Garland GIR36 Installation Manual
INSTALLATION AND
OPERATION MANUAL
GARLAND G SERIES INFRA-RED
SALAMANDER BROILERS
Français . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 17
Españo. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Página 33
DO NOT OBSTRUCT THE FLOW OF COMBUSTION
FOR YOUR SAFETY:
DO NOT STORE OR USE GASOLINE
OR OTHER FLAMMABLE VAPORS OR
LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER
APPLIANCE
WARNING:
IMPROPER INSTALLATION, ADJUSTMENT,
ALTERATION, SERVICE OR MAINTENANCE
CAN CAUSE PROPERTY DAMAGE, INJURY,
OR DEATH. READ THE INSTALLATION,
OPERATING AND MAINTENANCE
INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR
SERVICING THIS EQUIPMENT
AND VENTILATION AIR TO THIS APPLIANCE
PLEASE READ ALL SECTIONS OF THIS MANUAL
AND RETAIN FOR FUTURE REFERENCE.
THIS PRODUCT HAS BEEN CERTIFIED AS
COMMERCIAL COOKING EQUIPMENT AND MUST
BE INSTALLED BY PROFESSIONAL
PERSONNEL AS SPECIFIED.
IN THE COMMONWEALTH OF MASSACHUSETTS
THIS PRODUCT MUST BE INSTALLED BY A
LICENSED PLUMBER OR GAS FITTER.
For Your Safety:
Post in a prominent location, instructions to be
followed in the event the user smells gas. This
information shall be obtained by consulting your
local gas supplier.
Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent using genuine
Garland replacement parts. Garland will have no obligation with respect to any product that has been improperly installed,
adjusted, operated or not maintained in accordance with national and local codes or installation instructions provided
with the product, or any product that has its serial number defaced, obliterated or removed, or which has been modified
or repaired using unauthorized parts or by unauthorized service agents. For a list of authorized service agents, please refer
to the Garland web site at http://www.garland-group.com. The information contained herein, (including design and parts
specifications), may be superseded and is subject to change without notice.
GARLAND COMMERCIAL RANGES, LTD.
1177 Kamato Road, Mississauga, Ontario, CANADA L4W 1X4
905-624-0260 | fax 905-624-5669 | www.garland-group.com
phone
Part # 4523916 Rev 2 (05/05/14) © 2007 Garland Commercial Ranges, Ltd.
Part # 4523916 Rev 2 (05/05/14)
USA Sales, Parts and Service 1-800-424-2411
Canadian Sales 1-888-442-7526
Canada or USA Parts/Service 1-800-427-6668
International Sales and Service www.ManitowocFoodservice.com
IMPORTANT INFORMATION
WARNING:
This product contains chemicals known to the state of california to cause cancer and/or birth defects
or other reproductive harm. Installation and servicing of this product could expose you to airborne
particles of glass wool/ceramic fibers. Inhalation of airborne particles of glass wool/ceramic fibers
is known to the state of california to cause cancer. Operation of this product could expose you to
carbon monoxide if not adjusted properly. Inhalation of carbon monoxide is known to the state of
california to cause birth defects or other reproductive harm.
Keep appliance area free and clear of combustibles.
Part # 4523916 Rev 2 (05/05/14)Page 2
TABLE OF CONTENTS
IMPORTANT INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Uncrating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Rating Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
DIMENSIONS AND SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Salamander Performance and Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
National Code Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Gas Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Optional Inter-Connect Kit
Installation Of A Salamander To A Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Model GIR36 – 36” Ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Model GIR48 – 48” Ranges. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Model GIR60 – 60” Ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Wall Or Counter Mounted Salamanders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Model GIR36C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Ventilation and Air Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
(Models GIR36, GIR48 & GIR60) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Pilot Lighting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Main Burner Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Burn o Period. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Energy Conservation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Shut Down Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Main Burner Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
MAINTENANCE AND CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Daily . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Monthly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Exterior Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Part # 4523916 Rev 2 (05/05/14) Page 3
INTRODUCTION
Units included in this manual are:
Salamander Models: GIR36C, GIR36, GIR48, GIR60
All units are shipped completely assembled with the
pressure regulator packed inside the unit drip tray. Units are
inspected at the factory prior to shipment.
The appliance should be given regular care and
maintenance. Periodic inspections by your dealer or a
quali ed service agency are recommended.
This product has been certi ed as commercial cooking
equipment and must be installed by professional personnel
as speci ed.
Uncrating
Check the crate for possible damage during transit. Carefully
remove the unit from the crate and again check for damage.
If damage has occurred, report it to the carrier immediately.
Shipping wire, or ties for retaining the packaging material
must be removed from the units, as well as any protective
material covering stainless steel.
DO NOT remove any permanently a xed label warnings or
the rating plate from the appliance, as this may invalidate the
manufacturer’s warranty.
The type of gas and supply pressure that the equipment was
set-up for at the factory are indicated on the rating plate and
packaging. The type of gas and pressure speci ed must be
supplied to the unit.
Rating Plate
The rating plate is a xed to the Salamander front panel and
is located underneath the removable drip tray.
When corresponding with the factory or your local
authorized factory service center regarding service problems
or replacement parts, be sure to refer to the particular unit
by the correct model number (including the pre x and su x
letters and numbers) and the warranty serial number. The
rating plate contains this information.
The rating plate also contains the gas type and supply
pressure, as well as listing the input rating of all burners.
In the event you have any questions concerning the
installation, use, care or service of the product, write or call
our Product Service Department.
Page 4
Part # 4523916 Rev 2 (05/05/14)
DIMENSIONS AND SPECIFICATIONS
Use With
Model Width
GIR36C 34" (864mm) N/A 21 170/77 29(737) 21(533)
GIR36 35-1/2" (900mm) G36
47-1/4"(1200mm)
GIR48
GIR60*
* Note Salamander Broiler on Left Side. Right Side Optional
6"WC (15mbar) 10"WC (25mbar) 6"(152mm) 6"(152mm)
Gas input ratings shown for installations up to 2000 ft., (610m), above sea level. Please specify altitudes over 2000 ft.
Please specify gas type when ordering.
[22mm]
[70mm]
(35-1/2" /900mm center mounted broiler
with 47-1/4"/1200mm ue riser)
59" (1500mm)
(35-1/2" /900mm broiler + 24"/600mm ue riser w/shelf)
Operating Pressure Installation Clearances Total Input
Natural Propane Sides Rear
7/8"
2-3/4"
1/2" N.P.T
TOP GAS
INLET*
3-1/4"
[83mm]
OPTIONAL
REAR
GAS INLET
*Note: TOP GAS INLET
pipe extension adds 4"
(258mm) to overall height.
G Series
Model
G48
G60
Shipping
Information
Cu Ft lbs/Kg Crated Uncrated
38.2
60.6
60.6
40,000 BTU/HR (11.7Kw)
200/91 29(737) 21(533))
230/105 29(737) 21(533)
260/118 29(737) 21(533)
Rack
Position
3 Highest 2-3/4" (70mm)
2 Middle 3-1/2" (87mm)
1 Lowest 4-3/8" (111mm)
Entry Clearances:
In (mm)
Opening Height
to Cook Surface
(A)
16-5/8" [422mm]
[GIR36, 48, 60]
18" [457mm]
34"
[864mm]
15"
[381mm]
A
34-1/4"
[870mm]
19"
[483mm]
35-1/2"
[900mm]
Garland/US Range products are not approved or authorized for home or residential use, but are intended for commercial
applications only. Garland/US Range will not provide service, warranty, maintenance or support of any kind other than in
commercial applications.
1-3/4"
[45mm]
[GIR36C]
9"
[229mm]
2-1/8"
[54mm]
1-3/8"
[35mm]
OPTIONAL
REAR
GAS
INLET
Part # 4523916 Rev 2 (05/05/14)
Page 5
GENERAL INFORMATION
The range-mounted, gas Infra-Red Salamander Broiler is
designed for a perfect match and t to the Garland G Series
Range.
Garland products are not approved or authorized for
home or residential use, but are intended for commercial
applications only. Garland will not provide service,
warranty, maintenance or support of any kind other than in
commercial applications.
Salamander Performance and Construction
Two Hi-Low gas valves provide individual control of the two
(2) atmospheric-type 20,000 BTU/Hr gas infra-red burners for
the Salamander.
The“LO” position is adjustable for most eld gas pressure
situations. Fast preheat and uniform production is provided
by the high-e ciency, infra-red burners.
The unique atmospheric design eliminates the need for
fans and lters. Heat is directed downward to the large -380
square inch plus – heavy duty broiling rack.
The rack is easily removed from the spring balanced rack
assembly. The rack assembly rolls out for ease of loading and
unloading and, raises and lowers with positive locking in
three positions. The full-width grease de ector attached to
the underside of the rack assembly channels hot drippings
to a large capacity drip tray even when the rack assembly
is rolled out. The rack assembly and drip pan are easily
removed for cleaning.
Models GIR36 and GIR48 salamanders are 36” (900mm)
and 48” (1200 mm) wide respectively and are supported by
heavy-formed brackets to mount to the range.
Model GIR60 mounts to a 60” (1500mm) wide G Series range
and includes a 24” (600mm) wide shelf.
Model GIR36C is a counter unit and comes equipped with
4” (102mm) stainless steel legs, it may be mounted to a wall
with an optional wall mounting kit.
All salamander models have a stainless steel top and sides.
Stainless steel bottoms and heat shields are standard on
range match models, optional on model GIR36C.
INSTALLATION
This product has been certi ed as commercial cooking
equipment and must be installed by professional personnel
as speci ed. THIS APPLIANCE IS NOT RECOMMENDED FOR
RESIDENTIAL INSTALLATION.
We suggest installation, maintenance and repairs be
preformed by your local Garland/US Range authorized
service agency.
National Code Requirements
The importance of the proper installation of Commercial
Gas Cooking Equipment cannot be over stressed. Proper
performance of the equipment is dependent, in great part,
on the compliance of the installation with the manufacturer’s
speci cations. Installation must conform to local codes
or, in the absence of local codes, with the National Fuel
Gas Code, NFPA54 / ANSI Z223.1 or latest edition, Natural
Gas Installation Code, CAN/GCA-B149.1 or the Propane
Installation Code, CAN/CGA-B149.2 or latest editions, as
applicable.
Page 6
Part # 4523916 Rev 2 (05/05/14)
INSTALLATION Continued
Gas Connections
Danger
Turn O Gas
Supplies When
Installing or
Servicing Unit.
All xed (non mobile) appliances MUST be tted with a
manual gas cock upstream of the appliance to provide a
means of isolation for servicing or cleaning purposes. A
union or similar means of disconnection must be provided
between the gas cock and the appliance.
A manually operable valve must be tted to the gas supply
to the kitchen to enable it to be isolated in an emergency.
Whenever practical, this shall be located either outside the
kitchen of near an exit in a readily accessible position.
Where it is not practical to do this, an automatic isolation
valve system shall be tted which can be operated from a
readily accessible position or near to the exit.
At locations where the manual isolation valve is tted or
the automatic system can be reset, a notice MUST be tted
stating:
“ALL DOWNSTREAM BURNER AND PILOT VALVES MUST
BE TURNED OFF PRIOR TO ATTEMPTING TO RESTORE THE
SUPPLY. AFTER EXTENDED SHUT OFF, PURGE BEFORE
RESTORING GAS.”
Before assembly and connection, check gas supply.
A. The type of gas for which the unit is equipped is stamped
on the rating plate located on the lower front panel
simply remove the drip tray for easy access. Connect a
unit stamped “NAT” only to natural gas; connect those
stamped “PRO” only to propane gas.
B. If it is additional equipment or a replacement have a
quali ed gas technician check the gas pressure to make
certain that existing gas facilities (meter piping, etc.)
will supply gas to the unit with no more than 1/2” water
column pressure drop.
NOTE: When checking pressure, be sure that all other
equipment on the same gas line is on. A pressure regulator
is supplied with Garland Infra-Red Broilers. The regulator
is preset to deliver gas at the pressure shown on the rating
plate.
C. The appliance and its individual shut o (supplied by
others) must be disconnected from the gas supply piping
system during any pressure testing of that system at
pressures in excess of 1/2” psi (3.45 kPa).
D. The appliance must be isolated from the gas supply
piping system by closing its individual manual shut o
valve (supplied by others) during any pressure testing of
the gas supply piping system at test pressures equal to or
less than ½ psi (3.45 kPa).
E. The gas supply connection is made either at the top left
rear or lower rear right corner, depending on how the
unit was ordered. A readily accessible approved type of
hand valve should be installed on each supply line. Test
for leaks – DO NOT USE ANY OPEN FLAME.
F. A pressure tap plug is supplied with the units and it is
installed on the manifold. The drip tray must be removed
to use the pressure tap. The gas pressure must be
checked when the unit is installed, to insure that the unit
gas pressure is the same as speci ed on the rating plate.
If necessary, pressure adjustments must be made at the
supplied pressure regulator.
NOTE: the pressure regulator is located at the top left rear or
bottom right rear of the salamander.
G. If it is a completely new installation, have a quali ed gas
technician check meter size and piping to ensure that
the unit is supplied with a su cient amount of gas at the
speci ed pressure for unit operation.
H. Make certain that the new piping, joints and connections
have been made in a clean manner and have been
purged, so that the piping compound, chips, etc, will not
clog pilots, valves and/or controls. Use pipe joint sealant
that is resistant to lique ed petroleum gas.
WARNING Check gas connections for leaks. Use a soap
solution or similar means. DO NOT USE AN OPEN FLAME!
Part # 4523916 Rev 2 (05/05/14) Page 7
INSTALLATION Continued
Optional Inter-Connect Kit (Models GIR36, GIR48 & GIR60)
The gas supply of the range mounted salamanders may be inter-connected with the supply of the range, so both units
are supplied from a single gas connection. The supply gas piping should be a minimum of 1” (25mm) diameter to ensure
enough gas capacity is available at the speci ed pressure to supply the total combined input rating of both appliances. The
components comprising the optional inter-connect kit are shown below.
Optional Interconnect Gas Kit #4531606 - Version 1, Connecting to a 36in Range
5
TO INLET OF SALAMANDER/
8
CHEESEMELTER MANIFOLD
REGULATOR - 6.0"w.c. NATURAL GAS
OR 10.0"w.c. PROPANE GAS
(SUPPLIED WITH SALAMANDER/
CHEESEMELTER)
CUT TUBING (ITEM 15 - 4531608) TO SIZE AS REQUIRED
TO SUIT SALAMANDER/CHEESEMELTER TOP OR REAR
MANIFOLD INLET CONNECTION
15
SUPPLIED WITH RANGE
3
5
SUPPLIED WITH RANGE
2
ATTACH SUPPORT CLAMP (ITEM 7 - 2640800)
TO SUPPORT BRACKET ( ITEM 6 - 2640700)
WITH (2)#10-24 SELF-TAPPING SCREWS (ITEM 12
F32 - NOT SHOWN) PROVIDED.
MARK HOLE LOCATIONS AND MOUNT
SUPPORT BRACKET (ITEM 6 - 2640700) TO RANGE
BACK WITH (2)#10-16 TEKS SELF-DRILL/TAP
SCREWS (ITEM 11 - F67 - NOT SHOWN) PROVIDED.
13
9
3
14
REGULATOR - 4.5" w.c. NATURAL GAS
OR 10.0" w.c. PROPANE GAS
(SUPPLIED WITH RANGE)
1
2
4
2
10
7
1" NPT GAS SUPPLY
CONNECTION
ITEM DESCRIPTION QUANTITY 36”
4.5” W.C 3/4”NPT, Regulator Natural Gas, supplied with Range 1
3/4” ISO 7-1, Regulator Natural Gas, supplied with Range 1
1
10” W.C 3/4”NPT, Regulator Propane Gas, supplied with Range 1
3/4” ISO 7-1, Regulator Propane Gas, supplied with Range 1
2 Nipple, 3/4” NPT x 1/2” (one supplied with range) 3
3 Elbow, 90deg, 3/4” NPT (one supplied with range) 2
4 Union, 3/4” NPT 2
5 3/4”CC x 3/4” NPT Straight Fitting 2
6 Bracket, Pipe Support 1
7 Clamp, Pipe Support Bracket 1
8 Reducing Elbow, 90deg, 3/4” NPT x 1/2” NPT 1
9 Nipple, 3/4” NPT x 6.5” 1
10 Reducing Tee, 3/4” NPT x 3/4” NPT x 1” 1
11 Screw, #10-16 x 1/2” Hex, Washer Head, Teks Self-Drill/Tap (not shown) 2
12 Screw, #10-24 x 1/2” Pan Head, Self-Tap, Type F (not shown) 2
6” W.C 3/4” NPT, Regulator Natural Gas, supplied with Salamander/Cheesemelter 1
13
10” W.C 3/4” NPT, Regulator Propane Gas, supplied with Salamander/Cheesemelter 1
14 Nipple, 3/4” NPT x 3.5” 1
15 Tubing 3/4” 1
TO INLET OF RANGE
MANIFOLD
6
Page 8
Part # 4523916 Rev 2 (05/05/14)
INSTALLATION Continued
Optional Interconnect Gas Kit #4531606 - Version 2, Connecting to a 48in or 60in Range
NOTE: CUT TUBING (ITEM 18 - 4531608) TO SIZE AS REQUIRED
TO SUIT SALAMANDER/CHEESEMELTER TOP OR REAR
MANIFOLD INLET CONNECTION
18
15
10
9
17
3
7
4
REGULATOR - 4.5"w.c.
NATURAL GAS OR 10.0"w.c.
PROPANE GAS (SUPPLIED
WITH RANGE)
4
8
4
11
TO INLET OF SALAMANDER/
CHEESEMELTER MANIFOLD
FOR LEFT-MOUNTED SALAMANDER/CHEESEMELTER
SUBSTITUTE COMPONENTS SHOWN FOR ITEM 17 CIRCLED IN ADJACENT VIEW
TO INTER-CONNECT TUBING ( ITEM 18 - 4531608)
17
10
6
MARK HOLE LOCATIONS AND MOUNT
SUPPORT BRACKET (ITEM 9 - 4531602 ) TO RANGE
BACK WITH (2) #10-16 TEKS SELF-DRILL/TAP
SCREWS (ITEM 14 - F67 - NOT SHOWN) PROVIDED.
ATTACH SUPPORT CLAMP (ITEM 10 - 2640800)
TO SUPPORT BRACKET (ITEM 9 - 4531602)
WITH (2) #10-24 SELF-TAPPING SCREWS (ITEM 1
F32 - NOT SHOWN) PROVIDED
9
12
TO OUTLET OF SALAMANDER/
CHEESEMELTER REGULATOR
16
13
ATTACH SUPPORT CLAMP (ITEM 10 - 2640800)
TO SUPPORT BRACKET (ITEM 9 - 4531602)
WITH (2) #10-24 SELF-TAPPING SCREWS (ITEM 1
F32 - NOT SHOWN) PROVIDED
MARK HOLE LOCATIONS AND MOUNT
SUPPORT BRACKET (ITEM 9 - 4531602) TO
BACK WITH (2) #10-16 TEKS SELF-DRILL/TAP
SCREWS (ITEM 14 - F67 - NOT SHOWN) PROVIDED.
17
6
5
6
REGULATOR - 6.0"w.c.
NATURAL GAS OR 10.0"w.c.
PROPANE GAS (SUPPLIED
WITH SALAMANDER/CHEESEMELTER)
SUPPLIED WITH
RANGE
SUPPLIED WITH
RANGE
2
TO INLET OF RANGE
MANIFOLD
1" NPT GAS SUPPLY
CONNECTION
ITEM DESCRIPTION
QUANTITY
48” / 60”
1 Screw, #10-24 x 1/2” Pan Head, Self-Tap, Type F (not shown) 4
4.5” W.C 1”NPT, Regulator Natural Gas, supplied with Range 1
1” ISO 7-1, Regulator Natural Gas, supplied with Range 1
2
10” W.C 1”NPT, Regulator Propane Gas, supplied with Range 1
1” ISO 7-1, Regulator Propane Gas, supplied with Range 1
6” W.C 3/4” NPT, Regulator Natural Gas, supplied with Salamander/Cheesemelter 1
3
10” W.C 3/4” NPT, Regulator Propane Gas, supplied with Salamander/Cheesemelter 1
4 Nipple, 1” NPT x 2” (one supplied with range) 3
5 Nipple, 3/4” NPT x 6.5” 1
6 Elbow, 90deg, 3/4” NPT 3
7 Elbow, 90deg, 1” NPT (supplied with range) 1
8 Union, 1” NPT 1
9 Bracket, Pipe Support 48/60 2
10 Clamp, Pipe Support Bracket 2
11 Reducing Tee, 1” NPT x 1” NPT x 3/4” 1
12 Nipple, 3/4” NPT x 22.75” 1
13 Nipple, 3/4” NPT x 2” 1
14 Screw, #10-16 x 1/2” Hex, Washer Head, Teks Self-Drill/Tap (not shown) 4
15 Nipple, 3/4” NPT x 3.5” 1
16 Reducing Elbow, 90deg, 3/4” NPT x 1/2” NPT 1
17 3/4”CC x 3/4” NPT Straight Fitting 2
18 Tubing 3/4” 1
Part # 4523916 Rev 2 (05/05/14) Page 9
INSTALLATION Continued
LIFTING TECHNIQUES
Installation Of A Salamander To A Range
NOTE: The back of the range must be easily accessible.
Model GIR – ” Ranges
SAFETY
FIRST
USE PROPER
2. Install the left and right support brackets (part # 4523226
and 4523227) by re-inserting the 2 screws removed in
step 1 and one additional screw (on both sides of the
range).
DETAIL
I
36" RANGE
Figure 1 – With area detail de ned for 36 inch range.
1. Remove screws from back of oven (on both sides of
range) as shown:
REMOVE
2 SCREWS
(BOTH SIDES)
DETAIL I
INSERTED
SCREWS
DETAIL I
3. Slide the salamander down into the support brackets
installed in step 2, see gure 1.
4. Once the salamander is in place, fasten it to the unit on
both sides of the range with the provided #14B x 5/8 hex
washer head tapping screws.
PROVIDED
#14B x 5/8 HEX
WASHER HEAD
TAPPING SCREWS
DETAIL I
Page 10
Part # 4523916 Rev 2 (05/05/14)
INSTALLATION Continued
Model GIR – ” Ranges
DETAIL
II
DETAIL
I
48" RANGE
Figure 2 – With area detail de ned for 48 inch ranges.
1. Remove screws (a total of 10) from back of oven on both
sides of the range (detail I) and center (detail II) as shown
for each range model:
REMOVE
2 SCREWS
WITH STANDARD OVEN AND STORAGE
REMOVE
2 SCREWS
(IF REQUIRED)
WITH CONVECTION O
REMOVE
2 SCREWS
REMOVE
2 SCREWS
DETAIL II 48" RANGES
REMOVE
2 SCREWS
IF REQUIRED
DETAIL II 48" RANGES
VEN AND STORAGE
REMOVE
2 SCREWS
BOTH SIDES
DETAIL I
48" RANGES WITH
STANDARD OR CONVECTION OVENS
AND STORAGE
REMOVE
2 SCREWS
(BOTH SIDES)
DETAIL I
FOR 48" RANGES
WITH 2 SPACE SAVER OVENS
REMOVE
1 SCREW
(BOTH SIDES)
REMOVE
1 SCREW
(BOTH SIDES)
REMOVE
2 SCREWS
DETAIL II
FOR 48" RANGES
WITH 2 SPACE SAVER OVENS
2. For all 48” ranges install the left and right support
brackets (part # 4523226 and 4523227) by re-inserting
the 2 screws removed in step 1 and one additional screw
(on both sides of the range).
INSERTED
SCREWS
DETAIL I
ALL 48" RANGES
Part # 4523916 Rev 2 (05/05/14)
Page 11
INSTALLATION Continued
3. Slide the salamander down into the support brackets
installed in step 2, see gure 2. NOTE: On ranges with
space saver ovens, the center post must slide into the
center channels built into the back of the unit.
4. Once the salamander is in place, fasten it to the unit on
both sides of the range with the provided #14B x 5/8 hex
washer head tapping screws.
PROVIDED
#14B x 5/8 HEX
WASHER HEAD
TAPPING SCREWS
DETAIL I
ALL 48" RANGES
5. For center support, (detail II) re-insert screws removed in
step 1 or provided sheet metal screws as shown in detail
II and III, inserting screws for detail III through clearance
in back panel.
FOR 48" RANGES WITH
STANDARD OR CONVECTION OVENS
AND STORAGE
INNER
CLEARANCE
SCREWS
REMOVED
IN STEP 1
HOLE
DETAIL III
HOLES
CLEARANCE
HOLE
FOR 48" RANGES WITH
2 SPACE SAVER OVENS
INNER
CLEARANCE
HOLE
SCREWS
REMOVED
IN STEP 1
3 PROVIDED
SHEET METAL
SCREWS
2 SCREWS
REMOVED
IN STEP 1
6. Re-insert screws removed in step 1 though clearance hole
in back panel as shown:
CLEARANCE
HOLE
REMOVED
SCREW
DETAIL IV
ALL 48" RANGES
DETAIL III
HOLES
CLEARANCE
HOLE
DETAIL II
PROVIDED
SHEET METAL
SCREW
2 SCREWS
REMOVED
IN STEP 1
DETAIL II
Part # 4523916 Rev 2 (05/05/14)Page 12
INSTALLATION Continued
Model GIR – ” Ranges
DETAIL
I
1. Remove screws from back of oven on both sides of the
range (detail I) and center (detail II) as shown:
DETAIL
II
REMOVE
2 SCREWS
FROM BOTH SIDES
DETAIL I
ALL 60" MODELS
60" RANGE
Figure 3 – With area detail de ned for 60 inch range.
NOTE: Instructions are for mounting the salamander on the
right side, for mounting on the left side follow the same
directions except use references 1, 2, 3, & 4 (to the left of
detail II see below) in lieu of A, B, C, D for detail II in the
following steps.
DETAIL
II
1 2
34
A B
C D
REMOVE
2 SCREWS
IF REQUIRED
REMOVE
2 SCREWS
IF REQUIRED
WITH CONVECTION OVEN
2. Install the left and right support brackets (part # 4523226
and 4523227) using the 2 screws removed in step 1
(detail I) and one additional screw on both sides of the
range, and center support bracket (part # 4523282) with
the four screws removed in step 1 (detail II).
A
C D
DETAIL II
FOR 60" RANGES
WITH STANDARD OVEN
ABB
C D
DETAIL II
FOR 60" RANGES
REMOVE
2 SCREWS
IF REQUIRED
REMOVE
2 SCREWS
IF REQUIRED
Part # 4523916 Rev 2 (05/05/14)
INSERTED
SCREWS
DETAIL I
ALL 60" MODELS
Page 13
INSTALLATION Continued
Wall Or Counter Mounted Salamanders
Model GIRC
4 INSERTED
SCREWS
DETAIL II
FOR 60" RANGES
WITH STANDARD OVEN
4 INSERTED
SCREWS
DETAIL II
FOR 60" RANGES
WITH CONVECTION OVEN
3. Slide the salamander down into the support brackets
installed in step 2, see gure 3.
4. Once the salamander is in place, fasten it to the unit on
both sides of the range with the provided #14B x 5/8 hex
washer head tapping screws (detail I) and the center to the
support bracket using 4 of the provided screws (detail II).
PROVIDED
#14B x 5/8 HEX
WASHER HEAD
TAPPING SCREWS
1. Clearance from combustible construction must be six
inches (6”, 152mm) minimum at the rear and six inches
(6”, 152mm) minimum at both sides.
The appliance shall be located with respect to building
construction and other equipment so as to permit access
to the appliance. Such access and clearance may be
necessary for service and cleaning.
2. Counter models are furnished with 4” (102mm) legs.
Level the unit with a carpenter’s level and make minor
adjustments with the threaded leg feet. Ensure that the
counter top can support the weight of the appliance
prior to installation and is comprised of non-combustible
material.
3. Provisions for gas connections, top or rear, should be
taken into consideration at time of installation.
4. If the unit is to be mounted on a non-combustible wall
contact the local authorities for local codes.
5. Position, level, and mark location of the assembled wall
mount kit.
6. Drill wall (locating studs if necessary) to accept suitable
fastening devices.
7. Drill the angle iron bars of the wall mounting kit to match
those drilled in the wall.
8. Install wall mounting kit to wall.
9. Install and secure broiler with bolts supplied.
Page 14
DETAIL I
ALL 60" RANGES
4 PROVIDED
SCREWS
DETAIL II
ALL 60" RANGES
Part # 4523916 Rev 2 (05/05/14)
INSTALLATION Continued
Ventilation and Air Supply
Proper ventilation is highly important for good operation.
The ideal method of ventilation for a Salamander Broiler is
the use of a properly designed canopy hood which should
extend six inches (6”, 152mm) beyond all sides of the
appliance and six (6) feet six (6) inches (1981mm)from the
oor.
A strong exhaust fan will create a vacuum in the room. For
an exhaust system to work properly, replacement air must
enter the room in which the vent is located. The amount
of air which is exhausted must equal the amount entering,
(make-up air).
All gas burners and pilots need su cient air to operate and
large objects should not be placed in front or on top of the
broiler which would obstruct the air ow through the front of
the broiler.
The following notes are intended to give general guidance.
For detailed recommendations, refer to the applicable
code(s) in the country of destination.
NOTE 1: The room containing the appliance is required to
have a permanent air vent. The minimum e ective area of
the vent is related to the maximum rated heat input of the
appliance and shall be 4.5 cm² per kW (2.04 X 10-4 in² per
BTU/H) in excess of 7 kW. (23,900 BTU/H).
NOTE 2: Air vents should be of such a size to compensate for
the e ects of any extract fan in the premises.
FOR YOUR SAFETY never place any type of object on top of
the salamander broiler. The top of the broiler will exceed
1000° F (538° C). It could cause severe burns and/or re
and also will obstruct ventilation.
Clearances
Clearance must be 6” (152mm) at the sides and rear from
combustible material. A clearance of 0.0” to noncombustible
construction at the sides & rear is acceptable, for the
Salamander.
This appliance is for use on non-combustible oors/counters
only.
OPERATION
Pilot Lighting Instructions
1. The in-line service shut-o valve should be in the “ON”
position.
2. With a lighted taper you can now light the pilots which
are located at the rear of the main burner.
3. The Pilot ame should be approximately 7/8” long for
proper ignition of the burners. The pilot adjustment
valve can be located by sliding the drip tray forward.
Adjustment valves are located on the manifold pipe
which runs horizontally across the back of the unit,
behind the drip tray. One valve is at the left rear and the
other at the right rear.
To adjust the pilot light, turn the brass screw counter-
clock-wise to increase the pilot ame, and clock-wise to
decrease the pilot ame.
NOTE: No more than 7/8” pilot ame length should be
required. Too high a setting will cause the ame to lift o or
will create excessive carbon deposits. Do not adjust the pilot
ame lower than 7/8” long because this can cause delayed
ignition at the burner. The delayed ignition could cause the
burner tiles to crack; in that case the burner would have to be
replaced.
Main Burner Operation
Turn main burner knob to the “MAX” position and
immediately check ignition.
CAUTION Should ignition fail after ve seconds, turn valve
o and wait ve minutes before trying again. Pilot gas is
not interrupted automatically. It is the responsibility of the
operator to check the ignition of burners immediately after
the burner valve has been turned on.
When ignition has been accomplished, a blue ame will
cover the surface of the ceramics for 10-15 seconds. The haze
will disappear and the burner rod will glow red. After the
burners have operated for several minutes turn the valve to
“MIN.” The burner rods will no longer glow red and the ame
travels back and forth on the face of the burner ceramics.
Burn o Period
Many parts used in the manufacturing of commercial
equipment have a thin, protective coating of machine oil.
This oil should be burned o before the equipment is used
for food preparation.
After all start-up and safety checks have been completed,
turn burner valve to the “MAX” position. Smoke (a bluish
haze) will be produced. This process can take several hours
and can be completed over a few days.
Part # 4523916 Rev 2 (05/05/14) Page 15
OPERATION Continued
Energy Conservation
Do not waste energy by leaving controls at high temperature
settings during idle periods. Lower settings will keep broiler
warm and ready for next use period. Reset burner valve knob
as required for heavy load periods.
Shut Down Instructions
Turn main burner valve knobs to the “OFF” position. If the
unit is to be shut down for an extended period of time, close
the manual in-line service valve (manual in-line service valve
is not factory supplied).
FOR YOUR SAFETY never place any type of object on top of
the salamander broiler. The top of the broiler will exceed
1000° F. It could cause severe burns and/or re and also
will obstruct ventilation.
Main Burner Adjustments
All salamanders are provided with xed burner ori ces to
provide 20,000 BTU/HR at the “MAX” setting on Natural
Gas supplied at 6.0” WC (15 Mbar) pressure or propane gas
supplied at 10.0” WC (25 Mbars) pressure.
The “MIN” setting is adjustable and should be set as follows:
1. Set the burner valve knob to “MIN” setting and remove
the knob.
2. Insert a thin bladed screwdriver into the valve stem
to engage the slot inside the stem. Turn clockwise to
decrease the rate and counter-clockwise to increase.
Proper adjustment is attained at the point where the burner
rods no longer glow and the ame travels back and forth on
the face of the ceramics.
This adjustment has been factory pre-set, however, with
changing pressures this adjustment and pilot adjustment
may need to be re-done after installation.
This is not considered a manufacturing defect and is not
warrantable.
NOTE : Burner adjustments should only be done by an
authorized service technician.
MAINTENANCE AND CLEANING
WARNING if gas odors are detected, the gas supply must
be turned “OFF” at the main shut-o valve and the local gas
company or authorized service agency contacted for service.
A program of proper cleaning techniques will aid in
continued trouble free operation of this or any quality
equipment.
Daily
The broiling rack should be wiped daily while still warm,
using a heavy cloth or other grease absorbing material to
remove grease and burnt food before they burn into the
grid. Remove burnt materials, such as carbonized grease
or food, with a sti wire brush. DO NOT USE ANY TYPE OF
STEEL WOOL. Small particles may be left on the rack surface
and get into food products. The rack should be washed
thoroughly using a wire brush and a hot, mild detergent or
soap solution. Rinse with clear, warm water.
Monthly
Lubricate valves and bearings as required. Due to the
usual location of the broiler that is mounted above a range
with open tops, the heat from the open top will cause the
lubrication grease inside the valves to dry out. When you
notice that the valve is becoming harder to turn it is then
time to have them greased. We suggest an Authorized
Service Agent who is familiar with the appliance and working
with natural and propane gas, to perform this type of work.
Exterior Cleaning
Establish a regular schedule. Any spills should be wiped o
immediately.
1. Wipe exposed, cleanable surface when cool with a mild
detergent and hot water. Stubborn residue spots may be
removed with a light weight non-metallic scouring pad.
Dry thoroughly with a clean cloth.
2. Stainless steel should be cleaned using a mild detergent,
a soft cloth and hot water. If it is necessary to use a nonmetallic scouring pad, always rub in the direction of the
grain in the metal to prevent scratching. Use a water
based stainless steel cleaner (such as Drackett Twinkle), if
you want a high shine.
Part # 4523916 Rev 2 (05/05/14)Page 16
Loading...