Garland GI-MO/DU 7000, GI-MO/DU 14000, GI-MO/DU 10000, GI-MO/QU 14000, GI-MO/QU 20000 Installation, Operation And Maintenance Manual

...
Induction Designer Series
Module-Line Built-In Models
Installation, Operation and Maintenance Manual
models
GI-MO/DU 7000 GI-MO/DU 10000 GI-MO/DU 14000
Original Instructions
Part Number 4532415 Rev 5 12/15
READ THIS MANUAL
Warning
n
Read this manual thoroughly before installing, operating, or performing maintenance on the equipment. Failure to follow instructions in this manual can cause property damage, injury or death.
This manual must always be available for reference at the place of operation.
This manual is intended for kitchen consultants, cabinet designers, fabricators, installers, owners and operators of our appliances.
Owners, consultants, fabricators and designers:
In order for the induction appliance to function safely and normally, you must read and understand all specific and critical requirements when designing the location and the counter for the appliance.
Installers, operators and staff:
For your safety and safety of the others, you must observe all safety instructions during installation, operation and maintenance of the equipment.
Should you require technical assistance, call your factory authorized service agent or distributor. Always have your model and serial number available when you call.
Your Factory Authorized Service Agent
ABOUT THIS MANUAL
Throughout this manual, the induction appliance model indicated on the cover page is referred to as appliance, induction appliance or equipment.
A period (.) is used in this manual as the decimal separator.
Original measurements are in metrics. Measurements in imperial are provided for reference.
Not ALL models, options and accessories are available in all geographical regions. Please consult your local equipment supplier for the availability of the specific products in your region.
INSPECT THE SHIPMENT
Thoroughly inspect the equipment upon delivery. Immediately report to the delivery carrier, any damage that occurred during transportation and request for a written inspection report from a claim inspector.
Your shipment might include small packages of fasteners or silicone strips for installation. Keep all packages.
KEEP THE PACKING SLIP
The packing slip attached to the shipment contains detailed information on all components. Keep the packing slip for reference.
Service Agent Telephone Number
Your Local Equipment Supplier
Supplier Telephone Number
Model Number
Serial Number
Date of Installation
Safety Notices
Safety Notices
DEFINITIONS
DANGER
Indicates a hazardous situation that, if not avoided, will result in death or serious injury. This applies to the most extreme situations.
Warning
n
Indicates a hazardous situation that, if not avoided, could result in death or serious injury.
Caution
,
Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
Notice
Indicates information considered important, and is used to address practices not related to physical injury. For example, messages relating to property damage.
NOTE: Indicates useful, extra information about the procedure you are performing.
Reference: ANZI Z535.6-2011
SAFETY SYMBOLS AND WARNINGS ON THE APPLIANCE
This symbol alerts you to a hazardous situation that WILL or COULD cause serious bodily harm or death. Be alert and implement relevant safety precautions.
DANGER - HIGH VOLTAGE
This dangerous voltage warning symbol indicates a risk of electric shock and hazards from dangerous voltage.
Electromagnetic Field
Warning
RISK OF FIRE OR ELECTRIC SHOCK! DO NOT OPEN!
To reduce the risk of fire or electric shock, do not remove or
open cover. No user serviceable parts inside.
Refer servicing to qualified personnel.
CAUTION ATTENTION
DISCONNECT FROM SUPPLY CIRCUIT BEFORE OPENING
DISCLAIMERS
DANGER
Disregarding any safety instructions may cause harm to people, the surroundings, and the equipment. Garland is not responsible for any damages or personal injury caused by failure to observe any safety requirements. Risks involved when disregarding safety precautions include, but not limiting to:
Death or injury caused by electric shock.
Burn injury caused by contacting overheated cooking surface, cookware, or oil and grease.
Damage to the equipment caused by using unsuitable cookware.
DANGER
Do not install or operate equipment and/or accessories that have been misused, abused, neglected, damaged, or altered from that of original manufactured specifications.
DANGER
Contact the manufacturer if you intend to make any changes on the equipment. For safety reasons, always use genuine parts and accessories approved by the manufacturer or authorized representative. Refer to the warranty documents for your equipment.
DANGER
Owners and operators are cautioned that maintenance and repairs must be performed by an authorized service agent using only genuine replacement parts. The manufacturer will have no obligation with respect to any product that has been improperly installed, adjusted, operated or not maintained in accordance with national and local codes and/or installation instructions provided with the product or any product that has its serial number defaced, obliterated or removed, and/or which has been modified or repaired using unauthorized parts or by unauthorized service agents.
DANGER
Improper installation, adjustment, alteration, service, or maintenance of this appliance or installation of a damaged appliance can result in DEATH, INJURY, EQUIPMENT DAMAGE, and void the warranty.
DANGER
All utility connections and fixtures must be maintained in accordance with local and national codes.
Part Number 4532415 Rev 5 12/15 3
Safety Notices
Warning
n
Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance. Never use flammable oil soaked cloths or combustible cleaning solutions for cleaning.
Warning
n
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision concerning use of the appliance by a person responsible for their safety. Do not allow children to play with this appliance.
Warning
n
This product contains chemicals known to the State of California to cause cancer and/or birth defects or other reproductive harm. Operation, installation, and servicing of this product could expose you to airborne particles of glass-wool or ceramic fibers, crystalline silica, and/or carbon monoxide. Inhalation of airborne particles of glass-wool or ceramic fibers is known to the State of California to cause cancer. Inhalation of carbon monoxide is known to the State of California to cause birth defects or other reproductive harm.
your area.
CORRECT DISPOSAL OF THIS PRODUCT
This marking shown on the product indicates that the product should not be disposed as household waste or regular commercial waste. Instead it shall be
handed over to the applicable collection point for the recycling of electrical and electronic equipment. By ensuring this product is disposed correctly, you will help prevent potential harm to the environment or human health, which could otherwise be caused by inappropriate waste handling of this product.
For more detailed information regarding recycling of the product, please contact your local city office or your waste disposal service.
DANGER
Induction appliances, sent for disposal, can be brought back into operation and their use must be avoided.
NOTE: The appliance is built with common electrical, electromechanical and electronic parts. No batteries are used.
NOTE: The owner and operator are responsible for the proper and safe disposal of the appliance.
Warning
n
Authorized Service Representatives are obligated to follow industry standard safety procedures, including, but not limited to, local/national regulations for disconnection / lock out / tag out procedures for all utilities including electric, gas, water and steam.
Notice
This appliance is not approved or authorized for home or residential use, but is intended for commercial applications only. The manufacturer and/or authorized representative will not provide service, warranty, maintenance or support of any kind other than in commercial applications.
Notice
Routine adjustments and maintenance procedures outlined in this manual are not covered by the warranty.
NOTE: Proper installation, care and maintenance are essential for maximum performance and trouble-free operation of your equipment. Visit our website www.mtwkitchencare.com for manual updates, translations, or contact information for service agents in
4 Part Number 4532415 Rev 5 12/15
Safety Notices
Table of Contents Section 1
General Information
Section 2 Installation
Table of Contents
Definitions.................................................................................................................................................3
Safety symbols and Warnings on the Appliance ........................................................................3
Disclaimers ................................................................................................................................................3
Correct Disposal of This Product .......................................................................................................4
Description of Product .......................................................................................................7
Application .........................................................................................................................7
Compliances .......................................................................................................................7
Components and Features ................................................................................................8
Serial Plate Location ..........................................................................................................9
Model Number ....................................................................................................................9
Marketing Identifier ........................................................................................................... 9
Serial Number ................................................................................................................... 10
Accessories ........................................................................................................................10
Important Installation Safety and Electrical Requirements ................................................. 11
Installation safety—Disclaimer ...................................................................................................... 12
Installation Safety—Clearance and Ventilation ........................................................................ 12
Installation Safety—Electrical ......................................................................................................... 12
Personal Protection ............................................................................................................................13
Exploded View of a Typical Installation ..........................................................................14
Planning for Installation ..................................................................................................15
Cabinet Requirements .....................................................................................................15
Typical Applications .........................................................................................................17
Specifications ...................................................................................................................21
Component charts and connection diagrams .......................................................................... 21
Dimensions: induction generator IN/MO 7000, IN/MO 10000, IN/MO 7000FL ............. 21
Dimensions: induction generator IN/MO 14000FL ................................................................. 22
Dimensions: Control Unit ................................................................................................................. 23
Dimensions: Mounting Frames ...................................................................................................... 24
Cut-Out Dimensions: Counter-top ................................................................................................ 27
Cut-out Dimensions: Holes and Studs for Control / Operation unit ................................. 27
Installation Clearance ........................................................................................................................ 28
Installation distance between components .............................................................................. 28
Electrical Specifications..................................................................................................................... 29
Electrical Cables ................................................................................................................................... 30
Operating Conditions ........................................................................................................................ 30
Orientation of Coil Carrier, Glass and Frame for Installation ................................................31
Installation Instructions ..................................................................................................32
Installing the Induction Generator ............................................................................................... 32
Installing the Control Unit ................................................................................................................32
Installing the Operation Unit (Power Switch) ...........................................................................32
Installing The Mounting Frame, Glass and Coil Carrier .......................................................... 33
Electrical Installation .......................................................................................................................... 37
Function Test .................................................................................................................... 38
5
Part Number 4532415 Rev 5 12/15
Section 3 Operation
Section 4 Maintenance
Table of Contents (continued)
Installation Appendix B: Power Supply Cable Wiring Diagrams ..................................44
Wiring Diagram: Module-Line and Built-In Dual Cook-Top, 208V, 400V. ......................... 44
Wiring Diagram: MO/QU 14kW/20kW, Round coils. 208V, 400V.........................................45
Wiring Diagram: MO/QU, 21kW/24kW, Flat+Round coils. 208V, 400V. ............................46
Wiring Diagram: MO/QU, 28kW, Flat coils. 208V, 400V. ..........................................................47
Installation Appendix A: Component Charts and Connection Diagrams ....................39
Chart 1, Module-Line Round Coil Dual Models ........................................................................ 39
Chart 2, Module-Line Round Coil Quad Models ...................................................................... 40
Chart 3, Module-Line Full Coil Dual Models .............................................................................. 41
Chart 4, Module-Line FULL Coil Quad Models .......................................................................... 42
Chart 5, Module-Line Round+FULL Coil Quad Models ......................................................... 43
Operation Safety—Disclaimer ........................................................................................................ 48
Operation Safety—Personal Protection ...................................................................................... 48
Important Rules—Operation and Maintenance ............................................................ 50
Types of Induction Coil In Your Equipment ....................................................................51
Proper Induction Cookware ............................................................................................51
Condition ...............................................................................................................................................51
Round bottom Wok pans.................................................................................................................. 51
Material ................................................................................................................................................... 52
BOIL TEST: Testing the Performance of Cookware ................................................................... 52
Size of Pan .............................................................................................................................................. 52
Placing Pan On A Cook Zone ...........................................................................................53
Power Control ...................................................................................................................55
Power Level Settings .......................................................................................................................... 55
Automatic Pan Detection, No Pan No Heat ....................................................................56
Indicator Lamp Signals ....................................................................................................56
When Appliance Is Idle.....................................................................................................56
Maintenance Safety—Disclaimer .................................................................................................. 57
Dangerous Electrical Voltage .......................................................................................................... 57
Maintenance Safety—Cleaning ..................................................................................................... 57
Personal Protection ............................................................................................................................58
Daily Cleaning and Maintenance ....................................................................................59
Glass Cleaning ...................................................................................................................................... 59
Stainless Steel case ............................................................................................................................. 59
Visual Inspection of Silicone Seal .................................................................................................. 59
Weekly Cleaning and Maintenance ................................................................................59
Air intake filters .................................................................................................................................... 59
Yearly Maintenance ..........................................................................................................59
Section 5 Troubleshooting
Dangerous Electrical Voltage .......................................................................................................... 60
Common Problems ...........................................................................................................60
Symptoms .........................................................................................................................60
Boil Test ............................................................................................................................. 60
Troubleshooting Without Error Code / Flash Code ........................................................61
Troubleshooting — Error Code / Flash Code ..................................................................61
Wearable Parts List ...........................................................................................................63
6 Part Number 4532415 Rev 5 12/15
Section 1
General Information
Description of Product
Built with a robust construction, our induction appliances are compact and powerful with the revolutionary RTCS® or RTCSmp® Technology (Realtime Temperature Control System).
The RTCS®/RTCSmp® Technology monitors continuously in realtime, the energy supply, temperature of the cook zone, and the state of the components such as the induction coil. This monitoring system ensures the most efficient energy transfer, as well as maximizes safety:
Safety functions such as Pan Detection and Boil Dry Protection are therefore guaranteed.
The appliance generates power only when a pan is in contact with the cook zone surface.
When a malfunction occurs, the integrated fault diagnostic system reports the malfunction instantly.
The unique RTCSmp® Module-Line are engineered for building the most flexible kitchen operation. The Module­Line Family offers a wide selection of cooking surfaces: dual or quad cook zones with round, full or a combination of round and full induction coils. In addition, griddle, braising pan, and wok cooking options are also available.
The components are compact and low profile. The induction generator can be installed up to 3 meters or 10 feet away from the cooking surface or away from the high heat area of the island suite. All power and communication connections can be connected conveniently through plug connections.
Application
The RTCS®/RTCSmp® induction appliances are designed to be incorporated into a custom-built counter or an island suite. See section 2 Installation.
You can use your appliance for many applications throughout the day, such as cooking, warming up, keeping warm, flambéing and roasting of food. All these applications are possible because:
Temperature control is instantaneous and precise. Instant energy transmission from inverter coil to the bottom of cookware, allows for fast startup time.
High power is possible for braising application and quick sauté.
High power also means you can heat up a large stockpot quickly (3.5kW coil or above).
Cooking surface fitted with full coils: Several large or small pans can be placed on one cook zone at the same time. A small pot engages only 3.5kW power and a large pot engages the full 7.0kW power.
Cooking surface fitted with round coils: One pan is used for each cook zone.
Compliances
North American models:
ETL recognized* in compliance with UL 197, CSA C22.2 No.109, NSF-4. Complies with FCC part 18, ICES-001
*See section 2 Installation.
CE models comply with the latest European Norms: EN 60335-1, EN 60335-2-36, EN 62233 (EMC/EMV)
Part Number 4532415 Rev 5 12/15 7
General Information Section 1
Components and Features
1. Coil Carrier Sheet (Induction Coil and Sensor Assemblies)
Multiple versions available: round coil (RU) or full coil (FL) in single, dual, quad, or combined RU+FL configurations.
1.2
1.1
1.4
1.3
1.1 Cable connectors for coil and sensor cables.
1.2 Induction coil and sensor assembly.
1.3 Full coil (FL): Rectangular in shape. Each cook-zone consists of two coils. More than one pan can be placed on a single cook zone at the same time.
1.4 Round coil (RU): Round coils have higher power density. Each cook zone consists of one coil. Only one pan can be placed on a single cook zone.
4. Operating Unit
4.3
4.14.2
4.1 Rotary power switch, allows for continuously variable power adjustment. Dial is marked 0 to 12 power levels.
4.2 Indicator lamp
4.3 1-meter [39.4”] long cable, to connect to the Control Unit.
5. Control unit
Communication and diagnostic hub for the induction equipment.
Mounting brackets are provided.
2 versions available: IN/MO7000/10000, IN/MO7000/14000
5.2
2. Ceran® Glass-Top
6mm thick. 5 sizes available:
Dual: 360x360x6mm; 650x375x6mm; 720x360x6mm
Quad: 650x650x6mm; 720x720x6mm
Included: silicone gaskets (not shown) for installation.
Glass-top pattern matches the corresponding coil version underneath: Round coil (2.1, below) or full coil (2.2, below).
2.1 2.2
3. Installation Frame
Installation frame is provided to mount both the coil carrier sheet and glass-top.
5 sizes available.
5.1
5.1 Cable connectors.
5.2 Service interface, provides service technician a wireless connection to diagnose problems.
6. Induction generator
4 versions available: IN/MO7000FL, IN/MO14000FL, IN/MO7000, IN/MO10000
6.3
6.2
6.1
6.1 Cable connectors.
6.2 Fresh air intake.
6.3 Hot air exhaust vent. Refer to the dimensional drawing.
6.4 Power supply connection.
Power supply cable is NOT INCLUDED.
6.4
8 Part Number 4532415 Rev 5 12/15
Section 1 General Information
Serial Plate Location
7. Cable Kit
Cable kit voltage versions: 208V or 400V
Standard, 2.5-meter cable kit, includes:
Coil Cable, 2.5-meter [98”]
CAN/BUS RJ-45 Cable, 3-meter [118”]
Sensor Cable, 1-meter [39”]
Fan Cable is included where applicable.
Options, 4-meter cable kit, includes:
Coil Cable, 4-meter [157.5”]
CAN/BUS RJ-45 Cable, 5-meter [197”]
Sensor Cable, 1-meter [39”]
Fan Cable is included where applicable.
Option, 6-meter cable kit, includes:
Coil Cable, 6-meter [236.2”]
CAN/BUS RJ-45 Cable, 7-meter [276.6”]
Sensor Cable, 1-meter [39”]
Fan Cable is included where applicable.
There are different cable kits for Round coil (RU) components and Full coil (FL) components.
RU cable kit descriptions: IN/MO7000/10000-
360 or IN/MO7000/10000
FL cable kit descriptions: IN/MO7000FL-360 or
IN/MO14000
The serial plate specifies the model number, serial number, and electrical specifications of the appliance.
See illustration below for location.
Model Number
The model number is located on the serial plate.
NOTE: The model number on the serial plate is the model number of the induction generator.
This manual covers the following models:
IN/MO 7000 IN/MO 7000FL
IN/MO 10000 IN/MO 14000FL
READING THE MODEL NUMBER
Example:
1 Product Series 1 IN = Built-In Line 2 Product Series 2 MO = Module Line 3 Power (Watt) 7000, 10000 4 Type of Induction Coil Standard, Round Coil
IN/MO 7000
2
1
3
IN/MO 7000FL
2
1
FL = Full Coil (Rectangular)
3 4
Marketing Identifier
Marketing identifier is used when specifying the product on specification sheet and other marketing literature. This product is identified as:
Dual Models Quad Models
MO/DU 7000-360/650/720 MO/QU 14000-650/720
MO/DU 10000-360/650/720 MO/QU 20000-650/720
MO/DU 7000-360FL MO/QU 21000-720
MO/DU 14000-360/650/720FL MO/QU 24000-720
MO/QU 28000-650/720FL
READING THE MARKETING IDENTIFIER
Example:
1 Product Series MO = Module Line 2 Multi-Zone DU = Dual Cook Zones
3 Power (Watt) 7000, 10000, 14000, 20000,
4 Glass Size, length (mm) 360, 650, 720 5 Type of Induction Coil Standard, Round Coil
MO/DU 7000-650FL
2
1
3 4
QU = Quad Cook Zones
21000, 28000
FL = Full Coil (Rectangular)
5
Part Number 4532415 Rev 5 12/15 9
General Information Section 1
Serial Number Accessories
The serial number is located on the serial plate.
READING THE SERIAL NUMBER
Example:
1 Type of induction appliance:
2 Last two(2) or three(3) digits of the appliance article number
3 A sequential number:
4 Month of manufacture: 01, 02, 03, 04, ... 5 Year of manufacture: 2014 (14), 2015 (15), ...
BA01 . 00014 . 1214
2
1
BA = Base Line Series (Counter-Top Cook-Top) IN = Built-In Series WO = Counter Wok Series MO = Module Line Series HO = Hold Line Series GR = Griddle Line Series
or part number that can be found on the invoice or the packing slip.
• A 4-digit sequence number indicates that the appliance is not RTCS® nor RTCSmp®.
• A 5-digit sequence number indicates that the appliance is either a RTCS® or RTCSmp® appliance.
• A RTCSmp® appliance is marked as such on the serial plate.
3 4 5
Induction cooking equipment requires Induction Ready pans to operate. Consult your equipment supplier for a list of our pan selection and prices.
10 Part Number 4532415 Rev 5 12/15
Section 2
Installation
IMPORTANT INSTALLATION SAFETY AND ELECTRICAL REQUIREMENTS
Warning
n
Safety and Electrical Requirements
This appliance component requires additional features and components to comply with appliance and electrical standards.
It is the responsibility of the customer and installer to interpret and comply with all applicable national and regional health codes, safety and electrical standards in your jurisdiction.
This product requires the addition of:
A suitable non-flammable electrical enclosure; a means to conceal and protect components and wiring.
Grounding and bonding to the enclosure.
An appliance rating plate that includes end manufacturer information.
Investigation by local electrical authority. Warning, caution labels and other markings required by electrical
and safety standards could be provided by local authority.
Depending on the application and configuration of this product(s), consider the addition of:
Field supply connection terminals (terminal block).
Branch circuit protection (breakers).
Fans, ventilation or cooling systems and controls.
Warning
n
The induction appliance is designed to be installed into a custom built counter or an island suite.
The appliance includes a number of components that have to be installed separately. Customers are responsible for providing proper installation mounting for the components.
Read ALL SECTIONS carefully, comply with all requirements listed and ensure inspection is done by qualified personnel.
Part Number 4532415 Rev 5 12/15 11
Installation Section 2
INSTALLATION SAFETYDISCLAIMER
DANGER
Installation must be carried out by registered installation contractors only.
The contractors are responsible for interpreting all instructions correctly and performing the installation in compliance with all applicable national and local regulations.
The warning signs and serial plates on the equipment must strictly be followed.
Warning
n
This equipment is intended for indoor use only. Do not install or operate this equipment in outdoor areas.
Warning
n
To avoid instability, the installation area must be capable of supporting the combined weight of the equipment and food product. The equipment must be level side to side and front to back.
Caution
,
Consultants, fabricators and designers must consult their counter-top suppliers when designing an appropriate support structure and clearance for the counter-top and the installation.
Notice
Induction equipment that is not installed correctly will have warranty voided.
INSTALLATION SAFETYCLEARANCE AND VENTILATION
DANGER
Risk of Fire or Shock or Equipment Failure
All minimum clearances must be maintained. Air intake vents and exhaust vents must not be blocked or be restricted by the installation.
Caution
,
This equipment must only be operated under an approved ventilation system in accordance with all applicable national and local regulations. Exceptions may apply.
Notice
The maximum ambient temperature for the induction appliance to operate must not exceed 40°C [104°F].
Failure to provide adequate ventilation will cause the appliance to overheat, to reduce power, or to shutdown.
NOTE: Always maintain enough space between and around the equipment for maintenance and service.
INSTALLATION SAFETYELECTRICAL
DANGER
All electrical connections must be carried out by a certified electrical contractor, who is responsible for the correct rating and installation of the appliance. The contractor has to comply with all legal safety regulations and all applicable national and local electrical codes.
Warning
n
Markings and warning labels mounted directly on the equipment must be observed at all times and kept in a fully legible condition.
Warning
n
This equipment must be positioned so that the plug is accessible unless other means for disconnection from the power supply, such as circuit breaker or disconnect switch, is provided.
Warning
n
CE Induction Appliance only: If ground fault current protective switches are used, they must be provided with selective activation and designed for a minimum fault current of 30mA.
Notice
Ensure the supply voltage and the line current match the specifications given on the serial plate affixed to the appliance. Wrong voltage will damage the appliance. A stable power supply must be provided.
Notice
Always refer to the serial plate on the appliance to verify the electrical data. When the data listed on the serial plate is different than that listed in this manual, contact the manufacturer or the authorized representative.
12 Part Number 4532415 Rev 5 12/15
Section 2 Installation
Notice
All cables must be routed, protected and tension free.
PERSONAL PROTECTION
DANGER
All utilities (gas, electric, water and steam) must be OFF to all equipment and locked out of operation according to national/regional, as well as company approved practices during installation, maintenance and servicing. Always allow appliance to cool.
DANGER
Use appropriate safety equipment during installation, maintenance and servicing.
DANGER
Never stand, sit, or lean on the equipment! They are not designed to hold the weight of an adult, and may collapse or tip if misused in this manner.
DANGER
To avoid cardiac pacemaker malfunction, consult your physician or pacemaker manufacture about effects of electromagnetic field on your pacemaker.
Warning
n
Markings and warning labels mounted directly on the equipment must be observed at all times and kept in a fully legible condition.
Warning
n
Risk of burns from high temperatures. You may get burnt if you touch any of the parts during operation. Surfaces close to the cooking area including side panels may get hot enough to burn skin. Use extreme caution to avoid coming in contact with hot surfaces or hot grease. Wear personal protective equipment.
Caution
,
Use caution when handling metal surface edges of all equipment.
Part Number 4532415 Rev 5 12/15 13
Installation Section 2
1
5
2
3
4
6
Exploded View of a Typical Installation
Shown below, model MO/QU. For a complete list of components, see the components chart for your specific model. Tube of silicone sealant (part number 70000015) shown for installation is not provided.
Glass cooktop
1
Mounting Frame (for typical installation on 1.5 - 3mm [16 - 10 gauge] thick counter-tops]
2
Coil Carrier Sheets (Induction Coil and Sensor Assembly)
3
Induction Generator
4
Control Unit
5
Operating Unit
6
14 Part Number 4532415 Rev 5 12/15
Section 2 Installation
Planning for Installation
The induction appliance is designed to be installed into a custom built counter or an island suite. You
1
must plan ahead for the location, ventilation and electrical requirements for the induction appliance.
See sections:
Electrical safety at the beginning of this chapter.
Cabinet Requirements on page 15
Specifications on page 21
At the design stage, it is important to consult your electrical contractor to ensure your cabinet design
2
and installation will meet all applicable electrical and safety codes. See sections:
Electrical safety at the beginning of this chapter.
Electrical Specifications on page 29
Electrical Installation on page 37
Your custom built counter or island suite must have proper support structure for the countertop,
3
the appliance and cooking vessels. The support structure will depend on the installation method, the countertop material and thickness. See sections:
Typical Applications on page 17
We recommend consulting a mechanical contractor to advise on the structure, ventilation
4
methods and the overall design. See sections:
Cabinet Requirements on page 15
Typical Applications on page 17
Specifications on page 21
The equipment includes a number of components that have to be installed separately. Ensure
5
you understand the clearance requirements and installation methods. See sections:
Exploded View of a Typical Installation on page 14
Specifications on page 21
Installation Instructions on page 32
An exploded view of a typical installation is provided. It is very important to seal all installation gaps with
6
silicone sealant to prevent water ingress.
Exploded View of a Typical Installation on page 14
Installation Instructions on page 32
Cabinet Requirements
Read and understand all installation safety instructions at the beginning of Section 2 Installation.
PLACE THE INDUCTION APPLIANCE AWAY FROM
1
HEAT AND MOISTURE
Similar to other electronic equipment, induction equipment is sensitive to moisture and high heat.
Recommendations
Do not position the air intake vent near steam or heat exhaust of another appliance.
Never place your induction equipment next to any grease generating, heat generating or steam emitting equipment, such as oven, deep fryer, pasta cooker, steamer and water bath.
Never install or place your induction equipment near or on a hot surface.
Isolate and protect the electronic equipment and wiring with a separate compartment. Install heat shield such as an insulated wall or air gap.
PROVIDE ADEQUATE VENTILATION AND MANAGE
2
AIRFLOW
Maximum ambient temperature for the induction appliance to operate must not exceed 40°C [104°F].
Minimum opening for fresh air supply required per induction generator: total sum of 6500mm2 [10.08 square inches].
Opening for exhaust should be at least as big as the intake vent. Minimum, a total sum of 6500mm [10.08 square inches] per induction generator.
Fresh air intake and hot exhaust vents must not be blocked or restricted by the installation.
Ensure the appliance does not pull in hot ambient air or steam from another appliance.
The intake air and exhaust air must not mix. Hot exhaust must not be pulled back into the appliance through the fresh air intake opening.
Air intake filter, custom built or provided, must be easily accessible for weekly inspection or cleaning.
Recommendations
Install fresh air filter on the cabinet.
Install louvered opening or ventilation gaps to aid air movement and to allow hot exhaust to escape.
Depending on the air path and the amount of natural air movement, install ventilation fan on the
2
Part Number 4532415 Rev 5 12/15 15
Installation Section 2
cabinet to pull quickly hot exhaust away from the electronic equipment. As an alternative, provide a separate exhaust air plenum.
NOTE: In a situation that when ventilation fan cannot be installed on the cabinet, you must provide ventilation gaps with size of minimum 323 square centimeters [50 square inches] per dual built-in appliance.
NOTE: Additional air filters, ventilation fans, cooling controls, and air ducts are the responsibility of the customer and installer.
PREVENT WATER INGRESS
3
Any ingress of water will damage the electronic equipment.
Recommendations
Consider cleaning method and how it might impact your cabinet design.
All mating surfaces and installation gaps between the countertop and the appliance must be bonded and sealed properly with silicone.
Design and construct ventilation gaps in such a ways that they would prevent water ingress.
Examples below shown that bent flanges are created behind louvered openings (Example 1) or ventilation gaps (Example2) to deflect water splashes.
Example 1.
Example 2.
ELIMINATE FIRE HAZARDS
4
Comply with all ventilation and installation clearances.
Keep the appliance away from combustible materials, vapors or liquids.
Final cabinet construction and installation must comply with all applicable national and local electrical and safety codes.
PROVIDE SAFE DISCONNECT FROM POWER
5
SUPPLY
The appliance is intended to be permanently connected to fixed wiring. Other means for
disconnection from power supply, such as circuit breaker or disconnect switch, must be accessible. Consult your local authorities or your electrical contractor for details.
PROVIDE SERVICE CLEARANCE
6
Provide enough space and service access for technicians to perform maintenance and service.
16 Part Number 4532415 Rev 5 12/15
Section 2 Installation
Typical Applications
In this section you will find examples of the most common installations for the induction appliance.
A quad model is shown in the illustrations as an example. When multiple appliances are installed into the same counter, special attention must be paid to the ventilation and electrical requirements. Use the list of features below as your design guideline to ensure a proper cabinet is used for the application and installation.
IMPORTANT DESIGN FEATURES
Install the Induction Generator in a separate compartment away from heat and moisture. Ensure to have adequate ventilation:
1
The air intake vent is located at the front and the intake air is filtered by an air filter mounted on the cabinet.
2
The exhaust vent is located at the back of the generator. Consider to create a baffle to prevent the exhaust air from mixing with the fresh intake air. As an alternative, create an exhaust air plenum.
In each of the application example, a baffle is placed behind the generator and the exhaust is vented into a separate channel or chamber and then outside the cabinet. Distance between the exhaust openings and any obstruction is minimum 40mm [1.57”].
3
Louvered openings of ventilation fan allow exhaust to escape.
4
Louvered openings or ventilation gap facilitate proper air-flow.
Safe electrical environment:
5
An enclosed compartment protects the electronic appliance and wiring from the environment.
Personnel are also protected from the electronics and the electrical cables.
6
It is important that the coil cables are routed separately from other communication and power cables.
7
The appliance is intended to be permanently connected to fixed wiring. Other means for disconnection from power supply, such as circuit breaker or disconnect switch, must be accessible. NOTE: National and local electrical codes dictate the electrical requirements. Consult your local authorities or your electrical contractor for details.
8
Supply inlet / conduit opening shown.
Flexible configuration:
9
The control unit can be installed in multiple orientations. See Cut-out Dimensions: Holes and Studs for Control / Operation unit on page 27
10
The generator can be installed up to 3-meter [10­fee] from the cooktop. See Electrical Cables on page
30.
Water-tight environment:
11
Mating surfaces between the appliance and coutertop are sealed with silicone (not shown, see Installation Instructions on page 32).
12
Design and construct ventilation gaps that could prevent water ingress (not shown, see Cabinet Requirements on page 15).
Part Number 4532415 Rev 5 12/15 17
Installation Section 2
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APPLICATION EXAMPLE 1
The equipment is built into a large, enclosed compartment. There is ample of space for installation and service.
descriptions of items 1 to 10 in illustration.
For minimum fresh air intake and exhaust openings for each generator, see Electrical Cables on page 30
See Important Design Features on page 17 for the
min. 40mm [1.57”]
Indicates the direction of airflow for fresh air. Indicates the direction of airflow for exhaust air.
Application Example 1: Equipment Built Into A Large Compartment.
18 Part Number 4532415 Rev 5 12/15
Section 2 Installation
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APPLICATION EXAMPLE 2
The equipment is built into a small, enclosed compartment of a counter with an open base. The compact profile of the appliance is ideal for a front of house cooking station.
The generators are enclosed in a small electrical compartment. It is important to ensure that there
is adequate ventilation to maintain an operating temperature of below 40°C [104°F]. For minimum fresh air intake and exhaust openings for each generator, see Electrical Cables on page 30
See Important Design Features on page 17 for the descriptions of items 1 to 10 in illustration.
min. 40mm [1.57”]
Indicates the direction of airflow for fresh air. Indicates the direction of airflow for exhaust air.
Application Example 2: Equipment Built Into A Counter With An Open Base.
Part Number 4532415 Rev 5 12/15 19
Installation Section 2
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APPLICATION EXAMPLE 3
This is an application of a low profile design, combined with additional functionalities such as cold or dry storage base. The induction appliance and wiring are isolated and protected in the upper compartment.
The generators are enclosed in a small electrical compartment. It is important to ensure that there
is adequate ventilation to maintain an operating temperature of below 40°C [104°F]. For minimum fresh air intake and exhaust openings for each generator, see Electrical Cables on page 30
See Important Design Features on page 17 for the descriptions of items 1 to 8 in illustration.
min. 40mm [1.57”]
Application Example 4: Equipment Built Into A Counter With Other Built-In Functionalities.
Indicates the direction of airflow for fresh air. Indicates the direction of airflow for exhaust air.
20 Part Number 4532415 Rev 5 12/15
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