Garland GX Series, GXC24, GXC30, GXC36, GXC48 Installation And Operation Manual

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INSTALLATION AND
OPERATION MANUAL
“GX” SERIES
CHAR-BROILERS
FOR YOUR SAFETY:
DO NOT STORE OR USE GASOLINE
OR OTHER FLAMMABLE VAPORS OR
LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER
APPLIANCE
WARNING:
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY,
OR DEATH. READ THE INSTALLATION,
OPERATING AND MAINTENANCE
INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR
SERVICING THIS EQUIPMENT
AND RETAIN FOR FUTURE REFERENCE.
THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL COOKING EQUIPMENT AND MUST BE INSTALLED BY PROFESSIONAL
PERSONNEL AS SPECIFIED.
IN THE COMMONWEALTH OF MASSACHUSETTS
THIS PRODUCT MUST BE INSTALLED BY A
LICENSED PLUMBER OR GAS FITTER. APPROVAL NUMBER: G-1-07-05-28
For Your Safety: Post in a prominent location, instructions to be followed in the event the user smells gas. This information shall be obtained by consulting
your local gas supplier.
Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent using genuine Garland replacement parts. Garland will have no obligation with respect to any product that has been improperly installed, adjusted, operated or not maintained in accordance with national and local codes or installation instructions provided with the product, or any product that has its serial number defaced, obliterated or removed, or which has been modified or repaired using unauthorized parts or by unauthorized service agents. For a list of authorized service agents, please refer to the Garland web site at http://www.garland-group.com. The information contained herein, (including design and parts specifications), may be superseded and is subject to change without notice.
PLEASE READ ALL SECTIONS OF THIS MANUAL
GARLAND COMMERCIAL INDUSTRIES, LLC
185 East South Street Freeland, Pennsylvania 18224 Phone: (570) 636-1000 Fax: (570) 636-3903
Part #9229077(05/28/09) © 2005 Garland Commercial Industries, LLC
Part # 9229077 (05/28/09) Page 1
GARLAND COMMERCIAL RANGES, LTD.
1177 Kamato Road, Mississauga, Ontario L4W 1X4 CANADA Phone: 905-624-0260 Fax: 905-624-5669
IMPORTANT INFORMATION
WARNING: This product contains chemicals known to the state of california to cause cancer and/or birth defects or other reproductive harm. Installation and servicing of this product could expose you to airborne particles of glass wool/ceramic fibers. Inhalation of airborne particles of glass wool/ceramic fibers is known to the state of california to cause cancer. Operation of this product could expose you to carbon monoxide if not adjusted properly. Inhalation of carbon monoxide is known to the state of california to cause birth defects or other reproductive harm.
Keep appliance area free and clear of combustibles.
Part # 9229077 (05/28/09)Page 2
TABLE OF CONTENTS
IMPORTANT INFORMATION..........................................2
DIMENSIONS AND SPECIFICATIONS ..................................4
INTRODUCTION.....................................................6
Rating Plate ......................................................................6
INSTALLATION......................................................6
General Installation ..............................................................6
Clearances .......................................................................6
Positioning and Setup ............................................................7
Air Supply and Ventilation ........................................................7
Gas Connection ..................................................................7
Manual Shut-O Valve ...........................................................7
Pressure Regulator ...............................................................7
Rigid Connections ...............................................................8
Flexible Couplings & Connectors .................................................8
Manual Pilot Valve ...............................................................8
Initial Pilot Light .................................................................8
Shut Down ......................................................................9
Final Preparation .................................................................9
CLEANING AND MAINTENANCE......................................9
Daily-GXC Series .................................................................9
Daily-GXR Series .................................................................9
SERVICE AND PARTS ...............................................10
Periodic ........................................................................10
Cleaning Stainless Steel .........................................................10
Part # 9229077 (05/28/09) Page 3
DIMENSIONS AND SPECIFICATIONS
Description
Width:
In(mm)
Depth: In (mm) 31-3/8(797) All Models
Height:In(mm) 20 (508) All Models
No. Burners 22344456810
BTU/Hr Nat./Pro. 90,000 90,000
Gas
Manifold
Gas Broiling Grid(s)
W: In(mm) D: In (mm)
20(508) 24(610)
2-5/8”
[67mm]
3/4" N.P.T. [ 1 9mm]
REAR GAS INLET
31-3/8"
[797mm]
GXC SERIES GXR SERIES
24 30 36 48 60 24 30 36 48 60
24
(610)30(762)36(914)48(1219)60(1524)24(610)30(762)36(914)48(1219)60(1524)
3/4 NPT
3/4 NPT
26(660) 24(610)
135,000
3/4 NPT
32(813)
24(610)
[686mm]
180,000 180,000
3/4 NPT
(2) 20(508) 24(610)
27”
72,000 90,000
3/4 NPT
(2) 26(660) 24(610)
t.BOZMPDBMDPEFTFYJTUBOEJUJTUIFSFTQPOTJCJMJUZPG UIF
owner and the installer to comply with these codes.
t(BSMBOE SFTFSWFT UIF SJHIU UP DIBOHF PS JNQSPWF PVS
specications without notication.
t5IFTF BQQMJBODFT BSF JOUFOEFE GPS DPNNFSDJBM VTF CZ
professionally trained personnel.
3/4 NPT
20(508) 24(610)
3/4 NPT
26(660) 24(610)
108,000
3/4 NPT
32(813) 24(610)
144,000
3/4 NPT
(2)
20(508)
24(610)
180,000
3/4 NPT
(2) 26(660) 24(610)
20"
[508mm]
Width
[111mm]
1 4-3/4"
[375mm]
4-3/8"
22"
559mm]
27"
[686mm]
7"
[178mm]
1 -1/4"
[32mm]
Part # 9229077 (05/28/09)Page 4
DIMENSIONS AND SPECIFICATIONS Continued
MODEL
NUMBER
GXC24 31 2 @ 45,000 47 2 @ 45,000 GXC30 31 2 @ 45,000 47 2 @ 45,000 GXC36 31 3 @ 45,000 47 3 @ 45,000 GXC48 31 4 @ 45,000 47 4 @ 45,000 GXC60 31 4 @ 45,000 56 4 @ 18,000 GXR24 48 4 @ 18,000 56 4 @ 18,000 GXR30 48 5 @ 18,000 56 5 @ 18,000 GXR36 48 6 @ 18,000 56 6 @ 18,000 GXR48 48 8 @ 18,000 56 8 @ 18,000 GXR60 48 10 @ 18,000 56 10 @ 18,000
GXR60SP 48 10 @ 18,000 56 10 @ 18,000
Natural Gas Flow Pressure = 5.0” Water Column, measured at manifold tap.
Propane Gas ow pressure = 10.0” Water Column, measured at manifold tap
MODELS AVAILABLE: Char-Glo, Ceramic Coals SHIPPING INFORMATION
Model No. Description Total BTU Lbs/Kg
GXC24 24" Wide Broiler 90,000 283/128 30(762) x 40(1016) x 27(656) GXC30 30" Wide Broiler 90,000 338/153 36(914) x 40(1016) x 27(656) GXC36 36" Wide Broiler 135,000 391/177 42(1067) x 40(1016) x 27(656)
NATURAL GAS L.P. GAS
Orice Size Input=BTU/HR Orice Size Input=BTU/HR
Cube Dimensions
(WxDxH) In(mm)
GXC48 48" Wide Broiler 180,000 505/229 54(1372) x 40(1016) x 27(656) GXC60 60" Wide Broiler 180,000 620/281 60(1524) x 40(1016) x 27(656)
MODELS AVAILABLE: Cast Iron Radiants SHIPPING INFORMATION
Model No. Description Total BTU Lbs/Kg
GXR24 24" Wide Broiler 72,000 265/120 30(762) x 40(1016) x 27(656) GXR30 30" Wide Broiler 90,000 320/145 36(914) x 40(1016) x 27(656) GXR36 36" Wide Broiler 108,000 360/163 42(1067) x 40(1016) x 27(656) GXR48 48" Wide Broiler 144,000 469/213 54(1372) x 40(1016) x 27(656) GXR60 60" Wide Broiler 180,000 581/264 60(1524) x 40(1016) x 27(656)
Cube Dimensions
(WxDxH) In(mm)
Part # 9229077 (05/28/09) Page 5
INTRODUCTION
Garland manufactures the GX Series Char-Broilers with two dierent types of radiants, with widths ranging from 24” to ve feet. While service and customer operation may vary from model to model, installation is similar throughout the line.
All units are shipped completely assembled, with the loose parts secured in place with masking tape or tie cords, and the pressure regulators (and ceramic coals, if applicable) packed inside the unit. All units are adjusted, tested, and inspected at the factory prior to shipment.
IMPORTANT: After uncrating, immediately check the equipment for visible signs of shipping damage. If such damage has occurred, do not refuse shipment, but contact the shipper and le the appropriate freight claims.
Rating Plate
The rating plate is attached to the Char-broiler’s body on the right hand side.
Information on this plate includes the model and serial numbers… when communicating with the factory about a unit or requesting special parts or information, this data is essential for proper identication. Other information on this plate is the BTU/hr input to the burners, outlet gas pressure in inches WC, and whether oriced for natural or propane gas.
In the event you have any questions concerning the installation, use, care or service of the product, write or call our Product Service Department.
WARNING: All Garland Char-Broilers must be connected only to the type of gas identied on the rating plate!
INSTALLATION
General Installation
IMPORTANT: Safe and satisfactory operation of your equipment depends, to a great extent, on its proper installation. Installation must conform to local codes or, in the absence of local codes with the National Fuel Code, ANSI Z223.1 Natural Gas Installation Code, CAN/CGA –B149.1, or the Propane Installation Code, CAN/CGA-B149.2, as applicable.
1. Installation of the equipment should be made by a licensed plumber.
2. A manual gas shut-o valve must be installed in the gas supply line ahead of the appliance for safety and for ease of future service.
3. A gas pressure regulator must be installed at the appliance prior to connecting the equipment to the gas line. Failure to install a regulator will void the equipment warranty.
Clearances
GXC / GXR Series
The appliance area must be kept free and clear of all combustibles. Adequate clearance must be provided for air openings into the combustion chamber and for proper air supply.
These units are design-certied for the following installations:
1. Intended for other than household use.
2. For use in non-combustible locations only.
3. For use with 4” (minimum) legs.
COMBUSTIBLE
CONSTRUCTION
Rear 6” (152mm) Rear 0
Sides 6” (152mm) Sides 0
NONCOMBUSTIBLE
CONSTRUCTION
Part # 9229077 (05/28/09)Page 6
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