Garland HEEE-36CL Installation Manual

INSTALLATION AND
OPERATION MANUAL
HE SERIES HIGH EFFICIENCY
RADIANT CHAR-BROILER
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FOR YOUR SAFETY:
DO NOT STORE OR USE GASOLINE
OR OTHER FLAMMABLE VAPORS OR
LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER
APPLIANCE
WARNING:
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY,
OR DEATH. READ THE INSTALLATION,
OPERATING AND MAINTENANCE
INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR
SERVICING THIS EQUIPMENT
PLEASE READ ALL SECTIONS OF THIS MANUAL
AND RETAIN FOR FUTURE REFERENCE.
THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL COOKING EQUIPMENT AND MUST BE INSTALLED BY PROFESSIONAL
PERSONNEL AS SPECIFIED.
IN THE COMMONWEALTH OF MASSACHUSETTS
THIS PRODUCT MUST BE INSTALLED BY A
LICENSED PLUMBER OR GAS FITTER.
For Your Safety: Post in a prominent location, instructions to be followed in the event the user smells gas. This information shall be obtained by consulting
your local gas supplier.
Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent using genuine Garland replacement parts. Garland will have no obligation with respect to any product that has been improperly installed, adjusted, operated or not maintained in accordance with national and local codes or installation instructions provided with the product, or any product that has its serial number defaced, obliterated or removed, or which has been modified or repaired using unauthorized parts or by unauthorized service agents. For a list of authorized service agents, please refer to the Garland web site at http://www.garland-group.com. The information contained herein, (including design and parts specifications), may be superseded and is subject to change without notice.
185 East South Street Freeland, Pennsylvania 18224 Phone: (570) 636-1000 Fax: (570) 636-3903
Part # 4522970 Rev 1 (10/28/09) © 2007 Garland Commercial Industries,LCC..
GARLAND COMMERCIAL RANGES, LTD.
1177 Kamato Road, Mississauga, Ontario L4W 1X4 CANADA Phone: 905-624-0260 Fax: 905-624-5669
IMPORTANT INFORMATION
WARNING: This product contains chemicals known to the state of california to cause cancer and/or birth defects or other reproductive harm. Installation and servicing of this product could expose you to airborne particles of glass wool/ceramic fibers. Inhalation of airborne particles of glass wool/ceramic fibers is known to the state of california to cause cancer. Operation of this product could expose you to carbon monoxide if not adjusted properly. Inhalation of carbon monoxide is known to the state of california to cause birth defects or other reproductive harm.
Keep appliance area free and clear of combustibles.
Part # 4522970 Rev 1 (10/28/09)Page 2
TABLE OF CONTENTS
IMPORTANT INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
DIMENSIONS AND SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Rating Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
General Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Positioning and Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Air Supply and Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Manual Shut-O Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Rigid Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Flexible Couplings & Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Manual Pilot Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Shut Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
CLEANING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Daily . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Periodic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Cleaning Stainless Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Final Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
SERVICE AND PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Part # 4522970 Rev 1 (10/28/09) Page 3
DIMENSIONS AND SPECIFICATIONS
Model #
Dimensions: In. (mm)
Width Depth Height Natural Propane Width Depth
No. Of
Burners
Total BTU* Gas Broiling Grid: In. (mm)
HEEE-24CL 24(610) 37-1/4(946) 17-13/16(453) 4 54,000 50,000 20-1/8 (511) 23-1/2(597) HEEE-36CL 34(864) 37-1/4(946) 17-13/16(453) 6 70,000 72,000 30-1/8(765) 23-1/2(597) HEEE-48CL 48(1219) 37-1/4(946) 17-13/16(453) 9 105,000 105,000 44-1/8(1121) 23-1/2(597) HEEE-60CL 58(1473) 37-1/4(946) 17-13/16(453) 11 115,000 138,000 54-1/8(1375) 23-1/2(597)
* Manifold operating pressure as per table shown below Gas Manifold 3/4" NPT on all model
Garland/U.S. Range products are not approved or authorized for home or residential use, but are intended for commercial applications only. Garland / U.S. Range will not provide service, warranty, maintenance, or support of any kind other than in commercial applications.
Many local codes exist and it is the responsibility of the owner and installer to comply with those codes.
HEEE-24CL 338/153
SHIPPING
INFORMATION
MODEL
Weight Lbs/Kg
HEEE-36CL 391/177
Models
Manifold Operating Pressure Minimum Supply Pressure
Natural Gas Propane Natural Gas Propane
HEEE-48CL 505/229 HEEE-60CL 620/281
"w.c(Mbar) "w.c.(Mbar) "w.c.(Mbar) "w.c.(Mbar)
All Models 4.0(10) 10.0(25) 5.0(12.5) 11(27.5)
38.75"
[978mm]
[897mm]
[23mm]
35.30"
.91"
ELECTRIC CORD CONNECTION
A B
C
Width Measurements In (mm)
Model A B C
HEEE-24CL 14.28 (363) 23.50 (597) 24.00 (610) HEEE-36CL 24.38 (721) 33.50 (851) 34.00 (864) HEEE-48CL 38.28 (972) 47.50 (1206) 48.00 (1219) HEEE-60CL 48.28 (1226) 57.50 (1460) 58.00 (1473)
Electrical : 120V, 60 Hz 15 Amp Supplied with NEMA 5-15 P Power Cord
NOTE: Wiring Diagram is located in right side of broiler’s leg section.
37.25"
8.47"
[215mm]
4.61"
[112mm]
[946mm]
38.75"
[984mm]
28.71"
[729mm]
17.84"
[453mm]
14.58"
[370mm]
1.50" [38mm]
Part # 4522970 Rev 1 (10/28/09)Page 4
INTRODUCTION
Garland manufactures the HE Series char-broiler with widths ranging from 24” (610mm) to 58” (1473mm). While service and customer operation may vary from model to model, installation is similar throughout the line.
All units are shipped completely assembled, with top grates and radiants banded to skid in separate boxes, any loose parts are secured in place with masking tape or tie cords, and the pressure regulators (and ceramic coals, if applicable) packed inside the unit. All units are adjusted, tested, and inspected at the factory prior to shipment.
IMPORTANT: After uncrating, immediately check the equipment for visible signs of shipping damage. If such damage has occurred, do not refuse shipment, but contact the shipper and le the appropriate freight claims.
INSTALLATION
Rating Plate
The rating plate is attached to the front left inside broiler channel leg support.
Information on this plate includes the model and serial numbers. When communicating with the factory about a unit or requesting special parts or information, this data is essential for proper identication. Other information on this plate is the BTU/hr input to the burners, outlet gas pressure in inches WC, and whether oriced for natural or propane gas.
In the event you have any questions concerning the installation, use, care or service of the product, write or call our Product Service Department.
WARNING: All Garland Char-Broilers must be connected only to the type of gas identied on the rating plate!
General Installation
IMPORTANT: Safe and satisfactory operation of your equipment depends, to a great extent, on its proper installation. Installation must conform to local codes or, in the absence of local codes with the National Fuel Code, ANSI Z223.1 Natural Gas Installation Code, CAN/CGA –B149.1, or the Propane Installation Code, CAN/CGA-B149.2, as applicable.
1. Installation of the equipment should be made by a licensed plumber.
2. A manual gas shut-o valve must be installed in the gas supply line ahead of the appliance for safety and for ease of future service.
3. A gas pressure regulator must be installed at the appliance prior to connecting the equipment to the gas line. This unit is shipped with a regulator. Failure to install a regulator will void the equipment warranty.
4. When mounting onto counter or optional HEST stand seal the broiler to the at surface with silicone. A NSF code requirement in many areas.
Clearances
HE Series
The appliance area must be kept free and clear of all combustibles. Adequate clearance must be provided for air openings into the combustion chamber and for proper air supply.
These units are design-certied for the following installations:
1. Intended for other than household use.
2. For use in non-combustible locations only.
COMBUSTIBLE
CONSTRUCTION
Rear 6” (152mm) Rear 0”
Sides 6” (152mm) Sides 0”
NONCOMBUSTIBLE
CONSTRUCTION
Part # 4522970 Rev 1 (10/28/09) Page 5
INSTALLATION Continued
Positioning and Setup
Some form of mechanical assistance will be required to position these broilers, as the smallest weighs 338 lbs (153 kg) and the larger sizes weigh 620 lbs (281kg). A pallet or lift jack will also make leveling easier, as these units are designed to sit ush on a counter, do not have adjustable legs or feet, and leveling is with shims and repeated tting.
Inside the unit, the char-broilers use cast tubular burners with cast iron radiants, which are secured to the burner hangers to stop vibration and damage during shipping Once free, double-check that the burners are positioned squarely in the notches of the back burner holder. If they are out of position, the burner will not work properly.
Air Supply and Ventilation
The area around the appliance must be kept clear to avoid any obstruction to the ow of combustion and ventilation air, as well as, for ease of maintenance and service.
Means must be provided for any commercial, heavy-duty cooking appliance to exhaust combustion waste products to the outside of the building. This is doubly important for open grate broilers, since the design promotes grease and fat dripping through onto hot radiants sending smoke back up onto the product as seasoning. This smoke then continues either up to the ceiling or to an exhaust hood. Garland Char-Broilers must be under a vent hood! Filters and drip troughs should be part of any industrial hood, but consult local codes before constructing and installing a hood.
Air movement should be checked during installation, strong exhaust fans in the hood or in the overall system can produce a vacuum in the room and/or cause air drafts. Either of which can interfere with the burner performance and be dicult to diagnose. If burner problems persist, make-up air openings or baes may have to be provided in the room. Any adjustments to air movement should be performed or inspected by a qualied technical installer. Maintain and do not block the appliances designed air openings.
The appliance must be isolated from the gas supply piping system by closing its individual manual shut-o valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.45 kPa).
Manual Shut-O Valve
The Manual Shut-O Valve is supplied by the installer, it must be installed in the gas service line ahead of the appliance and regulator in the gas stream and in a position where it can be reached quickly in the event of an emergency.
Pressure Regulator
All heavy-duty, commercial cooking equipment must have a pressure regulator in the incoming service line for safe and ecient operation, since service pressure may uctuate with local demand. The manual shut-o valve is normally supplied by the installer, but pressure regulators are shipped from Garland with every Char-Broiler.
Regulators are pre-set at the factory for 4”WC (natural gas) or 10”WC (propane) according to the customer’s ordering instructions. Adjust regulator to manifold operating pressure as per rating plate.
Prior to connecting the regulator, check the incoming line pressure, as these regulators can withstand a maximum pressure of 1/2 psi (14” WC). If the Line pressure is beyond this limit, a step-down regulator will be required. Double­check the arrow forged onto the bottom of the regulator body which shows gas ow directions; it should point downstream to the appliance. The red air-vent cap is part of the regulator and should not be removed unless local codes require external venting.
Regulators can be adjusted in the eld, but it is recommended that they not be tampered with unless that part is known to be out of adjustment or serious pressure uctuations are found to exist and can be solved no other way. Any adjustments to regulators must be made by qualied service personnel with the proper test equipment.
Gas Connection
NOTE: The gas supply (service) line must be the same size or greater than the inlet line of the appliance. Garland Char­Broilers use a 3/4” NPT inlet. Sealant on all pipe joints must be resistive to LP gas.
The appliance and its individual shut-o valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.45 kPa).
If a vent line from the gas appliance pressure regulator is used, it should be installed to the outdoors in accordance with local codes or, in the absence of local codes, with the National Fuel code, ANSI Z223.1, Natural Gas Installation Code, CAN/CGA-B149.1 or the Propane Installation Code, CAN/CGA-B149.2, as applicable.
WARNING: Failure to install a pressure regulator will void the equipment warranty!
Part # 4522970 Rev 1 (10/28/09)Page 6
INSTALLATION Continued
Rigid Connections
Double-check any installer-supplied intake pipes visually and clear any dirt particles, threading chips, or other foreign matter before installing in a service line. Those particles will clog orices when gas pressure is applied.
Flexible Couplings & Connectors
If the unit is to be installed with exible couplings and/or quick-disconnect ttings, for an appliance equipped with casters, the installation shall be made with a heavy duty, AGA design-certied commercial exible connector or at least 3/4” NPT (with suitable strain relief) in compliance with the Standard for Connectors for Moveable Gas Appliances, ANSI Z21.69/CSA 6.16, Addenda Z21.69B-2006/CSA 6.16B-2006 (or latest edition), and a quick-disconnect device that complies with the Standard for Quick Disconnects for Use with Gas Fuel, ANSI Z21.41/CSA 6.9, Addenda Z21.41A-2005/CSA
6.16A-2005 (or latest edition), and adequate means must be
provided to limit the movement of the appliance without depending on the connector and the quick-disconnect device or its associated piping to limit the appliance movement and the location(s) where the restraining means may be attached to the appliance shall be specied.
All burners are equipped with continuous electronic spark electrodes to insure ame is on at all times during operation. Continuous sparking is intended to remain energized until power is manually switched o.
WARNING: All connections must be sealed with a joint compound suitable for LP gas, and all connections must be tested with a soapy solution before lighting any pilots!
Start Up
Before initial lighting or if unit does not operate at all check to see if:
1. Main gas supply shut o to appliance is open.
2. Electric power supply power and cord Nema 5-15P has been plug into an appropriate 120V 15Amp 60Hz outlet.
For daily start up:
1. Models HEEE-24CL and HEEE-36CL have one power switch. Once pushed to the “ON” position an igniter supplies a continuous spark to the burners igniting the gas to all burners simultaneously. At the same time the power switch opens up the gas ow to burners.
Further, if the unit is to be installed on a non-combustible surface that is equipped with casters, means must be provided to limit the movement of the unit with casters.
Manual Pilot Valve
Check all gas connections for leaks using a soapy solution before lighting any pilots! DO NOT USE AN OPEN FLAME TO CHECK FOR LEAKS! Putting an open ame beside a new connection is not only dangerous, but will often miss small leaks that a soapy solution would nd.
All Garland appliances are adjusted and tested before leaving the factory, eectively matching them to sea level conditions. Adjustments and calibrations to assure proper operation may be necessary on installation to meet local conditions, low gas pressure, dierences in altitude, variations in gas characteristics, to correct possible problems caused by rough handling or vibration during shipment, and are to be performed only by qualied service personnel.
These adjustments are the responsibility of the customer, installer and/or dealer and are not covered by the Garland warranty.
2. Models HEEE-48CL and HEEE-60CL have two power switches which operate in the same manner as the single switch above. Each switch operates separately allowing the operator to run two sections of the broiler independently. On the HEEE-48CL the switch on the far left operates burners 1 to 5. The power switch on the right will operate burners 6 to 9. On the HEEE-60CL the left switch controls burners 1 to 6 and the right switch controls burners 7 to 11.
3. If burners do not ignite, shutdown power to the unit, and wait 5 minutes before repeating ignition. If repeated ignition fails, shutdown power to the unit and contact a service person.
4. Your broiler is an energy saving unit, all burners are pre­set at the factory to run at a consistent steady ame. No adjustment should be attempted by the operator.
Shut Down
1. For shutting down overnight, on all models turn the power switch(es) to the “OFF” position.
Part # 4522970 Rev 1 (10/28/09) Page 7
INSTALLATION Continued
2. When shutting down for longer periods, turn the power switch(es) to the “OFF” position and turn the manual supply shut o valve to the “OFF” position.
CLEANING AND MAINTENANCE
Any piece of equipment works better and lasts longer when maintained properly and kept clean. Cooking equipment is no exception. Your Garland Char-Broiler must be kept clean during the working day and thoroughly cleaned at the end of each day.
WARNING: If gas odors are detected, the gas supply must be turned “OFF” at the main shut-o valve and the local gas company or authorized service agency contacted for service.
NOTE: A wire brush is supplied with your broiler for cleaning your rack. The solid stainless steel tooth side of the brush is for hard to remove debris and the reverse wire bristles side is for ner materials.
Final Preparation
New units are wiped clean with solvent at the factory to remove any visible signs of dirt, oil, grease, etc., remaining from the manufacturing process. They should be washed with hot, soapy water to remove any solvent or oil residue or installation dust or debris before using for food preparation.
2. Remove the radiants and wire brush them clean, then wash in hot soapy water. A rule of thumb is that if the grates are becoming encrusted, so are the radiants.
3. Spills should be wiped as they occur. At the end of the day drip tray pans should be washed in hot soapy water, replacing the trays once cleaned. DO NOT operate the broiler with out the drip trays.
Periodic
Your Garland Char-Broiler should be checked and adjusted periodically by qualied service personnel as part of a regular kitchen maintenance program.
Daily
1. Remove the broiler grates. Wire brush them clean of any encrusted materials and wash in hot, soapy water. A common cleaning practice is to turn grates upside-down to burn o encrusted material. Do not do this with the radiant char-broiler! The ame from the burner is shielded by a cast iron radiant, with the result that heat not ame reaches the grate. It is likely that cooked-on-matter will cook in even deeper rather than burn o.
Cleaning Stainless Steel
All stainless steel body parts should be wiped regularly with hot, soapy water during the day, and with a liquid cleaner designed for this material at the end of each day. Do not use steel wool, abrasive cloths, cleaners, or powders! If it is necessary to scrape stainless steel to remove encrusted materials, soak the encrusted area with wet cloths to loosen the material, then use a wood or nylon scraper. Do not use a metal knife, spatula, or any other metal tools to scrape stainless steel. Scratches are almost impossible to remove.
Part # 4522970 Rev 1 (10/28/09)Page 8
SERVICE AND PARTS
Installation, maintenance and repairs should be performed by your local authorized Garland service agency listed in your information manual pamphlet.
Garland/U.S. Range products are not approved or authorized for home or residential use, but are intended for commercial applications only. Garland / U.S. Range will not provide service, warranty, maintenance or support of any kind other than in commercial applications.
Part # 4522970 Rev 1 (10/28/09) Page 9
Part # 4522970 Rev 1 (10/28/09)Page 10
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