Garland HEEG “CL” Installation And Operation Manual

INSTALLATION AND
OPERATION MANUAL
HEEG “CL”
HIGH EFFICIENCY
RADIANT CHAR-BROILER
FOR YOUR SAFETY:
DO NOT STORE OR USE GASOLINE
OR OTHER FLAMMABLE VAPORS OR
LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER
APPLIANCE
WARNING:
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY,
OR DEATH. READ THE INSTALLATION,
OPERATING AND MAINTENANCE
INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR
SERVICING THIS EQUIPMENT
PLEASE READ ALL SECTIONS OF THIS MANUAL
AND RETAIN FOR FUTURE REFERENCE.
THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL COOKING EQUIPMENT AND MUST BE INSTALLED BY PROFESSIONAL
PERSONNEL AS SPECIFIED.
IN THE COMMONWEALTH OF MASSACHUSETTS
THIS PRODUCT MUST BE INSTALLED BY A
LICENSED PLUMBER OR GAS FITTER.
For Your Safety: Post in a prominent location, instructions to be followed in the event the user smells gas. This information shall be obtained by consulting
your local gas supplier.
Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent
using genuine Garland replacement parts. Garland will have no obligation with respect to any product that has been
improperly installed, adjusted, operated or not maintained in accordance with national and local codes or installation
instructions provided with the product, or any product that has its serial number defaced, obliterated or removed,
or which has been modified or repaired using unauthorized parts or by unauthorized service agents.
For a list of authorized service agents, please refer to the Garland web site at http://www.garland-group.com.
The information contained herein, (including design and parts specifications), may be superseded and is subject
to change without notice.
185 East South Street Freeland, Pennsylvania 18224 Phone: (570) 636-1000 Fax: (570) 636-3903
Part # 4526671 (10/02/09) © 2009 Garland Commercial Industries, LCC.
GARLAND COMMERCIAL RANGES, LTD.
1177 Kamato Road, Mississauga, Ontario L4W 1X4 CANADA Phone: 905-624-0260 Fax: 905-624-5669
IMPORTANT INFORMATION
WARNING: This product contains chemicals known to the state of california to cause cancer and/or birth defects or other reproductive harm. Installation and servicing of this product could expose you to airborne particles of glass wool/ceramic fibers. Inhalation of airborne particles of glass wool/ceramic fibers is known to the state of california to cause cancer. Operation of this product could expose you to carbon monoxide if not adjusted properly. Inhalation of carbon monoxide is known to the state of california to cause birth defects or other reproductive harm.
Keep appliance area free and clear of combustibles.
Part # 4526671 (10/02/09)Page 2
TABLE OF CONTENTS
IMPORTANT INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
DIMENSIONS AND SPECIFICATIONS CL MODELS . . . . . . . . . . . . . . . . . . . . . . 4
INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Rating Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
General Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Stand Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Positioning and Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Air Supply and Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Manual Shut-O Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Rigid Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Flexible Couplings & Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Final Gas Connection Review . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Shut Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Final Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
CLEANING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Daily . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Periodic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Cleaning Stainless Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
SERVICE AND PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Part # 4526671 (10/02/09) Page 3
DIMENSIONS AND SPECIFICATIONS CL MODELS
HEEG-48CL BROILER SHOWN
GAS INLET
Model #
Dimensions: In. (mm)
Width Depth Height Natural Weight Lbs/Kg
No. Of
Burners
HEEG-24CL 24 (610) 38-1/16 (967) 18-1/16 (458) 4 54,000 338/153
HEEG-36CL 34 (864) 38-1/16 (967) 18-1/16( 458) 6 81,000 391/177
HEEG-48CL 48 (1219) 38-1/16(967) 18-1/16 (458) 9 121,500 505/229
HEEG-60CL 58 (1473) 38-1/16 (967) 18-1/16 (458) 11 148,500
* Manifold operating pressure as per table shown below Gas Manifold 3/4" NPT on all models
Gas Input ratings shown here are for installations up to 2000 ft. (610m)
Manifold Operating
Pressure
Models
Natural Gas Natural Gas
"w.c.(Mbar) "w.c.(Mbar)
All Models 4.5 (11.2) 7.0(17.4)
Garland/U.S. Range products are not approved or authorized for home or residential use, but are intended for commercial applications only. Garland / U.S. Range will not provide service, warranty, maintenance, or support of any kind other than in commercial applications.
Many local codes exist and it is the responsibility of the owner and installer to comply with those codes.
Total BTU* Shipping
620/281
Minimum Supply Pressure
Depth Measurements all models In (mm)
Front Rail Option Over All "A" Rail "B"
With/ 1/3 Pan Cutouts 38-1/16 (967) 8-7/8 (225)
With/1/9 Pan Cutouts 35-5/8 (905) 6-3/8 (162)
Std. Rail (No Cutouts) 34-5/8 (879) 5-3/8 (137)
Stub Rail (No Cutouts) 31-3/4 (806) 2-1/2 (64)
3-1/8"
[79mm]
3/4" NPT
GAS INLET
"A"
"B"
"C"
18-1/16"
[458mm]
4-7/8"
[123mm] "D"
"E"
2"
[51mm]
ELECTRICAL
23-1/2"
[596mm]
14-3/4"
[375mm]
Width Measurements In (mm)
Model
Broiler Grid
"C"
"D"
Over All
"E"
HEEG-24CL 20 (507) 14-1/4 (362) 24 (610)
HEEG-36CL 30 (761) 24-1/4 (616) 34 (864)
HEEG-48CL 44 (1117) 36-1/4 (972) 48 (1219)
HEEG-60CL 54 (1371) 48-1/4 (1226) 58 (1473)
Electrical : 120V, 60 Hz
Provided with NEMA 5-15P Power Cord Supply
NOTE: Wiring Diagram is located in right side of broiler’s leg section.
2-1/16"
[53mm]
ELECTRICAL
7-1/8"
[185mm]
7/8"[22mm]
28-13/16"
[732mm]
13/16"
[21mm]
3/4"
Part # 4526671 (10/02/09)Page 4
INTRODUCTION
Garland manufactures the HE Series char-broiler with widths ranging from 24” (610mm) to 58” (1473mm). While service and customer operation may vary from model to model, installation is similar throughout the line.
All units are shipped completely assembled, with top grates and radiants banded to skid in separate boxes, any loose parts are secured in place with masking tape or tie cords, and the pressure regulators packed inside the unit. All units are adjusted, tested, and inspected at the factory prior to shipment.
IMPORTANT: After uncrating, immediately check the equipment for visible signs of shipping damage. If such damage has occurred, do not refuse shipment, but contact the shipper and le the appropriate freight claims.
There are two metal guide shipping brackets used to help prevent the unit from sliding in the shipping crate. It is not necessary to remove these brackets but if desired they are located on the inside center support leg channels. Each guide bracket is attached with two sheet metal screws. To remove the brackets, rst remove the grease trays for easier access and then loosen the screws. Once the screws are loosen the brackets will slide o. Finally tighten the screws back into the unit and replace the grease trays.
Rating Plate
The rating plate is attached to the front left inside broiler channel leg support.
Information on this plate includes the model and serial numbers. When communicating with the factory about a unit or requesting special parts or information, this data is essential for proper identication. Other information on this plate is the BTU/hr input to the burners, outlet gas pressure in inches WC, and whether oriced for natural or propane gas.
In the event you have any questions concerning the installation, use, care or service of the product, write or call our Product Service Department.
WARNING: All Garland Char-Broilers must be connected only to the type of gas identied on the rating plate!
INSTALLATION
General Installation
In European countries, installation must be carried out by a competent person and in accordance with the relevant regulations, codes of practice and the related publications of the country of destination.
In the United States, the installation must conform to the National Fuel Gas Code ANSI Z223.1, or latest edition, NFPA No.54-latest edition/or local code to assure safe and ecient operation. In Canada, the installation must comply with CSA B149.1 and local codes.
CAUTION: This appliance is not recommended for residential installation.
1. The type of gas for which the unit is equipped is stamped on the rating plate. Connect a unit stamped “NAT” only to natural gas; connect one stamped “PRO” only to propane gas.
2. A manual gas shut-o valve must be installed in the gas supply line ahead of the appliance for safety and for ease of future service.
3. A gas pressure regulator must be installed at the appliance prior to connecting the equipment to the gas line. This unit is shipped with a regulator. Failure to install a regulator will void the equipment warranty.
4. When mounting onto counter or optional HEST stand seal the broiler to the at surface with silicone. A NSF code requirement in many areas.
Part # 4526671 (10/02/09) Page 5
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