................................................................................................................................................................... 7
2.2Components Included.................................................................................................................................................... 7
2.3Features ............................................................................................................................................................................... 7
3Dimensions and Technical Specifications ............................................................................. 8
3.1Rating Plate ........................................................................................................................................................................ 8
3.2Nomenclature and Model ............................................................................................................................................. 8
3.3Electrical Specifications ................................................................................................................................................. 8
3.4Dimensions ........................................................................................................................................................................ 8
3.5Operating Conditions ..................................................................................................................................................... 8
3.6Compliances ...................................................................................................................................................................... 8
4Installation .............................................................................................................................. 9
4.1Location............................................................................................................................................................................... 9
4.2Ventilation .......................................................................................................................................................................... 9
4.3Electrical Compartment Protection ......................................................................................................................... 10
4.4Heat Retaining Plate Installation .............................................................................................................................. 11
4.4.1Dimensions: RTCSmp HOIN1500 Induction Heat Retaining Plate ................................................. 11
4.4.2Cut-Out Dimensions and Clearance ......................................................................................................... 11
4.4.3Parallel Installation ......................................................................................................................................... 12
4.4.4Installation Steps ............................................................................................................................................. 13
4.5Control Unit Installation .............................................................................................................................................. 14
4.5.1Dimensions: Control Unit RTCSmp HOIN1500 ...................................................................................... 14
4.5.2Front-Mount ..................................................................................................................................................... 15
4.5.3Back-Mount....................................................................................................................................................... 15
4.6Electrical Installation ..................................................................................................................................................... 16
5Function Test ......................................................................................................................... 17
6Operating Instructions ......................................................................................................... 18
6.1Proper Induction Serving Pan .................................................................................................................................... 18
6.2Proper Placement of Serving Pan ............................................................................................................................. 19
6.3Temperature Control and Display ............................................................................................................................ 20
6.4No Pan No Heat .............................................................................................................................................................. 20
6.5When Unit is Not In Use ............................................................................................................................................... 20
7Cleaning ................................................................................................................................. 21
8Maintenance .......................................................................................................................... 22
9Important Rules .................................................................................................................... 22
10Troubleshooting ................................................................................................................... 23
10.1Common causes for induction unit failure ............................................................................................................ 23
10.2Problems and Possible Causes .................................................................................................................................. 24
10.3Troubleshooting with Error Codes (for Service Technicians) .......................................................................... 25
Part # 4532288 Rev 3 (6/11/14) 3
Safety Requirements RTCSmp Built-In Temperature Controlled Hold-Line
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1 Safety Requirements
WARNING This product contains chemicals known to the State of California to cause cancer.
Installation and servicing of this product could expose you to airborne particles of glass wool / ceramic fibers. Inhalation of airborne particles of glass wool / ceramic fibers is known to the State of California to cause cancer.
IMPORTANT Warning labels mounted directly on the induction unit must be observed at all times and
kept in a fully legible condition.
IMPORTANT To ensure your working environment is safe, you must follow all of the safety instructions
contained in this manual, the existing national regulations for accident prevention with electrical systems, as well as any relevant company-specific safety instructions.
he induction unit should only be used if and only if the installation of the electrical system is fitted by an approved installation contractor in accordance with specific national and local regulations.
1.1 Risk Involved By Disregarding Safety Information
Disregarding the safety instructions may cause harm to people, the surroundings, and the induction unit. Garland is not responsible for any damages or personal injury caused by failure to observe the safety requirements. Risks involved when disregarding safety precautions may include:
Death or injury caused by electric shock. Injury due to burns from contacting overheated cooking surface, cookware, or oil and grease. Damage to the induction unit caused by using unsuitable cookware.
1.2 Safety Instructions for Operator
Please follow the following rules to avoid personal injuries and property damages:
When the unit is in use, heat transfers from the cookware to the glass-top; the glass-top can become hot. To
avoid burn injuries, do not touch the heating area when the unit is in use.
The induction unit heats up cookware quickly. Do not leave an empty pan on the unit and do not leave the
unit unattended during operation.
If the glass-top is cracked or broken, switch off the induction unit immediately and if possible and safe,
disconnect it from the power supply. Do not touch any parts inside the induction unit.
Do not put any other items on the glass cook-top except non-empty induction cookware.
o Do not leave any object such as paper, cardboard, or cloth between the cookware and the cooking
surface, as this might start a fire.
o Metallic objects are heated up very quickly when placed on the induction unit when it is in use. Do
not place any objects such as closed cans, aluminum foil, cutlery, jewelry, or watches on the induction unit.
4 Part # 4532288 Rev 3 (6/11/14)
Safety Requirements RTCSmp Built-In Temperature Controlled Hold-Line
o Do not place credit cards, phone cards, tapes, or any objects sensitive to magnetism on the cooking
surface.
o Do not place plastic vessels and aluminum objects such as aluminum foil on the glass-top.
Persons with a cardiac pacemaker should consult their doctor whether they are safe near an induction unit. If the power cord is damaged, have it replaced immediately by an approved service technician. Ensure liquid cannot enter into the induction unit. Do not let water or food overflow the cooking area. Do not
use hoses to clean or power wash the induction unit or its vicinity.
The induction unit has an internal air-cooling system. Do not block the air intake and exhaust openings with
objects such as cleaning cloths or containers. Any obstruction to the air intake and exhaust could cause the unit to overheat and to switch off.
Switch the unit OFF if you take the cookware away for a while. This will prevent the heating process to start
automatically and unintentionally when a pan is placed back on the heating area. If any person needs to use the induction unit, he/she will have to turn the unit ON intentionally.
A dirty air filter blocks the fresh air inlet. The Air Inlet Filter should be cleaned at least once a week (dish-
washer safe) or as often as necessary. Wipe the filter dry before putting it back into the unit.
Remove immediately any food residuals from the glass-top. Use only induction suitable cookware with proper size and made of proper material. The induction suitable
cookware should also be in good condition without any uneven, arched or partially detached bottoms.
Protect the induction unit from steam if the unit is placed next to high steam emitting equipment such as
pasta cookers, steamers, and water bath.
1.3 Improper Use of the Equipment
The reliability of the induction unit can only be guaranteed when it is used properly. The induction unit must always be operated within the limits provided in the technical specifications. Please refer to section 9 Important Rules of using induction equipment.
1.4 Unauthorized Modification and Use of Spare Parts
Please contact the manufacturer if you intend to make any changes on the induction unit. For safety reasons, always use genuine parts and accessories approved by Garland. Any unauthorized modification as well as any installation of unapproved components will void all warranty. See Warranty, p.2.
1.5 Pan Detection
Energy is transferred to cookware when the induction system detects a suitable pan on the heating area. The digital display signals to communicate the Pan Detection process.
When the unit is ON without any pan on the hob, the display shows the current temperature without a
dot; the unit is in pan detection mode.
As soon as a pan is put on the hob, the heating process is engaged and the display shows the current
temperature with a dot blinking.
However, if the unit is not detecting any pan, the current temperature is shown without a dot.
NOTE: Pan with a bottom diameter smaller than 5” (12 cm) is not detected by the system.
Part # 4532288 Rev 3 (6/11/14) 5
Safety Requirements RTCSmp Built-In Temperature Controlled Hold-Line
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1.6 Cooking Zone Monitoring
Each cooking zone is monitored by multiple temperature sensors beneath the glass cook-top. The sensors can detect overheated empty pans or overheated oil and grease. When this occurs, the system stops the energy supply to the pan. You must turn the unit off and let it cool down before restarting it.
o avoid burn injuries, do not touch the unit when a pan is
CAUTION
overheated and take all the necessary precautions when removing the overheated pan.
6 Part # 4532288 Rev 3 (6/11/14)
Components and Features RTCSmp Built-In Temperature Controlled Hold-Line
2 Components and Features
2.1 Application
The RTCSmp Install Hold-Line units are specially designed as built-in equipment for closed counters. These units are ideal for buffets, events and banqueting, providing constant and precise temperature to ensure top quality food presentations and appeal. Temperature adjustment within a large temperature range (122-212 allows for flexibility and precise food temperature requirements. To guarantee the induction units’ reliability and performance, please observe all safety, installation, and operation requirements mentioned in this manual.
2.2 Components Included
One (1) RTCSmp Induction Built-In Heat Retaining Unit 1500 with Cord and Plug. Two (2) Control Units with RJ-45 cables.
o
F / 50-100oC)
2.3 Features
Built with a robust construction, the RTCSmp Hold-Line units are compact and powerful with a revolutionary RTCSmp-Technology (Realtime Temperature Control System with Multi-Point sensing). The RTCSmp Technology monitors the energy supply, the state of the induction coil, power board, CPU, and the cooking zone in realtime. Please review the following features this induction unit offers:
Engineered specifically for warm holding applications. Compact, light weight and low profile design. Integrated cooling fan keeps electronics cool. Air deflector prevents hot exhaust air to be pulled back into the unit. Removable and dishwasher-safe air intake filter. Two heat zones. High impact Ceran glass-top with two highly visible digital displays beneath to show the set and the current
temperatures.
Thermostatically controlled overheat sensor shuts off the unit preventing damage from pans cooking dry. Instant energy transmission to the cookware only, not to the surrounding air. Electronic output limitation continually monitors the energy transfer to the cookware, ensuring the most
efficient energy transfer possible.
The control unit regulates the temperature in an increment of 5
o
F(1oC), from 122-212oF / 50-100oC.
Simple to operate. Adjust power level simply by turning the knob.
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Dimensions and Technical Specifications RTCSmp Built-In Temperature Controlled Hold-Line
3 Dimensions and Technical Specifications
3.1 Rating Plate
The rating plate specifies important information such as model number, serial number, and electrical specifications. The rating plate is affixed to the bottom of the unit, next to the air intake and air deflector.
3.2 Nomenclature and Model
Series Built-In Power (Watt) Model HO = Hold Line IN 1500 HO IN 1500
3.3 Electrical Specifications
Model Voltage Power No. of Heat Retaining Zones
HO IN1500 120 V AC / 1Ph 1500 W (2x 750W) / 12A 2
3.4 Dimensions
Model
HO IN1500 31.50”x15.75”x0.169”(800 x400 x4 mm) 31.50” x 15.75” x 4.49” (800 x 400 x 114 mm)
Glass Top Only (width x depth x height)
3.5 Operating Conditions
Max. Tolerance of Nominal Supply Voltage +6 /-10 % Supply frequency 50/60 Hz Ingress Protection class IP X3 Minimal Diameter of Cooking Pan 5” (12cm) Maximum Ambient Temperature In Storage > -4°F to +158°F (-20°C to +70°C)
Maximum Relative Air Humidity In Storage > 10% to 90%
Set Temperature Range 122-212°F/ 50-100°C Clearance from Materials Min. 1.18” / 30mm
3.6 Compliances
Overall Dimensions (width x depth x height) Weight
17kg/
37.5lb
In Operation > + 41°F to +104°F (+5°C to +40°C)
In Operation > 30% to 90%
North American models:
ETL listed in compliance with UL 197, CSA C22.2 No.109, NSF-4. Complies with FCC part 18, ICES-001
CE models comply with the latest European Norms:
EN 60335-1, EN 60335-2-36, EN 62233 (EMC/EMV)
8 Part # 4532288 Rev 3 (6/11/14)
Installation RTCSmp Built-In Temperature Controlled Hold-Line
4 Installation
IMPORTANT
Kitchen designers and installation contractors are responsible for designing and installing correctly the
appropriate support structures and ventilation system for the cooking equipment.
When designing kitchen cabinets for the induction equipment, please take into account all installation
requirements, including factors such as: ease of electrical installation, size of the power conductor, and length of the wires.
The installation, including electrical installation, must be carried out by registered installation contractors
only. The contractors are responsible for interpreting all instructions correctly and performing the installation in compliance with national and local regulations. The warning signs and rating plates on the cooking equipment must strictly be followed.
Read ALL SECTIONS carefully, comply with all requirements listed and ensure all inspection is done by
qualified personnel.
Refer to the technical data given in chapter 3 Dimensions and Technical Specifications. Induction equipment that is not installed correctly will have warranty voided. See Warranty, p.2.
4.1 Location
The induction unit must be installed securely in closed counters. IMPORTANT: Allow easy access to unit
and cable connections for maintenance and service.
The induction unit must be installed securely on a leveled and even counter surface. Do not place the induction unit on or near a hot surface or any heat producing equipment such as an
oven or a deep fryer.
Protect the induction unit from moisture especially when the unit is placed next to high steam emitting
equipment such as pasta cookers, steamers, and water bath. Ensure the cabinet interior is also protected against water penetration.
Allow easy access to the Air Intake Filter for regular cleaning. The filter is installed on the bottom of the
unit.
Keep the induction unit away from combustible materials, vapors or liquids.
4.2 Ventilation
Proper cool air intake and ventilation is essential to the reliability and functioning of the induction unit. Please ensure all requirements listed below are met:
This induction unit is equipped with an internal air cooling system. Ensure the air supply and air exhaust
outlets are not blocked. CLEARANCE: minimum 1.18” (30mm).
Ensure the induction unit does not take in hot ambient air from other surrounding units and appliances,
especially when the installed location of the unit is close to a heat generating equipment such as a fryer or an oven.
An optimal air intake must not be restricted by the installation. Ensure the induction unit always gets cool air intake. If necessary, draw in fresh air supply through an air
duct (not provided).
Part # 4532288 Rev 3 (6/11/14) 9
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