Garland G SERIES Operation Manual

INSTALLATION AND

OPERATION MANUAL

GARLAND G SERIES INFRA-RED

SALAMANDER BROILERS

Français . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 17

Españo. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Página 33

DO NOT OBSTRUCT THE FLOW OF COMBUSTION

FOR YOUR SAFETY:

DO NOT STORE OR USE GASOLINE

OR OTHER FLAMMABLE VAPORS OR

LIQUIDS IN THE VICINITY OF

THIS OR ANY OTHER

APPLIANCE

WARNING:

IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY,

OR DEATH. READ THE INSTALLATION,

OPERATING AND MAINTENANCE

INSTRUCTIONS THOROUGHLY

BEFORE INSTALLING OR

SERVICING THIS EQUIPMENT

AND VENTILATION AIR TO THIS APPLIANCE

PLEASE READ ALL SECTIONS OF THIS MANUAL

AND RETAIN FOR FUTURE REFERENCE.

THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL COOKING EQUIPMENT AND MUST

BE INSTALLED BY PROFESSIONAL PERSONNEL AS SPECIFIED.

IN THE COMMONWEALTH OF MASSACHUSETTS

THIS PRODUCT MUST BE INSTALLED BY A

LICENSED PLUMBER OR GAS FITTER.

For Your Safety: Post in a prominent location, instructions to be followed in the event the user smells gas. This information shall be obtained by consulting your local gas supplier.

Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent using genuine Garland replacement parts. Garland will have no obligation with respect to any product that has been improperly installed, adjusted, operated or not maintained in accordance with national and local codes or installation instructions provided with the product, or any product that has its serial number defaced, obliterated or removed, or which has been modified or repaired using unauthorized parts or by unauthorized service agents. For a list of authorized service agents, please refer to the Garland web site at http://www.garland-group.com. The information contained herein, (including design and parts specifications), may be superseded and is subject to change without notice.

GARLAND COMMERCIAL INDUSTRIES, LLC

185 East South Street Freeland, Pennsylvania 18224 Phone: (570) 636-1000 Fax: (570) 636-3903

Part # 4523916 Rev 1 (09/03/09) Page 1

GARLAND COMMERCIAL RANGES, LTD.

1177 Kamato Road, Mississauga, Ontario L4W 1X4 CANADA Phone: 905-624-0260 Fax: 905-624-5669

Enodis UK LTD.

Swallow eld Way, Hayes, Middlesex UB3 1DQ ENGLAND Telephone: 081-561-0433 Fax: 081-848-0041

IMPORTANT INFORMATION

WARNING: This product contains chemicals known to the state of california to cause cancer and/or birth defects or other reproductive harm. Installation and servicing of this product could expose you to airborne particles of glass wool/ceramic fibers. Inhalation of airborne particles of glass wool/ceramic fibers is known to the state of california to cause cancer. Operation of this product could expose you to carbon monoxide if not adjusted properly. Inhalation of carbon monoxide is known to the state of california to cause birth defects or other reproductive harm.

Keep appliance area free and clear of combustibles.

Part # 4523916 Rev 1 (09/03/09)Page 2

TABLE OF CONTENTS

IMPORTANT INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Uncrating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Rating Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

DIMENSIONS AND SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Salamander Performance and Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

National Code Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Gas Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Optional Inter-Connect Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Installation Of A Salamander To A Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Model GIR36 – 36” Ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Model GIR48 – 48” Ranges. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Model GIR60 – 60” Ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Wall Or Counter Mounted Salamanders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Model GIR36C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Ventilation and Air Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Clearances: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Pilot Lighting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Main Burner Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Burn o Period. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Energy Conservation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Shut Down Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Main Burner Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

MAINTENANCE AND CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Daily . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Monthly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Exterior Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Part # 4523916 Rev 1 (09/03/09) Page 3

INTRODUCTION

Units included in this manual are:

Salamander Models: GIR36C, GIR36, GIR48, GIR60

All units are shipped completely assembled with the pressure regulator packed inside the unit drip tray. Units are inspected at the factory prior to shipment.

The appliance should be given regular care and maintenance. Periodic inspections by your dealer or a qualied service agency are recommended.

This product has been certied as commercial cooking equipment and must be installed by professional personnel as specied.

Uncrating

Check the crate for possible damage during transit. Carefully remove the unit from the crate and again check for damage. If damage has occurred, report it to the carrier immediately.

Shipping wire, or ties for retaining the packaging material must be removed from the units, as well as any protective material covering stainless steel.

DO NOT remove any permanently axed label warnings or the rating plate from the appliance, as this may invalidate the manufacturer’s warranty.

The type of gas and supply pressure that the equipment was set-up for at the factory are indicated on the rating plate and packaging. The type of gas and pressure specied must be supplied to the unit.

Rating Plate

The rating plate is axed to the Salamander front panel and is located underneath the removable drip tray.

When corresponding with the factory or your local authorized factory service center regarding service problems or replacement parts, be sure to refer to the particular unit by the correct model number (including the prex and sux letters and numbers) and the warranty serial number. The rating plate contains this information.

The rating plate also contains the gas type and supply pressure, as well as listing the input rating of all burners.

In the event you have any questions concerning the installation, use, care or service of the product, write or call our Product Service Department.

Part # 4523916 Rev 1 (09/03/09)Page 4

DIMENSIONS AND SPECIFICATIONS

Use With

Model Width

GIR36C 34" (864mm) N/A 21 170/77 29(737) 21(533)

GIR36 35-1/2" (900mm) G36

47-1/4"(1200mm)

GIR48

GIR60*

* Note Salamander Broiler on Left Side. Right Side Optional

6"WC (15mbar) 10"WC (25mbar) 6"(152mm) 6"(152mm)

Gas input ratings shown for installations up to 2000 ft., (610m), above sea level. Please specify altitudes over 2000 ft. Please specify gas type when ordering.

[22mm]

[70mm]

(35-1/2" /900mm center mounted broiler

with 47-1/4"/1200mm ue riser)

59" (1500mm)

(35-1/2" /900mm broiler + 24"/600mm ue riser w/shelf)

Operating Pressure Installation Clearances Total Input

Natural Propane Sides Rear

7/8"

2-3/4"

1/2" N.P.T

TOP GAS

INLET*

3-1/4"

[83mm]

OPTIONAL

REAR

GAS INLET

*Note: TOP GAS INLET pipe extension adds 4" (258mm) to overall height.

G Series

Model

G48

G60

Shipping

Information

Cu Ft lbs/Kg Crated Uncrated

38.2

60.6

40,000 BTU/HR (11.7Kw)

200/91 29(737) 21(533))

230/105 29(737) 21(533)

260/118 29(737) 21(533)

Rack

Position

3 Highest 2-3/4" (70mm) 2 Middle 3-1/2" (87mm) 1 Lowest 4-3/8" (111mm)

Entry Clearances:

In (mm)

Opening Height to Cook Surface

(A)

16-5/8" [422mm]

[GIR36, 48, 60]

18" [457mm]

34"

[864mm]

15"

[381mm]

34-1/4"

[870mm]

19"

[483mm]

35-1/2"

[900mm]

Garland products are not approved or authorized for home or residential use, but are intended for commercial applications only. Garland will not provide service, warranty, maintenance or support of any kind other than in commercial applications.

1-3/4"

[45mm]

[GIR36C]

[229mm]

2-1/8"

[54mm]

1-3/8"

[35mm]

OPTIONAL

REAR

GAS

INLET

Part # 4523916 Rev 1 (09/03/09) Page 5

GENERAL INFORMATION

The range-mounted, gas Infra-Red Salamander Broiler is designed for a perfect match and t to the Garland G series Range.

Salamander Performance and Construction

Two Hi-Low gas valves provide individual control of the (2) atmospheric-type 20,000 BTU/Hr gas infra-red burners for the Salamander. The“LO” position is adjustable for most eld gas pressure situations. Fast preheat and uniform production is provided by the high-eciency, infra-red burners. The unique atmospheric design eliminates the need for fans and lters. Heat is directed downward to the large -380 square inch plus – heavy duty broiling rack. The rack is easily removed from the spring balanced rack assembly. The rack assembly rolls out for ease of loading and unloading and, raises and lowers with positive locking in three positions. The full-width grease deector attached to the underside of the rack assembly channels hot drippings to a large capacity drip tray even when the rack assembly is rolled out. The rack assembly and drip pan are easily removed for cleaning.

Models GIR36 and GIR48 salamanders are 36” (900mm) and 48” (1200 mm) wide respectively and are supported by heavy-formed brackets to mount to the range.

Model GIR60 mounts to a 60” (1500mm) wide G Series range and includes a 24” (600mm) wide shelf.

Model GIR36C is a counter unit and comes equipped with 4” (102mm) stainless steel legs, it may be mounted to a wall with an optional wall mounting kit.

All salamander models have a stainless steel top and sides. Stainless steel bottoms and heat shields are standard on range match models, optional on model GIR36C.

INSTALLATION

This product has been certied as commercial cooking equipment and must be installed by professional personnel as specied. THIS APPLIANCE IS NOT RECOMMENDED FOR RESIDENTIAL INSTALLATION.

We suggest installation, maintenance and repairs be preformed by your local Garland/US Range authorized service agency.

National Code Requirements

The importance of the proper installation of Commercial Gas Cooking Equipment cannot be over stressed. Proper performance of the equipment is dependent, in great part, on the compliance of the installation with the manufacturer’s specications. Installation must conform to local codes or, in the absence of local codes, with the National Fuel Gas Code, NFPA54 / ANSI Z223.1 or latest edition, Natural Gas Installation Code, CAN/GCA-B149.1 or the Propane Installation Code, CAN/CGA-B149.2 or latest editions, as applicable.

Part # 4523916 Rev 1 (09/03/09)Page 6

INSTALLATION Continued

Gas Connections

All xed (non mobile) appliances MUST be tted with a manual gas cock upstream of the appliance to provide a means of isolation for servicing or cleaning purposes. A union or similar means of disconnection must be provided between the gas cock and the appliance.

A manually operable valve must be tted to the gas supply to the kitchen to enable it to be isolated in an emergency. Whenever practical, this shall be located either outside the kitchen of near an exit in a readily accessible position.

Where it is not practical to do this, an automatic isolation valve system shall be tted which can be operated from a readily accessible position or near to the exit.

At locations where the manual isolation valve is tted or the automatic system can be reset, a notice MUST be tted stating:

“ALL DOWNSTREAM BURNER AND PILOT VALVES MUST BE TURNED OFF PRIOR TO ATTEMPTING TO RESTORE THE SUPPLY. AFTER EXTENDED SHUT OFF, PURGE BEFORE RESTORING GAS.”

Before assembly and connection, check gas supply.

A. The type of gas for which the unit is equipped is stamped

on the rating plate located on the lower front panel simply remove the drip tray for easy access. Connect a unit stamped “NAT” only to natural gas; connect those stamped “PRO” only to propane gas.

B. If it is additional equipment or a replacement have a

qualied gas technician check the gas pressure to make certain that existing gas facilities (meter piping, etc.) will supply gas to the unit with no more than 1/2” water column pressure drop.

NOTE: When checking pressure, be sure that all other equipment on the same gas line is on. A pressure regulator is supplied with Garland Infra-Red Broilers. The regulator is preset to deliver gas at the pressure shown on the rating plate.

C. The appliance and its individual shut o (supplied by

others) must be disconnected from the gas supply piping system during any pressure testing of that system at pressures in excess of 1/2” psi (3.45 kPa).

D. The appliance must be isolated from the gas supply

piping system by closing its individual manual shut o valve (supplied by others) during any pressure testing of the gas supply piping system at test pressures equal to or less than ½ psi (3.45 kPa).

E. The gas supply connection is made either at the top left

rear or lower rear right corner, depending on how the unit was ordered. A readily accessible approved type of hand valve should be installed on each supply line. Test for leaks – DO NOT USE ANY OPEN FLAME.

F. A pressure tap plug is supplied with the units and it is

installed on the manifold. The drip tray must be removed to use the pressure tap. The gas pressure must be checked when the unit is installed, to insure that the unit gas pressure is the same as specied on the rating plate. If necessary, pressure adjustments must be made at the supplied pressure regulator.

NOTE: the pressure regulator is located at the top left rear or bottom right rear of the salamander.

G. If it is a completely new installation, have a qualied gas

technician check meter size and piping to ensure that the unit is supplied with a sucient amount of gas at the specied pressure for unit operation.

H. Make certain that the new piping, joints and connections

have been made in a clean manner and have been purged, so that the piping compound, chips, etc, will not clog pilots, valves and/or controls. Use pipe joint sealant that is resistant to liqueed petroleum gas.

WARNING Check gas connections for leaks. Use a soap solution or similar means. DO NOT USE AN OPEN FLAME!

Part # 4523916 Rev 1 (09/03/09) Page 7

INSTALLATION Continued

Optional Inter-Connect Kit

The gas supply of the range mounted salamanders (Models GIR36, GIR48 & GIR60) may be inter-connected with the supply of the range, so both units are supplied from a single gas connection. The supply gas piping should be a minimum of 1” (25mm) diameter to ensure enough gas capacity is available at the specied pressure to supply the total combined input rating of both appliances. The components comprising the optional inter-connect kit are shown below.

Optional Interconnect Gas Kit # 4523975

TO SALAMANDER

ITEM PART # DESCRIPTION

10 4523975 Restaurant Universal Interconnect Kit * *

NOTE: AVOID SHARP BENDS IN FLEXIBLE TUBING (4525451) SMALLER THAN 1.5" INSIDE DIAMETER

GAS INLET

REGULATOR (SUPPLIED WITH SALAMANDER)

REGULATOR (SUPPLIED WITH RANGE)

TO RANGE (48", 60")

QUANTITY

36” 48”, 60”

1 G01474-9 Reducing Elbow 3/4” NPT X 1/2” NPT 1 1

2 G01896-2 Nipple 1/2” NPT x 3-1/2” 1 1

3 4525451 72” Flexible S.S. Tub Assy 1 1

4 076029-204 Nipple 1” NPT x 2” 1 2

5 G01738-14 Nipple 3/4” NPT x 2” 4 2

6 G01474-5 90º Elbow 3/4” NPT 2 1

7 076029-171 90º Elbow 1” NPT 1

8 2437100 Reducing Adapter 1” NPT – 3/4” NPT 1

9 3012800 Tee 1” NPT x 1” NPT x 3/4” NPT 1 1

TO RANGE (36")

REGULATOR (SUPPLIED WITH RANGE)

Part # 4523916 Rev 1 (09/03/09)Page 8

INSTALLATION Continued

Installation Of A Salamander To A Range

NOTE: The back of the range must be easily accessible.

Model GIR – ” Ranges

DETAIL

36" RANGE

2. Install the left and right support brackets (part # 4523226 and 4523227) by re-inserting the 2 screws removed in step 1 and one additional screw (on both sides of the range).

INSERTED

SCREWS

DETAIL I

3. Slide the salamander down into the support brackets installed in step 2, see gure 1.

4. Once the salamander is in place, fasten it to the unit on both sides of the range with the provided #14B x 5/8 hex washer head tapping screws.

PROVIDED #14B x 5/8 HEX WASHER HEAD

TAPPING SCREWS

Figure 1 – With area detail dened for 36 inch range.

1. Remove screws from back of oven (on both sides of range) as shown:

REMOVE

2 SCREWS

(BOTH SIDES)

DETAIL I

Part # 4523916 Rev 1 (09/03/09) Page 9

INSTALLATION Continued

Model GIR – ” Ranges

DETAIL

48" RANGE

Figure 2 – With area detail dened for 48 inch ranges.

1. Remove screws (a total of 10) from back of oven on both sides of the range (detail I) and center (detail II) as shown for each range model:

REMOVE

2 SCREWS

REMOVE 2 SCREWS

DETAIL II 48" RANGES

WITH STANDARD OVEN AND STORAGE

REMOVE

2 SCREWS

(IF REQUIRED)

REMOVE 2 SCREWS IF REQUIRED

DETAIL II 48" RANGES

WITH CONVECTION OVEN AND STORAGE

REMOVE

2 SCREWS

REMOVE

2 SCREWS

BOTH SIDES

DETAIL I

48" RANGES WITH

STANDARD OR CONVECTION OVENS

AND STORAGE

REMOVE

2 SCREWS

(BOTH SIDES)

DETAIL I

FOR 48" RANGES

WITH 2 SPACE SAVER OVENS

REMOVE 1 SCREW (BOTH SIDES)

REMOVE 2 SCREWS

DETAIL II

FOR 48" RANGES

WITH 2 SPACE SAVER OVENS

2. For all 48” ranges install the left and right support brackets (part # 4523226 and 4523227) by re-inserting the 2 screws removed in step 1 and one additional screw (on both sides of the range).

INSERTED

SCREWS

DETAIL I

ALL 48" RANGES

Part # 4523916 Rev 1 (09/03/09)Page 10

INSTALLATION Continued

3. Slide the salamander down into the support brackets installed in step 2, see gure 2. NOTE: On ranges with  space saver ovens, the center post must slide into the center channels built into the back of the unit.

4. Once the salamander is in place, fasten it to the unit on both sides of the range with the provided #14B x 5/8 hex washer head tapping screws.

PROVIDED #14B x 5/8 HEX WASHER HEAD

TAPPING SCREWS

DETAIL I

ALL 48" RANGES

5. For center support, (detail II) re-insert screws removed in step 1 or provided sheet metal screws as shown in detail II and III, inserting screws for detail III through clearance in back panel.

FOR 48" RANGES WITH

STANDARD OR CONVECTION OVENS

AND STORAGE

INNER

CLEARANCE

SCREWS

REMOVED

IN STEP 1

HOLE

DETAIL III

HOLES

CLEARANCE HOLE

FOR 48" RANGES WITH 2 SPACE SAVER OVENS

INNER

CLEARANCE

HOLE

SCREWS

REMOVED

IN STEP 1

3 PROVIDED

SHEET METAL

SCREWS

2 SCREWS REMOVED

IN STEP 1

6. Re-insert screws removed in step 1 though clearance hole in back panel as shown:

CLEARANCE

HOLE

REMOVED

SCREW

DETAIL IV

ALL 48" RANGES

DETAIL III

HOLES

CLEARANCE HOLE

DETAIL II

PROVIDED

SHEET METAL

SCREW

2 SCREWS

REMOVED

IN STEP 1

Part # 4523916 Rev 1 (09/03/09) Page 11

DETAIL II

INSTALLATION Continued

Model GIR – ” Ranges

DETAIL

60" RANGE

Figure 3 – With area detail dened for 60 inch range.

NOTE: Instructions are for mounting the salamander on the right side, for mounting on the left side follow the same directions except use references 1, 2, 3, & 4 (to the left of detail II see below) in lieu of A, B, C, D for detail II in the following steps.

DETAIL

1 2

A B

1. Remove screws from back of oven on both sides of the range (detail I) and center (detail II) as shown:

REMOVE 2 SCREWS FROM BOTH SIDES

DETAIL I

ALL 60" MODELS

REMOVE

2 SCREWS

IF REQUIRED

REMOVE

2 SCREWS

IF REQUIRED

AAB

C D

DETAIL II

FOR 60" RANGES

WITH STANDARD OVEN

C D

REMOVE 2 SCREWS IF REQUIRED

3 4

DETAIL II

FOR 60" RANGES

WITH CONVECTION OVEN

C D

Part # 4523916 Rev 1 (09/03/09)Page 12

INSTALLATION Continued

2. Install the left and right support brackets (part # 4523226 and 4523227) using the 2 screws removed in step 1 (detail I) and one additional screw on both sides of the range, and center support bracket (part # 4523282) with the four screws removed in step 1 (detail II).

INSERTED

SCREWS

DETAIL I

ALL 60" MODELS

4 INSERTED

SCREWS

4. Once the salamander is in place, fasten it to the unit on both sides of the range with the provided #14B x 5/8 hex washer head tapping screws (detail I) and the center to the support bracket using 4 of the provided screws (detail II).

PROVIDED #14B x 5/8 HEX WASHER HEAD

TAPPING SCREWS

DETAIL I

ALL 60" RANGES

4 PROVIDED

SCREWS

DETAIL II

FOR 60" RANGES

WITH STANDARD OVEN

4 INSERTED

SCREWS

DETAIL II

FOR 60" RANGES

WITH CONVECTION OVEN

3. Slide the salamander down into the support brackets installed in step 2, see gure 3.

DETAIL II

ALL 60" RANGES

Wall Or Counter Mounted Salamanders

Model GIRC

1. Clearance from combustible construction must be six inches (6”, 152mm) minimum at the rear and six inches (6”, 152mm) minimum at both sides.

The appliance shall be located with respect to building

construction and other equipment so as to permit access to the appliance. Such access and clearance may be necessary for service and cleaning.

2. Counter models are furnished with 4” (102mm) legs. Level the unit with a carpenter’s level and make minor adjustments with the threaded leg feet. Ensure that the counter top can support the weight of the appliance prior to installation and is comprised of non-combustible material.

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INSTALLATION Continued

3. Provisions for gas connections, top or rear, should be taken into consideration at time of installation.

4. If the unit is to be mounted on a non-combustible wall contact the local authorities for local codes.

5. Position, level, and mark location of the assembled wall mount kit.

6. Drill wall (locating studs if necessary) to accept suitable fastening devices.

7. Drill the angle iron bars of the wall mounting kit to match those drilled in the wall.

8. Install wall mounting kit to wall.

9. Install and secure broiler with bolts supplied.

A strong exhaust fan will create a vacuum in the room. For an exhaust system to work properly, replacement air must enter the room in which the vent is located. The amount of air which is exhausted must equal the amount entering, (make-up air).

All gas burners and pilots need sucient air to operate and large objects should not be placed in front or on top of the broiler which would obstruct the air ow through the front of the broiler.

The following notes are intended to give general guidance. For detailed recommendations, refer to the applicable code(s) in the country of destination.

NOTE 1: The room containing the appliance is required to have a permanent air vent. The minimum eective area of the vent is related to the maximum rated heat input of the appliance and shall be 4.5 cm² per kW (2.04 X 10-4 in² per BTU/H) in excess of 7 kW. (23,900 BTU/H).

NOTE 2: Air vents should be of such a size to compensate for the eects of any extract fan in the premises.

FOR YOUR SAFETY never place any type of object on top of the salamander broiler. The top of the broiler will exceed 1000° F (538° C). It could cause severe burns and/or re and also will obstruct ventilation.

Ventilation and Air Supply

Proper ventilation is highly important for good operation. The ideal method of ventilation for a Salamander Broiler is the use of a properly designed canopy hood which should extend six inches (6”, 152mm) beyond all sides of the appliance and six (6) feet six (6) inches (1981mm)from the oor.

Clearances

Clearance must be 6” (152mm) at the sides and rear from combustible material. A clearance of 0.0” to noncombustible construction at the sides & rear is acceptable, for the Salamander.

This appliance is for use on non-combustible oors/counters only.

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OPERATION

Pilot Lighting Instructions

1. The in-line service shut-o valve should be in the “ON” position.

2. With a lighted taper you can now light the pilots which are located at the rear of the main burner.

3. The Pilot ame should be approximately 7/8” long for proper ignition of the burners. The pilot adjustment valve can be located by sliding the drip tray forward. Adjustment valves are located on the manifold pipe which runs horizontally across the back of the unit, behind the drip tray. One valve is at the left rear and the other at the right rear.

To adjust the pilot light, turn the brass screw counter-

clock-wise to increase the pilot ame, and clock-wise to decrease the pilot ame.

NOTE: No more than 7/8” pilot ame length should be required. Too high a setting will cause the ame to lift o or will create excessive carbon deposits. Do not adjust the pilot ame lower than 7/8” long because this can cause delayed ignition at the burner. The delayed ignition could cause the burner tiles to crack; in that case the burner would have to be replaced.

Main Burner Operation

Turn main burner knob to the “MAX” position and immediately check ignition.

After all start-up and safety checks have been completed, turn burner valve to the “MAX” position. Smoke (a bluish haze) will be produced. This process can take several hours and can be completed over a few days.

Energy Conservation

Do not waste energy by leaving controls at high temperature settings during idle periods. Lower settings will keep broiler warm and ready for next use period. Reset burner valve knob as required for heavy load periods.

Shut Down Instructions

Turn main burner valve knobs to the “OFF” position. If the unit is to be shut down for an extended period of time, close the manual in-line service valve (manual in-line service valve is not factory supplied).

FOR YOUR SAFETY never place any type of object on top of the salamander broiler. The top of the broiler will exceed 1000° F. It could cause severe burns and/or re and also will obstruct ventilation.

Main Burner Adjustments

All salamanders are provided with xed burner orices to provide 20,000 BTU/HR at the “MAX” setting on Natural Gas supplied at 6.0” WC (15 Mbar) pressure or propane gas supplied at 10.0” WC (25 Mbars) pressure.

The “MIN” setting is adjustable and should be set as follows:

CAUTION Should ignition fail after ve seconds, turn valve o and wait ve minutes before trying again. Pilot gas is not interrupted automatically. It is the responsibility of the operator to check the ignition of burners immediately after the burner valve has been turned on.

When ignition has been accomplished, a blue ame will cover the surface of the ceramics for 10-15 seconds. The haze will disappear and the burner rod will glow red. After the burners have operated for several minutes turn the valve to “MIN.” The burner rods will no longer glow red and the ame travels back and forth on the face of the burner ceramics.

Burn o Period

Many parts used in the manufacturing of commercial equipment have a thin, protective coating of machine oil. This oil should be burned o before the equipment is used for food preparation.

Part # 4523916 Rev 1 (09/03/09) Page 15

1. Set the burner valve knob to “MIN” setting and remove the knob.

2. Insert a thin bladed screwdriver into the valve stem to engage the slot inside the stem. Turn clockwise to decrease the rate and counter-clockwise to increase.

Proper adjustment is attained at the point where the burner rods no longer glow and the ame travels back and forth on the face of the ceramics.

This adjustment has been factory pre-set, however, with changing pressures this adjustment and pilot adjustment may need to be re-done after installation.

This is not considered a manufacturing defect and is not warrantable.

NOTE : Burner adjustments should only be done by an authorized service technician.

MAINTENANCE AND CLEANING

WARNING if gas odors are detected, the gas supply must be turned “OFF” at the main shut-o valve and the local gas company or authorized service agency contacted for service.

A program of proper cleaning techniques will aid in continued trouble free operation of this or any quality equipment.

Daily

The broiling rack should be wiped daily while still warm, using a heavy cloth or other grease absorbing material to remove grease and burnt food before they burn into the grid. Remove burnt materials, such as carbonized grease or food, with a sti wire brush. DO NOT USE ANY TYPE OF STEEL WOOL. Small particles may be left on the rack surface and get into food products. The rack should be washed thoroughly using a wire brush and a hot, mild detergent or soap solution. Rinse with clear, warm water.

Monthly

Lubricate valves and bearings as required. Due to the usual location of the broiler that is mounted above a range with open tops, the heat from the open top will cause the

lubrication grease inside the valves to dry out. When you notice that the valve is becoming harder to turn it is then time to have them greased. We suggest an Authorized Service Agent who is familiar with the appliance and working with natural and propane gas, to perform this type of work.

Exterior Cleaning

Establish a regular schedule. Any spills should be wiped o immediately.

1. Wipe exposed, cleanable surface when cool with a mild detergent and hot water. Stubborn residue spots may be removed with a light weight non-metallic scouring pad. Dry thoroughly with a clean cloth.

2. Stainless steel should be cleaned using a mild detergent, a soft cloth and hot water. If it is necessary to use a nonmetallic scouring pad, always rub in the direction of the grain in the metal to prevent scratching. Use a water based stainless steel cleaner (such as Drackett Twinkle), if you want a high shine.

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