Garland GTGG36-G36M Installation Manual
4525570 Thermostatic Griddle Field Service Kit Instructions Updated: July 31, 2008
Thermostatic Griddle Field Service Kit Instructions
The following document provides instructions on how to install a Garland Thermostatic
Griddle Field Kit and is applicable to each 12” section of a Garland G Series or US
Range U Series Restaurant Range with a Thermostatic Griddle Top.
WARNING:
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE, OR MAINTAINANCE
CAN CAUSE PROPERTY DAMAGE, INJURY, OR DEATH.
INSTALLA TION REQUIRES LIFTING OF HEAVY GRIDDLE PLATE. ADEQUATE
RESOURCES SHOULD BE ARRANGED.
12” Griddle – Approx. 56 lbs
24” Griddle- Approx. 107 lbs
36” Griddle- Approx. 158 lbs
48” Griddle- Approx. 209 lbs
60” Griddle- Approx. 260 lbs
Users are cautioned that maintenance and repairs must be performed by a Garland authorized service
agent using genuine Garland replacement parts.
Field Service Kit Parts List:
Note: Each service kit contains parts to reconfigure a single 12” section of a thermostatic
griddle unit.
12” griddle - 1 kit required
24” griddle – 2 kits required
36” Griddle – 3 kits required
48” Griddle – 4 kits required
60” Griddle – 5 kits required
Part No. Part Description Qty
4525570
4525514 Burner Box 1
4525512 Burner Box Front Seal 1
4525515 Burner Box Baffle 2
1014901 Partially Ported Burner 1
4525503 Pilot Bracket 1
4524358 Capillary Shield 1
M8-47
-or-
M8-1.3mm
F72N Short Sheet Metal Screws 10
Thermostatic Griddle Field
Service Kit Instructions
# 47 Injector (Natural Gas)
–or-
1.3 mm Injector (Propane)
1
1
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4525570 Thermostatic Griddle Field Service Kit Instructions Updated: July 31, 2008
Required Tools
-8” long # 2 Robertson Screwdriver
-Standard #2 Philips Screwdriver
-1/2” Deep Socket Wrench
-7/16” Socket Wrench
-Jeweler’s Flat Head Screwdriver
-5/32” Allen Key
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4525570 Thermostatic Griddle Field Service Kit Instructions Updated: July 31, 2008
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LOOSEN SETSCREWS
REMOVE KNOBS
Instructions – Step 1 -Uninstalling Obsolete Components
1.1 Shut OFF gas supply.
1.2 Remove knobs. Loosen knob setscrews. Rotate the knobs to access the setscrews
if necessary. Depending on the setscrew employed, a Jeweler’ flat head
screwdriver or a 5/32” allen key will be required. Remove all valve panel knobs
completely.
1.3 Remove Valve Panel. The valve panel is mounted via two screws; one on either
end of the panel and possibly one hidden screw accessible through a clearance
hole located on the valve panel to the left of the grease drawer.
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4525570 Thermostatic Griddle Field Service Kit Instructions Updated: July 31, 2008
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1.3 Remove Plate Rail and Valve Panel End Caps. Each End Cap is mounted via
two screws located at the top and bottom of the rear flange. Uninstalling the
Valve Panel End Caps first will allow the end caps and the Plate Rail to be
removed in one step. Remove plate rail support located beneath the plate rail.
`
REMOVE PLATE RAIL
1.4 Lift front portion of Griddle Plate. Caution Thermostat Bulbs are mounted to
the bottom of plate. Removal of Griddle Plate will cause permanent Thermostat
damage if bulbs are not loosened and removed.
Raise the front edge of the griddle approximately 12” (30cm) and support it
before working underneath the griddle.
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4525570 Thermostatic Griddle Field Service Kit Instructions Updated: July 31, 2008
RAISE FRON OF GRIDDLE
PULL BULB OUT OF
APPROX 12”
1.5 Remove Griddle Bulbs. A 7/16” socket driver or wrench will be required. Each
12” Griddle section is equipped with a thermostat bulb which is secured to the
bottom of the plate via a two-piece bulb clamp and shield. Loosening the clamp
by loosening the shield nuts will allow the bulbs to be removed. Once the clamp is
loosened, gently pull the thermostat bulb out of the clamps and out of the burner
box. If there is resistance, then loosen the shield nuts and attempt again.
LOOSEN BULB CLAMP
1
1.6 Remove Griddle Plate from the unit. Support the griddle plate on standoff to
prevent damaging the bulb shields.
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