Garland HEEGM24CE Installation Manual

INSTALLATION AND
OPERATION MANUAL
HIGH EFFICIENCY
RADIANT CHAR-BROILER
HEEGM24CE HEEGM48CE HEEGM36CE HEEGM60CE
FOR YOUR SAFETY:
DO NOT STORE OR USE GASOLINE
OR OTHER FLAMMABLE VAPORS OR
LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER
APPLIANCE
WARNING:
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY,
OR DEATH. READ THE INSTALLATION,
OPERATING AND MAINTENANCE
INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR
SERVICING THIS EQUIPMENT
PLEASE READ ALL SECTIONS OF THIS MANUAL
AND RETAIN FOR FUTURE REFERENCE.
THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL COOKING EQUIPMENT AND MUST BE INSTALLED BY PROFESSIONAL
PERSONNEL AS SPECIFIED.
For Your Safety: In a clear and observable location, post instructions to be followed if a user smells gas. This information shall be obtained by consulting your local gas supplier.
KEEP APPLIANCE AREA FREE AND CLEAR OF
COMBUSTIBLES.
Users are cautioned that installation, maintenance and repairs must be performed by a Garland authorized service
agent using genuine Garland replacement parts. Garland will have no obligation with respect to any product that
has been improperly installed, adjusted, operated or not maintained in accordance with national and local codes or
installation instructions provided with the product, or any product that has its serial number defaced, obliterated or
removed, or which has been modified or repaired using unauthorized parts or by unauthorized service agents.
For a list of authorized service agents in your region, please refer to the Manitowoc Foodservice web site at:
http://www.ManitowocFoodservice.com.
The information contained herein, including design and parts specifications, may be superseded and is subject to
GARLAND COMMERCIAL RANGES, LTD.
1177 Kamato Rd., Mississauga, ON L4W 1X4 Canada www.Garland-Group.com
Part # 4532435 (07/12/13) © 2013 Garland Commercial Ranges Ltd.
MANITOWOC FOODSERVICE
Sales and Service: www.ManitowocFoodservice.com
TABLE OF CONTENTS
DIMENSIONS AND SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Shipping Dimensions, Weight and Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Input Rates, Gas Pressures, Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
CE Approved Gas Categories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Electrical Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
PRE-INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Damage Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Rating Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Australia Speci c Regulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Positioning and Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Optional Stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Air Supply and Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
USE AND CARE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
CLEANING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Cleaning During Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Daily Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Weekly/Periodic Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Service and Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Part # 4532435 (07/12/13)Page 2
DIMENSIONS AND SPECIFICATIONS
Shipping Dimensions, Weight and Size
Shipping Dimensions: inch(mm) Shipping
Model
HEEGM24CE 40(1016) 45(1143) 25.5(648) 280/127 34.9/0.988
HEEGM36CE 52(1321) 45(1143) 25.5(648) 420/191 45.4/1.285
HEEGM48CE 64(1626) 45(1143) 25.5(648) 560/254 55.8/1.581
HEEGM60CE 72(1829) 45(1143) 25.5(648) 700/318 66.3/1.877
Width Depth Height
Weight Lbs/Kg
Shipping
Size
CuFT/CuM
Input Rates, Gas Pressures, Clearances
Model
HEEGM24CE 4 17.0/61.2 15.2/54.9
HEEGM36CE 6 25.5/91.8 22.9/82.3
HEEGM48CE 9 38.2/137.7 34.3/123.4
HEEGM60CE 11 46.7/168.3 41.9/150.9
No. Of
Burners
Total kW/mJ*
Natural Propane
Manifold Operating Pressure**
Models
Natural Gas Propane Rear(in/mm) Sides(in/mm)
All Models 4.5/11.2 10.0/25.0 0/0 0/0
* Total kW/mJ based on manifold operating pressure speci ed in table above
and apply to installations up to 2000 ft (610m).
** Gas inlet pipe is 3/4" NPT on all models. NPT to ISO adapter & gas pressure
regulator supplied with all models.
CE Approved Gas Categories
Country Gas Category Gas Type Pressure (mbar)
II
II
I
2H
I
2E
I
2E+
I
2L
I
3P
I
3P
I
3P
2H3P
2H3P
AT, CH, CZ, DK, ES, FI, GB, GR, IE, IT, NO, PT, SE, LU
DE
BE, FR
NL
CZ, GR, IT, NL
BE, CH, CZ, ES, FR, GB, GR, IE, IT, PT
AT, CH, CZ, DE, ES, FR, GB, NL
CH, CZ, ES, GB, GR, IE, IT, PT
AT, CH, CZ, ES, GB
W.C./mbar
Clearance to non-
combustible material
G20 20
G20 20
G20 20/25
G25 25
G31 30
G31 37
G31 50
G20 20
G31 37
G20 20
G31 50
Electrical Requirements
Model Voltage Frequency Current Cord & Plug Options
HEEGM24CE 220-240 50-60 Hz 0.31 A
HEEGM36CE 220-240 50-60 Hz 0.33 A
HEEGM48CE 220-240 50-60 Hz 0.46 A CEE 7/7
HEEGM60CE 220-240 50-60 Hz 0.47 A BS 1363/A
10 ft (3m) Long, 250 VAC, 6
Amp, 90oC Cord (CE Standard)
Note: Wiring Diagrams provided with each unit.
Part # 4532435 (07/12/13) Page 3
Cord Plug
none
DIMENSIONS AND SPECIFICATIONS continued
Dimensions
Width Measurements
Model Cook Width "C" Leg Pitch "D" Overall Width "E" Grease Tray
HEEGM24CE
HEEGM36CE
HEEGM48CE
HEEGM60CE
2.677in 68mm
3/4" NPT
GAS INLET
19.906in (506mm) 14.124in (359mm) 23.500in (597mm) SINGLE
29.906in (760mm) 24.124in (613mm) 33.500in (851mm) SINGLE
43.906in (1115mm) 38.124in (968mm) 47.500in (1207mm) DUAL
53.906in (1369mm) 48.124in (1222mm) 57.500in (1461mm) DUAL
Rail Option Rail Depth Overall Depth "F"
Stub Rail 2.125in (54 mm) 32.119in (816 mm)
1/3 Pan Rail 8.812in (224mm) 38.806in (986mm)
4.750in
121mm STANDARD GRATE WIDTH**
3.827in 97mm
ELECTRICAL
3.654in 93mm
TROUGH
DEPTH
8.812in
224mm
RAIL DEPTH
17.743in 451mm
OVERALL
HEIGHT
4.688in 119mm
LEG WIDTH
TYP
23.416in 595mm
COOK DEPTH
3.500in 89mm
1.188in 30mm
COOK WIDTH
"C"
**OPTIONAL FAJITA RACK REQUIRES THE REMOVAL OF 2 STANDARD GRATES
RAIL FITS 1/3 PANS
1/3 RAIL
DEPTH
7.850in 199mm
VALVE HEIGHT
STUB RAIL
DEPTH
28.925in 735mm
LEG DEPTH
2.495in 63mm
3/4" NPT GAS INLET NPT TO ISO ADAPTER
SUPPLIED
1.333in 34mm
ELECTRICAL
Part # 4532435 (07/12/13)Page 4
Standard and Optional Features
Standard Features
All stainless steel construction.
Front rail with cut outs to hold 1/3 size food pans (pans not included).
Heavy duty reversible cast iron grates with wide edge on one side and  ne edge on the other. Included: brush and scraper combination tool for cleaning grates.
Two grate positions to choose from: the standard position, with a slight 2° slope to the front or the second position, with a 10° slope to the front and more distance between the product and the burner.
Large capacity, removable grease trays.
• Energy e cient cast iron burners.
Complete system ON/OFF power switch(es), which ignites burners and shuts them down. HEEGM24CE & 36CE models have one switch and HEEGM48CE & 60CE have two switches.
• Complete  ame failure protection.
Each burner outputs 14,500 BTU for natural gas & 13,000 BTU for propane gas, and is individually controlled by a manual high-low valve. Reference the "CE Approved Gas Category" table for applicable gas category, gas type and supply pressure.
24" and 36" units are direct spark to the main burner. 48" and 60" units are direct spark to a pilot which then lights a pair of main burners.
10-foot (3 meters) power cord with no plug head.
¾” (19.1mm) gas regulator for applicable gas type, and NPT to ISO adapter supplied with all units.
Optional Features
2-1/8" solid stub front rail, in lieu of standard 1/3 pan rail N/C
Fajita pan grate designed speci cally for holding/warming fajita pans, in lieu of two reversible or single sided grates N/C.
Equipment Stands are available, see HEMST speci cation sheet.
10-foot (3 meters) power cord with CEE7/7 plug head or BS1363/A plug head.
PRE-INSTALLATION
INSTALLATION, MAINTENANCE AND REPAIRS SHOULD BE DONE BY AN AUTHORIZED SERVICE AGENCY. FOR A LIST OF AUTHORIZED SERVICE AGENTS, REFER TO THE MANITOWOC WEBSITE AT www.ManitowocFoodservice.com
Introduction
Garland manufactures the HEEGM series broilers in several sizes. While service and customer operation may vary from size to size, installation is similar for each. All units are shipped fully assembled, except for the radiants and top grates, which are packaged in separate boxes. Each unit is tested, adjusted and inspected at the factory prior to shipment.
Damage Check
Rating Plate
The rating plate can be found on the inside face of the left leg. If necessary, remove the grease drawer to read the information. If service or replacement parts are needed, refer to the FULL model number (pre x, su x, letters and numbers) AND serial number on the rating plate when contacting the factory or authorized service agency. These numbers ensure proper unit identi cation and aid in providing faster and accurate service.
The rating plate contains other important information critical to the proper installation of the unit. It speci es the gas type; gas pressure; voltage and clearance requirements for the appliance.
After unpacking the unit, carefully inspect the unit for visible and concealed damage. Report any damage immediately to
your carrier to  le the appropriate freight claims.
Part # 4532435 (07/12/13) Page 5
Loading...
+ 11 hidden pages