Garland GIU2.5 BI Installation Manual

Page 1
INSTALLATION AND
S
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CM
86037
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OPERATION MANUAL
GARLAND INDUCTION SINGLE, DUAL AND WOK BUILT IN
UNITS, MODELS: GIU2.5 BI, GIU3.5 BI, GIU5.0 BI, GIU3.5
DUAL BI, GIU5.0 DUAL BI, GIWOK3.5 BI & GIWOK5.0 BI
PLEASE READ ALL SECTIONS OF THIS MANUAL
FOR YOUR SAFETY:
DO NOT STORE OR USE GASOLINE
OR OTHER FLAMMABLE VAPORS OR
LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER
APPLIANCE
AND RETAIN FOR FUTURE REFERENCE.
THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL COOKING EQUIPMENT AND MUST BE INSTALLED BY PROFESSIONAL
PERSONNEL AS SPECIFIED.
WARNING:
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY,
OR DEATH. READ THE INSTALLATION,
OPERATING AND MAINTENANCE
INSTALLATION AND ELECTRICAL CONNECTION
MUST COMPLY WITH CURRENT CODES:
IN CANADA - THE CANADIAN ELECTRICAL
CODE PART 1 AND / OR LOCAL CODES.
IN USA – THE NATIONAL ELECTRICAL CODE
ANSI / NFPA – CURRENT EDITION.
INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR
SERVICING THIS EQUIPMENT
CONFORMS TO UL-197 & NSF-4 CERTIFIED TO CAN/CSA C22.2NO. 109 VDE EN60335-2-38.
Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent
using genuine Garland replacement parts. Garland will have no obligation with respect to any product that has been
improperly installed, adjusted, operated or not maintained in accordance with national and local codes or installation
instructions provided with the product, or any product that has its serial number defaced, obliterated or removed,
or which has been modified or repaired using unauthorized parts or by unauthorized service agents.
For a list of authorized service agents, please refer to the Garland web site at http://www.garland-group.com.
The information contained herein, (including design and parts specifications), may be superseded and is subject
GARLAND COMMERCIAL INDUSTRIES
185 East South Street Freeland, Pennsylvania 18224 Phone: (570) 636-1000 Fax: (570) 636-3903
GARLAND COMMERCIAL RANGES, LTD.
1177 Kamato Road, Mississauga, Ontario L4W 1X4 CANADA Phone: 905-624-0260 Fax: 905-624-5669
Enodis UK LTD.
Swalloweld Way, Hayes, Middlesex UB3 1DQ ENGLAND Telephone: 081-561-0433 Fax: 081-848-0041
Part # 4520895 (01/31/08) © 2004 Garland Commercial Industries, Inc.
Part # 4529895 (01/31/08) Page 1
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Part # 4520895 (01/31/08)Page 2
Page 3
TABLE OF CONTENTS
DIMENSIONS AND SPECIFICATIONS,
GIU 2.5 BI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
DIMENSIONS AND SPECIFICATIONS,
GIU 3.5/5.0 BI . . . . . . . . . . . . . . . . . . . . . . . . . . 5
DIMENSIONS AND SPECIFICATIONS,
GIU 3.5/5.0 BI DUAL . . . . . . . . . . . . . . . . . . . . 6
DIMENSIONS AND SPECIFICATIONS,
GI 3.5/5.0 BI WOK . . . . . . . . . . . . . . . . . . . . . . 7
Operation And Control . . . . . . . . . . . . . . . . . . . . . . . 8
Operation Conditions . . . . . . . . . . . . . . . . . . . . . . . . 8
Plug Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . 8
Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Purpose of induction cookers. . . . . . . . . . . . . . . . . 8
Description of products . . . . . . . . . . . . . . . . . . . . . . 8
INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . 9
Requirements of Installation . . . . . . . . . . . . . . . . . . 9
Installation Ambience . . . . . . . . . . . . . . . . . . . . . . . . 9
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . .9
Cut Out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Fresh Air Intake Installation . . . . . . . . . . . . . . . . . 10
Unit Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Remote Control Installation . . . . . . . . . . . . . . . . . 11
For Units Used Up To October 2001 . . . . . . 11
For Units Used From October 2001 . . . . . . . 12
OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Function Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Control Knob . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Simmer Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
SAFETY CONCERNS . . . . . . . . . . . . . . . . . . . 14
Description Of Danger Signs . . . . . . . . . . . . . . . .14
Safety Conscious Work . . . . . . . . . . . . . . . . . . . . . .14
Cooking Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Comfort . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Pan Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Control Of The Heating Area. . . . . . . . . . . . . . . . . 14
Out Of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Operator/Operating Personnel Safety
Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Unauthorized Reconstruction And
Use Of Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . 15
TROUBLE SHOOTING . . . . . . . . . . . . . . . . . . 16
Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Trouble Shooting Guide . . . . . . . . . . . . . . . . . . . . .16
CLEANING AND SERVICING . . . . . . . . . . . . 18
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Part # 4529895 (01/31/08) Page 3
Page 4
11 1/4" (285mm)
3"(76mm)
Exhaust
103/8"(260mm)
CeranGlass
5 1/8"
(130mm)
6' Corded Plug
(208/240 Volt,
60 Cycle Units Only)
Fresh Air
4 3/8" (111mm)
10 7/8" (275mm)
Cable
For
Controls
12 1/4"
(310mm)
12 1/4" (310mm)
11 1/2" (292mm) x 11 1/2" (292mm)
Required Cut-Out Of Work Top
DIMENSIONS AND SPECIFICATIONS, GIU 2.5 BI
4.09"
[104mm]
4.09"
[104mm]
4.72"
[120mm]
4.72"
[120mm]
0"
0.55" [14mm]
0.75" [19mm]
1.73" [44mm]
4.17" [106mm]
4.72" [120mm]
3.66"
[93mm]
REMOTE
Plug Congurations:
MODEL
GIU-2.5 BI
Electrical
Chararactericts
208V/60Hz/1Ø
240V/60 Hz/1Ø
Plug
Note: Above remote control used from October 2001, for remote switch used up to October 2001 see “Remote Control
Model Watts 208/60/1 208/60/3 240/60/1 230/50/1 400/50/3 440/60/3
Installation”.
Electrical Loading:
GUI-2.5 BI 2500 12 amp N/A 9 amp 10 amp N/A N/A
Part # 4520895 (01/31/08)Page 4
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DIMENSIONS AND SPECIFICATIONS, GIU 3.5/5.0 BI
Exhaust
CeranGlass
12 5/8" (320mm)
6 1/8"
(155mm)
6' Cord & Plug
(208/240 Volt
60 Cycle Units Only)
6"
(153mm)
Fresh Air
Cable
For
Controls
13 1/8" (333mm)
6 3/8"
(163mm)
13 1/2" (343mm)
The Required Cut-Out Of The Work Top:
14" (356mm) x 14" (356mm)
15 1/8"
(384mm)
15 1/8"
(384mm)
4.09"
[104mm]
4.09"
[104mm]
4.72"
[120mm]
4.72"
[120mm]
0"
0.55" [14mm]
0.75" [19mm]
1.73" [44mm]
4.17" [106mm]
4.72" [120mm]
3.66"
[93mm]
REMOTE
Plug Congurations:
MODEL
GIU-3.5 BI
Electrical
Chararactericts
208V/60Hz/1Ø
240V/60 Hz/1Ø
GIU-5.0 BI 208V/60HZ/3Ø
Model Watts 208/60/1 208/60/3 240/60/1 230/50/1 400/50/3 440/60/3
GUI-3.5 BI 3500 16 amp N/A 14 amp 15 amp N/A N/A
GUI-5.0 BI 5000 N/A 14 amp N/A N/A 8 amp 7 amp
Plug
Note: Above remote control used from October 2001, for remote switch used upto October 2001 see “Remote Control Installation”.
Electrical Loading:
Part # 4529895 (01/31/08) Page 5
Page 6
3-3/8"
(86mm)
15"
(380mm)
25-3/8"
(645mm)
6-3/8"
(163mm)
13-1/2"
(343mm)
23-3/8" (594mm)
Exhaust
14" (356mm) x 24" (610mm)
5-3/8"
(137mm)
6-Foot Cord
& Plug
(208/240Volt,
60 Cycle
Units Only)
Intake
The Required Cut-Out Of The Work Top:
Intake
Control
Cable
DIMENSIONS AND SPECIFICATIONS, GIU 3.5/5.0 BI DUAL
5
4.09"
[104mm]
4.09"
[104mm]
4.72"
[120mm]
4.72"
[120mm]
0"
0.55" [14mm]
0.75" [19mm]
1.73" [44mm]
4.17" [106mm]
4.72" [120mm]
3.66"
[93mm]
REMOTE
Plug Congurations:
MODEL
GIU-3.5 Dual
BI
GIU-5.0 Dual
BI
Electrical
Chararactericts
208V/60Hz/3Ø
208V/60HZ/3Ø
Plug
Note: Above remote control used from October 2001, for remote switch used up to October 2001 see “Remote Control Installation”.
Electrical Loading:
Model Watts 208/60/1 208/60/3 240/60/1 230/50/1 400/50/3 440/60/3
GIU-3.5 DUAL BI 7000 N/A 20 amp N/A N/A 10 amp 9 amp
GIU-5.0 DUAL BI 10,000 N/A 28 amp N/A N/A 15 amp 13 amp
Part # 4520895 (01/31/08)Page 6
Page 7
DIMENSIONS AND SPECIFICATIONS, GI 3.5/5.0 BI WOK
EXHAUST
FRESHAIR
Cable
for
Controls
6’ CordandPlug
(208/240Volt
60CycleUnitsOnly)
83/8"
(213mm)
6"
(152mm)
131/8"
(333mm)
151/8"
(384mm)
151/8"
(384mm)
117/8"
(300mm)
Required Cut-Out of WorkTop
135/8"
(344mm)
63/8"
(163mm)
141/4"
(361mm)
1/16"
14 1/2" (368mm) x 14 1/2" (368mm)
4.09"
[104mm]
4.09"
[104mm]
4.72"
[120mm]
4.72"
[120mm]
0"
0.55" [14mm]
0.75" [19mm]
1.73" [44mm]
4.17" [106mm]
4.72" [120mm]
3.66"
[93mm]
REMOTE
Plug Congurations:
Model
Electrical
Characteristics
Plug
GIWOK-3.5 BI208V/60Hz/1Ø
240V/60Hz/1Ø
GIWOK-5.5
BI
208V/60Hz/1Ø
Note: Above remote control used from October 2001, for remote switch used up to October 2001 see “Remote Control Installation”.
Electrical Loading:
Model Watts 208/60/1 208/60/3 240/60/1 230/50/1 400/50/3 440/60/3
GIWOK-3.5 BI 3500 16 amp N/A 14 amp 15 amp N/A N/A
GIWOK-5.0 BI 5000 N/A 14 amp N/A N/A 8 amp 7 amp
Part # 4529895 (01/31/08) Page 7
Page 8
DIMENSIONS AND SPECIFICATIONS, Continued
5
Operation And Control
Lamp operation 24V DC/max. 40mA (Green)
Output regulator - Potentiometer 10k Ohm
Operation Conditions
Max. Tolerance Of The Nominal Supply Voltage
Supply Frequency 50/60 Hz
Protection Class 1P 43
Minimal Diameter Of The Pan 5” (127mm)
+6/-10%
INTRODUCTION
Application
Plug Descriptions
208/240 volt, single phase, 15 amp
208/240 volt, single phase, 20 amp
Description of products
208 volt, 3 phase, 20 amp
208 volt, 3 phase, 30 amp
208 volt, 3 phase, 50 amp.
The following instructions contain information, which is fundamentally important and must be taken into account during assembly, operation and maintenance. They must therefore read very carefully before installation and operation by the responsible specialist sta and the operator(s). They must always be available for consultation at the place of operation.
Purpose of induction cookers
The Garland induction unit cookers are especially suitable as cookers in the kitchen and for the preparation of meals on the table. A cooker can be used for cooking, warming up, keeping warm, ambéing, roasting, etc. The cookers are to be used only with pans made of material which is suitable for induction. There are specic manufacturers who sell special types of pots and pans for induction cooking.
NOTE: For Wok models, only use supplied pans or “Spring of Switzerland” wok pans. Other pans may not have the same shape as the ceramic wok bowl, causing overheating and cracking of the ceramic.
DO NOT use induction cookers to heat up any other metallic objects other than pots and pans provided for it.
We manufacture several basic types of induction cookers with various performances and measurements. All are built to last; they are also compact and powerful with a revolutionary technology in a complete case of stainless steel. All of our accessories are designed to coordinate with the induction units and since each unit is equipped with continuous control, they allow ecient cooking.
Features include:
• Simple operation with rotary switch
• Compact powerful electronics enable at construction and safe operation
• A maximum of safety thanks to multiple safety functions
• Short cooking time
• Electronic checking
• Compact measurement – light weight
• Meets all current standards: VDE EN 60335-1/-2/36, CE­conforming
• UL197; CAN/CSA/C22.2 No., 109, NSF 4-1996
Part # 4520895 (01/31/08)Page 8
Page 9
INSTALLATION
Cut Out Opening
Louvered
Air Exhaust
Opening
(By Installer)
Aluminum air duct
(Max 96" (8'))
mounted on collars
with hose clamps
Removable grease lter and air
intake housing mounted on
cabinet
Fresh Air Supply
Air Intake Housing
See Fig. # 1
Sleeve with hose clip:
mounted to cabinet
Sleeve with hose clip:
mounted on bottom of unit
Silicone
Requirements of Installation
The underside and sides of the induction unit must be absolutely clear of obstructions to provide for adequate cooling air to enter and exhaust. Cooling air enters from the bottom of the unit and is discharged either from the sides (single or wok units) or from the rear (double units). An air intake kit is provided to ensure adequate cooling air is brought to the unit. A minimum of 30 sq inch opening must be provided for the heated air to be discharged into the room.
1 Make Sure that the induction unit does not take in hot
ambient air (concerns units standing side by side, or one behind the other, or standing near a frying pan or oven).
2. The induction unit must not be placed near or on a hot surface.
3. Make sure that the induction unit does not take in grease laden air which is produced by other applications (deep fat fryer, grill, frying pan). In which case you must use an air an air duct (available as an accessory).
4. The air intake temperature must be under 104°F (40°).
5. The operating sta has to make sure that the installation, support and inspection is done by qualied personnel.
Installation Ambience
CONDITIONS STORAGE FUNCTION
Max. Ambient Temperature
Max. Relative Humidity Of Air
> -4°F (-20ºC) to
158°F (70ºC)
> -10% to 90% > 30% to 90%
> 41ºF (5ºC) to
104ºF (40ºC)
Electrical Connections
Turn the control knob to the OFF-position before connecting the cooker to the voltage supply.
The operator has to insure that all installation, maintenance and inspection work is carried out by authorized and qualied personnel.
1. Check and ensure that the supply voltage matches the voltage given on the specication plate.
2. The electrical connections must satisfy local house installation regulations. The valid national and local regulations must be observed.
3. The cooker is provided with a cord and plug (60 cycle units only).
Part # 4529895 (01/31/08) Page 9
Page 10
9"
[288.6 mm]
8 3/16"
[208 mm]
11" [279.4mm]
10 3/16" [258.8mm]
5/32"
[4mm]
FRONT VIEW
TOP VIEW
4 Holes
CUTOUT
9.125" x 7"
[231.8mm x 177.8mm]
4 HOLES
INSTALLATION Continued
Cut Out
The size of the cut out required will vary depending on the model of the unit. (See cut-out dimensions for the various unit in the dimensions and specications sections). Make sure there is enough depth below the top surface to accommodate the depth of the unit and the air intake connection. Apply silicone to the top of the table and press the unit frame onto the silicone, allowing for a complete watertight seal between the unit and the table.
Fresh Air Intake Installation
The built-in induction units require a cooling air intake to operate eectively. The air intake housing is mounted to the cabinet, and is tted with a removable stainless steel grease lter that can be cleaned in a dishwasher. Install the air intake housing and connect it to the induction unit with the aluminum air duct. Maximum length of this air inlet is to be 96” (8’). Make sure the cabinet is also equipped with a louvered air exhaust having a size of no less than 30 sq inches (50 sq inches for dual units) for the hot air to escape (by installer). Failure to provide adequate ventilation for the unit will result in the unit overheating, nuisance shut down and potential failure of the unit.
Figure 1.
Figure 1 Continued
Unit Installation
Check and ensure, that the supply voltage matches the voltage given on the specication plate.
The cooker must be installed so that it is level and that the top of the unit has been sealed to the counter. Install the air intake kit to the bottom of the unit, and ensure that there is a minimum of 30 sq inch opening to allow the heated air from the cooling fan to be discharged into the room.
Part # 4520895 (01/31/08)Page 10
Page 11
INSTALLATION Continued
6 1/2"
[165 mm]
5"
[127mm]
7 7/8"
[200mm]
6 3/8"
[162mm]
Cut-Out For Control Box
Control Knob
Edge
Protection
2 1/4"
[57mm]
2 3/8"
[60 mm]
1 3/8"
[35mm]
Cable
Remote Control Installation
Install the remote mounted controls at the front of the unit in a convenient location, and connect to the unit (2 controls are provided for the dual hob model).
Figure 2
For Units Used Up To October 
Up to serial # IN16.0044.101 (See Fig 2).
Part # 4529895 (01/31/08) Page 11
Page 12
4.09"
[104mm]
4.09"
[104mm]
4.72"
[120mm]
4.72"
[120mm]
0"
0.55" [14mm]
0.75" [19mm]
1.73" [44mm]
4.17" [106mm]
4.72" [120mm]
3.66"
[93mm]
REMOTE
INSTALLATION Continued
For Units Used From October 
From serial # IN16.0045.1001
The remote rotary control is mounted on a plate measuring
4.72” (120mm) high x 4.72” (120mm) wide that is mounted to the front of a fabricated cabinet (supplied by others) with 4 screws. The Cut-out opening for the control is 3.40” (86mm) high x 3.40” (86mm) wide.
Part # 4520895 (01/31/08)Page 12
Page 13
OPERATION
Function Test
Before carrying out function checks, the operator must know how to operate the cooker.
Your cooker must be positioned in a suitable place and connected to a voltage supply. Make sure the cooker is well positioned and free from exposure to vibration.
Make sure the knob is in the “OFF” position.
Remove all objects from the glass ceramic cooking zone, verify if this area is neither cracked not broken. Don’t continue with use when the glass ceramic cooking zone is cracked or broken, immediately switch o and disconnect the cooker from the outlet.
CAUTION The glass ceramic cooking zone is warmed up from the heat of the pan. To avoid injuries (burning) do not touch this area.
1. Use a pan that is suitable for induction cooking, having a bottom diameter of at least 127 mm (5”). Note for Wok units, use supplied wok pan.
2. Put some water in the pan and place the pan in the center of the heating area.
3. Turn the control knob ON ( in a position between 1 and
10) The indicator will illuminate lights (green), and the water will be heated.
4. Is the pan placed in the center of the heating area?
To verify if the pan is suitable, use a permanent magnet and nd out if it sticks to the bottom of the pan. If not, your pan is not suitable for induction cooking. Choose a pan which is recommended for induction cooking.
If in spite of all positive controls and tests the cooker doesn’t work, refer to the Trouble Shooting Section.
Heating
The induction cooker is switched on with the control knob (OFF ON). The cooker is immediately ready for operation. The illumination indicator operation lights means that energy is being transferred to the pan.
The power rating is set by turning the control knob. The inductive power depends on the position of the potentiometer,
Position 1: Minimum Power
Position 10: Maximum Power for GUI 2.5
Position 12: Maximum Power for all other models.
Control Knob
The number that points to the indicator operation marks the actual position of the control knob.
4. Take the pan away from the heating area, the indicator light will ash.
5. Place the pan back on the heating area, the indicator light will illuminate and the heating process will continue.
6. Turn the control knob to the OFF position, the heating process will stop, indicator light turns o.
The shining indicator light operation means that energy is being transferred to the pan.
If the indicator operation remains o, check the following:
1. Is the cooker connected to the outlet?
2. Is the control knob in the ON position?
3. Did you use a suitable pan (bottom diameter at least 127 mm (5”), pan made of suitable material)?
OFF - Position
0 points to the indicator operation.
ON - Position
Any position, where other than 0 points to the indicator operation.
Simmer Control
We have designed these units with excellent simmer control, The 3.5kW and 5.0Kw units all feature an innite control and we have marked the overlays from 1-12 as the power increases. (0-10 for GUI2.5 BI). We have designed the units such that the range from 1-9 (1-7 on GIU2.5 BI) controls the heat from about 5% to 50% of total power, giving a great range of simmer control. The power jumps dramatically for strong boiling and quick heat after that.
Part # 4529895 (01/31/08) Page 13
Page 14
OPERATION Continued
Cooking Process
Due to the following characteristics, the operator must be more attentive when using the induction cooker than it would be required with other appliances.
The heat storage capacity of this system is very low. If the heating level is changed with the control knob, the food is immediately exposed to a dierent temperature. Empty pots and pans will heat up very quickly and are then ready for cooking. Once this has occurred, carefully adjust the heating graduation to the desired cooking level by setting and adjusting the power with the control knob.
Set and adjust the power with the control knob. The pan should always remain in the center of the heating area, otherwise, the bottom of the pan is heated unequally and the food inside the pan may burn.
When heating up oil or grease, constantly check the pan to prevent oil and grease from overheating and burning.
Comfort
The cooker only transmits energy if a pan is placed on the heating area. If you take the pan away from the heating area, power transfer stops immediately. If the pan is put back on the heating area, the selected power will be transferred to the pan again.
After switching the cooker to the OFF position cooking will stop.
Pan Detection
During pan detection, the indicator operation ashes. No power is transferred and the indicator lamp ashes if no pan or an unsuitable pan is detected. Pans having a diameter smaller than 127 mm (5”) are not detected.
Control Of The Heating Area
The heating area is controlled with a temperature sensor. Overheated pans (hot oil, empty pans) will be detected. Energy transfer will be stopped. The induction unit must be restarted after it has cooled down.
Out Of Operation
If the cooker is not in use, make sure that the control knob is in the OFF position. If you don’t use the cooker for a longer period (several days), unplug the unit.
Make sure that no liquid can enter into the cooker, and do not clean the cooker with a jet of water.
SAFETY CONCERNS
Description Of Danger Signs
This symbol identies the safety information which may cause danger (personal injury) for people at non-observance of proper operation
Indicates a hazard or unsafe
CAUTION
practice which could result in minor personal injury or property damage.
Information signs mounted directly on the cooker must be observed at all times and kept in a fully legible condition.
EXAMPLE:
CAUTION Refer to instructions before operating or servicing the unit.
Safety Conscious Work
The safety information contained in these instructions for use, the existing national regulation for the prevention of accidents as well as any internal working operating and safety regulations stipulated by the operator must be observed.
Part # 4520895 (01/31/08)Page 14
Page 15
SAFETY CONCERNS Continued
The sta for assembly, installation, commissioning, operation and maintenance must have the appropriate qualications. The eld of responsibility, competence and supervision of the sta must be dened and controlled.
Certain risks may be associated with non-observance of precautions, including:
1. Danger to persons through electrical causes.
2. Danger to persons through overheated pans.
3. Danger to persons through an overheated cooking platform (ceran plate).
The operating reliability of the cookers can only be guaranteed with proper use.
Operator/Operating Personnel Safety Information
Any risks from electric power must be eliminated. The induction unit shall only be used if the installation of the electricity is tted by an approved installation contractor in accordance with specic national and local regulations.
1. The heating area is warmed up from the heat of the pan. To avoid injuries (burning) do not touch the heating area.
2. To Avoid overheating of pans by means of evaporating the contents, don’t heat up pans unattended.
3. Switch the control knob o if you take the pan away for a while. This will avoid having the heating process continue automatically when a pan is placed back on the heating area.
5 As metallic objects are heated up very quickly when
placed on the operating heating area, do not place any other objects (Closed cans, aluminum foil, cutlery, jewelry, watches etc.) on the induction cooker.
6. Persons with a pacemaker should consult their doctor before using an induction cooker.
7. Do not place credit cards, phone cards, cassette tapes or other objects that are sensitive to magnetism on the Ceran plate.
8. The induction cooker has an internal air-cooling system. Do not obstruct the air inlet – and air outlet slots with objects (cloth). This would cause overheating and therefore the cooker would switch o.
9. Avoid liquid entering the cooker. Do not let water or food overow the pan.
10. Do not clean the cooker with a jet of water.
11. If the heating area (Ceran plate) is cracked or broken, the induction cooker must be switched o and disconnected from the electrical connection. Don’t touch any parts inside the cooker.
Unauthorized Reconstruction And Use Of Spare Parts
Reconstruction of the cooker or changes to the cooker are not allowed. Contact the manufacturer if you intend to make any changes on the cooker. To guarantee the safety, use only genuine spare parts and accessories. The use of other components voids all warranties.
4. Do not insert any piece of paper, cardboard, cloth, etc. between the pan and the heating area, as this might initiate a re.
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TROUBLE SHOOTING
CAUTION Do not open the cooker, dangerous electric voltage inside.
The cookers may only be opened by authorized service personnel.
Stop any actions if the heating area (Ceran plate) is cracked or broken, the induction cooker must be switched o and disconnected from the electric supply. Don’t touch any parts inside the cooker.
Error Messages
LED 8 LED 7 LED 6 LED 5 CODE SIGNIFICATION NOTES
- - - - - No fault, normal operation
- - - on 1 No spool current, Hardware overcurrent
- - on - 2 High spool current, Software overcurrent
- - on on 3 Temperature cooling plate
- on - - 4 Temperature cooking platform *
- on - on 5 Power rotary switch in line break
- on on - 6 Inside temperature
- on on on 7 Sensing element of cooking platform, short circuit **
on on - - 12 Power reduction cooling plate temperature ***
on on - on 13 Power reduction cooking platform temperature ***
* The induction unit can only be re-started by turning the control knob o and back on again.
** The induction unit continues working but the temperature of the cooking platform is not controlled anymore
*** The induction unit continues working with reduced power cycles.
Trouble Shooting Guide
Fault Possible Cause
No heating indicator operation is OFF (dark)
Action to take through operator or
operating personnel
No electrical supply Check if the electrical supply (cable
plugged in the wall socket), check preliminary fuses
Control knob in OFF - position Turn control knob ON
Pan too small (bottom diameter less than 5” (127 mm )
Pan is not placed in the center of the heating area (the cooker can’t detect the pan)
Unsuitable pan Choose a pan which is recommended
Cooker defective Ask your supplier for repair service,
Use a suitable pan
Move the pan to the center of the heating area
for induction cooking *
unplug the cooker from the electrical supply
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TROUBLE SHOOTING Continued
Fault Possible Cause
Poor heating, indicator operation is on (shines)
No reaction to control knob positions Control knob defective Ask your supplier for repair service,
Heating cycle switches o and on within minutes, fan is active
Heating cycle switches o and on within minutes, fan is never active
After a longer permanent operating time, the heating switches o and on within minutes
Small metallic objects (e.g. Spoon) are heated up within the cooking area
Used pan is not ideal Use a pan which is recommended for
Air-cooling system obstructed Verify, that air inlet and air outlet are
Ambient temperature is too high (the cooling system is not able to keep the cooker in normal operating conditions **)
One phase is missing (only with three phase supply)
Cooker defective Ask your supplier for repair service,
Air inlet or outlet obstructed Remove objects from air inlet and air
Fan dirty Clean fan
Fan defective Ask your supplier for repair service
Fan control defective
Coil overheated, cooking area too hot Switch cooker o, remove pan and wait
Empty pan
Pan with overheated oil
Pan detection tuned incorrectly Control logic board
Action to take through operator or
operating personnel
induction cooking, compare results with ‘your’ pan
not obstructed with objects
Verify, that no hot air is sucked in by the fan. Reduce the ambient temperature. The air inlet temperature must be lower than 40ºC/110ºF
Check preliminary fuses
unplug the cooker from the electrical supply
unplug the cooker from the electrical supply
outlet slots, clean the slots
until the cooking area has cooled o
* To verify if the pan is suitable, use a permanent magnet and nd out if it sticks on the bottom of the pan. If not, your pan is not suitable for induction cooking. Choose a pan which is recommended for induction cooking. Choose pan material suitable for induction appliances.
** The cooling-system (fan) starts to operate when the heat temperature exceeds 55°C/130°F. At heat temperatures higher then 70°C/160°F, the controller automatically reduces the power to keep the power unit in normal operating conditions. The cooker runs in a non continuous mode. This mode can be heard.
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CLEANING AND SERVICING
Cleaning
The cleaning of the Ceran plate and the ceramic bowl is identical to that of other similar surfaces like glass. Do not use corrosive or abrasive cleaning agents, such as grill and oven sprays, stain and rust removers, scouring powder or rough sponges.
Before being cleaned, the Ceran plate must be cooled down.
Other maintenance and servicing work other than cleaning as described here, must be done by authorized service personnel.
Common types of soiling and recommendations how to treat them:
Slight soiling, no burned residues
Wipe with a moist cloth (scotch), without cleaning agent
Sticky soiling
Remove with a scraper (razor blade). Then wipe the heating area with a moist cloth
Lime deposits, caused by water which has boiled over.
These spots can be removed with vinegar or a special cleaning agent.
Food containing sugar, plastic, aluminum foil.
Immediately scrape o the sugar, plastic or aluminum foil residues thoroughly from the hot cooking area. eg with a razor blade. After removal of the residues, clean it with a cleaning agent.
If the heating area soiled with residues of sugar, plastic or aluminum foil cools down without prior cleaning, the ceramic surface might become deformed by pinhead sized pits.
Make sure that no liquid can enter in the induction unit. Do not clean the Cooker with a jet of water.
Support
Good maintenance of the induction cooker requires regular cleaning, care and servicing. The operator has to ensure that all components relevant to safety are in perfect working order at all times.
The cooker has to be examined at least once a year by an authorized technician.
CAUTION Do not open the cooker, dangerous electric voltage inside.
The cookers may only be opened by authorized personnel.
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